SEWAGE TREATMENT PLANT

JMC - BIO AEROB - 12N

CUSTOMER : SUNG DONG SHIPBUILDING & MARINE ENGINEERING CO.,LTD

SHIP NO. : S-3063

1. PARTICULARS
PURIFICATION PROCESS ACTIVATED SLUDGE (EXTENDED AERATION)
INFLOW LIQUID TOILET SEWAGE (BLACK WATER)
TREATMENT CAPACITY APPROX. (MAX. 28) PERSONS/DAY
EFFLUENT QUALITY BOD : BELOW 25 PPM
COD : BELOW 125 PPM
SUSPENDED SOLID : BELOW 35 PPM
COLIFORM : BELOW 100/100ml
PH : 6 ~ 8.5
AC 440V 60Hz x 3Ø

2. CONSTRUCTION

PARTS SET MATERIAL REMARK

TANK BODY 1 MILD STEEL(SS400) TAR FREE EPOXY COATING

PIPING JIS STPG #40 TAR FREE EPOXY COATING
AIR DISTRIBUTOR 2 SUS CASING & SPONGE
SURFACE SKIMMER 1 MILD STEEL(SS400) TAR FREE EPOXY COATING

3. ACCESSORIES

PARTS SET SIZE MATERIAL LOCATION

GATE VALVE 1 50A CAST IRON(FC20) FIRST AERATION TANK DISCHARGE

GATE VALVE 1 50A CAST IRON(FC20) SECOND AERATION TANK DISCHARGE

GATE VALVE 1 50A CAST IRON(FC20) CLARIFICATION TANK DISCHARGE

GATE VALVE 1 50A CAST IRON(FC20) DISINFECTION TANK DISCHARGE

CHECK VALVE 1 32A CAST BRONZE(BC) AIR BLOWER OUTLET

SAMPLING COCK 1 15A CAST BRONZE(BC) DISCHARGE WATER SAMPLING

4.MECHANICAL EQUIPMENT

PARTS SET SPECIFICATION MATERIAL

CASING:CAST IRON
MOTOR OUTPUT: 2.64KW
IMPELLER:CAST IRON
MOTOR: IP54,3437 R.P.M
SHAFT:STS410
RATED CURRENT:4.3A
DISCHARGE PUMP 1
CAPACITY:0.25㎥/MIN X 20M
TYPE: CENTRIFUGAL NON CLOG
INSULATION CLASS:"F" CLASS

MOTOR OUTPUT:0.44KW CASING:CAST ALUMINUM

MOTOR:IP54, 3300 R.P.M FAN BLADE:CAST ALUMINUM
POWER CONSUMPTION:1.8A
AIR BLOWER 1
NORMAL WORK:32㎥/H X 100mbar
TYPE: ROTARY VANE
INSULATION CLASS:"F" CLASS

MOTOR OUTPUT : 0.35KW

IPX4(OVER 44), 3400 R.PM
CIRCULATION PUMP 1
RATED CURRENT : 2.3A
CAPACITY : 62liter/min X 14M

OH RADICAL LAMP 1 POWER : 220V x 60Hz x 40W LAMP

FLOAT SWITCH 3 TYPE : CYLINDER FLOAT : PVC

IP23 & STARTER (AUTO & MANU)

CONTROL PANEL 1
-DISCHARGE PUMP
-AIR BLOWER
-CIRCULATION PUMP
CONTROL CIRCUIT:220VX60HzX1P

5. HYDRAULIC TEST: 2.0M Aq THE TOP PARTS OF THE TANK

6. ATTACHED DRAWINGS
1) GENERAL ARRANGEMENT
2) DISCHARGE PUMP DIMENSION & CROSS SECTION
3) AIR BLOWER DIMENSION & CROSS SECTION
4) CONTROL PANEL OUTLINE & WIRE DIAGRAM

7. REMARK
1) SEWAGE INLET: 5K-50A FLANGE
2) OVER FLOW PIPE: 5K-50A FLANGE
3) AIR VENT PIPE: 5K-65A FLANGE
4) DISCHARGE PIPE: 5K-50A FLANGE
5) FLUSHING PIPE: 5K-40A FLANGE
6) DILUTION WATER INLET : 5K-15A FLANGE
 TECHNICAL SPECIFICATION
MARINE SEWAGE PLANT TYPE : AEROB - 12N

CAPACITY -------------------------- 28 CREW MEMBERS /DAY

NET WEIGHT -------------------------- 1,100KG
SERVICE WEIGHT ---------------------- 2,400KG
TOTAL VOLUME ---------------------- 1,300㎥
WASTE FLOW ---------------------- 2,100㎥/DAY

POWER SUPPLY
GENERAL ----------------------- 440V / 60Hz / 3PH

DISCHARGE PUMP
POWER SUPPLY ---------------------- 440V / 60HZ / 3PH
POWER CONSUMPTION ----------------- 2.64 KW - 5AMP
DELIVERY QUANTITY ----------------- 0.25㎥/MIN X 20M
NET WEIGHT ------------------------ 45KG

AIR BLOWER
POWER SUPPLY ---------------------- 440V / 60Hz
NORMAL WORKING -------------------- 32㎥/H X 100mbar
POWER CONSUMPTION ----------------- 0.44KW
NET WEIGHT ---------------------- 13KG

CIRCULATION PUMP
POWER SUPPLY ---------------------- 220V / 60Hz
DELIVERY QUANTITY ----------------- 62ℓ/MIN X 14M
NET WEIGHT ---------------------- 8KG

ELECTRICAL CONTROL PANEL

POWER SUPPLY -------------------- 440V / 60HZ
CONTROL CIRCUIT ------------------ 220V / 60HZ

OH RADICAL LAMP
POWER SUPPLY -------------------- 220V / 60HZ
POWER CONSUMPTION --------------- 40W

DISINFECTANT ------------------ OH RADICAL LAMP

PIPE CONNECTIONS
INLET --------------------------- 5K - 50A
OVER FLOW ---------------------- 5K - 50A
AIR VENT ------------------------- 5K - 65A
OUTLET -------------------------- 5K - 50A
FLUSHING INLET ------------------- 5K - 40A
DILUTION WATER INLET ------------ 5K - 15A

