Production - Urea: Document Transmittal Form MR-DF-01

PRODUCTION – UREA
MR-DF-01
DOCUMENT TRANSMITTAL FORM
BATHINDA UNIT
IMS (ISO-9001:2008, 14001:2004 &18001:2007) Date: 18.08.2016
From: Urea (Production) To: DGM (TS)
Name: T.Kumar Name: D.C. Naik
Designation: Ch. Manager Designation: DGM (TS)
Sl. Title of Document Rev. Page No. of Description of Changes

No. No. No. Page
1. PU-IM-07 (CIP) 01 17 1 PU-IM-07 target for 2016-17 revised.
Senders Signature
*Please ACKNOWLEDGE receipt of above document and SEND old document along with this form.
Acknowledge by (Signature)
(Name)
Back to Name
Designation:
Prepared By Signature: Designation: Ch. Mgr (Prod)

Approved By Signature: Designation: DGM (Prod)
PROCEDURE MANUAL Section: Prod. / Urea
PRODUCTION – UREA Document No. PU-IM-00
Issue No.01 Date: 01/04/2011
Revision No 01 Date: 14.08.2013
BATHINDA UNIT
CONTENTS Page 2 of 45
Order changed in PU-IM-00 (content):
Sr. Title Document Pages

No. No.
1. CONTENTS PU-IM-00 1
2. INTRODUCTION PU-IM-01 3
3. ORGANIZATION CHART PU-IM-02 4
4. FLOW CHART PU-IM-03 5
5. PROCEDURE FOR PRODUCTION PLANNING AND CONTROL PU-IM-04 6-7
6. PROCEDURE FOR LUBRICATION PU-IM-05 8-10
7. PROCEDURE FOR UREA MANUFACTURING PU-IM-06 11-14
8. CONTINUAL IMPROVEMENT PROGRAM PU-IM-07 15-17
9. ALARM/TRIP SETTING LIST PU-IM-08 18-20
10. FORMAT OF DAILY REPORT PU-IM-09 21
11. FORMAT OF MONTHLY REPORT PU-IM-10 22-23
12. MANAGEMENT OF OIL LEAKS PU-IM-11 24
13. MANAGEMENT OF AMMONIA LEAK PU-IM-12 25
14. MANAGEMENT OF UREA/AMMONIA EMISSIONS FROM PRILLING TOWER TOP PU-IM-13 26
Prepared By Signature: Designation: Sr. Mgr (Prod)

Issue No.01 Date: 01/04/2011
BATHINDA UNIT
CONTENTS Page 3 of 45
1. HANDLING OF WASTE MATERIAL PU-IM-14 27

2. RETENTION DOCUMENTS PU-IM-15 28
3. OBJECTIVES PU-IM-16 29-30
4. MANAGEMENT PROGRAMME (EDP) PU-IM-17 31
5. ENVIRONMENTAL ASPECT IMPACT MATRIX PU-IM-18 32-38
6. RISK ASSESSMENT FORM PU-IM-19 39-45

Issue No.01 Date: 01/04/2011
BATHINDA UNIT
ORGANIZATION CHART Page 4 of 45
Change in PU-IM-02 (ORGANIZATION CHART):
DGM (Prod.)
Sr. Manager (Urea)
Manager (Urea) Dy. Manager (Urea)

Issue No.01 Date: 01/04/2011
CONTINUAL IMPROVEMENT PROGRAM Revision No 01 Date: 14.08.2013
BATHINDA UNIT Page 5&16 of 45
Changes in PU-IM-07 (CIP):
TARGET OF PERFORMANCES:
Sl.No. Urea Product Quality Max. Value Target

