ELECTRIC SYSTEM 999 SERVICE/MAINTENANCE MANUAL Wire Identification vie | Fin Deron (Oc nes cers sei) coonlte) SE a Sen Seas Tai 06-04 han yom Ground Bus vets 06-13 han Sysom Goud Bs vets ee ova 0631 han Sysom Goud Bs vets 24 | D7 |Engne RPW Magne Pek-Up Seve iowg ve 1160500 25X | -C-27_|Mation Alarm "12 Volts Nominal VO 2.J8-25-26 (00) _ 39820” R628 To Day = Bak run) Vo ePU.s-or8 on) st 'D-19 | RS232 To Display - White | CPU 4-05 (comm) 34) B22 S282 Tarentio LM PU 428 COM) 38 B21 ASEEO Reeve om il PU 10(CONN) 287 Rea (rare apo) Pusat (com) 3718-628 Receive ro apo PU 422 Ou) 38 | Cit | Remote Output Node Communication VO 1 J6-29-30 39) BA Ree Opt ode eececk 1078-800) a2 ‘A-28 | Hydraulic Fluid Temperature Switen "12 Volts Nominal CPU J3-50 (Al), #8632 Gay yiner Extend Seno 12s ema 0231-39 (00) 4 C-33 | Gantry Cylinder Retract Solenoid 12 Volts Nominal VO 2 J8-33-34 (D0) ‘52k €-36 _|Boom Hinge Pins Extend Solenoid “12 Volts Nominal WO 2 J8-38-40 (00) 528 628 oom Hig Ps Rect Seno 72s Nominal 19282524 00) 55C C-35 | Mast Cylinder Retract Solenoid ~|12 Volts Nominal VO 2 J8-37-38 (00) 5506-4 has Gyindr Eten Sleoe 12 Nomad 102 436-36 (00) Sek 025 _Counereigh Pins Reta Sold 72s Nomina 1031028 60) sek | Act? |Enghe Tote Lever Faeroe mera 027404) SKA A18_ [Engine Tote Psa [nobel wo 247-620) k9 20 [Ene Tht Conte Fomor aTEES Vo #3640 (00) ert 01 |ComputerBus 7 12 Volts DC epi 6-08 |CompuerBue 72Veis De Pt (21 [Computer Bus 712 Volts DE ae 639 computer Bue “avaise con | 05 |remonm Puno centalisenemerty O28. JOR TON Dow, Not w641 (40) “80E | C18 | Front Drum Park Brake Solenoid 112 Volts Nominal VO 1 J6-35-36 (00) OEP A Fon um rake Pea! Vie Nedra: 145 Vie mer woz rs4 a or — entrant uh Sowa 12 seria 10 #4912 (00) ors C28 Font Drum Sing Cth Soros 12.Vets Noma! 10216272800) 206 /E38 Reining Be AL Reny 72s Nominal 1049122826 (00) Sowa 0-01_ron um lange Encoder CH A FS ele ove Rene vo 11801 a4 Pubianed 051617, conta #84 Canitowoc999 SERVICE/MAINTENANCE MANUAL ELECTRIC SYSTEM je | Pin cription Test Vollage Board “ r eames (OC unless otherwise specified) (Gignal Type) ‘aos | 0.02. | Front Orum Flange Encoder CHB eee or vote ne uote vo 1 46-02 (0) 13.5 Volts Moving (Vols o 13 Handle Motion oc | 0.24 | Front Drum Motor Control 0 oli fo 13 Handle Motion te Matin | UO 148-06 (AO) @0N_|_D27 Front Oram Rotation Indieator 2.Vols Neminal | 0310.23.24 (00) (0 Volts Neual 14 to 5 Vai Lover 807 | A.03 | Front Drum Hancle 0 vee Newwrat 14 WO 145.50 cal OF | AAS [Front Oram Free Fall Brake Pressure 112 Vols at 300 pst Volt at O psi TO2u7-36 (AH 8005 | A-22 |FrontDrum Hydraulic Pressure 112 Vat at 300 psi: 1 Vot at Opsi “) cP 5-53 A) @OR__| D2 Front Drum Pawi Enable Solenoid 72 Volts Nominal TO3sT0-33-34 (00) GORA | 0-33. [Front Drum Pav Disable Solenoid 72 Vals Nominal i031036-26(00) FR B1A | 6-06. [Rear Drum Pump Control (Serve Driver2) CST TTes CLT WO 1 46-42 (AO) (010-2. 