TOTAL POWER CONSUMPTION

ALL ELECTRIC PART ---------------- 3.47KW
Bulletin F-43 9/14/05 9:01 AM Page 1

Bulletin F-43
®
Series RM Rate-Master Flowmeters
Specifications - Installation and Operating Instructions
Dimensions in Inches
(Centimeters)
Model RMA Model RMB Model RMC
A 4 -9/16 (11.59) 8-1/2 (21.59) 15 -1/8 (38.42)
J
F BACK WIDTH
3 (7.62) 6-7/16 (16.35) 12 -1/4 (31.12)
B 1/8 NPT CONN. 1/4 NPT CONN. 1/2 NPT CONN.

C 1-5/8 (3.17) 3-15/16 (8.56) 8-3/4 (10.72)

10 - 32 Thds. 1/4 - 20 Thds. 10 - 32 Thds.

D 3/8 (.95) 5/8 (1.59) 1 (2.54)

E 1-1/16 (2.60) 1-7/8 (3.42) 2-3/4 (5.83)

F 1-3/16 (2.73) 1-3/4 (3.29) 2-1/4 (5.33)

G 3/4 (1.91) 1 (2.54) 1-7/16 (2.98)

A K
B C H 1 (2.54) 1-7/16 (2.98) 1-31/32 (3.51)

I 1-3/8 (3.49) 1-13/16 (4.60) 2-1/2 (6.35)

(OPEN)

J 3/4 (1.91) 1-1/4 (3.18) 2 (5.08)

K 4-13/16 (12.22) 8-3/4 (22.23) 15-3/8 (39.05)

E
L 1 (2.54) 1-1/2 (3.81) 2-1/4 (5.72)
D
PANEL CUTOUT FOR FLUSH MOUNTING
G I 4-5/8 (11.75) 8-9/16 (21.75) 15 -3/16 (38.58)
FULL OPEN
L HIGH
H WIDE 7/8 (2.22) 1-5/16 (3.33) 2-1/16 (5.24)
PANEL HOLE SIZES FOR SURFACE MOUNTING
Fig. 1 Fig. 2 7/16 (1.11) 5/8 (1.59) 15/16 (2.38)
PIPE
BOLT 1/4 (0.64) 9/32 (0.71) 13/32 (1.03)
®
Dwyer Series RM Rate-Master Flowmeters are furnished in three Inlet Piping Run: It is good practice to approach the flowmeter inlet with
models (see Fig. 2), each available in a broad array of flow ranges with as few elbows and restrictions as possible. In every case, the inlet piping
direct reading scales for air, gas or water. Installation, operation and main- should be at least as large as the connection to the flowmeter; i.e.,1/8″
tenance are very simple. Only a few common-sense precautions must be Iron Pipe Size for RMA models 1/4″ IPS for RMB models,1/2″ IPS for RMC
observed to assure long, trouble-free service. models. Length of inlet piping makes little difference for normal pressure-
fed flowmeters.
CAUTION: Dwyer Rate-Master® Flowmeters are designed to provide sat-
isfactory long-term service when used with air, water or other compatible For flowmeters on vacuum air service, the inlet piping should be as short
media. Refer to factory for information on questionable gases or liquids. and open as possible. This will allow operation near atmospheric pressure
Avoid solutions of acids, bases or salts having a pH below 5.0 or above and thereby insure the accuracy of the device. (Note: for vacuum air ser-
8.5. Caustic solutions, antifreeze (ethylene glycol) and aromatic solvents vice, the flow control valve, if any, should be on the discharge side of the
should definitely not be used. flowmeter. Either the TMV unit or a separate in-line valve may be applied.).

Calibration Discharge Piping: As on the inlet, discharge piping should be at least as

Each Rate-Master® Flowmeter is calibrated at the factory. If at any time
during the meter’s life, you wish to re-check its calibration, do so only with
devices of certified accuracy. DO NOT attempt to check a Rate-Master®
Flowmeter with a similar flowmeter, as seemingly unimportant variations in
piping and back pressure may cause noticeable differences in the indicat-
ed reading. If in doubt, return your Dwyer Rate-Master® Flowmeter to the
factory. Its calibration will be checked for you at no charge. Before pro-
ceeding with installation, check to be sure you have the Rate-Master
model and flow range you require.
LOCATION: Temperature, Pressure, Atmosphere and Vibration:
Dwyer Rate-Master® Flowmeters are exceptionally tough and strong. They
are designed for use at pressures up to 100 psi (6.89 bar) and tempera-
tures up to 130°F (54°C).
DO NOT EXCEED THESE LIMITS! The installation should not be exposed
to strong chlorine atmospheres or solvents such as benzene, acetone,
carbon tetrachloride, etc. The mounting panel should be free of excessive
vibration, as it may prevent the unit from operating properly.
large as the flowmeter connection. Also, for pressure-fed flowmeters on
air or gas service, the discharge piping should be as short and open as
possible. This will allow operation of the flow tube at near atmospheric
pressure and insure the accuracy of the device. This is of less importance
on water or liquid flowmeters, as the flowing medium is generally incom-
pressible and moderate back pressure will not affect the accuracy of the
instrument as calibrated.
POSITIONING AND MOUNTING
All Rate-Master® Flowmeters must be mounted in a vertical position with
inlet connection at the bottom rear and outlet at the top rear.
Bezel or Through-Panel Mounting: Make panel cutout using appropri-
ate dimensions from Fig. 2. Flowmeter must fit into panel freely without
forcing or squeezing. Insert the flowmeter from the front of the panel and
install the mounting clamps from the rear. Insert and tighten the clamp
bolts in the locations shown in Fig. 3. Do not exceed 5 in./lbs. Make con-
nections to inlet and outlet ports using small amount of RTV sealant or
Teflon® thread tape to avoid leakage. Avoid excess torque, which may
damage the flowmeter body.