FCO
2013-14 2014-15 2015-16 2016-17
01. Biuret (%) 1.50 Max. 1.50 Max. 1.50 Max. 1.50 Max. 1.50 Max.
02. Urea Fines (%) 10.00 Max. 2.85 2.80 2.80 2.75
Quality Objectives Max. Target for Target for Target for Target for
Value the year the year the year the year
(MINAS) 2013-14 2014-15 2015-16 2016-17
Urea Dust Emission from 50 48.5 48 48 47.5
PT (Mg/NM3)
Quality Target for the year Target for the year Target for the year Target for the year
Objectives 2013-14 2014-15 2015-16 2016-17
Oil Consumption 106 105.5 105 105
(Barrel/Year)

PRODUCTION – UREA Document No. : PU-IM-18
CRITERIA FOR IMPACT RATING Issue No.: 01 Date: 01/04/2011
(ENVIRONMENTAL ASPECT AND HEALTH & SAFETY RISK) Revision No 01 Date: 14.08.2013
BATHINDA UNIT Page 32 of 45
Changes in PU-IM-16 are marked bold as under:

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By
Aspect N/A/E Impact Value Eval.
Grade
COMPRESSURE HOUSE
N a) Water Pollution 1 5 2 1 2 20 I PU-IM-11
b) Air Pollution 1 5 1 2 2 20 I PU-IM-11
i) Oil leak from c) Waste Generation 1 2 1 1 2 4 I PU-IM-11
d) Accident by slip 1 1 4 2 1 8 I PU-IM-11
Glands/Vents e) Fire hazards 1 1 5 2 3 30 II PU-IM-11
1 Operation of f) Resource loss. 2 5 2 2 1 40 II PU-IM-11
U-GB-101 A a) Air Pollution 2 1 3 2 1 12 I PU-IM-04
b) Resource loss. 4 1 1 1 1 4 I PU-IM-04
ii) CO2 venting c) Noise Pollution 3 1 2 1 1 6 I OHS-PU-01
d) Global Issue 5 1 2 1 1 10 I PU-IM-04
iii) Steam Venting A a) Noise Pollution 4 1 2 3 2 48 II OHS-PU-01
b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
2 a) Water Pollution 1 5 1 1 2 10 I PU-IM-11
i) Oil leak A c) Waste Generation 2 1 3 1 1 6 I PU-IM-11
d) Accident by slip 2 1 4 3 2 48 II PU-IM-11
Start up of e) Fire hazards 2 1 1 4 1 8 I OHS-PU-01
U-GB-102 f) Resource loss. 2 1 2 1 2 8 I PU-IM-04
a) Air Pollution 2 1 3 1 1 6 I PU-IM-04
A b) Resource loss. 4 1 1 1 1 4 I PU-IM-04
ii) CO2 venting c) Noise Pollution 3 1 2 2 1 12 I OHS-PU-01
d) Global Issue 5 1 2 1 1 10 I PU-IM-04
Prepared By Signature: PROCEDURE MANUAL Section: Prod. / Urea

Designation: Sr. Mgr (Prod)
Document No. : PU-IM-18
PRODUCTION – UREA Issue No.: 01 Date: 01/04/2011
CRITERIA FOR IMPACT RATING Revision No 01 Date: 14.08.2013
(ENVIRONMENTAL ASPECT AND HEALTH & SAFETY RISK) Page 33 of 45
BATHINDA UNIT

Grade
a) Water Pollution 1 5 1 2 2 20 I PU-IM-11
3 Operation of c) Waste Generation 1 2 1 1 2 4 I PU-IM-11
Oil Centrifuge i) Oil leak A d) Accident by slip 1 1 4 2 1 8 I PU-IM-11
e) Fire hazards 1 1 5 2 1 10 I OHS-PU-01
f) Resource loss. 4 1 1 1 1 4 I PU-IM-04
PUMP HOUSE
A a) Air Pollution 4 1 4 2 2 64 III PU-IM-12
i) Ammonia b) Resource loss. 3 1 2 1 2 12 I PU-IM-04
leak c) Water Pollution 2 1 2 1 2 8 I PU-IM-12
From d) Land Pollution 2 1 2 1 2 8 I PU-IM-12
Flange/glands/ e) Fire hazards 2 1 2 1 2 8 I OHS-PU-01
1 Running of Drains
U-GA-101 N a) Water Pollution 1 1 1 2 1 2 I PU-IM-11
ii) Oil leak c) Waste Generation 1 2 2 1 2 8 I PU-IM-11