8 10% (110 Ma) Volts Up BIE | C-19 Rear Drum Park Brake Solenoid ¥2Vois Nominal ~) 10 ¥6:37-38 (60) (Vols Neutral 14 to 5 Valls Lower BIEP A186 Rear Drum Brake Pedal 0 vod Neutak + v0.2 7-58 (Al) B1F | C17 [Rear Drum Hydraulle Guten Solenoid 2Vots Nominal WO 1 16-33-34 (00) BIFS | 6-29 RearDrum Spring Gutch Solenoid 12 Vols Nominal WO 2.J8-28-30 (0) 775 Vols oF Volts Not Moving SIMA | 0.03. Rear Drum Flange Encoder CH A eve aoe Wo 1 J6-03 (On) "7.5 Vols or 0 Volts Net Moving Wor B1MB_ | 0.04 Rear Drum Flange Encader CH B a Wo 1 J6-04 (On) sic | 0.25 Rear Drum Motor Contol atc rse ri v0 28-06 (A) (0.96 02.19 Volts 1/3 o Full Hanae Motion BIN _D-28 RearDrum Rotation Indicator 2 Vols Nominal | W038 110.2526 (0) (Vote Neutral 14 to 5 Vos Lower, ate | As Rear Drum Handle fo yome Beem te) Wo 145-52 (al BIQA | Adi Accessory System Hydraule Pressure 112 Vols at 300 psi, # Volt at Opsi CPU BSI (A B1QS A253 Rear Drum Hydraulic Preseure 112 Vots at 300 pst Vat at O psi (CPU B35 (A) BIQF | A-t4 Rear Drum Free Fall Brake Pressure 112 Vols at 300 psi 1 Vol at O psi WO2IT-54 (ah BIR | _D-S4 [Rear Drum Pawi Enable Solenoid ¥2.Vols Nominal WO 3.310-37-36 (00) BiRA |_D-35 Rear Drum Pawi Disable Solenoid 12 Vets Nominal WO 3 440-39-40 (00) (0128. 10% (110 Ma) Vales Down: 2A | C-14 Bloom Drum Pump Control (Serve Driver 3) perota came Crone aa 028-41 (AO) ‘RE | 6-08 Boom Holst Park Brake Solenoid 72 Vols Neminal 10 162526 (00) 7.5 Volts or 0 Voit Not Moving aun | 0-05. [Boom Hast sat Encoder cH A aa aae eee 028-01 (OH Paes 7.5 Volts o 0 Volts Not Moving e2MB_| 0-06 Boom Hott Sha Encoder HB eee 026-02 (0H eanc | £29. [Boom Hoist Drum Motor Control pea A Has ett 03410406 a0) (0.9602 19 Vote 1/2 Full Handle Motion ~B2N | 0:2” [Boom Drum Rotation Indicator 12 Vols Neminal WO 3 440-27-28 (00) I (0 Vols Neutral 14 t0 5 Valls Lower, 2P AOS Boom Hoist rum Handle coe een 0145.54 (al 205 | A-24 Boom Holst Drum Hydraule Pressure 112 Votes at 300 ps: # Volt atOpsi (CPU IS-57 (A) 82R |_D-36 Boom Drum Paw Enable Solenoid "2 Vols Nominal WO 4512-21-22 (00) @2RA_| DST Boom Drum Paw Disab Solenoid ¥2 Vols Nominal Os 412-25-28 (00) 824 | C+15. [Right Track Pump