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Abus Overhead Cranes
Abus Overhead Cranes
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A B U S E LV, E L K a n d E L S s i n g l e g i r d e r o v e r h e a d t r a v e l l i n g c r a n e s | A B U S o v e r h e a d c r a n e s
A BUS ELV, ELK and EL S single girder over head tr avelling cr anes
A HIGH-PROFILE
SOLUTION FOR
LOW BUILDINGS
16 t 39 m
4 5
A B U S E LV, E L K a n d E L S s i n g l e g i r d e r o v e r h e a d t r a v e l l i n g c r a n e s | A B U S o v e r h e a d c r a n e s
3,2 t
3,2 t 3,2 t
3,2 t 3,2 t
5t 5t 5t 5t
ELK up to 5 29,5
single girder overhead
travelling crane with welded up to 10 27,5
box girder
up to 16 22
up to 6,3 39 Stooled down configuration Stooled down configuration Standard main girder Stooled up configuration
ELS
Version 1 Version 2 connection configuration Version 4
single girder torsion box
up to 8 35 Version 3
crane with side-mounted
hoist unit
up to 10 34
6 7
A B U S E LV, E L K a n d E L S s i n g l e g i r d e r o v e r h e a d t r a v e l l i n g c r a n e s | A B U S o v e r h e a d c r a n e s
A HIGH-PROFILE SOLUTION
FOR LOW BUILDINGS
The ideal solution for a new factory: Stooled up crane bridge configurations
the ABUS ELK single girder overhead are the ideal solution for special situations
travelling crane with long angle chamfer and buildings with difficult conditions.
adapted to suit the building haunch
(version 3), optimising available height.
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ABUS ZLK double girder overhead travelling cranes | ABUS overhead cranes
THE
HEAVY
BRIGADE
Two girders are simply stronger than one, double girder cranes feature welded box
making ABUS double girder overhead beams. All the sections used for main
travelling cranes the ideal solution for the girders and end carriages are computer-
area coverage handling of heavy loads up optimised for high performance and low
to 120 t. Like all ABUS factory cranes, they weight, benefits that pay in terms of
can be perfectly integrated into planned strength and cost efficiency. ABUS double
or existing factory structures thanks to girder overhead travelling cranes achieve
different main girder connection spans of up to 42 m and offer the best
configurations and guarantee the highest prerequisites for additional requirements,
level of functionality, flexibility and safety such as higher crane duties, the
at all times. The ABUS range includes a installation of maintenance platforms or
wide variety of accessories for many auxiliary hoists.
different special applications. ABUS ZLK
120 t 42 m
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ABUS ZLK double girder overhead travelling cranes | ABUS overhead cranes
up to 16 42
ZLK
double girder overhead up to 40 40
travelling crane with welded Stooled up configuration Stooled up configuration Stooled up configuration
box girder up to 50 37 Version 3 Version 4 Version 5
up to 100 30
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ABUS ZLK double girder overhead travelling cranes | ABUS overhead cranes
In the photographed application shown, the When transporting long and bulky goods,
ABUS overhead travelling crane operates two adjacent cranes work in parallel to
the crane flap, allowing the crane to travel provide one risk-free load movement.
back inside.
The end carriage may be mounted on Optional twin hoist operation for for the
eight wheels for even load distribution. transport of particularly heavy and bulky
Heavier loads can then be carried on a loads. The wire rope hoists are controlled
smaller crane track and the reinforcement from the crane control either individually
otherwise needed in existing buildings may or as a pair. A real safety advantage for
not be required. your transport task.
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A BUS DLV M, EDL and EDK under slung over head tr avelling cr ane s | A BUS o ver head cr ane s
A BUS DLV M, EDL and EDK under slung over head tr avelling cr ane s
HIGH PERFORMANCE
UNDER SPECIAL
CIRCUMSTANCES
Complex factory configurations pose travelling cranes make full use of the
special problems, but they are easy to space available. The highest hook position
solve with ABUS underslung overhead can also be raised by installing the main
travelling cranes. The crane track is girder up between the end carriages.
mounted directly on the factory ceiling These cranes are designed for load
and not on free standing structural or capacities up to 8 t and spans up to 25 m.
building columns, allowing efficient DLVM and EDL underslung overhead
material handling solutions even in tight travelling cranes are equipped with rolled
spaces with difficult design conditions. section girders while EDK cranes feature
With minimum side approach dimension torsionally rigid welded box girders. A full
and cantilevers to suit individual range of accessories is available.
conditions, ABUS underslung overhead
8 t 25 m
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A BUS DLV M, EDL and EDK under slung over head tr avelling cr ane s | A BUS o ver head cr ane s
3,2 t
3,2 t 3,2 t
DLVM
underslung overhead
travelling crane with rolled up to 3,2 14
section girder and welded
main girder connection
EDL up to 5 17,5
underslung overhead
travelling crane with rolled up to 6,3 17
section girder and bolted
main girder connection up to 8 9
EDK
underslung overhead up to 6,3 25
travelling crane with box
girder and bolted main up to 8 13
girder connection
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ABUS EWL single girder wall travelling crane | ABUS overhead cranes
A HIGH-PROFILE SOLU-
TION FOR THE LOWER
WORKING LEVEL.
