WPT 15

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version:1002-A

Parts manual
Electric pallet truck WPT15-2

2018-06

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PARTS ORDERING INSTRUCTIONS

HOW TO ORDER
When ordering the parts, please supply part number, parts name, quantity, model and serial number of
your machine. Supplying this information will assure prompt, efficient handling of your order.

Since your dealer carries many parts in stock and maintains up-to-date pries on all parts, he will be
able to process your order immediately. If, for some reasons, the parts is not in stock, he will order it
from the factor. In either event, he maintains a current file of service manuals, which give all available
parts ordering or technical information.

WHERE TO ORDER
Always order parts from the dealer who sold you the machine. If it is necessary for the dealer to order
parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with
shipping instructions given on the order.

INSTRCTIONA FOR RETURNING PARTS


Under NO CIRCUMSTANCES parts will be accepted at the factory for credit without prior approval. We
can not accept responsibility for parts returned without authorization.

If you have some parts which must be returned, contact your dealer. If he believes parts should be
returned, he will arrange for authorization to return the parts.

CHANGES
When changes are made to the machine, revised pages for this manual will be issued. These pages
must be inserted in your parts manual as soon as they are received. Failure to keep your parts
manuals up to date will result in confusion and may cause you to order wrong parts.

ALL RIGHT RESERVED COPYRIGHT


2018-06 2nd EDITION

1
Index

1. 1.1 Frame system..........................................................................3

1.2 Frame system..........................................................................5

2. 2.1 Steering control system...........................................................7

2.2 Handle control pod assembly...................................................9

3. Driving unit assembly...................................................................11

4. 4.1 Lifting linkage (With double loading wheels)..........................13

4.2 Lifting linkage (With Single loading wheels)...........................15

5. Fork assembly..............................................................................17

6. Cylinder assembly........................................................................19

7. Hydraulic unit assembly.................................................................21

8. Electric Panel assembly.................................................................23

2
Fig.1.1 Frame system

3
Fig.1.1 Frame system
Item New Parts No. Parts Number Parts name Qty

1 10010101 GB818-85 Screw M6×10 12

2 10010102 GB/T95-2002 Flat washer 6 12

3 10010103 ESR15M000003-100 Lower cover 1

4 10010104 ESR15M000002-100 Protection cover 1

5 10010105 ESR15M000001-100 Rear cover 1

6 10010106 ESR15M050000-100 Steering control assembly 1

7 10010107 ESR15M000004-100 Battery stopper 2

8 10010108 GB/T70.1-2000 Screw M10×30 3

9 10010109 GB/T95-2002 Flat washer 6 12

10 10010110 GB/T93-1987 Washer 6 12

11 10010111 GB/T70.1-2000 Screw M6×12 12


YBZ5-E1.0W2T2/UVTBT
12 10010112 Hydraulic unit assembly 1
2
13 10010113 GB/T70.1-2000 Screw M6×20 2
Oil pump mounting
14 10010114 ESR15M000007-100 1
bracket
15 10010115 GB/T70.3-2000 Screw M8×25 2

16 10010116 QQE240-11CH59 10A Build-in Charger 1

17 10010117 LB-08 Horn 1

18 10010118 ESR15M110000-100 Upper cover 1

19 10010119 GB/T819.1-2000 ScrewM5×15 2

20 10010120 GB/T70.3-2000 Screw M8×25 4

21 10010121 ESR15M000005-100 Stop block 2

22 10010122 ESR2M.00.00-04 Mounting bracket 1

23 10010123 GB70-85 Screw M4×10 2

24 10010124 JG12 Lifting limitation switch 1

25 10010125 ESR-T2M.00.00-03 Metal block 1

26 10010126 GB/T819.1-2000 ScrewM5×20 2

27 10010127 ESR15M030000-100 Fork assembly 1

4
Fig.1.2 Frame system

5
Fig.1.2 Frame system
Item New Parts No. Parts Number Parts name Qty
Link assembly for double
28 10010128 ESR15M040000-100 2
loading wheel
Link assembly for single loading
10010129 ESR15M040000-101
wheel
29 10010130 GB/T70.1-2000 Screw M12×30 4