Issue No.: 01 Date: 01/04/2011
BATHINDA UNIT

Grade
A a) Air Pollution 2 1 2 2 2 16 I PU-IM-12
i) Carbamate b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
leak From c) Water Pollution 2 1 2 2 2 16 I PU-IM-12
flange/glands/ d) Land Pollution 1 1 3 1 2 6 I PU-IM-12
Drains e) Fire hazards 1 1 1 1 2 2 I OHS-PU-01
N a) Water Pollution 1 5 1 2 2 20 I PU-IM-11
2 Running of b) Air Pollution 1 5 1 1 2 10 I PU-IM-11
U-GA-102 ii) Oil leak c) Waste Generation 1 2 1 1 2 4 I PU-IM-11
A a) Noise Pollution 4 1 2 3 2 48 II OHS-PU-01
iii) Steam leak b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
SYNTHESIS SECTION
a) Air Pollution 3 1 2 2 2 24 II PU-IM-12
i) Leak from A b) Resource loss. 5 1 1 1 2 10 I PU-IM-04
Weep holes c) Water Pollution 4 1 2 1 2 16 I PU-IM-12
1 Urea d) Land Pollution 5 1 1 1 2 10 I PU-IM-12
Reactor a) Air Pollution 2 1 2 2 2 16 I PU-IM-12
Operation ii) Leak from A b) Resource loss. 4 1 2 2 1 16 I PU-IM-04
Flanges/Glands c) Water Pollution 4 1 2 2 1 16 I PU-IM-12
of d) Land Pollution 3 1 2 2 1 12 I PU-IM-12
Connecting
valves
Section: Prod. / Urea
PROCEDURE MANUAL Document No. : PU-IM-18
BATHINDA UNIT

Grade
2 i) Condensate A a) Effluent Generation 2 1 1 1 2 4 I PU-IM-04
Leak
HPF Injection
Pump Run a) Water Pollution 1 5 1 1 2 10 I PU-IM-11
ii) Oil leak A c) Waste 1 2 1 1 2 4 I PU-IM-11
Generation
DECOMPOSITION AND RECOVERY SECTION
1 Running of i) Carbamate a) Air Pollution 2 1 2 2 2 16 I PU-IM-12
Decompositio leak From A b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
n Flange/glands/ c) Water Pollution 2 1 2 1 2 8 I PU-IM-12
Section Drains d) Land Pollution 1 1 3 1 2 6 I PU-IM-12
2 Pressure i) Ammonia a) Air Pollution 2 5 1 1 1 10 I PU-IM-12
Control of Venting from N b) Resource loss. 1 5 1 1 1 5 I PU-IM-04
1st Cycle U-PCV-405 c) Fire hazards 1 5 1 2 2 20 I OHS-PU-01
Operation of i) Ammonia a) Air Pollution 4 1 2 2 2 32 II PU-IM-12
U-EA-404/ leak b) Resource loss. 3 1 2 1 2 12 I PU-IM-04
3 U-EA-403 From A c) Water Pollution 2 1 2 1 2 8 I PU-IM-12
Condensers Flange/glands/ d) Land Pollution 2 1 2 1 2 8 I PU-IM-12
Drains e) Fire hazards 2 1 2 1 2 8 I OHS-PU-01