The ABUS single girder wall travelling areas. A wall travelling crane installed at
crane is designed for operation on a lower right angles across the hall can serve
level beneath a large overhead travelling several working stations. ABUS single
crane system. These cranes provide girder wall travelling cranes are available
additional handling possibilities and for load capacities up to 5 t with jib lengths
ensure smooth and troublefree material up to 12 m.
handling between different working
5 t 12 m
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ABUS EWL single girder wall travelling crane | ABUS overhead cranes
A HIGH-PROFILE SOLUTION
FOR THE LOWER WORKING LEVEL.
EWL
single girder wall travelling up to 5 12
crane with welded box girder
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ABUS EHPK single girder semi-goliath crane | ABUS overhead cranes
A POWERFUL
PARTNER ON MORE
THAN ONE LEVEL.
The ABUS single girder semi-goliath any lateral guidance of the portal leg at
crane is the ideal solution for operation in floor level. The lower end carriage travels
the areas beneath a large overhead either directly on the even and load
travelling crane system. Similar to the bearing shopfloor, or in the case of higher
ABUS single girder wall travelling crane, wheel loads, on a suitable steel plate
due to its configuration at right angles to mounted flush to the plant floor. A raised
the downshop tracks, this crane can serve or countersunk guide rail with the
several adjacent work stations. The ABUS consequent trip hazards are avoided. The
single girder semi-goliath crane is EHPK is fitted with lift-off prevention
available with Safe Working Loads of up to devices on the high level end carriage as
10 to and spans up to 15 m. The torsion well as obstacle detection and clearly
resistant and sturdy box girder visible rotating lights at floor level.
construction allows crane travel without
10 t 15 m
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ABUS EHPK single girder semi-goliath crane | ABUS overhead cranes
A POWERFUL PARTNER
ON MORE THAN ONE LEVEL.
EHPK up to 5 15
single girder semi-goliath
crane with welded box beam up to 10 10
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Standard equipment on ABUS overhead travelling cranes | ABUS overhead cranes
ABUS quality – right down to the last detail Radio remote control
ABUS overhead travelling cranes are supplied with Thanks to a free choice of location and more freedom of
comprehensive high performance standard equipment movement for the crane operator, it enables a good overview of
including many features often only offered as accessories. the entire working area, thus saving a lot of time. The compact
These features make ABUS cranes especially safe and reliable hand-held transmitter with inductive charging station is one of
and allow precise adaptation to the customer’s individual the available controller options. The ABURemote works with
needs. Like the cranes themselves, each of these components standard batteries - more than 40 hours at a stretch.
items meets stringent quality requirements and has been
thoroughly tested.
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ABUS accessories | ABUS Laufkrane
ABUS ACCESSORIES:
JUST WHAT YOU NEED FOR INDIVIDUAL SOLUTIONS
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ABUS accessories | ABUS Laufkrane
ABUS ACCESSORIES:
JUST WHAT YOU NEED FOR INDIVIDUAL SOLUTIONS
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ABUControl | ABUS overhead cranes
ABUCONTROL:
LIFTS CRANES TO A NEW LEVEL
ABUS cranes with control via ABUControl Operating data, settings, service information. By means of the
can be adapted to your application by the modern KranOS interface, you can keep tabs on the crane. For
means of travel profiles. Cranes with two fixed wireless use with any laptop or tablet with browser. Speeding
speeds move in a completely different way up regular annual inspections into the bargain.
to cranes controlled by frequency converter,
for example. Travel and hoist profiles allow
cranes to be adapted to your current or
required situation. This means your crane
operators no longer have to adjust existing
cranes and perceive the increased productivity
of an additional crane system.
The ABUS sway control increases safety and ABUControl relies on tried and trusted freely available
convenience during transportation of goods components from renowned electronics manufacturers.
in sensitive areas. Sway control is based Replacement or repair requires neither ‘specialist knowledge’
on mathematical calculations. Travel speeds, nor ‘software licences’. You remain in complete control of the
acceleration and deceleration of crane and crane at all times and have a free choice of service partner.
hoist, the hook position and length of the load ABUControl - a unique promise for simple maintenance and
lifting attachment are taken into account. repairs.
Even people who rarely operate cranes can
transport loads safely with the aid of the sway
control feature.
