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Configuration Parameters:20180814A

FDF-2 Vacuum Freeze Dryer


Product structure Technical parameters Remarks
Standard Design:
※ Public distribution
Power 11.4kw,440V,60Hz,3Phase,5Wire
FD function 2kw
Refrigeration function 5.5kw
Heating function 4kw
Compressed air
≥20L/min(P=0.5~0.8Mpa)

Cooling water Quantity


≥5m3/h(T≤30Ԩ、P=0.2-0.3Mpa)

Whole volume(L×W×H) 2500mm×1000mm×2300mm


Final dimension based on design
Structure Integral
Total weight
2000Kg(Approx.)

Frame SUS304, 70mm×70mm×δ=6.5mm Bottom of the frame


with four high 200mm
wheels
※ Drying body
Performance parameter
Design and manufacturing standards Vacuum vessel design
standards
Chamber design pressure -0.1Mpa
Chamber design temperature 100Ԩ
Main components
Chamber material SUS304
Dia. OD = 945mm, ID = 792 mm
Chamber type Horizontal cylinder
Lock type Manually tighten
Direction of opening door Open right (user can choose)
Opening angle >110°
Door materials SUS304 Stainless steel round head
Chamber external decoration SUS304 / 1.5mm
The roughness of chamber Ra≤0.8μm
Chamber insulation material Rubber insulation board
Door observation window Φ300mm 1 piece
Dia. OD =300mm, ID 230 mm
Chamber observation window 1 piece
Φ150mm(with LED light)

Door seal Silicon rubber 1 piece

Address: 2 Soi Pracha-u-thit 56, Pracha-u-thit Rd., Tungkru, Tungkru, Bangkok 10140 Thailand
Tel: +662 873 5550 (Auto) Fax: +662 873 5552 E-mail: sales@kinetic.co.th www.kinetic.co.th
Configuration Parameters:20180814A
Technical Features
1 Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requir
ements
2
Cabinet、 board level、and hose are tested after multiple procedures to ensure without leakage

※ Shelf
Performance parameters
Total usable area of shelves 2M2
Maximum water capacity ≥40Kg/batch
Lowest temperature of shelf ≤-50Ԩ
Highest temperature of shelf ≤80Ԩ
Main components
Shelf material Stainless steel rectangular tube splicing
Surface roughness Ra≤0.8μm
The number of shelf 6+1 (Compensation Board)
Shelf spacing 60mm
Shelf dimensions 500 mm×700mm
Shelf Fence SUS304
Product temperature sensor Thermocouple 4 pieces

Technical Features
1 Shelf has high strength and can withstand long-term use;
2 Shelf through a dedicated machining, can guarantee high demand flatness;
※ Condenser
Performance parameters
Design Standard Vacuum vessel design
standards
Condenser design pressure -0.1Mpa
Condenser design temperature 100Ԩ
≤-70Ԩ
Condenser lowest temperature(no load)

Main components
Condenser type Horizontal cylinder
Condenser material SUS304
Coil pipe material SUS304/19mm stainless steel pipe/Cross-sectional
area Maximum=2.2M2
Coil form Snake-type coil
The inner surface roughness Ra≤0.8μm
Defrosting Mode Mist spray +Immersion defrosting
Temperature probe Thermocouple 1 piece
Insulation material Rubber insulation board

Address: 2 Soi Pracha-u-thit 56, Pracha-u-thit Rd., Tungkru, Tungkru, Bangkok 10140 Thailand
Tel: +662 873 5550 (Auto) Fax: +662 873 5552 E-mail: sales@kinetic.co.th www.kinetic.co.th
Configuration Parameters:20180814A
Condenser observation window 1 piece
Φ150mm(with LED light)

