Professional Documents
Culture Documents
Ise 201-M1-Q&a
Ise 201-M1-Q&a
MODULE---1
PART- A
Worker means a person employed, directly or by or through any agency (including a contractor) with or
without the knowledge of the principal employer, whether for remuneration or not in any manufacturing process, or
in cleaning any part of the machinery or premises used for a manufacturing process, or in any other kind of work
incidental to, or connected with, the manufacturing process, or the subject of the manufacturing process but does
not include any member of the armed forces of the union.
FACTORY means any premises including the precincts thereof- (i)whereon ten or more workers are working, or
were working on any day of preceding twelve months, and in any part of which a manufacturing process is being
carried on with the aid of power, or is ordinarily so carried on, or
(ii)whereon twenty or more workers are working or were working on any day of preceding twelve months, and in
any part of which a manufacturing process is being carried on without the aid of power or is ordinarily so carried on.
c) Define manufacturing process as given in Factories Act.
Hazardous process means any process or activity in relation to an industry specified i n the first schedule unless
special care is taken the raw material, intermediate, finished products, bye products, wastes or effluents would
cause material impairment to the health of persons engaged OR Result in the pollution of the general environment.
e) Who is a competent person?
A person or an institution recognised by CIF for carrying out test, examination and inspection considering his
qualification and experience.
A certifying surgeon may, with the approval of the State Government, authorize any qualified medical
practitioner to exercise any of his powers under this Act for such period as the certifying surgeon may specify and
subject to such conditions as the State Government may think fit to impose, and references in this Act to a certifying
surgeon shall be deemed to include references to any qualified medical practitioner when so authorized.
S-25 Self Acting Machine - A minimum distance of 45 cm has to be provided with the fixed structure and
traversing part of the machinery.
(4) Taking in to account all conditions in which the work is to be performed no worker shall be required or permitted
to engage in the manual transport of load which, by reason of its weight, is likely to jeopardize his health or safety.
(5) Wherever reasonably practicable, suitable technical devices shall be used for the manual transport of loads.
(6) Notwithstanding the fact that workers are engaged in the regular manual transport of loads within the
permissible limits as set out in sub rule(2), they should be subjected to medical examination prior to regular
assignment and to periodical examination at an interval of 12 months if the assignment of such jobs, exceeds more
than 12 months.]
(1) If it appears to the Inspector that any building or part of a building or any part of the ways, machinery or plant in
a factory is in such a condition that it is dangerous to human life or safety, he may serve on the occupier or manager
or both of the factory an order in writing specifying the measures which in his opinion should be adopted, and
requiring them to be carried out before a specified date.
(2) If it appears to the Inspector that the use of any building or part of a building or any part of the ways, machinery
or plant in a factory involves imminent danger to human life or safety, he may serve on the occupier or manager or
both of the factory an order in writing prohibiting its use until it has been properly repaired or altered.
(1) Every occupier shall ensure, so far as is reasonably practicable, the health, safety and welfare of all workers while
they are at work in the factory.
(2) Without prejudice to the generality of the provisions of sub- section (1), the matters to which such duty extends,
shall include- (a) the provision and maintenance of plant and systems of work in the factory that are safe and
without risks to health;
(b) The arrangements in the factory for ensuring safety and absence of risks to health in connection with the use,
handling, storage and transport of articles and substances;
(c) The provision of such information, instruction, training and supervision as are necessary to ensure the health and
safety of all workers at work;
(d) The maintenance of all places of work in the factory in a condition that is safe without risks to health and the
provision and maintenance of such means of access to, and egress from, such places as are safe and without such
risks;
(e) The provision, maintenance or monitoring of such working environment in the factory for the workers that is
safe, without risks to health and adequate as regards facilities and arrangements for their welfare at work.
(3) Except in such cases as may be prescribed, every occupier shall prepare, and, as often as may be appropriate,
revise, a written statement of his general policy with respect to the health and safety of the workers at work and the
organization and arrangements for the time being in force for carrying out that policy, and to bring the statement
and any revision thereof to the notice of all the workers in such manner as may be prescribed.
S-41G Workers participation in Safety Management. Safety committee has to be constituted with equal
participation of workers and management.
Section 96: Penalty for wrongfully disclosing results of analysis under section 91
This section states that any person who publishes or discloses to any other person the results of an
analysis made by taking samples shall be punishable with imprisonment for a term which may extend to
six months. Moreover, he will be punishable with a fine of at least Rs. 10 thousand.