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
Bulletin F-43 9/14/05 9:01 AM Page 2
MOUNTING
BRACKET
SCREW 4
REQUIRED
Fig. 3 Fig. 4 Fig. 5B
Surface Mounting: Drill appropriate holes in panel, using the dimensions
shown in Fig. 2. Hold the flowmeter in position in front of the panel and
install the clamp bolts from the rear. (The mounting clamps may be used
as washers, if desired, by installing them backwards or straightening them
out.) Pipe up inlet and discharge following the directions in the previous
sections.
Surface Mounting on Piping Only: An alternate method of surface
mounting, omitting the clamp bolts and supporting the flowmeter solely on
the connecting piping, is possible. For this method, extra-long or straight
pipe threads should be used so that nuts may be run onto the pipe and
later tightened against the back of the panel to retain the unit in proper
position. Use appropriate hole layout in formation from Fig. 2, but omit the
small holes.
Surface Mounting on Piping Only Without Panel: For a temporary or
laboratory type installation, the panel may be omitted altogether and the
flowmeter installed directly in rigid piping. Its light weight permits this with-
out difficulty.
OPERATION
To start system, open valve slowly to avoid possible damage. Control
valves on BV and SSV models are turned clockwise to reduce flow,
counter-clockwise to increase flow. A nylon insert is provided in the thread-
ed section of the valve stem to give a firm touch to valve and to prevent
change of setting due to vibration.
The performance of low range units used in air or gas applications may be
affected by static electricity. Excessive static charge may cause the ball
float to behave erratically or provide a false reading. To ensure the proper
function of the unit, the application should be designed to minimize or dis-
pel static electricity.
The standard technique for reading a Variable Area Flowmeter is to locate
the highest point of greatest diameter on the float, and then align that with
the theoretical center of the scale graduation. In the event that the float is
not aligned with a grad, an extrapolation of the float location must be made
by the operator as to its location between the two closest grads. The fol-
lowing are some sample floats shown with reference to the proper location
to read the float.
Variable Area Flowmeters used for gases are typically labeled with the pre-
fix “S” or “N”, which represents “Standard” for English units or “Normal” for
metric units. Use of this prefix designates that the flowmeter is calibrated
to operate at a specific set of conditions, and deviation from those stan-
dard conditions will require correction for the calibration to be valid. In prac-
tice, the reading taken from the flowmeter scale must be corrected back to
standard conditions to be used with the scale units. The correct location to
measure the actual pressure and temperature is at the exit of the flowme-
ter, except when using the Top Mounted Valve under vacuum applications,
where they should be measured at the flowmeter inlet. The equation to cor-
rect for nonstandard operating conditions is as follows:
Q2 = Q1 x P1 x T2
P2 x T1
Where: Q1 = Actual or Observed Flowmeter Reading
Q2 = Standard Flow Corrected for Pressure and
Temperature
Teflon® is a registered Trademark of E.I. DuPont Company
©Copyright 2005 Dwyer Instruments, Inc. Printed in U.S.A. 9/05
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46361, U.S.A.
Fig. 6
Fig. 5
Fig. 6B Fig. 7
P1 = Actual Pressure (14.7 psia + Gage Pressure)
P2 = Standard Pressure (14.7 psia, which is 0 psig)
T1 = Actual Temperature (460 R + Temp °F)
T2 = Standard Temperature (530 R, which is 70°F)
Example: A flowmeter with a scale of 10-100 SCFH Air. The float is sitting
at the 60 grad on the flowmeter scale. Actual Pressure is measured at the
exit of the meter as 5 psig. Actual Temperature is measured at the exit of
the meter as 85°F.
Q2 = 60.0 x (14.7 + 5) x 530
14.7 x (460 + 85)
Q2 = 68.5 SCFH Air
CAUTION: Do not completely unscrew valve stem unless the flowmeter is
unpressurized and drained of any liquid. Removal while in service will allow
gas or liquid to flow out the front of the valve body and could result in seri-
ous personal injury. For applications involving high pressure and/or toxic
gases or fluids, special non-removable valves are available on special
order. Please contact factory for details.
MAINTENANCE
The only maintenance normally required is occasional cleaning to assure
reliable operation and good float visibility.
Disassembly: The flowmeter can be disassembled for cleaning
simply as follows:
1. Remove valve knob from RMB or RMC -BV or -SSV units by pulling the
knob forward. It is retained by spring pressure on the stem half-shaft so
that a gentle pull will remove it. On RMA-BV or -SSV models, turn the valve
knob counter-clockwise until the threads are disengaged. Then withdraw
the stem from the valve by gently pulling on the knob.
2. Remove the four mounting bracket screws located in the sides of the
flowmeter. See Fig. 3. Pull the flowmeter body gently forward away from
the back plate to avoid undue strain on the body. Leave the piping con-
nections intact. There is no need to disturb them. See Fig. 4.
3. Threaded body style flowmeters - Remove the slip cap with a push on
a screwdriver as shown in Fig. 5. Remove the plug ball stop as shown in
Fig. 6 using allen wrench sizes as follows: Model RMA - 1/4″, Model RMB
- 1/2″ and Model RMC - 3/4″ Threadless body style flowmeters - Release
the plastic retaining clip with a screw driver (Figure 5B), it will unclip from
the valve body (TMV Option) or the plug ball stop, slide the clip back until
the valve body or ball stop can be removed. The clip will remain in the body
for convenience. Using a screwdriver gently lift up on the plug in the groove
as shown in Figure 6B until the o-ring seal is released and remove the plug.
For the TMV option gently pull up on the valve knob to release the valve
body seals and remove the valve.
4. Take out the ball or float by inverting the body and allowing the float
to fall into your hand, as shown in Fig. 7. (Note: It is best to cover the dis-
charge port to avoid losing the float through that
opening.)
Cleaning: The flow tube and flowmeter body can best be cleaned with a
little pure soap and water. Use of a bottle brush or other soft brush will aid
the cleaning. Avoid benzene, acetone, carbon tetrachloride, alkaline deter-
gents, caustic soda, liquid soaps (which may contain chlorinated solvents),
etc. Also, avoid prolonged immersion, which may harm or loosen the
scale.
Reassembly: Simply reverse steps 1 through 4 and place the flowmeter
back in service. A little stopcock grease or petroleum jelly on the “O” rings
will help maintain a good seal as well as facilitate assembly. No other spe-
cial care is required.
FR# 56-440197-00 Rev. 16
Phone: 219/879-8000 www.dwyer-inst.com
Fax: 219/872-9057 e-mail: info@dwyer-inst.com
 OPERATION MANUAL

JONGHAP MACHINERY CO., LTD.

