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Fernandes2010 RB-M
Fernandes2010 RB-M
To cite this article: Fabiano A. N. Fernandes & Sueli Rodrigues (2008) Application of Ultrasound and Ultrasound-
Assisted Osmotic Dehydration in Drying of Fruits, Drying Technology: An International Journal, 26:12, 1509-1516, DOI:
10.1080/07373930802412256
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Drying Technology, 26: 1509–1516, 2008
Copyright # 2008 Taylor & Francis Group, LLC
ISSN: 0737-3937 print/1532-2300 online
DOI: 10.1080/07373930802412256
1509
1510 FERNANDES AND RODRIGUES
jambos, sapotas, and pineapples were cut into triangular- ally results in a small value (up to 10% in most cases). A
shaped slices (cut into eighths). Bananas were cut into cylin- fast analysis of the sugar gain, in this case, may be inter-
ders. Moisture content was determined by heating in a preted as a reduced amount of sugar has been incorporated
drying oven at 105C for 48 h, according to AOAC method by the fruit, whereas in some cases the amount of sugar in
(AOAC, 1990).[8] The initial soluble solids content of the the dried sample has doubled or even tripled, having a
fruit (Brix) was determined by refractometry. direct impact on the sensory characteristics of the fruit
and on the calories associated to it. In this work, the sugar
Ultrasound Application gain was calculated based on the initial weight of soluble
The samples were immersed in distilled water or in an solids to evaluate the gain of soluble solids by the sample.
osmotic solution and were subjected to ultrasonic waves ½wf ð1 Xsf Þ wi ð1 Xsi Þ
during a period of 10 to 45 min. The process was carried SGð%Þ ¼ 100 ð3Þ
wi ð1 Xsi Þ
out placing the samples in an ultrasonic bath. Ultrasound
should be applied for at least 10 min, because the effect where Xsi is the initial soluble solids content of the fruit
of ultrasound showed to be insignificant at lower times. (g solid=g), and Xsf is the final soluble solids content of
The changes caused by ultrasonic waves on the effective the fruit (g solid=g).
water diffusivity became slight after 20 min and after Water loss during the ultrasonic pretreatment was calcu-
30–45 min the changes were insignificant.[9,10] lated based on the moisture content of the pretreated fruit,
The osmotic solution was prepared by mixing food- which was determined by heating in a drying oven at 105C
grade sucrose with distilled water. Most studies were for 48 h, according to AOAC method.[8] Sugar gain during
carried out with osmotic solutions ranging from 25 to the process was calculated based on the soluble solids con-
70Brix. The dissolution of sugars in water became difficult tent of the fruit and on the soluble solids content of the
above 50Brix and fast dissolution was only achieved liquid medium, which were directly determined by refrac-
through heating (to 50C) and vigorous stirring of the tometry.
osmotic solution, which was set aside until it cooled to
ambient temperature. Air Drying
The water-to-fruit ratio was maintained between 3:1 and At the end of the pretreatment, the dehydrated samples
4:1 (weight basis), which is preferred because the volume of were drained, blotted with absorbent paper to remove the
the vessel (or ultrasonic bath) can be small. Higher water- excess solution, and transferred to a forced circulating
to-fruit ratios require larger vessels and more powerful air-drying oven. Air drying was carried out at 60C.
ultrasonic equipment. Air drying was modeled assuming diffusion-controlled
The pretreatment was carried out under ambient mass transfer with liquid flowing within the fruit conform-
temperature, because higher temperatures did not show ing to Fick’s second law of diffusion. The equation used to
to enhance the effects of ultrasound application.[5] The model the falling-rate period is a simplification of Fick’s
frequency of the ultrasonic waves was 25 kHz and the second law considering long drying times.[11]
intensity was 4000 W=m2.
dH 2p
¼ 2 D H Heq ð4Þ
Weight Reduction, Water Loss, and Sugar Gain during dt d
the Pretreatment Air drying time can be reduced if the initial moisture
The performance of the pretreatment was evaluated content (H0) of the fruit is reduced or if the effective water
analyzing the parameters weight reduction (WR), water diffusivity (D) of the fruit is increased. Pretreatments can
loss (WL), and sugar gain (SG), which were calculated be used to reduce the initial water content of the fruit or
OSMOTIC DEHYDRATION OF FRUITS 1511
to modify the tissue structure of the fruit in a way that the continuous squeeze and release of the tissue of the fruit,
effective water diffusivity increases.[12–14] on a microscopic level, have expelled water to the liquid
medium, despite the osmotic pressure gradient that tends
Reproducibility of Data to transfer water to the fruit. The gain of water was not sig-
Experiments with identical operating conditions have nificant and, except for genipaps, it was lower than 10%.