1. Discuss the provisions related to hazardous industries in Factories Act /Rules [16 marks]
Note: The Site Appraisal Committee shall have the power to call for any information from the person
making an application for the establishment or expansion of a factory involving a hazardous process
This section states that in certain cases when The Central Government thinks that the factory is unable
to apply certain security measures then it is allowed to direct the Director-in-charge of the factory to
implement the measures or standards on an immediate basis. This mainly applies to factories involving
the production of hazardous substances.
2. (a) Explain the provisions related to working on or near machinery in motion [ 8 marks ]
(1) Where in any factory it becomes necessary to examine any part of machinery Page | 17
referred to in section 21, while the machinery is in motion, or, as a result of such examination, to carry
out-
(a) In a case referred to in clause (i) of the proviso to sub-section (1) of section 21, lubrication or other
adjusting operation; or
(b) in a case referred to in clause (ii) of the proviso aforesaid, any mounting or shipping of belts or
lubrication or other adjusting operation, (a) such worker shall not handle a belt at a moving pulley
unless- (i) the belt is not more than fifteen centimetres in width;
(ii) The pulley is normally for the purpose of drive and not merely a fly-wheel or balance wheel(in which
case a belt is not permissible);
(iii) The belt joint is either laced or flush with the belt;
(iv) The belt, including the joint and the pulley rim, are in good repair;
(v) There is reasonable clearance between the pulley and any fixed plant or structure;
(vi) Secure foothold and, where necessary, secure handhold, are provided for the operator; and
(vii) Any ladder in use for carrying out any examination or operation aforesaid is securely fixed or lashed
or is firmly held by a second person;
(b) without prejudice to any other provision of this Act relating to the fencing of machinery, every set
screw, bolt and key on any revolving shaft, spindle, wheel or pinion, and all spur, worm and other
toothed or friction gearing in motion with which such worker would otherwise be liable to come into
contact, shall be securely fenced to prevent such contact. (2) No woman or young person shall be
allowed to clean, lubricate or adjust any part of a prime mover or of any transmission machinery while
the prime mover or transmission machinery is in motion, or to clean, lubricate or adjust any part of any
machine if the cleaning, lubrication or adjustment thereof would expose the woman or young person to
risk of injury from any moving part either of that machine or of any adjacent machinery.
(3) The State Government may, by notification in the Official Gazette, prohibit, in any specified factory
or class or description of factories, the cleaning, lubricating or adjusting by any person of specified parts
of machinery when those parts are in motion.
SAFETY COMMITTEE-
Constitution
The representatives of the management on Safety Committee shall include –
(a) A senior official, who by his position in the organization can contribute effectively to the functioning
of the committee, shall be the Chairman;
(b) A Safety Officer and a Factory Medical Officer wherever available and the Safety Officer in such a
case shall be the Secretary of the Committee.
(c) A representative each from the production, maintenance and purchase departments.
(3) The workers ‘representatives on this Committee shall be elected by the workers
Functions
assisting and co-operating with the management in achieving the aims and objectives outlined
in the ‘Health and Safety Policy’ of the occupier;
dealing with all matters concerning health, safety and environment and to arrive at practicable
solutions to problems encountered;
creating safety awareness amongst all workers;
undertaking educational, training and promotional activities;
discussing reports on safety, environmental and occupational health surveys, safety audits, risk
assessment, emergency and disaster management plans and implementation of the
recommendations made in the reports;
carrying out health and safety surveys and identifying causes of accidents;
Looking into any complaint made on the likelihood of an imminent danger to the safety and
health of the workers and suggesting corrective measures; and reviewing the implementation of
the recommendations made by it.
3. (a) Explain the provisions related to Pressure vessels and plants [ 8 marks ]
(1) If in any factory, any plant or machinery or any part thereof is operated at a pressure above atmospheric
pressure, effective measures shall be taken to ensure that the safe working pressure of such plant or machinery or
part is not exceeded
(2) The State Government may make rules providing for the examination and testing of any plant or machinery in
any factory or class or description of factories.