85, YUSAN-DONG, YANGSAN, KYUNG NAM, KOREA

TEL: 82-55-370-2600
FAX: 82-55-370-2626
Home Page: www.jonghap.biz
E-mail: jonghap@unitel.co.kr
1. Definitions and related laws
(1) Definitions

1) Black Water

A. Sewerage and other waste water that come out from the waterway of the toilet, urinal and bathroom areas of
all forms.
B. Waste water from the cleaner and waterway in the hospital ward.
C. Waste water from the place where there are animals that are alive.
D. Other waste water, mixed with the above mentioned waste water.

The above mentioned waste water is regulated so that it can be discharged after processing.

2) Grey Water

Refers to the sewerage that flows out of the bathing room, kitchen and washing site and that which does not reach
the present legal limitation.

3) Biochemical Oxygen Demand (BOD)

In general, BOD is used as a device to measure the wastewater’s level of contamination, and it is the biochemical
test related to the activity of the bacteria, which is organic matter that consumes oxygen by estimating the
materials that can be decomposed biochemistry.
In other words, high amount of oxygen demanded means that the contamination level is high.
As for the measurement method, amount of oxygen required by the 1ℓ sample(diluted in the water with rich
amount of oxygen), cultivated at 20℃ during five days is indicated in PPM.

4) Total Suspended Solids (TSS)

Total Suspended Solids (TSS) refers to the matter that can be filtered out with asbestos among the wastewater
and that can be dried, and are indicated as PPM

5) Thermo-tolerant Coliform

The group of coliform bacteria which produce gas from lactose in 48 hours at 44.5℃. These organisms are
sometimes referred to as “ faecal coliform ” however , the term “ thermo-tolerant coliform ” is now accepted as
more appropriate, since not all of these organisms are of faecal origin.

6) Geometric mean – the nth root of the product of n numbers.

IMO Res. MEPC. 159(55)

Thermo tolerant Coliform’s geometric mean Less than 100 Thermo tolerant Coliform/100ml

Total Suspended Solids (TSS) Less than 35mg/ℓ

Biochemical Oxygen Demand (BOD) Less than 25mg/ℓ

Chemical Oxygen Demand (COD) Less than 125mg/ℓ

[Chart-1] Regulation related to the discharge water

(2) Interpretation of related laws

1) These days, regulation of the discharge of marine wastewater is being enacted, and this regulation and law are
effective in the entire world. Accordingly, there are nations that are enforcing the laws after changing their laws.

As for the most important matters pertaining to this regulation,

A. IMO Regulation (MARPOL 73/78) --------------------------------------------- effect : the entire world

B. USCG regulation ------------------------------------------------------------------- effect : US coast
C. KG regulation ----------------------------------------------------------------------- effect : Korea coast

2) According to the key regulations, IMO regulation is effective on all the vessels that use the international sea
route, while USCG regulation is effective on all the vessels that navigate the US coast.

3) Therefore, IMO regulation is applied to all the vessels that are constructed for the international waters. In
general, these vessels are subjected to the individual nations’ regulations in other to dock at these nations. All
vessels that use other than the US coast’s route are subjected to the IMO regulation.

4) Unless a vessel is that of the US nationality, it does not require USCG certificate when navigating in the US
waters. Docking is permitted when a vessel is has class certificate of the IMO and IMO member-nations.

5) IMO and USCG legal limitations refers to the processing of the waste materials that are discharged from the
human beings alone, and this type of waste matters are the defined as the waste water that come from bathroom
and toilet, and this type of waste water is referred to as the Sewage.
2. Explanation and specifications
(1) General matters

1) Advantages of the wastewater treatment device of the biochemical processing method.

Waste matters perish biochemistry due to the micro-organism (bacteria etc.), while organic matters are converted
into water and carbon dioxide with the biochemical processing based on oxygen, and the Suspended Solids that
remain in the water for treatment is eliminated using gravity purification method.

Purified water is transported to the separated disinfectant tank and it is discharged after getting sterilized.

All waste water processing devices of this method is operate by the biochemical principle that uses natural
oxygen processing that exists along with the natural water that is also found in rivers, lakes and oceans.

Thus, this equipment may be considered the most appropriate device for environment protection.

Processing process in the equipment is realized by supplying oxygen to the waste matters so that the micro-
organism can be generated fast in the natural water. Due to the growth of this micro-organism, the process in
which wastewater is purified is almost perfect.

Principle: micro-organism will use waste matters as feed when it comes to the dissolved oxygen, and the organic
matter that comprises at least 95% among the waste matters is converted to water or carbon dioxide due to the
generation of micro-organism.

This small micro-organism significantly decreases the amount of solid body content, and the sludge solid body’s
discharge is required periodically, and the outflow water has to be sterilized. Thus, ozone processing is required
to obtain outflow water devoid of bacteria after purification.

This is the natural processing procedure and the optimal device for the environment protection.

Maintenance cost is priced low and the activation is simple due to the use of ozone.

Biochemical wastewater processing device can satisfy all requirement (decrease in the amount of oxygen
demanded for the discharge water and environment protection) of the regulation explained above.

(2) Explanation of the equipment

1) This Sewage Treatment Plant is designed to suit the demands of the IMO and domestic laws, and this is a
product that is approved by conducting test at these institutions. It is the equipment that is developed at the
JONGHAP MACHINERY CO., LTD.