30 10010131 GB/T93-1987 Washer 12 4

31 10010132 ESR15M020000-100 Cylinder assembly 1

32 10010133 ED125-34 Emergency stop button 1

33 10010134 1212P-2501 Curtis driving Controller 1

34 10010135 GB818-85 Screw M3×16 2

35 10010136 CZ37 Socket 1

36 10010137 GB/T95-2002 Flat washer 3 2

37 10010138 GB/T41-2000 Nut M3 2

38 10010139 6-EVF-65 Battery 2

39 10010140 GB/T95-2002 Flat washer 6 8

40 10010141 GB/T93-1987 Spring washer 6 8

41 10010142 GB/T70.1-2000 Screw M6×20 8

42 10010143 ESR-T2M.02.00-10 Crack roller baseboard 2

43 10010144 ESR-T2M.06.00.00 Balance wheel assembly 2

44 10010145 GB/T95-2002 Flat washer 10 8

45 10010146 GB/T93-1987 Spring washer 10 8

46 10010147 GB/T70.1-2000 Screw M10×20 8

47 10010148 ESR15M010000-100 Frame 1

48 10010149 ESR15M120000-100 Handle turning angle stopper 1

49 10010150 GB/T95-2002 Flat washer 10 2

50 10010151 GB/T93-1987 Spring washer 10 2

51 10010152 GB/T70.1-2000 Screw M10×30 2


Switch for up-right function
52 10010153 ESR15M120000-101 1
(Option)

6
Fig.2.1 Steering control system

7
Fig.2.1 Steering control system
Item New Parts No. Parts Number Parts name Qty

1 10010201 0000-0000075-00 Handle control pod assembly 1


2 10010202 GB/T41-20001 Hexagon nut M8 1

3 10010203 GB/T95-2002 Flat washer8 1

4 10010204 ESC10MS050002-305 Axle sleeve 1

5 10010205 YQ20-110-328/550N Gas spring 1

6 10010206 GB/T70.1-2000 ScrewM8x20 2

7 10010207 GB/T93-1987 Spring washer 8 2


8 10010208 ESR15M050002-100 Shaft washer 2
9 10010209 SF-18120 Oil-less bearing 2
10 10010210 GB/T41-2000 Nut M8 2
11 10010211 GB/T70.1-2000 Screw M8x20 2
12 10010212 ESR15M051000-100 Connecting bracket 1
13 10010213 ESB1.5M.01.00-04 Fixed seat 1
14 10010214 GB812-88 Round nut M55x2 1

15 10010215 GB/T858-1988 Lock washer Φ55 1


16 10010216 GB/T276-94 Bearing 61912 1
17 10010217 ESR-T2M.01.00-04 Bearing bracket 1
18 10010218 GB/T297-1994 Bearing 32912 1
19 10010219 GB/T70.1-2000 Screw M10x25 4
20 10010220 ESR-T2M.01.00-05 Fixed seat 1
21 10010221 Z130D650-24A1 Driving unit assembly 1
22 10010222 GB/T41-2000 Hexagon nut M12 1
23 10010223 GB/T70.1-2000 ScrewM12x35 1
24 10010224 ESR15M050001-100 Connecting arm shaft 1
25 10010225 ESC10MS050001-305 Connecting shaft 1
26 10010226 ESR15M052000-100 Handle tube 1

27 10010227 GB/T70.2-2000 Screw M8x16 3

8
Fig.2.2 Handle control pod assembly

29

9
Fig.2.2 Handle control pod assembly
Ite
Parts Number Parts name Qty
m
1 10010301 0000-0000075-01 Upper cover of handle 1