PROCEDURE MANUAL Document No. : PU-IM-18
BATHINDA UNIT

Grade
U-GA-404/ leak b) Resource loss. 3 1 2 1 2 12 I PU-IM-04
4 U-GA-406 From A c) Water Pollution 2 1 2 1 2 8 I PU-IM-12
and Flange/glands/ d) Land Pollution 2 1 2 1 2 8 I PU-IM-12
Amm. Filters Drains e) Fire hazards 2 1 2 1 2 8 I OHS-PU-01
U-GA-403 / leak b) Resource loss. 1 5 1 1 2 10 I PU-IM-04
5 402/409/401/ From A c) Water Pollution 1 2 1 1 2 4 I PU-IM-12
407and Flange/glands/ d) Land Pollution 1 1 4 1 1 4 I PU-IM-12
U-GA-408 Drains
6 Operation of i) Oil leak A c) Waste 1 2 1 1 2 4 I PU-IM-11
U-GB-201 Generation
e) Fire hazards 1 1 4 2 1 8 1 OHS-PU-01
f) Resource loss. 2 5 1 1 1 10 1 PU-IM-04
Amm. Vent from a) Air Pollution 2 5 2 2 1 40 II PU-IM-12
7 Operation of glands, flanges N b) Resource loss 2 5 2 1 1 20 I PU-IM-04
U-GB-401 & c) Fire hazards 1 5 1 1 2 10 I OHS-PU-01
PCV-404
Prepared By Signature: PROCEDURE MANUAL Section:

Designation: Sr. Mgr Prod.
(Prod)/ Urea
PRODUCTION – UREA Document No. : (Prod)
PU-IM-18
Approved By Signature: Designation: DGM
Issue No.: 01 Date: 01/04/2011
BATHINDA UNIT
Pressure Amm. Vent a) Air Pollution 2 4 1 2 1 16 I PU-IM-12

8 Control of From PCV-402 N b) Resource loss 1 5 1 1 1 5 I PU-IM-04
L P Cycle c) Fire hazards 1 5 1 1 2 10 I OHS-PU-01
i) Carbamate A b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
Handling of
Urea soln. c) Water Pollution 2 1 2 1 2 8 I PU-IM-13
Carbamate leak d) Land Pollution 1 1 3 1 2 6 I PU-IM-13
9 Urea soln.ii) Ammonia a) Air Pollution 1 5 1 1 1 5 I PU-IM-12
From Tanksventing in N b) Resource loss. 1 5 1 1 1 5 I PU-IM-04
Atmosphere c) Fire hazards 1 5 1 1 2 10 I OHS-PU-01
CRYSTALIZATION AND PRILLING SECTION
i) Urea soln. A b) Resource loss. 2 1 1 1 2 4 I PU-IM-04
Operation of Leak from c) Water Pollution 2 1 2 1 2 8 I PU-IM-13
1 U-GA- glands/ seal d) Land Pollution 1 1 3 1 2 6 I PU-IM-13
201/202 and Flanges
U-GA- a) Water Pollution 1 5 1 1 2 10 I PU-IM-11
203/205 ii) Lube oil leak b) Waste Generation 1 2 1 1 2 4 I PU-IM-11
U-GA-303 From bearings A c) Accident by slip 1 1 4 2 1 8 I PU-IM-11
d) Fire hazards 1 1 4 1 1 4 I OHS-PU-01
e) Resource loss. 2 5 1 1 1 10 I PU-IM-04

BATHINDA UNIT Page 36 of 45

Grade
i) Urea soln. b) Resource loss. 2 1 2 1 1 4 I PU-IM-04
Operation of Leak N c) Water Pollution 2 2 3 1 1 12 I PU-IM-13
2 Centrifuges d) Land Pollution 1 2 1 1 2 4 I PU-IM-13
ii) Lube oil leak A b) Waste Generation 1 2 1 1 2 4 I PU-IM-11
c) Accident by slip 2 1 4 2 2 32 II PU-IM-11
3 U-FA-201 i) Ammonia N a) Air Pollution 1 5 1 2 2 20 I PU-IM-12
Vacuum leak b) Resource loss. 1 5 1 1 2 10 I PU-IM-04
Control Over CT-III Pit
ii) Ejector A a) Resource loss. 2 1 1 1 2 4 I PU-IM-04
steam leak
i) Urea dust b) Resource loss. 2 5 1 1 1 10 I PU-IM-04
Handling of Emission N c) Water Pollution 1 4 1 1 2 8 I PU-IM-13
4 Urea crystals d) Land Pollution 1 4 1 1 2 8 I PU-IM-13
At cyclone a) Air Pollution 1 5 1 2 2 20 I PU-IM-13
On P T ii) Ammonia b) Resource loss. 2 5 1 1 1 10 I PU-IM-04
Emission N c) Water Pollution 1 4 1 1 2 8 I PU-IM-13
d) Land Pollution 1 4 1 1 2 8 I PU-IM-13