2) Three processing tanks that are processed completely biochemistry by the aerobic bacteria are designed when it
comes to this equipment that obtained the approval of the domestic laws and IMO, and this processing method
does not generate hazardous methane gas that can be induced at the time of non-aerobic processing. Wastewater
from every day life that results from all the indoor spaces in a vessel including bathroom and bathing room is
made to flow into the equipment through one entrance for wastewater. This signifies enabling BLACK WATER
or/and BLACK WATER and GREY WATER to be flown into the equipment.

3) Each separate tank within the equipment is produced with mild steel. The interior is plated with the protective
Tar Epoxy Coating to prevent corrosion of the side that comes into contact with the wastewater.

4) JMC-AEROB TYPE Sewage Treatment Plant’s advantages are as follows.

A. Small and light

Cutting edge theory is applied for Sewage Treatment Plant, and functions are streamlined to produce into two
aeration tanks, one clarification tank and one disinfection tank to make it smaller and lighter.
B. High performance
Sewage Treatment Plant is classified into three stages, and processing procedure is clear, accurate and prompt,
offering high performance.
 C. Installation expense is low cost
BLACK WATER and GREY WATER are separated for processing so that the BLACK WATER (waste
water from toilet) and GREY WATER (waste water from every day life) can be processed as single pipe
series to decrease equipment’s installation cost according to the number of personnel.
D. Ease of equipment installation
Integrated and Split (thee unit) can be produced in order to ease installation. And it is easy to install new
vessels, replace equipment of old model, and install non-installed vessel anew.
E. High performance
Air blower is used to reduce the lead time required for the processing of the waste water for use and made
with special product that does not use lubricant at all, which means there is no malfunction caused by oil.
And, installed on this equipment is made with special design, and it is characterized by low noise during
operation although it rotates super fast.

5) Equipment’s key component parts

[Diagram-1] Sewage Treatment Plant

1. #1 Aeration tank
2. #2 Aeration tank
3. Clarification tank
4. Disinfection tank
5. Sewage inlet
6. Discharge pump
7. Air blower
8. Control panel
9. Air distributor
10. Circulation Pump
11. Reaction tank
12. OH-radical lamp
13. Level switch
14. Sludge return pipe
15. Over flow line
16. Air vent line
17. Flushing water line
18. Discharge line

[Diagram-2] Equipment’s key components

 OPERATION GUIDELINE
Chapter 1: Overview on the operation of Sewage Treatment Plant

1. Explanation on the activation

(1) Waste water is flown into the entrance that is located at the upper part of the #1 aeration tank, and required
oxygen is amplified the aeration device.

Aeration device, designed specially supplies the amount of oxygen needed for the growth of the aerobic bacteria
and for the powerful mixing of the wastewater.

(2) Oxygen is supplied the air blower at the upper part of the equipment. To obtain satisfactory aerobic processing
process, waste water that is processed first at the #1 aeration tank is flown out to the #2 aeration tank through the
waste water transport pipe located at the rear of the waste water processing device.

Because oxygen exists in this processing process, it is possible to avoid the generation of hazardous methane gas
that may result during the non-aerobic processing process.

(3) Suspended Solids’ precipitation takes place in the clarification tank.

This clarification tank is designed to enable relatively high level of purification.

Purified water is flown out to the disinfection tank, and ozone is input to sterilize the wastewater that is discharged

(4) Waste water discharge pump is discharged to the outside of the vessel by this pump and it operates automatically
by level float switch (cylinder type)

(5) Limit on the maximum value of the purified water is regulated as follows to satisfy IMO requirements.

1) Thermo tolerant Coliform geometric mean …………………… Less than 100 Thermo tolerant Coliform/100ml
2) Biochemical Oxygen Demand (BOD)’s geometric mean ……... Less than 25mg/1 LITER
3) Chemical Oxygen Demand (COD)’s geometric mean ………… Less than 125mg/1 LITER
4) Total Suspended Solid …………………………………….….. Less than 35mg/1 LITER
5) Discharged material’s acidity (pH) ……………………………. Between 6 ~ 8.5
6) Germicide remnant (when chlorine is used as germicide) …….. Less than 0.5mg/1 LITER

(6) Mix of the remaining water matters that are degenerated in the aerobic biochemical processing process is the feed
of the special micro-organism that is alive, and the sludge that includes this micro-organism is formed to enable the
growth of the micro-organism. Extensive organic matters (waste matter’s main substance) are needed to make new
micro-organism. Accordingly, large amount of waste sludge are transported to the small sludge formed by the
micro-organism.

(7) Suspended Solids formed by the micro-organism during specific period of time are produced. This derives from
the process in which growth of the first bacteria that procreate exponentially with the waste matters as the feed stop
to grow in terms of number after specific period of time. This increases by the amount of 400ml/ℓ. When the
content level of the sludge increases, the degree of the purification for the wastewater subject to discharge
decreases. This phenomenon normally occurs after four months, and the resulting small amount of sludge should
be discharged with discharge pump.
 (8) This equipment is automatically operated.

1) Air blower : automatic operation based on timer adjusted time.

Operating principle is machine operating / stop 15 min repeat

2) Adjustment of water level switch in the Disinfection tank

: discharge pump operating / stop

3) Discharge pump : operating – high level float s/w & stop – low level float s/w

4) All processing tanks’ oxygen delivery pipes are connected in an integrated manner, so that discharge can take
place via one pipe.

5) Circulation pump : automatic operation based on timer adjusted time

Operating principle is machine operating 3min and stop 1 min

6) OH-radical lamp : lamp on/off switch control(Always put on equipment operation.)

2. Sludge adjustment

Amount of sludge within the equipment increases after activating for a specific period of time.

To conduct normal operation, this sludge should be discharged.

When operating for the first time, discharge of the sludge from the #1 and #2 aeration tanks should be conducted
about once every two months.