2 10010302 0000-0000075-02 Lifting/lowering switch assembly 1

3 10010303 0000-0000075-25 Inching switch 1

4 10010304 0000-0000075-04 Horn button 8

5 10010305 0000-0000075-05 Potentiometer assembly 1

6 10010306 0000-0000075-06 Emergency reverse button 4

7 10010307 0000-0000075-07 Pressure-spring(stainless steel) 1

8 10010308 0000-0000075-08 Lower cover of handle 1

9 10010309 0000-0000075-09 MOLEx2 hole Plug 1

10 10010310 0000-0000075-10 Bolt (stainless steel) 1

11 10010311 0000-0000075-11 Locating piece of inching switch 1

12 10010312 0000-0000075-12 Mode button 1

13 10010313 0000-0000075-13 stainless steel pressure-spring 1

14 10010314 0000-0000075-14 Bolt 1

15 10010315 0000-0000075-15 Key swtich assy. 1

16 10010316 0000-0000075-16 stainless steel Bolt 1

17 10010317 0000-0000075-17 Inching switch 1

18 10010318 0000-0000075-18 Bracket of horn inching switch 1

19 10010319 0000-0000075-19 Horn button lock 1

20 10010320 0000-0000075-20 MOLEx8 hole Plug 1

21 10010321 0000-0000075-21 MOLEx8 hole Plug 1

22 10010322 0000-0000075-22 MOLEx4 hole Plug 2

23 10010323 0000-0000075-23 MOLEx2 hole Plug 1

24 10010324 0000-0000075-24 Interlock short wire(plug) 1

10
Fig.3 Driving unit assembly

11
Fig.3 Driving unit assembly
Ite New Parts No. Parts Number Parts name Qty
m 10010601 0000-0000066-01 Seal washer 1
1
2 10010602 0000-0000066-02 Bearing 1
3 10010603 0000-0000066-03 Shaft ring 1
4 10010604 0000-0000066-04 Cover 1
5 10010605 0000-0000066-05 Shaft ring 1
6 10010606 0000-0000066-06 Rotor 1
7 10010607 0000-0000066-07 Carbon brush Socket assembly 1
8 10010608 0000-0000066-08 Bearing 1
9 10010609 0000-0000066-09 Screw 1
10 10010610 0000-0000066-10 Circlip 1
11 10010611 0000-0000066-11 Rear cover of motor 1
12 10010612 0000-0000066-12 Carbon brush 1
13 10010613 0000-0000066-13 protective ring 1
14 10010614 0000-0000066-14 Brake assembly 1
15 10010615 0000-0000066-15 Flat key 2
16 10010616 0000-0000066-16 Cover of gearbox 1
17 10010617 0000-0000066-17 Screw 1
18 10010618 0000-0000066-18 Circlip 1
19 10010619 0000-0000066-19 Screw 1
20 10010620 0000-0000066-20 Circlip 2
21 10010621 0000-0000066-21 Screw 1
22 10010622 0000-0000066-22 Circlip 1
23 10010623 0000-0000066-23 Flat key 1
24 10010624 0000-0000066-24 Shaft ring 1
25 10010625 0000-0000066-25 Gear 2
26 10010626 0000-0000066-26 Gear box 1
27 10010627 0000-0000066-27 Seal washer 1
28 10010628 0000-0000066-28 Gear 1
29 10010629 0000-0000066-29 Bearing 1
30 10010630 0000-0000066-30 Drive wheel 2
31 10010631 0000-0000066-31 Bearing 1
32 10010632 0000-0000066-32 Dust ring 1
33 10010633 0000-0000066-33 Cable box 1
34 10010634 0000-0000066-34 Grease cup 1
35 10010635 0000-0000066-35 Key 2
36 10010636 0000-0000066-36 Locating pin 1
37 10010637 0000-0000066-37 Seal washer 1
38 10010638 0000-0000066-38 Bearing 1
39 10010639 0000-0000066-39 Gear 1
40 10010640 0000-0000066-40 Bearing 2
41 10010641 0000-0000066-41 Shaft ring 1
42 10010642 0000-0000066-42 Gear 1