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Advanced production | ABUS overhead cranes
The high quality standards achieved by ABUS crane systems effectiveness and constant high quality levels. Highly specialised Plates of the lengths required for box girders are welded
are only possible because of the extreme care taken in machines developed in-house, such as the mobile portal together on a PLC-controlled welding machine. The butt
production at the ABUS plants in Lantenbach and Herreshagen. welding unit, ensure smooth and troublefree production at all welding machine can process plates of different thicknesses
Our production facilities represent the state of the art, from times; customers can rely on rapid completion to schedule and the automatic weld sequence control system ensures the
the preparation of steel plate using high-performance blast and just in time delivery. They can also be sure that all the highest welding quality possible.
cleaning systems and welding using machinery with automated mechanical, electrical and electronic components of an ABUS
weld sequences through to the application of the high-quality crane have been thoroughly tested prior to shipment and that
paint system. Highly automated, highly versatile production any item of equipment bearing the ABUS name represents
facilities ensure an ideal combination of precision, cost- ABUS quality through and through.
Depending on the individual model, ABUS overhead travelling like more evidence of the efficiency of material flow and the
cranes are either fitted with rolled section girders or welded performance of our production facilities, the best way is to
box girders. While rolled section girders are mainly used for see for yourself during a visit to our plants. We look forward
low to medium load capacities and narrow spans, welded to seeing you. Following thorough inspection, the steel plates
box girders are designed for the highest load capacities (up are derusted and descaled to ensure excellent weld and paint The moving portal welding unit designed in-house by ABUS
to 120 t) and the widest spans (up to 42 m). Every ABUS box finish quality. The shotblasting unit is equipped with high- personnel welds the web plates to the upper and bottom
girder is tailored from high quality steel sheets to ensure that performance turbines and can produce surfaces to DIN 55928, flanges and the rails on the top of the girder. The welding unit
these units are a unique combination of strength, size, quality, Grade SA 2 1/2. It can be adjusted to any steel grade and plate can complete up to eight welds simultaneously. The high-
reliability and precision. In this brochure, we can only give thickness. performance burners are automatically controlled by a PLC.
you a first impression of the production process. If you would
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Service | ABUS overhead cranes
The ABUS service begins with comprehensive advice for applicable national legislation and regulations. ABUS and its ABUS is represented in more than
customers. If you wish, we will be only too pleased to assist partners operate spare parts stock holding in a number of 50 countries throughout the world.
you in the planning process before you take a decision on the countries. You can also rely on the support of our central spare
system you intend to purchase. ABUS prepares quotations parts depot and our unique service at ABUS headquarters.
precisely in accordance with your requirements using computer A convincing service in all respects.
aided systems and you can be sure of ABUS competence and ABUS training – designed for good service - advice in the planning phase
commitment right through to the commissioning of your crane ABUS sales and estimating engineers and service operatives - installation, dismantling and modification of crane systems
system. After commissioning, our world-wide service network receive thorough training at the ABUS training centre in - inspection and overhaul of crane systems by local partners
ensures optimum availability. Gummersbach and their theoretical and practical training - repair and maintenance
is continually updated to maintain the high standards of our - upgrading and modernisation
ABUS for service without frontiers. global service. Our product range, our development activities, - personnel training
ABUS experts offer comprehensive service not only in Europe our computer programs and our production facilities are
but throughout the world. ABUS subsidiaries and international also adapted continuously to meet the requirements of our
partners ensure that your crane system is ideally adapted international customers.
to your technical requirements and complies with all the
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The ABUS range at a glance | ABUS overhead cranes
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ABUS KranHaus | ABUS overhead cranes
Contact
KRANHAUS:
FASCINATING INSIGHTS INTO THE WORLD OF CRANES Phone: +49 2261 37-3700
E-mail: anmeldung@kranhaus.com
Transport loads single-handedly with a powerful overhead technicians, installation engineers, service engineers and
Address:
travelling crane, experience the ease of our crane systems crane operators are trained. Seminars on the themes of crane
Archimedesstraße 1
yourself, ride on a 8-metre-high crane – the KranHaus at our maintenance, repair and servicing take place in the modern
D-51647 Gummersbach
company headquarters in Gummersbach offers an overview training rooms that are equipped with special technology.
of current crane technology as well as an exciting insight into You are also warmly welcome to get to know the KranHaus
SatNav:
real-life working situations in a building that has 1,600 m2 of yourself, and to optimise your particular material handling
Martin-Siebert-Straße
space. In the crane workshop above the crane building, service application requirements with us.
51647 Gummersbach, Germany
42 42 43 43
Complete solutions from ABUS
Jib Cranes
HB light crane track systems
CRANES AT
A HIGH LEVEL
kg
up to 2 t up to 5 m up to 7,9 m short
delivery time
Product information
ABUS Crane Systems Ltd. · Unit 1 Business Village · Blackbushe Business Park · Yateley · Hampshire GU46 6GA
Phone (01252) 749 000 · Fax (01252) 749 001 · e-mail: info@abuscranes.co.uk
www.abuscranes.co.uk
You can find further product information on our entire product portfolio at:
https://www.abuscranes.com/downloads
PUBLISHER
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