Document No. :DGMPU-IM-18
Approved By Signature: Designation: (Prod)
BATHINDA UNIT

Grade
a) Air Pollution 2 3 2 2 2 48 II PU-IM-13
i) Urea dust b) Resource loss. 1 2 1 1 2 4 I PU-IM-04
Handling of Emission N c) Water Pollution 1 2 1 1 2 4 I PU-IM-13
5 Molten Urea d) Land Pollution 1 2 1 1 2 4 I PU-IM-13
At a) Air Pollution 2 3 2 2 2 48 II PU-IM-13
Granulators & ii) Ammonia b) Resource loss. 1 2 1 1 2 4 I PU-IM-04
Melter floor Emission N c) Water Pollution 1 2 1 1 2 4 I PU-IM-13
On PT d) Land Pollution 1 2 1 1 2 4 I PU-IM-13
iii) Urea a) Resource loss. 1 2 1 1 2 4 I PU-IM-04
Solution A b) Water Pollution 1 2 1 1 2 4 I PU-IM-04
Leak c) Land Pollution 1 2 1 1 2 4 I PU-IM-04
Handling i) Spillage of a) Air Pollution 2 2 1 1 2 8 I PU-IM-04
6 Of Solid Urea Prills/ b) Resource loss. 1 2 1 1 2 4 I PU-IM-04
Urea Dust A c) Water Pollution 1 2 1 1 2 4 I PU-IM-04
d) Land Pollution 1 2 1 1 2 4 I PU-IM-04
GENERAL
a) Resource loss 2 4 1 1 2 16 I PU-IM-14
1 Scrap Waste N b) Water pollution 2 2 1 1 2 8 I PU-IM-14
management generation c) Land pollution 2 2 2 2 2 32 II PU-IM-14

Annexure-I

PROCEDURE MANUAL (PRODUCTION – UREA) Document No. : PU-IM-19
OHSAS-18001:2007 Issue No.01 Date: 01/04/2011
Controlled Revision No.: 01 Date: 14.08.2013
Page
BATHINDA UNIT RISK ASSESSMENT FORM
S. Activity Hazard Consequence Quantitative Hazard Control Measure Doc.
Frequency
No
Ref.
Condition
Consequence
Level
Description
Significance
Total
N/ HUL/ SH/
H/
A/ UL/ VH/
E L/ EH
VL Sp Sv DU
Note: 1. In case of leakage of gas or liquid their duration & distance have been taken into consideration for consequences,
wherever applicable.
2. Frequency of occurrence & exposure to the hazard has been taken into consideration for determining probability.
3. While considering the consequences, legal compliance has been taken into consideration.
4. Quantitative measures are as per Table-1 & Table-2 of Hazard Identification, Risk Assessment & Risk Controls of
IMS manual.
SH- Slightly harmful, VH- Very harmful, EH- Extremely harmful, Sp- Spread, DU- Duration, N- Normal, A- Abnormal, E-
Emergency, HUL- Highly Unlikely, UL- Unlikely, L- Likely, VL- Very Likely.