12
Fig.4.1 Lifting linkage (With double loading wheels)

13
Fig.4.1 Lifting linkage (With double loading wheels)
Item New Parts No. Parts Number Parts name Qty

1 10010401 ESR2M.03.00-02 Roller 2

2 10010402 SF-1 2025 Oil-less bearing(no flange) 4

3 10010403 SF-1 2030 Oil-less bearing(no flange) 4

4 10010404 ESR15M041000-100 Crank 2

5 10010405 GB/T6173-2000 Hexagon thin nut M22×1.5 2

6 10010406 ESR15M041000-103 Linkage weldment 1220 2

10010407 ESR15M041000-102 Linkage weldment 1150 4

7 10010408 SF-1 1620 Oil-less bearing(no flange) 4

8 10010409 GB/T95-2002 Flat washer 20 2

9 10010410 ESR15M040004-100 Wheel fork 4

10 10010411 ESR15M040005-100 Flat washer 8

11 10010412 GB/T879.4-2000 Spring pin 5×30 8

12 10010413 ES1.5M04.00-02 Pressing cover 8

13 10010414 GB/T276-94 Bearing 6204-2LS 4

14 10010415 ES1.5M04.00-03 Double loading wheel 4

15 10010416 ESR15M040006-100 Axle 4

16 10010417 GB/T879.4-2000 Spring pin 5×30 2

17 10010418 ESR15M040003-100 Axle 2

18 10010419 GB/T879.4-2000 Elastic cylindrical pin 5×26 2

19 10010420 ESR15M040001-100 Axle 2

20 10010421 ESR15M042000-100 Axle 148mm 6

21 10010422 GB/T95-2002 Flat washer 6 6

22 10010423 GB/T93-1987 Spring washer 6 6

23 10010424 GB/T70.1-2000 Screw M6×16 4

24 10010425 ESR2M.03.00-01 Pin 58mm 2

25 10010426 ESR15M040007-100 Rod end 1

★ Please inform us the fork size when ordering this part.

14
Fig.4.2 Lifting linkage (With Single loading wheels)

15
Fig.4.2 Lifting linkage (With single loading wheels)
Item New Parts No. Parts Number Parts name Qty

1 10010501 ESR2M.03.00-02 Roller 2

2 10010502 SF-1 2025 Oil-less bearing(no flange) 4

3 10010503 SF-1 2030 Oil-less bearing(no flange) 4

4 10010504 ESR15M041000-100 Crank 2

5 10010505 GB/T6173-2000 Hexagon thin nut M22×1.5 2

6 10010506 ESR15M041000-103 Linkage weldment 2

7 10010507 SF-1 1625 Oilless bearing(no flange) 4

8 10010508 ESR15M040001-103 Flat washer 20 4

9 10010509 ESR15M040004-103 Mounting bracket of wheel 2

10 10010510 GB/T95-2002 Flat washer 20 4

11 10010511 GB/T276-94 Bearing 6204-2LS 4

12 10010512 ESR15M040005-103 Single loading wheel 2

13 10010513 ESR15M040006-103 Shaft for single loading wheel 2

14 10010514 GB/T879.4-2000 Spring pin 5×30 2

15 10010515 GB/T879.4-2000 Spring pin 5×30 4

16 10010516 ESR15M040003-103 Axle 2

17 10010517 GB/T879.4-2000 Elastic cylindrical pin 5×26 2

18 10010518 ESR15M040002-103 Pin 2

19 10010519 ESR15M042000-100 Pin 148mm 2

20 10010520 GB/T95-2002 Flat washer 6 6

21 10010521 GB/T93-1987 Spring washer 6 6

22 10010522 GB/T70.1-2000 Screw M6×16 6

23 10010523 ESR2M.03.00-01 Pin 58mm 4

24 10010524 ESR15M040007-103 Rod end 2

16
Fig.5 Fork assembly

17
Fig.5 Fork assembly
Item New Parts No. Parts Number Parts name Qty

1 10010901 ESR15M031000-10 Fork frame(★) 1


0
2 10010902 GB/T41-2000 Nut M10 2

3 10010903 GB/T70.1-2000 Screw M10×50 2

4 10010904 GB/T5782-2000 Bolt M16×40 1

5 10010905 GB/T95-2002 Flat washer 16 1

6 10010906 GB/T5782-2000 Bolt M12×40 4

7 10010907 ESR2M032000-607 Side adjustable roller 4

8 10010908 NL070 Roller 4

9 10010909 GB/T894.1-1986 Circlips 35 4

★ Please remark the fork size and loading wheel type when ordering.