been conducted to test the repeatability of the water loss Genipaps presented a water gain of 14.9%.
data, sugar gain data, and moisture data during the Sugar gain was negative for all fruits, indicating that the
pretreatment and the air-drying step. The percentage of fruit lost soluble solids to the liquid medium. This result
reproducibility was calculated based on Eq. (5). was expected because of the concentration gradient of
soluble solids between the fruit and the liquid medium that
P1 P2
100% ð5Þ favors the mass transfer of soluble solids from the fruit to
P1 the liquid medium.
where P presents the parameters WL, SG, and H (moisture The loss of soluble solids for each fruit was very differ-
Downloaded by [University of Minnesota Libraries, Twin Cities] at 04:05 04 October 2013
content) and subscripts 1 and 2 present two consecutive ent, ranging from 1.5 to 52.9%. Fruits with high initial
data with similar drying conditions. Results obtained from moisture content lost more soluble solids to the liquid
the experiments have shown that we were able to reproduce medium than fruits with low initial moisture content
WL, SG, and H within 2.5 to 4.2%, 1.0 to 6.5%, and 6.5 (Table 2). This behavior is explained by the diffusion of
to 9.0%, respectively. soluble solids in water. Fruits with high initial moisture
content may ease the diffusion of soluble solids toward
RESULTS AND DISCUSSION the liquid medium. The exception was pinha, which rapidly
Ultrasound application can be carried out using distilled lost soluble solids to the liquid medium because of the low
water or an osmotic solution as the liquid medium. The cohesion between the cells in its tissue structure.
choice of liquid medium has a great influence on the pro- The loss of soluble solids was also influence by the
cess, leading to different behaviors regarding water loss effects of ultrasound on the tissue structure of the fruit.
and sugar gain. The tissue structure of melons was very sensitive to ultra-
sound application and several microscopic channels
Distilled Water as the Liquid Medium appeared in the tissue structure.[15] These microscopic
Each fruit presented a different behavior when ultra- channels eased the diffusion of water and soluble solids
sound was applied. Melons and pineapples lost water to in and out of the fruit. The number, length, and width of
the liquid medium during the pretreatment. Papayas, sapo- the microscopic channels affects the mass transfer between
tas, genipaps, and bananas gained water (Table 1). the fruit and the liquid medium.
The concentration gradient of soluble solids between the Short microscopic channels were formed in papayas.
fruit and the liquid medium should result in the gain of Consequently, the overall mass transfer did not increase
water by the fruit during the pretreatment. Most fruit pre- and only a small quantity of soluble solids (1.5%) was
sented such behavior, except for melons and pineapples. transferred to the liquid medium. Few microscopic chan-
These latter fruits presented high moisture content (90% nels were formed in pineapples, but they were long, increas-
for melons and 83% for pineapples) and were significantly ing the overall mass transfer. Consequently, the sugar loss
affected by the sponge effect of ultrasonic waves. The in pineapples was high (18.9%) (Fig. 1).
Microscopic channels were formed in all fruits during
ultrasound application. The time required to form long
TABLE 1
Water loss and sugar gain of fruits subjected for 30 min to
ultrasound pretreatment
Sugar Water
Fruit gain (%) loss (%)
Banana (Musa spp.) 21.3 7.2
Genipap (Genipa americana L.) 8.2 14.9
Jambo (Syzygium malaccense L.) 17.0 14.7
Melon (Cucumis melo L.) 52.2 þ5.5
Papaya (Carica papaya L.) 1.5 5.7
Pineapple (Ananas comosus L.) 18.9 þ3.1
Pinha (Annona squamosa L.) 52.9 þ18.7 FIG. 1. Photomicrographs of pineapples (A) and papaya (B) cubes
subjected to ultrasound pretreatment. Arrows indicate the cell interspaces
Sapota (Achras sapota L.) 3.8 6.6 and microscopic channels. Magnification of 380 .