(1) Design and construction: Every pressure vessel or plant used in factory- (a) shall be properly designed on sound
engineering practice; (b) shall be of good construction, sound material, adequate strength and free from any patent
defects ; and (c) shall be properly maintained in a safe condition
(2) Safety Devices.- Every pressure vessel shall be fitted with- (a) a suitable safety valve or other effective pressure
relieving device of adequate capacity (b) suitable pressure gauge with a dial range not less than 1.5. times the
maximum permissible working pressure (c) a suitable nipple and globe connected for the exclusive purpose of
attaching a test pressure gauge (d) a suitable stop valve or valves by which the pressure vessel may be isolated from
other pressure vessels or plant or source of supply of pressure. (e) a suitable drain cock or valve at the lowest part of
the pressure vessel for the discharge of the liquid or other substances that may collect in the pressure vessel :
(3) (Pressure Reducing Devices (a) Every pressure vessel which is designed for a working pressure less than the
pressure at the source of supply shall be fitted with suitable pressure reducing valve or other suitable automatic
device to prevent the maximum permissible working pressure of the pressure vessel being exceeded. (b) To further
protect the pressure vessel in the event of failure of the reducing valve or device, at least one safety valve having a
capacity sufficient to release all the steam, vapour or gas without undue pressure rise.
(4) Pressure vessel or plant being taking into use a) No new pressure vessel or plant shall be taken into use in any
factory after coming into force of this rule unless it has been hydrostatically tested by a competent person at a
pressure at least 1.3 times the design pressure. (b) No pressure vessel or plant shall be used in a factory unless there
has been obtained from the maker of the pressure vessel or plant or from the competent person a certificate
specifying the design pressure or maximum permissible working pressure
(5) In service test and examinations.-Every pressure vessel or plant in service shall be thoroughly examined by a
competent person. (a) Externally, once in every period of six months (b) internally, once in every period if twelve
months. (c) Hydrostatically tested once in every period of four years;
(6) Thin walled pressure vessel or plant (a) In respect of any pressure vessel or plant of thin walls such as sizing
cylinder made of copper or any other non-ferrous metal, the maximum permissible working pressure shall be
reduced at the rate of five percent of the original maximum permissible working pressure for every year of its use
after the first five years.(b) If any information as to the date of construction, thickness of walls, or maximum
permissible working pressure is not available the age of such pressure vessel or plant shall be determined by the
competent person in consultation with the Chief Inspector(c) Every new and second hand pressure vessel or plant of
thick wall to which repairs likely to affect its strength or safety have been carried out, shall be tested before use to at
least 1.5 times maximum permissible working pressure
(4) Report by Competent person – (a) If during any examination any doubt arises as to the ability of the pressure
vessel or plant to work safely until the next prescribed examination, the competent person shall enter in the
prescribed register his observations, findings and conclusions.(b) (b) A report of the result of every examination or
test carried out shall be completed in the prescribed Form No.8 and shall be signed by the person making the
examination or test, (c) (c) Where the report of any examination under this rule specified any condition for securing
the safe working of any pressure vessel or plant, the pressure vessel or plant shall not be used unless the specified
condition is fulfilled (d) (d) The competent person making report of any examination under this rule, shall within
seven days of the completion of the examination, sent to the Inspector a copy of the report in every case where the
maximum permissible working pressure is reduced
(b) Discuss the important provisions related to Health in Factories Act [8 marks]
The main focus of Factories Act is towards the Health benefits to the workers. Health Chapter III of the
Act contains specification from Section 11 to 20. Detailed information of the sections of is provided as
under:
Section 11: Cleanliness.
This section basically specifies the issues of cleanliness at the workplace. It is mentioned in the provision
that every factory shall be kept clean and free from effluvia arising from any drain, privy or other
nuisance. This includes that there should be no accumulation of dirt and refuse and should be removed
daily and entire area should be kept clean.
4. Discuss the constitution and functions of Site Appraisal Committee [16 marks]
5. Explain the important provisions related Safety in Factories Act and Rules [ 16 marks ]
Chapter IV of the Act contains provisions relating to safety. These are discussed below:
(i) Fencing of machinery
Fencing of machinery in use or in motion is obligatory under Section 21
This section states that the factory should fence the following machinery or substantial construction and
maintain them in the right position:
(a) every moving part of a prime-mover and every flywheel, whether the prime-mover or flywheel is in
the engine-house or not.
(b) the headrace and tailrace of every water-wheel and water-turbine.
(c) any part of a stock bar which projects beyond the headstock of a lathe.
(d) every part of an electric generator, a motor or rotary converter.
(e) every part of transmission machinery.
(f) every dangerous part of any other machinery.