Starting from the subsequent operation, sludge should be discharged manually abut once every four months.
Chapter 2: Method at the time of initial operation

1. Opening / Closing state of each valve

1. #1 aeration tank valve

2. #2 aeration tank valve

Black water

3. Clarification tank valve

4. Disinfection tank valve

5. Discharge pump 4
1 2 3

[Diagram-3] State of valve’s Opening / Closing

▶ Discharge pump’s delivery valve ……………………………… open

▶ Disinfection tank valve ………………………………………… open
▶ #1 aeration tank valve ………………………………………….. close
▶ #2 aeration tank valve ………………………………………….. close
▶ Clarification tank valve ………………………………………… close

2. Fill up each tank of the Sewage Treatment Plant with fresh water or sea water.
Chapter 3: Control panel

1. Inside

(1) Adjust air blower’s timer to 15 minutes & mode “B”. (Operation for 15 minutes and stop for 15 minutes)

(2) Adjust circulation pump timer to upper 3 minutes lower 1 minute.(Activation after stopping discharge pump)

(3) Check whether over current relay that is at the lower part of each magnet’s contactor is activated or not.

(4) Check circuit breaker state.

(5) Check state of each wiring.

Circulation pump electric

Air blower electric circuit circuit breaker
breaker

Circuit breaker for control

Discharge pump electric
Circuit breaker

Air blower E.O.C.R

Circulation pump timer
Discharge pump E.O.C.R

Air blower timer

Circulation pump E.O.C.R

Electric transformer OH-radical lamp electric

(440V > 220V) circuit breaker

OH-radical lamp
Terminal block ballast stabilizer

[Diagram-4] Inside of the control panel

2. Outside

(1) Place the air blower, discharge pump, circulation pump and OH-radical select switch at “stop”
(Location of the select switch: stop)

(2) Turn on the power switch(N.F.B).

(3) Check the air blower, discharge pump, circulation pump selection switch in order, manually, and check the
activation state of each device.
(Location of the select switch: manual)

(4) When each device is activated, then selection switch of each device is turned on in order.
(Location of the select switch: automatic)

(5) Please install the caution plate, except for personnel who do not operate switches and timers.

(6) Tighten fixating bolt located at the upper and lower parts.
(It prevents infiltration on humidity in the control panel.)`

[Diagram-5] Control panel’s exterior

Chapter 4: Adjustment of the amount of air

Needle valve

Sight glass

[Diagram-6] Adjustment of the amount of air valve

1. When air blower is activated, check with transparent glass(Sight glass) whether light and heavy sludge of the
clarification tank return to the #1 aeration tank.

2. If they do not return normally, check by adjusting amount of compressed air with needle valve.
AIR REGULATING VALVE – CLOSE THE VALVE AND REOPEN IT (1/2 ~ 1 TURN)
Chapter 5: Water level adjustment

1. When the purified wastewater that is flown in from the clarification tank fills up to the high water level within
in the disinfection tank as shown in the below diagram, then discharge pump is activated, and sterilized waste
water is discharged.

2. Discharge pump’s activation stops when the level of the water that is discharged reaches up to the low water
level.

3. If high water level float switch does not get activated, then purified waste water continues to flow into the
disinfection tank reaching up the warning level, which triggers the warning buzzer at the CONTROL ROOM,
and red light is lightened on its control panel.

4. At this time, discharge purified wastewater manually. Then, take necessary measures after checking whether
high water level float switch is abnormal.

High level float switch

[Diagram-7] Float switch for water level adjustment

Chapter 6: Trouble shooting

1. When discharge pump does not work

(1) Root causes

1) Power defect
2) High water level warning defect
3) Impeller of discharge pump defect
4) Motor of discharge pump defect

(2) Maintenance
1) Check power
2) Check FLOAT switch and shortage
3) Impeller of discharge pump distance adjustment
4) Motor of discharge pump repair

2. When discharge pump does not stop

(1) Root causes

1) Inflow of extensive amount of water within the device
2) Low water level float switch defect

(2) Maintenance
1) Adjustment of the amount of toilet cleaning
2) Replacement and repair

3. When discharging fails during discharge pump activation

(1) Root causes

1) Direction of impeller’s rotation is inaccurate
2) When discharge valve is shut or other valve defect
3) Impeller defect

(2) Maintenance
1) Control panel wiring modification
2) Inspect all parts of the discharge system (valve and other)
3) Discharge pump replacement

4. When overflows from the inside of the device

(1) Root causes

1) Clogging of the sludge screen at the inside of the #1 aeration tank
2) Inflow of extensive amount of water within the device
3) Discharge pump defect

(2) Maintenance
1) Remove alien substance by shaking the sludge screen up and down after unscrewing the screw
2) Adjustment of the amount of toilet cleaning
3) Discharge pump replacement
5. When air blower does not get activated

(1) Root causes

1) Fuse burn out
2) Power defect
3) Timer adjustment defect
4) Impeller of air blower defect
5) Motor of air blower defect
6) Overload relay activation

(2) Maintenance
1) Fuse replacement
2) Check power
3) Adjust timer for each format
4) Air blower replacement
5) Motor of air blower repair
6) Overload relay recovery

6. When pressure is not sufficient during the operation of the air blower

(1) Root causes

1) Value does not return
2) Rotation direction is wrong

(2) Maintenance
1) Repair and replacement
2) Control panel wiring modification

7. When bubble is not produced during activation when it comes to the air blower

(1) Root causes

1) Close or defect of the base of the aeration tank’s aeration device

(2) Maintenance
1) Cleaning after decomposition of the aeration device

8. When oxygen flows in only one tank during activation when it comes to the air blower

(1) Root causes

1) Air hose or pipe related defect
2) Clogging or defect of the aeration device

(2) Maintenance
1) Repair after inspection
2) Repair or cleaning of the aeration device after discharging sludge at the inside of the tank

9. Smell / Color

(1) Root causes

1) Excessive sludge within aeration tank
2) Stop bacteria’s propagation
- Brown color : normal
- Black color : stop propagation