1512 FERNANDES AND RODRIGUES
TABLE 3
Effective water diffusivity of fruits submitted to ultrasound pretreatment
Effective diffusivity
Effective diffusivity of the of the fruit treated in
Fruit fresh fruit (m2=s) ultrasound for 30 min (m2=s)
9 9
Banana (Musa spp.) 1.28 10 1.41 10
8 8
Genipap (Genipa americana L.) 1.41 10 1.56 10
11 10
Jambo (Syzygium malaccense L.) 6.52 10 2.97 10
9 9
Melon (Cucumis melo L.) 5.00 10 6.97 10
9 9
Papaya (Carica papaya L.) 5.90 10 5.76 10
10 10
Pineapple (Ananas comosus L.) 4.97 10 4.89 10
10 9
Pinha (Annona squamosa L.) 8.87 10 4.41 10
9 9
Sapota (Achras sapota L.) 7.31 10 7.12 10
OSMOTIC DEHYDRATION OF FRUITS 1513
D ¼ 7:69 0:0085 tU þ 0:0073 t2U
0:000205 t3U 108 ð5Þ
9
D ¼ 4:57 0:00274 t2:5 3
U þ 0:000470 tU 10 ð6Þ
TABLE 4
Sugar gain and water loss for fruit subjected to ultrasound-assisted osmotic dehydration for 30 min
Fruit Sugar content (Brix) Sugar gain (%) Water loss (%)
Jambo 25 26.4 14.5
Papaya 35 27.9 3.2
Pineapple 35 13.5 8.3
Pineapple 70 34.1 14.1
Sapota 35 8.1 2.4
Sapota 70 10.0 13.2
30 min under ultrasound application (13.2%). However, the size of these sugars molecules and because of the
Downloaded by [University of Minnesota Libraries, Twin Cities] at 04:05 04 October 2013
the ultrasound-assisted osmotic dehydration did not show porosity of the fruit. The low concentration of fructose
significant difference at lower soluble solids content and glucose in the osmotic solution contributes to the rapid
(35Brix) if compared to the pretreatment carried out using loss of sugars at the beginning of the pretreatment. Large
distilled water as the liquid medium. This low water loss sucrose molecules have lower diffusivity and diffuse
may be related to the starch content of the fruit through the fruit only when high sucrose concentration
(16 5%, dry basis), since a high amount of starch favors (70Brix) is applied. It should also be noticed that sapotas
water uptake, behavior that has been reported previously contain high amounts of sucrose and a reasonable osmotic
for vegetables with high starch content such as potatoes.[22] pressure is only achieved when a high sucrose concen-
The results regarding sugar gain were very interesting. tration is applied.
After 10 min under ultrasound-assisted osmotic dehy- The effect of ultrasound-assisted osmotic dehydration
dration, sapotas lost 12.1 and 11.2% of their soluble solid on the effective water diffusivity also differed among fruits
to the osmotic solution, respectively, for osmotic solutions (Table 5). The effective water diffusivity increased in
of 35 and 70Brix. The pretreatment carried out with an papayas when compared to the effective water diffusivity
osmotic solution of 35Brix showed a slight reduction in in fresh papayas. This increase was mainly caused by the
sugar loss after 30 min, whereas when the pretreatment breakdown of cells observed when an osmotic solution
was carried out with an osmotic solution of 70Brix the was used, creating an easier path for water to diffuse
fruit showed a sugar gain of 10.0% after 30 min under toward the surface of the fruit. The same effect was
ultrasound-assisted osmotic dehydration. observed for pineapples subjected to the process using an
The behavior observed for sapotas might be explained osmotic solution of 70Brix. Figure 4 shows micrographs
by the physical-chemical composition of the fruit. Sapotas of the tissue structure of pineapples and papayas subjected
have approximately 25 5% of glucose, 19 4% of to ultrasound-assisted osmotic dehydration, where the
fructose, 25 5% of sucrose, 12 2% of tannins, and breakdown of cells can be observed.
16 5% of starch (dry basis).[23,24] The fruit is grainy, When a low degree of cell breakdown was observed in
porous, and absorbs liquid readily because of its high the osmotic treatment, the effective water diffusivity was
starch content.[23] The sponge effect of ultrasound might, lower than the water diffusivity of the fresh fruit. This
at first, expel small sugar molecules such as glucose and behavior was observed for sapotas and pineapples sub-
fructose, which may leave the fruit more easily because of jected to ultrasonic waves immersed in an osmotic solution
TABLE 5
Water effective diffusivity for fruit subjected to ultrasound-assisted osmotic dehydration for 30 min
Effective diffusivity
Osmotic solution Effective diffusivity of the fruit treated
Fruit sugar content (Brix) of the fresh fruit (m2=s) in ultrasound for 30 min (m2=s)
Jambo 25 6.52 1011 3.90 1010
Papaya 35 5.00 109 7.32 109
Pineapple 35 5.90 109 4.80 1010
Pineapple 70 5.90 109 7.10 109
Sapota 35 7.31 109 4.86 109
Sapota 70 7.31 109 5.72 109
OSMOTIC DEHYDRATION OF FRUITS 1515
of 35Brix. In this case, the sugar incorporated by the fruit required air-drying time. If the cost of energy is assumed
created an extra resistance for water to diffuse toward the to be US$0.306=kWh (cost of electrical power in Brazil in
fruit surface, which was not compensated by the micro- June of 2008) the cost of the ultrasonic process would stand
scopic channels that might have become saturated with at US$0.119=kg. The cost of using the air-drying process
sucrose molecules. without pretreatment of the fruit would cost US$0.134=kg.