Section 22: Work on or Near Machinery in Motion
This section states:
(a) Firstly, whenever machinery is in motion and it becomes necessary to do the inspection,
lubrication, repairs, etc., the factory should appoint a specially trained expert man, wearing tight-fitting
clothes to do the job.
Moreover, such worker shall not handle a belt at a moving pulley unless:
1. the belt is not more than fifteen centimetres in width
2. the belt, including the joint and the pulley rim, is in good repair
3. there is reasonable clearance between the pulley and any fixed plant or structure
4. the pulley is normally for the purpose of the drive
(b) Secondly, the factory owners should not allow any woman or young person to clean, lubricate or
adjust any part of a prime-mover or of any transmission machinery while prime-mover or transmission
machinery is in motion.
Section 23: Employment on Dangerous Machines
This section states that the factory owners or managers cannot allow any worker to work any machine
without instructing him/her about the dangerous outcomes and the relevant precautions. Moreover,
before the appointment, the manager has to see that the worker has relevant skills and knowledge to
work on the machinery.
Section 24: Devices for Cutting off Power
This section states:
(a) In every factory, there should be suitable devices for cutting off power in emergencies from running
machinery in all the workrooms. In the case of factories which do not belong to this Act have to just do
the arrangements in the workroom in which electricity is used to generate power.
(b) The factory should provide and maintain suitable striking gear or other efficient mechanical
(1) In every factory,—(i) wherein one thousand or more workers are ordinarily employed, or(ii) wherein, in the
opinion of the State Government, any manufacturing process or operation is carried on, which process or operation
involves any risk of bodily injury, poisoning or disease, or any other hazard to health, to the persons employed in the
factory, the occupier shall, if so, required by the State Government by notification in the Official Gazette, employ
such number of Safety Officers as may be specified in that notification.
(1) In any factory the following provisions shall be complied with in respect of every lifting machine
(other than a hoist and lift) and every chain, rope and lifting tackle for the purpose of raising or
lowering persons, goods or materials:-
(a) all parts, including the working gear, whether fixed or movable, of every lifting machine and every
chain, rope or lifting tackle shall be(i) of good construction, sound material and adequate strength
and free from defects;
(ii) properly maintained; and (iii) thoroughly examined by a competent person at least once in every
period of twelve months, or at such intervals as the Chief Inspector may specify in writing; and a register
shall be kept containing the prescribed particulars of every such examination;
(b) no lifting machine and no chain, rope or lifting tackle shall, except for the purpose of test, be loaded
beyond the safe working load which shall be plainly marked thereon together with an identification
mark and duly entered in the prescribed register; and where this is not practicable, a table showing the
safe working loads of every kind and size of lifting machine or chain, rope or lifting tackle in use shall
be displayed in prominent positions on the premises;
(c) while any person is employed or working on or near the wheel track of a travelling crane in any
place where he would be liable to be struck by the crane, effective measures shall be taken to ensure
that the crane does not approach within six months of that place
2) The State Government may make rules in respect of any lifting machine or any chain, rope or lifting
tackle used in factories-
(a) prescribing further requirements to be complied with in addition to those set out in this section;
(b) providing for exemption from compliance with all or any of the requirements of this section, where
in its opinion, such compliance is unnecessary or impracticable.
(3) For the purposes of this section a lifting machine or a chain, rope or lifting tackle shall be deemed to
have been thoroughly examined if a visual examination supplemented, if necessary, by other means and
by the dismantling of parts of the gear, has been carried out as carefully as the conditions permit in
order to arrive at a reliable conclusion as to the safety of the parts examined.
(b) Discuss the important provisions related to Hoists and Lifts [ 8 marks ]
(2) The following additional requirements shall apply to hoists and lifts used for carrying persons and
installed or reconstructed in a factory after the commencement of this Act, namely:-
(b) efficient devices shall be provided and maintained capable of supporting the cage together with its
maximum load in the event of breakage of the ropes, chains or attachments;
(c) an efficient automatic device shall be provided and maintained to prevent the cage from overrunning.
(3) The Chief Inspector may permit the continued use of a hoist or lift installed in a factory before the
commencement of this Act which does not fully comply with the provisions of sub-section (1) upon
such conditions for ensuring safety as he may think fit to impose.
(4) The State Government may, if in respect of any class or description of hoist or lift, it is of opinion
that it would be unreasonable to enforce any requirement of sub-
sections (1) and (2), by order direct that such requirement shall not apply to such class or description
of hoist or lift.