18
Fig.6 Cylinder assembly

19
Fig.6 Cylinder assembly
Item New Parts No. Parts Number Parts name Qty

1 10010801 ESR2M020001-250 Piston 1

2 10010802 DH50 Dust ring 5050X58X5(6.5) 1

3 10010803 UHS50 Seal washer 50x60x6 1

4 10010804 Supporting tach 2.5x15 1


ESR15M021000-10
5 10010805 Cylinder body 1
0

.6 Cylinder assembly

20
Fig.7 Hydraulic unit assembly

21
Fig.7 Hydraulic unit assembly
Ite
New Parts No. Parts Number Parts name Qty
m
1 10010701 0000-0000104-01 Lifting motor 2

2 10010702 0000-0000104-02 Screw M6×16 2

3 10010703 0000-0000104-03 Washer 6 1

4 10010704 0000-0000104-04 Coupling 1

5 10010705 0000-0000104-05 Valve block 1

6 10010706 0000-0000104-06 Check valve 1

7 10010707 0000-0000104-07 O-ring 65×3.55 1

8 10010708 0000-0000104-08 O-ring 6.5×1.5 1

9 10010709 0000-0000104-09 Clamp 1

10 10010710 0000-0000104-10 Return oil pipe 1

11 10010711 0000-0000104-11 Oil suction filter 1

12 10010712 0000-0000104-12 Oil suction pipe 1

13 10010713 0000-0000104-13 Oil tank 1

14 10010714 0000-0000104-14 Cover of oil tank 1

15 10010715 0000-0000104-15 Screw M5×12 4

16 10010716 0000-0000104-16 Right angle joint 1

17 10010717 0000-0000104-17 Screw M5×70 2

18 10010718 0000-0000104-18 Spring washer 5 2

19 10010719 0000-0000104-19 Flat washer 5 2

20 10010720 0000-0000104-20 Oil pump 1

21 10010721 0000-0000104-21 Plug 1

22 10010722 0000-0000104-22 Plug 1

23 10010723 0000-0000104-23 Combination washer 14 1

24 10010724 0000-0000104-24 Relief valve 1

25 10010725 0000-0000104-25 Solenoid valve 1

26 10010726 0000-0000104-26 Pressure fill valve 1

g.7 Hydraulic unit assembly

22
Fig.8 Electric Panel assembly

23
Fig.8 Electric Panel assembly
Item New Parts No. Parts Number Parts name Qty

1 10011001 0000-0000068-01 Installing plate 1

2 10011002 GB/T41-2000 Nut M12X1.0 1

3 10011003 GB/T95-2000 Flat washer 12 1

4 10011004 0000-0000068-02 Fuse holder 1

5 10011005 GB/T818-2000 Screw M4X10 1

6 10011006 0000-0000068-03 Fuse holder insulation pad 1

7 10011007 0000-0000068-04 Fuse holder 1

8 10011008 0000-0000068-05 Fuse 1

9 10011009 0000-0000068-06 Fuse cover 1

10 10011010 GB/T95-2000 Plat washer 8 1

11 10011011 GB/T93-1987 Spring washer 8 1

12 10011012 GB/T41-2000 Nut M8 1

13 10011013 GB/T95-2000 Plat washer 4 1

14 10011014 GB/T93-1987 Spring washer 4 1

15 10011015 GB/T818-2000 Screw M4X30 2

16 10011016 0000-0000068-07 Controller Curtis 1212 1

17 10011017 0000-0000068-08 Fuse 1

18 10011018 GB/T70.2-2000 Screw 1

19 10011019 0000-0000068-09 Fuse holder 1

20 10011020 0000-0000068-10 Relay 2

21 10011021 GB/T818-2000 Screw M4X14 1

22 10011022 0000-0000068-11 Relay holder 2

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