VA

Upstream Process

Information
Customer Source 1
Entry Point

MAIN STEPS STEP 1 STEP 2

Substep 1 30 Substep 1
Process Box (Need info Substep 2 20 Substep 2
to understand process).
May include volume, Substep 3 5 Substep 3
etc. Substep 4 15 Substep 4

60
TIME LADDER
70 43

WASTE BOX (Indicate

all wastes here)
 VALUE STREAM MAP
Process Name:

Information Information
Source 2 Source 3

STEP 2 STEP 3 STEP 4

10 Substep 1 9 Substep 1 12
5 Substep 2 3 Substep 2 6
20 Substep 3 7 Substep 3 5
8 Substep 4 10 Substep 4 13

45 30 180
43 29 36
 Information
Source 3

STEP 5 STEP 6

Substep 1 6 Substep 1 30
Substep 2 18 Substep 2 12
Substep 3 20 Substep 3 20
Substep 4 25 Substep 4 8

720
69 70
DOWNSTREAM
Process

23% Process Cycle Efficiency (PCE)

1035 Total Wait time (Non-Value Add time

317 Total Processing Time(Value-Add Time)

1352 Lead Time (total of VA and NVA)

KAIZEN Opportunity
INTEGRATED FLOWCHART Process Name
Quality Concern

QC 1 QC 2 QC 3
Processor 1

Step 1

Yes
Processor 2

Step 2 Yes /No?

No
Processor 3

Step 3
Processor 4

Step 4
 QC 4 QC 5

Step 6 Step 7

Step 5