Annexure-II
Changes in Environmental Aspect Impact matrix (PU-IM-16)
BATHINDA UNIT Page
All identified issues (Environmental Aspects and Health & Safety Risk) related to company’s products, activities & services shall be
assigned an impact rating for each of the factors like, Quantity, Occurrence, Severity and impact on interested parties, as per the
criteria defined below:
QUANTITY (Q) OCCURRENCE (O) SEVERITY (S) IMACT ON CONTROL (C)

INTERESTED
PARTIES (P)
SCORE CRITERIA SCORE CRITERIA SCORE CRITERIA SCORE CRITERIA SCORE CRITERIA
5 Excessive 5 Continuous 5 Fatal to human life 5 Excessive 5 Absence or not
effective controls
4 High 4 Several 4 Long term Human 4 High 4 Mechanism in place
Times a day health effect but not reliable
3 Moderate 3 Once a day 3 Affects flora/fauna, 3 Moderate 3 Needs human
global issue, intervention
resource use, short
term health effect,
etc.
2 Low 2 Once a 2 Causes discomfort, 2 Low 2 Has in-built
week Acid rain or secondary control
Nuisance
1 Negligible 1 Once a 1 Sight Imact or 1 Negligible 1 Available &
month or negligible visual effective at source
less impact
Prepared By Signature: PROCEDURE MANUAL Designation: Sr. Mgr

Section: (Prod)
Prod. / Urea
Approved By Signature: PRODUCTION – UREA Designation:
Document No. : DGMPU-IM-18
(Prod)

(ENVIRONMENTAL ASPECT AND HEALTH & SAFETY RISK) Page
BATHINDA UNIT
The total imact rating of an issue shall be calculated as per: Total Impact Rating: QxOxSxIPxC ;N-Normal;
A-Abnormal; E-Emergent
All issues having total impact Rating equal to or more than ‘50’, covered under legislation & have resource saving potential shall be
considered SIGNIFICANT ASPECT & UNACCEPTABLE RISK. All emergencies issues shall be taken care of through On-Site
Emergency Plan.
Environment Evaluation Grade:- I: No appreciable Impact = 1~20, II* : Little Impact but no harm to the environment = 21~50
III* Significant Impact = 51~200, IV* : Excessive Impact, needs system Improvement = 201~500
* Operation Control Procedure is to be made for category II & III and Continuous
Improvement Programme for Category IV
** Individual Departments / sections to write codes as per allotment

ANNEXTURE-III
Changes in Risk Assessment (PU-IM-17)
PROCEDURE MANUAL (PRODUCTION – UREA) Section: Prod. / Urea

OHSAS-18001:2007 Document No. : PU-IM-19
Controlled Issue No.01 Date: 01/04/2011
Revision No.: 01 Date: 14.08.2013
BATHINDA UNIT RISK ASSESSMENT FORM Page
VERIFICATION, CORRECTIVE AND PREVENTIVE ACTION

SPREAD (SP) SEVERITY (SV) DURATION (DU) TOTAL
Description Weightage Description Weightage Description Weightage
WITH IN 1 TRIVIAL RISK 2 >A 1 4
WORK MINUTE
STATION BUT < AN HR
TOLERABLE 3
RISK
WITH IN 2 MODERATE 4 >AN HOUR 2 8
DEPART RISK BUT <8
HOURS
SUBSTANTIAL 5
RISK
WITH IN 3 HIGH RISK 6 >8 HOURS 3 12
FACTORY BUT <24 HRS.
PREMISES
OUTSIDE 4 INTOLERABLE 8 >28HOURS 4 6
FACTORY RISK

ANNEXTURE-IV
PROCEDURE MANUAL (PRODUCTION – UREA) Section: Prod. / Urea

OHSAS-18001:2007 Document No. : PU-IM-19
Controlled Issue No.01 Date: 01/04/2011
Revision No.: 01 Date: 14.08.2013
BATHINDA UNIT RISK ASSESSMENT FORM Page
CRITERIA FOR GIVING WEIGHTAGE OF SEVERITY