(2) Maintenance
1) Check amount of sludge. Discharge if necessary
2) Check air blower function and check the state of the bubble after inspecting the inside of the aeration tank
10. Decrease in the quality of water discharged

(1) Root causes

1) High pressure in the tank due to the influx of excessive wastewater
2) New vessel: non-propagation of bacteria
3) State in which bacteria is dead

(2) Maintenance
1) Adjust volume of toilet cleansing water
2) Check the day for the start of the operation – bacteria generation period (4~10 days)
3) Fill with ocean water after discharging wastewater from the inside

11. When the clarification tank’s surface is very dirty

(1) Root causes

1) Sludge recovery valve activation related defect

(2) Maintenance
1) Adjustment after inspecting the sludge recovery valve

12. When there is excessive amount of black sludge on the #3 tank’s(Clarification tank) surface

(1) Root causes

1) Sludge recovery valve activation related defect

(2) Maintenance
1) Adjustment after inspecting the sludge recovery valve
2) Check sludge recovery pipe
3) Discharge of sludge from the clarification tank

※ As for the supply of compressed air within equipment at the time of emergency should be conducted with less
than 1.5bar.

※ When repairing this equipment’s electric malfunction, install foothold for insulation before repairing.
Chapter 7: Sewage Treatment Plant Trial operation guideline

1. Place all select switch at the stop state, and turn off the switch for main power.

2. Wire in the power for outside input (440V/220V, 60Hz) to the inside of the control panel.

(Wire the power with the control panel)

3. Turn on the main power switch and convert the air blower’s conversion switch towards the manual side for
about 10 seconds. Then, recover to the stop state.

At this time, when the compressed air is not discharged from the air blower, this means that the power input
from the outside is wired inversely. Thus, connect by switching the 2-phase wiring of the 3-phase power input.

4. When air blower motor is activated normally, check the activation state by converting the conversion switch of
the discharge pump and towards the manual side.

5. If motor is not problematic, convert the motor conversion switch to the automatic side. Then, check the
automatic activation state for one hour with cycle.

6. Automatic activation state

Air blower: activation for 15 minutes and stop for 15 minutes. Continue to repeat to maintain activation

Discharge pump: when purified water reaches the high water level float switch, then activate. Stop when the
water reaches low water level float switch.

Circulation pump : Operating principle is machine operating 3 min and stop 1 min that it work continuously
until starting the discharge pump
Chapter 8: OH-radical lamp

1. Specification of OH-radical lamp

OH-radical lamp Ballast stabilizer Total construction

2. Install and caution of OH-radical lamp

1. The length of water sterilization pump’s line is approximately 8m. Hold on to the lines and put it in the water tank. It
does not matter if the tank is laid down while in use.

2. Plug the stabilizer into AC220V jack.

3. After plugging in the power supply, connect the stabilizer and the lamp jack. (Join the rounded part of the jack)

4. Check if there is a light on in the lamp at control panel. If there is a light then the installation is complete.

5. The inner part of the lamp gets damaged if there is an impact. Please take a great care since repairing the damaged
inner part is not on the list of after service.

6. Sterilization operates continuously; 24hours 365days. If keep turning on and off the sterilizer will decrease the life
span of the lamp and as well as low sterilizing effect.

7. If the voltage is unstable then it is possible that the stabilizer might get damaged. Please check the voltage and the
stabilizer in case that there is no lighting on the lamp.

8. Stabilizer and the lamp can be replaced if those are defects while in use. However please make sure to check if they
are actual defects before returning those in.

※ Avoid looking at the lamp directly after turning it on. UV rays are harmful to human eyes. Get medical
treatment immediately in the case of you feel your eyes are itchy.
Chapter 9: Dilution water inflow guideline (Only vacuum system)

1. CALCULATION OF DILUTION WATER

(EX. AEROB-18N TYPE => MAX. 42 PERSON)

SEWAGE TREATMENT PLANT T.S.S LIMITATION (PERSON/DAY)

=> 780 PPM

QUANTITY OF DISCHARGE T.S.S (PERSON/DAY)

=> 40,000 PPM

QUANTITY OF BLACK WATER (ONE DAY)

1.5ℓ => QUANTITY OF VACUUM SUCTION WATER (ONE FLUSH)
7 => THE NUMBER OF TIMES USE TOILET OF PERSON
42 PERSON => CAPACITY

QUANTITY OF BLACK WATER (SEWAGE TREATMENT PLANT INLET)

1.5 X 7 X 42 = 441ℓ

QUANTITY OF DISCHARGE T.S.S (42 PERSON/DAY)

40,000 X 42 PERSON = 1,680,000 PPM

* QUANTITY OF DILUTION WATER FOR SEWAGE TREATMENT PLANT (42 PERSON)

(40,000 PPM X 42 PERSON)

= 780 PPM (X = QUANTITY OF DILTION WATER)
441 + X

(40,000 PPM X 42 PERSON)

= 441 + X = 2153.85ℓ = 1724.85ℓ
780 PPM

=> 1724.85ℓ / 24 Hour = 71.87ℓ/ Hour (=1.2ℓ/Min) <- THE MINIMUM QUANTITY

FLOW RATE (AEROB-18) = 3,150ℓ

=> 3150ℓ - 441ℓ (QUANTITY OF BLACK WATER) = 2709ℓ
=> 2709ℓ / 24 Hour = 112.88ℓ/ Hour (=1.88ℓ/Min) = THE MAXIMUM QUANTITY

2. FLOW METER SETTING (ℓ/Min)

PERSON 1 ~ 28 PERSON 29 ~ 42 PERSON
MINIMUM 0.85 (ℓ/Min) 1.2 (ℓ/Min)
QUANTITY OF
RECOMMENDATION 1 (ℓ/Min) 1.4 (ℓ/Min)
DILUTION WATER
MAXIMUM 1.25 (ℓ/Min) 1.88 (ℓ/Min)
MAINTENANCE GUIDELINE

Chapter 1: Maintenance and operation

1. General matters

(1) When the waste water that can be decomposed on this waste water processing device is supplied and operated, it is
possible to obtain effective purification after 8 to 10 days with the biochemical processing process after the initial
operation.