The influence of the ultrasonic intensity in water and dry kg. The results show that the ultrasonic process is economi-
matter transport on a system constituted by apple and cally viable, being 11% less expensive than the air-drying
sucrose solution was studied by Carcel et al.[25] Apple slices process to dry papaya.
were immersed in a 30Brix sucrose solution at 30C. Three To process 1 kg of banana, the ultrasonic process will
types of treatments were carried out: static, with agitation, require 11.0 kJ=min of operation. The energy consumption
and with ultrasound application. After 45-min treatment, of a circulating oven or a tray dryer will be approximately
the water losses and the increase of dry matter were signifi- 8.1 kJ=min of operation per kilogram of banana. Calculat-
cantly higher in samples treated under ultrasound appli- ing the total energetic cost at the best operation conditions,
cation than in samples without application of ultrasound, the fresh fruit will require 839 min to reduce its moisture
which were consistent with the findings reported in this content by 95% and will consume 6796 kJ=kg of fruit;
work. In a similar study, Simal et al.[5] found that the water and the ultrasonic process using distilled water as the liquid
diffusivity in apples subjected to ultrasound application medium will require 20 min of ultrasound and 733 min of
was higher than the water diffusivity of the fresh fruit. air drying, consuming 6157 kJ=kg of fruit. If the cost of
The values reported by Simal et al.[5] for apples were simi- energy is again assumed to be US$0.306=kWh, the cost
lar to the values reported for pineapples and jambo in this of the ultrasonic process would stand at US$0.523=kg.
work. Ultrasonic treatments increased by 117% the water The cost of using the air-drying process without pretreat-
diffusivity in apples, which was slightly higher than the ment of the fruit would be US$0.577=kg. The results show
findings of this work. Stojanovic and Silva[26] have con- that the ultrasonic process is economically viable, being
cluded that long osmoconcentration (12 h) of blueberries 9.3% less expensive than the air-drying process to dry
can be reduced to 3 h with the application of high- banana.
frequency ultrasound with similar results. The findings of The ultrasonic process is cost-effective for several fruits
Stojanovic and Silva[26] also support the findings of this because of the lower energy consumption during the air-
work that showed that the application of ultrasound helps drying step. The ultrasonic process will not be cost-
reducing the processing time of the osmotic dehydration effective when the effective water diffusivity in the fresh
and air-drying processes. fruit and in the fruit treated with ultrasound are similar.
It is important to notice that these values were calcu-
Cost-Effectiveness lated based on small-scale equipment and that lower
An ultrasonic bath consumes about 11 1 kJ=min of operating costs may be expected for large-scale production.
operation per kilogram of fruit, if a fruit-to–osmotic Most ultrasonic baths present an efficiency of 60–80%
solution ratio of 1:4 is applied. This value may change while converting electrical power into ultrasonic power.
depending on the density and shape of the fruit. Fruits with A future increase in the efficiency of these equipments
higher density will require less power per kilogram of fruit. may further reduce the cost of the process.
To process 1 kg of papaya, an ultrasonic bath requires
11.1 kJ=min of operation. This value required per kilogram CONCLUSIONS
of fruit is higher than that required by a circulating oven Ultrasonic processes are still under development and
or a tray dryer, which requires 4.5 kJ=min of operation. more studies are required to fully comprehend the effects
1516 FERNANDES AND RODRIGUES
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nels are formed and how the cell membrane and the tissue 13. Pan, Y.K.; Zhao, L.J.; Zhang, Y.; Chen, G.; Mujumdar, A.S. Osmotic
structure change during the process. The increase in the dehydration pre-treatment in drying of fruits and vegetables. Drying
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The use of ultrasound-assisted osmotic dehydration 15. Fernandes, F.A.N.; Gallão, M.I.; Rodrigues, S. Effect of osmotic
increased the water loss and sugar gain during the process. dehydration and ultrasound pre-treatment on cell structure: Melon
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to evaluate the effect of ultrasound on the microbial Optimization of osmotic dehydration of bananas followed by air-
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ACKNOWLEDGEMENTS G.A.; Figueiredo, R.W. Optimization of osmotic dehydration of
melons followed by air-drying. International Journal of Food Science
The authors thank Dr. Marisa Narciso Fernandes from and Technology 2006, 41, 674–680.
Universidade Federal de São Carlos for allowing the use 20. Rodrigues, S.; Fernandes, F.A.N. Dehydration of melons in a ternary
of the microscopy system and Dr. Maria Izabel Gallão system followed by air-drying. Journal of Food Engineering 2007, 80,
from Universidade Federal do Cear a for the help with 678–687.
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cubical configuration. LWT – Food Science and Technology 2004,
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