Risk Consequence Level SLIGHTLY HARMFUL HARMFUL VERY HARMFUL EXTREMELY
Risk LIKELY HOOD HARMFUL
Highly Unlikely (1) Trivial risk (2) Tolerable Risk (3) Moderate risk (4) Substantial risk (5)
Unlikely (2) Tolerable Risk (2) Moderate risk (3) Substantial risk (4) High risk (5)
Likely (3) Moderate risk (4) Substantial risk (5) High risk (6) Very High risk (7)
Very Likely (4) Substantial risk (5) High risk (6) Very High risk (7) Intolerable risk (8)
Risk Consequence Level:

Slightly Harmful : First Aid Required
Harmful : Minor Injuries (Non reportable) Requires absence from work >48 hrs.
Very Harmful : Major injuries (Temporary disablement) Reportable.
Extremely Harmful: Fatal, permanent disability, major incidents involving large number of people
RISK LIKELY HOOD
HU Highly unlikely, Exceptional possibility > a month
U Unlikely : <Month > Day
L Likely <Week >Day
VL Very Likely: <Day
Sender’s Signature
 Please acknowledge receipt of above document and send old document along with this form.
Acknowledged by (Signature) :
Name :
Back To : T. Kumar
Designation : Sr.Manager (Prod.)U&B


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PRODUCTION – UREA

IMS (ISO-9001:2008, 14001:2004 &18001:2007) Date: 18.08.2016

From: Urea (Production) To: DGM (TS)

Name: T.Kumar Name: D.C. Naik

Designation: Ch. Manager Designation: DGM (TS)

Sl. Title of Document Rev. Page No. of Description of Changes

Prepared By Signature: Designation: Ch. Mgr (Prod)

Order changed in PU-IM-00 (content):

Sr. Title Document Pages

Prepared By Signature: Designation: Sr. Mgr (Prod)

1. HANDLING OF WASTE MATERIAL PU-IM-14 27

Prepared By Signature: Designation: Sr. Mgr (Prod)

Change in PU-IM-02 (ORGANIZATION CHART):

Sr. Manager (Urea)

Manager (Urea) Dy. Manager (Urea)

Prepared By Signature: Designation: Sr. Mgr (Prod)

Changes in PU-IM-07 (CIP):

Sl.No. Urea Product Quality Max. Value Target

Prepared By Signature: Designation: Sr. Mgr (Prod)

Changes in PU-IM-16 are marked bold as under:

Prepared By Signature: PROCEDURE MANUAL Section: Prod. / Urea

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

Prepared By Signature: Designation: Sr. Mgr (Prod)

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

Prepared By Signature: Designation: Sr. Mgr (Prod)

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

Prepared By Signature: PROCEDURE MANUAL Section:

Pressure Amm. Vent a) Air Pollution 2 4 1 2 1 16 I PU-IM-12

Prepared By Signature: Designation: Sr. Mgr (Prod)

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

PROCEDURE MANUAL Section: Prod. / Urea

S.No Activity Environmental Condition Environmental Q O S IP C Impact Env. Action By

Prepared By Signature: Designation: Sr. Mgr (Prod)

Section: Prod. / Urea

S. Activity Hazard Consequence Quantitative Hazard Control Measure Doc.

Prepared By Signature: Designation: Sr. Mgr (Prod)

QUANTITY (Q) OCCURRENCE (O) SEVERITY (S) IMACT ON CONTROL (C)

Prepared By Signature: PROCEDURE MANUAL Designation: Sr. Mgr

CRITERIA FOR IMPACT RATING Issue No.: 01 Date: 01/04/2011

Prepared By Signature: Designation: Sr. Mgr (Prod)

PROCEDURE MANUAL (PRODUCTION – UREA) Section: Prod. / Urea

VERIFICATION, CORRECTIVE AND PREVENTIVE ACTION

Prepared By Signature: Designation: Sr. Mgr (Prod)

PROCEDURE MANUAL (PRODUCTION – UREA) Section: Prod. / Urea

CRITERIA FOR GIVING WEIGHTAGE OF SEVERITY

Risk Consequence Level:

Designation : Sr.Manager (Prod.)U&B

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