(2) It is recommended to designate a person in charge of this equipment’s maintenance and operation.

(3) One of the considerations is that raw waste is supplied to this equipment, and raw waste refers to the waste water
that is supplied from the bathroom.

(4) As for the waste water that cannot be decomposed, in other words, the matters that should not be supplied to this
equipment are metal, wood, rubber, plastic and other solid bodies or mineral oil and oil substance. In particular,
use of the hydrochloric acidic matter and sterilization matter is absolutely prohibited to get rid of the scale in the
toilet.

(5) Biochemical processing process refers to the natural processing process that reacts on the all natural waters(here,
it is limited to the small space, which is the waste water processing device).

This is comprised by the microorganisms that are alive in the water and which are alive in the water at the inside of
the tank where waste matters are supplied.

Likewise, microorganisms are living in groups without any changes, and this means that no hazardous matter
should be flown in to the device.

(6) Meanwhile, when hazardous matter is flown into the device, microorganisms perish and purification effect
decreases.

When microorganisms perish for a number of reasons, all waste water in the equipment should be discharged, and
should be filled with pure water and ocean water once again, which is the optimal method.
2. Caution during equipment operation

(1) All processes at the inside of the equipment are operated automatically, but the person in charge of the equipment
operation needs to strive so that the amount of water that is flown in can be maintained appropriately to prepare
for the accident that may result when the equipment’s processing capacity is exceeded when the excessive amount
of waste water is flown into the inside of the equipment due to the toilet malfunction.
TYPE AEROB-12N AEROB-18N AEROB-25N AEROB-30N AEROB-35N AEROB-45N AEROB-55N

AVE. FLOW
45 67 92 110 128 165 201
(L/30min)

(2) Be careful of the following

1) Do not block the power for at least 30 minutes (Except for the time for excessive use of the bathroom).

2) Do not stop air blower’s activation

Oxygen supply should be guaranteed at all times.
If there is not enough oxygen for microorganisms to live, microorganism will perish and the purification effect
will decrease. 4 to 10 days are required to re-generate the microorganisms to operate normally.

3) When waste water in the equipment is flowing in, discharge pump’s manual operation should be avoided.
This is because there is a risk that the waste water that is flown in may flow towards the air blower by flowing
backward after filling up the tank.
However, this does not apply when operating manually with the goal of discharging.
Chapter 2: Planned repair

1. Matters to check for repair every day

(1) Check whether all switches at the front of the control panel is turned on.

(2) Check air blower’s function – needs to be activated when the air blower’s switch is turned on. If not, check the
power.

(3) Check sludge’s recovery line (SIGHT GLASS) – is sludge being recovered during air blower’s operation?

Check recovery of sludge by lighting with the transparent glass for the recovery of the #1 aeration tank’s sludge.

If not, close the needle valve of the line for the recovery of the sludge. Then, open up the valve again slowly until
sludge recovery is visible through the transparent glass.

Sludge recovery line

(Internal the glass)

Sight glass

[Diagram-8] Sludge recovery line

(4) Check discharge pump’s function – activate discharge pump by placing the control panel’s switch on manual.
If does not get activated, then check whether there is a problem with the discharge pump motor’s power.

Discharge pump

[Diagram-9] Discharge pump

2. Weekly repair

(1) Extract sample of the discharge water while pump is activating.

1) Fill up the beaker marked with 250ml scale with sample and wait for about 30 minutes.
Read the scale of the amount of the sludge
Sludge does not exceed 12.5ml.
If 12.5ml is exceeded, then measure repeatedly after extracting sample again after a couple of hours.
When the sludge exceeds 12.5ml after measuring again, activate the discharge pump with manual operation to
discharge the waste water in a #1 aeration tank.
However, do not discharge with the regulated waters (12 knots).
As for the place where sludge can be discharged, discharge at the outside of the regulated waters (public waters).

2) To discharge the sludge located at the inside of the #1 aeration tank, discharge pump automatically empties
disinfection tank. Then, close the valve C on the disinfection tank’s side. Open the valve A of the #1 aeration
tank. Then, place the control panel’s operation switch on manual, and activate the discharge pump. Then, the #1
aeration tank gets discharge in a matter of minutes. Turn off the control panel switch after discharging. Open the
valve B for the #2 aeration tank as well, and discharge everything. Then, close the valve A and valve B of the
#1 and #2 aeration tank, and open the valve C of the disinfection tank side once again. Control panel’s switch is
turned on and the location of all selection switches is checked automatically.

A
B

[Diagram-10] Valve of Sewage Treatment Plant

(2) Unscrew the screw of the Sludge Screen and wash the Sludge Screen left and right, front and rear, and assemble
once again.

[Diagram-11] Sludge Screen

 (3) Repair of key parts

1) Air Blower

Clean the suction filter at the hole where air is injected at least once per month with compressed air as shown on
the following diagram. If it is not cleaned, then performance decreases due to the overload on the air blower,
reducing air blower’s lifetime.

Compressed Air

Compressed Air

(Method for cleaning the outside) (Method for cleaning the inside)

[Diagram-12] Filter of Air Blower

2) Discharge pump

There is no need to decompose discharge pump since it was designed with the standard of less than 100,000
hours.

Discharge pump’s lifting ability is what is important.

Lifting up test needs to be carried out at least once per month. As for the testing method, close the valve for
discharging to the outside of a vessel, and check whether the scale on the manometer is 1.4 ~ 1.6kg/cm2 when
activated manually.

3. Monthly repair

(1) Confirm amount of #1, #2 aeration tank’s sludge

(2) Check colors of #1, #2 aeration tank’s sludge

(3) Check whether #1 aeration tank’s amplified sound is normal

(4) Final operation: discharge sludge from the inside at least once every two months

During normal operation: discharge sludge from the inside at least once every four months