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POLY TETRA FLUORO ETHYLENE
P.T.F.E. INSULATED CABLE
We manufacture a wide range of high-quality PTFE
insulated wire which is engineered with precision
using sophisticated technology. Due to excellent
chemical, electrical and thermal features, the PTFE
insulated lead wire find application in various
industries including telecommunication, thermal
power station, navigation, flight simulators, and
many more.

Salient Features
High dielectric
strength and
volume resistivity
unaffected by
thermal aging.
Very low
dissipation factor
unaffected by
exposure to
humidity.
Extremely low
dielectric constant
is unaffected by
temperature,
frequency, and
humidity.
Specifications
Conductor: Silver/Nickel Plated Copper and Bare
Copper
Insulation: PTFE Wrap Insulation then Mylar
Properties: Resistance to Fire, Chemicals, Acids,
Sunlight, Moisture, and Corona.
Voltage Grade: 250 V/600V/1000V/2200V & Up to
15KV or as per customer requirement Temperature:
-65 °C to +260°C
Core Colors: White, Red, Yellow, Blue, Black,
Green
Size: As Per MILW-16878 GR JSS 51034 AWG
Standard
 Why P.T.F.E Insulation?

Physical/ Chemical
• Inert to practically all chemicals even at elevated
temperatures
• Excellent Resistance to Ultra-Violet radiation and stress-
cracking
• Non-contaminating, Non-toxic and bio-compatible
• Resistant to fungus and mould growth

Electricals
Suitable for very wide frequency range
(DC to above 10,000 MHz) over the
wide temperature range
Lowest dielectric constant (2.1)
LES
B

Lowest dissipation factor (below 0.0003)

CA

LES
L

AB
P

C
SE

EPL
S
LES
AB

Highest volume and surface resistivities

C
PL
LES

SE
AB
PLC
SE

(in Teraohms)
Corona Resistance is fair (CR PTFE is
LES
SEPL CABLES

CAB
SEPL CABLES

SEPL

available for severe corona conditions)

SEPL CABLES
SEPL CABLES

High Temprature
ES
CABL
SEPL

• Excellent thermal stability: suitable for

ES
BL
CA

use from -200°C to +260°C

PL
SE

• Fire (flame) proof

• Soldering iron resistant and suitable
for high density wiring

Mechanical
Smaller size, lighter weight, and much higher reliability
Cold-flow and cut-through resistance: fair (good mechanical
strength)
Excellent flex-life
Applications
Electronic Test Equipment; Communication Equipment.
Equipment for Aircraft, Radar, Navigation, Electro-
mechanical applications, Satellites, Research Equipment
for Aerospace, Navy.
Control Equipment for Atomic Energy, Satellite
Launching, Ground Control, Reactors and Process
Control, Telephone Exchange, Lifts
Computers, Flight simulators
High-performance motors, transformers, and rectifiers
Infra-red sensing equipment
Thermo-couple and compensating cables
Air-field lighting equipment
High-temperature lighting fittings (sodium lamps etc.)
Refrigeration equipment
Load cells and pressure transducers
Electro-medical/ Neuro-surgical equipment
High-temperature control valves
Furnace and oven wiring

PTFE Insulted Special Equipment Wires

Single strand size up to AWG Please refer to the table for
commonly available sizes. Within the normal range, a larger
number of strands are available to improve flex-life.
19 strands up to AWG 30, 37 strands up to AWG 20, and 60
strands for AWG 9, 10, 11, 12, and 13.
For two larger sizes AWG 6 and 8, compact 61 strands true
concentric constructions (compared to Rope lay 19x7) are about
15% lower in OD, weight, and cost, although slightly stiffer.
Wire-Wrap wire, advantages of PTFE insulation are now
available 36 (OD 0.43 mm), and multi-strand 3607 or 3707 with
OD 0.38 mm.
 P.T.F.E INSULATED SILVER
PLATED COPPER CONDUCTOR
SINGAL CORE CABLE
(MILW-16878 GR JSS 51034)

S.No. Size Square (mm) AMPS ET(250V) E(600v) EE(1000V)

1 24(1) 0.204 4.0 325 400 520

2 22(1) 0.321 7.3 480 575 720

3 20(1) 0.515 11.0 700 810 960

4 26/7/34 0.140 3.0 285 340 435

5 24/7/32 0.219 4.0 390 455 535

6 22/7/30 0.343 7.3 520 600 740

7 22/19/34 0.382 7.3 645 725 860

8 20/7/28 0.562 11.0 720 920 940

9 20/19/32 0.596 11.0 845 1090 1065

10 18/7/26 0.879 16.0 1260 1280

11 18/19/30 0.932 16.0 1545 1450

12 16/19/29 1.254 22.0 1800 1745

13 15/19/28 1.528 26.0 2325 2000

14 14/19/27 1.933 32.0 2750 2565

15 13/19/26 2.387 35.0 4160 2970

16 11/19/24 3.730 45.0 6500 4470

17 10/19/22 6.304 55.0 - 6970

18 8/133/29 8.784 75.0 - 10930

19 6/133/27 13.537 100.0 - 16950

20 4/133/25 - - - 30715
21 2/133/23 - - - 45500
 Quality Assurance
100% Physical and Electrical testing.
A minimum of 3 layers of PTFE tape, wrapped and sintered
provides balanced bi-axially oriented concentrically placed
insulation Minimum shrinkage/ deformation and no `run-
away' problem at soldering- iron temperatures.
Surface as good as extruded wire without the disadvantages
of extruded PTFE insulation in fine-gauge thin-wall types.
Certified minimum BREAK DOWN VOLTAGE (on
samples) to ensure higher, uniform, and predictable
performance.
Controlled tighter tolerance on weight, PTFE density, and
conductor resistance.
Test voltages for the three common working voltages are:

Working Voltage Dielectric Test Spark Test Voltage

Type
AC RMS Voltage for 1 minute for 1 Second
ET 250 1500 2500
E 600 2000 3500
EE 1000 3000 5000

Caution
Thin-wall insulation is not
recommended for higher soldering
iron temperatures and for gauges
larger than AWG 20
Stripping of Tape-Wrapped-
Sintered (TWS) PTFE insulation is
generally difficult on automatic
high-speed machines, more so, for
thin-wall finer sizes
Bringing power to the people

OFFICE ADDRESS
1, Madhuvan Apartments, 24,
Arunoday Society, Alkapuri,
Vadodara-390007 Gujarat India
Phone: (091)-265-6621151, 2352779,
3257040

FACTORY ADDRESS
A/2, 2205, 2204, GIDC Estate
Halol- 389350, Gujarat, India
Phone: (02676) 221932, 220928
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