Control (Servo Drver4) IP earattiae Coes acis Eee 02 48-42 (a0) (0t0-2.01 10% (110 Ma) Vals Forward Manitowoc Published 05-16-17, Control # 041-14 345ELECTRIC SYSTEM 999 SERVICE/MAINTENANCE MANUAL Test Volage Board we coe (0C unless otherwise spected) (Signal Type) 0 Volts Neutral 14 to 5 Vas Reverse 83P | A08 |Right Tack Handle eee ene 0 1J5-56,(AN) Vals Neutral: 14 to 5 Vols Reverse, 89PF —AMI2_ Right Track Pedal ove erin 0257-50 (aN) 880 A-20. | Right Track Hydraulic Pressure [£2 Volts 300 pi 4 Volt tO psi (CPU 3-49 (A) wo (Geno Dever (16 28 10% (110 Ma) Votes Reverse; 84423. Let Track Pump Contol (Servo Drive 5) Dea ton Cripmayvekcreneeg | HORTO-41 (AO) BECO Travel Park Brake Soionod "2 Veils Nominal 0 1 1627-28 (00) 4G | E35 [Tracks AutoLube Relay "2 Vols Nominal W04.412-29 30 (00) (Volts Neutral 14 Ye 5 Vas Reverse 24 AT Lot Track Handle oes east 0 1 9588 (aN) 0 Volts Neutral 14 to 5 Vols Reverse; eH AAS. [Let Track Pedal eves ern wo2u7-52(AN B40 A-28- [Left Track Hydraulic Pressure 412 Volts at 300 pa Vot at O psi (CPU 352 (Al G4R__|_031_|[High Speed Travel Solenoié "2 Vols Neminal 10310:31-32 (00) (te 28 10% (170 Ma) Vals Right 854 24. | Swing Pump Control (Serve Drver6) prea ae tox (rio eet v0.3 s10-42 (Ao) Q5EA | 0-15 _|Swing Park Brake Switch "2 Volts Nominal —_ 0 4 312-08 01) 5G E-34 [Swing Auto-Lube Relay 12 Vols Nominal 104 J12-27-28 (00) (0 Volts Neutra: 1.7 ¥ 5 Vals igh esp 408 | Swing Handle oe aed 0 1 ¥5-60.AN) B50L_|AZ6 [Swing Leh Hydraulic Pressure 12.Vois at 30 pi Vot at 0 psi cPUISST (AN, B5QR_|_AZ5_|Swing Right Hycraule Pressure {2 Volts 300 pai 1 Vota pst CPU 3-58 (A 6A E36 [Auilary Orum Pump Control Up (0162.82 10% (170 Ma) Vols 1042-31-32 (00) 268-37 [Auxiliary Drum Pump Control down [00 282 10x (110 Ma) Vote 1043123834 (00) B6E | 25. [Auslary Drum Park Brake Solenoid [2 Vots Nominal 102 48-21-22 (00) “Above 7.5 Vols or 0 Vols Not Moving; 86MA £01. |Auary Orum Flange Encoder CH A rae v0 28-03 00) “Above 7.5 Vols oO Vols Not Moving: 86M8€-02|Aunlary Orum Flange Encoder CH B aes v0 28-04 00) (Volts 13 Handle Motion 26M E30 |Auxtiary Orum Motor Control 0 Nols to 19 Handle Motion ston | NO4T208 (AO) BEN | 0-80. [Avelary Drum Rotation Indicator "2 Vols Nominal 103 J10-2830 00) - awe "0 Volts Neuival, 1.8 105 Vols Lower, e6P A409. | Auxilary Drum Handle epee 01 35-62 (AN) 60S _|A27_|Auiliary Orum Hysraule Pressure 112 Volts a 300 ps: 1 Vota pst CPU BE(AD, 8/07 Aula rum Paw Enabled Solencid "2 Vos Nominal V0 162122 (00) ‘ERA | C-08 |[Auxilary Drum Paw/ Disabled Solenoid "2Velts Nominal 101 962524 (00) 87F | ADT |10Volts DC Regulated Bus 10 Vols cpu sto BMA |_ASB_|MastAngle Sensor 'SVDC Mast at Verical (CPU IS58 (A) ‘SOAS (Ganity Raise Swiich 12 Vols Nominal 1026-19 (0) 3964 “Travel Park Brake Sich "2 Vols Nominal 0 3 510-18 (01) 3985 ‘Ganity Lower Switch "2 Vols Nominal 1021620 0) 3904 Hydraulic Suction Switch "2 Vols Nominal (CPUIS-82 (A) 3908 (Gounterweight Pins Retact Switch "2 Volts Nominal 03 310-08 01) 8964 Main Charge Filter Pressure Switch 12 Vols Nominal Oa 312-10 01) 8985 Boom Hinge Pins Extend Switch "2 Volts Nominal 103 sT0-08 00) wD Soom Hinge Fin Kevact Swan 2 Vos Nominal vos s10-10 (Diy 346 Published 05-16-17, Control # 041-44 Canitowoc999 SERVICE/MAINTENANCE MANUAL ELECTRIC SYSTEM Toate wad oe al cette (OC unless otherwise specified) (Signal Type) BSE Ba om BT oa nena TORTOTOT 015 | EAT [Fie Fal File Alam 72 Vote Nenad Wo4r2-8(0) 81 | 8:8 Duly Seo Up Swath 12 os Nia 102 816° 28 | 8-0 Mase Sach 2 Vote Nona 10-7200 2k | 899" Opin Sea Dvn Sch 12 os Nia v03.1104910 oS Bas Lover Sich 72 Vote Nona 10 #71 0 | 825 [Lmtypne Sh "2 oe Nina (92.8700 {9c | B35 Hoh Speed Tavs Sah 28 Nera 703110330) B0N4 | E-15 Auxiliary Drum Charge Filter Pressure Switch 12 Volts Nominal ~¥O4 512-11 (0) G9 | BA Raied Capaciy indicaortimier 2 Vota Neminal voz) i 8903 B34 Seat Switch 12 Volts Nominal 7 | tio 310-12 (01) aR | B12 |Beor Men UU SH 72 Voss Nia 19 48-180) ont | 12 Anan Oru Km al Lint Sich 12 Vols Nominal 103020 09 sora Be Horie Fue 12 os Ni 102.6080 298 | 08 Rear Orn nr aU ch 728 Nina 10161400 tesa | 800" cane Nad Sect wich 72 Nonal 10 #81810) 994 O12 Any Or ark Bae ach #28 Neral (0.11040 oT 6-03 [Front Drum Minimum Bail Limit Switch 112 Volts Nominal WO 1 J6-09 (DI) gaz | 10 Cane Noe Corr Sach 12 Neral 19 ¥76(0 89T3 | E-18 Engine Oil Pressure Switch |12 Volts Nominal WO 4 J12-14 (D1) ears 1D-10 Boom Drum Park Brake Switch 12 Volts Nominal WO 3410-17 (DI) aU | 807 Ree Orn ocr att ch 2 ote Neral 107161300 89U3 | E-19 | Engine Coolant Temperature Switch ‘0 Volts WO 4 412-15 (01) av | 802 Fen Domina Balmi Sh 2 vot Neral 19 ¥ 608 ‘BOWS, B-22|Gantry Up Limit > 12 Volts Nominal VO 2 J8-14 (DI) ‘89x B01 Travel Detent rv 12 Volts Nominal VO 1 J6-07 (DI) oxo | 09” Rew Om ane rich 2 Vote Neral 93110805 ‘89Y3 (0-08 Front Drum Park Brake Switch — 12 Volts Nominal WO3J10-15 (DI) 892Z | B05 Boom/sib Maximum Angle Bypass 12 Volts Nominal VO 146-11 (01) se | 420 |exenin Lond Sete ees Pues.) ‘ai | 10 Rains oe Geman eH a) Manitowoc Published 05-16-17, Control # 041-14 347