Condenser external decoration SUS304


Technical Features
1 Stainless steel is polished with excellent brand to ensure surface roughness to ensure sterility requi
rements
2 Argon welding, forming an internal and external, to ensure pipes cleanly and without leak
3 The inside wall of the condenser is cleaned by special way to ensure no dirt, ensure the system c
lean
※ Refrigeration System
Performance parameters
Shelf cooling rate (no load) 20Ԩ→-40Ԩ≤60min
Condenser cooling rate (no load) 20Ԩ→-40Ԩ≤30min
Main components
Compressor type / number Germany BITZER compressor / S4N-8.2Y 1 set
Power 5.5Kw
Refrigeration oil BSE32 5L
Refrigerant R404a 10kg
Oil separator USA EMERSON AW model 1 piece
Pressure Protection Relays Denmark Danfoss 3 pieces
Chilled mirror Denmark Danfoss 2 piece
Expansion valve Denmark Danfoss 4 pieces
Solenoid valve Denmark Danfoss 4 piece
Water condenser Made in china 1 piece
Safety valve USA CASTEL 1 piece
Pipe insulation USA Armfelx
Technical Features
1 Compressor is use Germany Bitzer , more stable performance, reliable, easy to maintain
2 Temperature and pressure of compressor has multiple protection features
3 Compliance with the Montreal Convention, with environmentally friendly refrigerants;
※ Vacuum system
Performance parameters
Extraction rate 105Pa→133Pa≤30min
Ultimate vacuum ≤2.6Pa
Main components
Vacuum pump type/Number Dr.Vakuum DRV40 1 piece
3
Vacuum pump speed 40m /h
Power 1.5kw
Vacuum oil 68# 2.5L
Vacuum sensor Pirani vacuum gauge APG-500 2 piece

Vacuum pipeline valve DN40/ Pneumatic Butterfly valve 1 piece


Chamber drainage valve DN25 / Pneumatic Ball valve 1 piece

Address: 2 Soi Pracha-u-thit 56, Pracha-u-thit Rd., Tungkru, Tungkru, Bangkok 10140 Thailand
Tel: +662 873 5550 (Auto) Fax: +662 873 5552 E-mail: sales@kinetic.co.th www.kinetic.co.th
Configuration Parameters:20180814A
Condenser drainage valve DN25 / Pneumatic Ball valve 1 piece
Condenser overflow valve DN25 / Pneumatic Ball valve 1 piece
Defrost valve DN25 / Pneumatic Ball valve 1 piece
Broken vacuum valve KF16 1 piece
Vacuum adjust valve KF16 1 piece
Technical Features
1 According to the characteristics of freeze-dried fruit, use DR.VAKUUM rotary vane vacuum pump
, the pumping speed is larger and more efficient
2 Stainless steel wide nozzle, defrosting water saving, high efficiency.
3 Vacuum degree controlled according to set value automatic which can realize a lyophilization cycle
vacuum degree of multiple variable control; Can be adjusted within 0-200pa

※ Circulatory system
Performance parameters
Heating rate ≥1Ԩ/min
Main components
Circulating pump Denmark GRUNDFOS UPS32-120F 1 piece
Power 0.4Kw
Thermal oil Silicone oil 10 cst (machine capacity)
Exchanger ALFA LAVAE 1 piece
Heating mode Heating pipe 4KW /made in china 1 sets
Temperature Sensor Thermocouple 1 piece
Pipe insulation material USA Armfelx
Technical Features
1 Electric heating is controlled by PID with the characteristics of energy efficiency and temperature
stability;
2 Use international brands of GRUNDFOS , leak-free, no noise, stable operation.
※ Control system
Performance parameters
Freeze-drying type Manual and automatic
switch
Process setting type Management
Main components
Control software FDF-2 1 set
Control mode Touch screen +PLC (automatic + full manual emergency operation)
PLC SIEMENS 1 set
Touch screen SIEMENS 7 inch 1set
Touch screen software English system
Operating software Operating Software use English language
Phase protection Delixi 1set
Circuit Breaker SCHNEIDER 1 set
AC contactor SCHNEIDER 1 set

Address: 2 Soi Pracha-u-thit 56, Pracha-u-thit Rd., Tungkru, Tungkru, Bangkok 10140 Thailand
Tel: +662 873 5550 (Auto) Fax: +662 873 5552 E-mail: sales@kinetic.co.th www.kinetic.co.th
Configuration Parameters:20180814A
Small Relay SCHNEIDER 1 set
Electrical cabinets SUS304 1 piece
Technical Features
1 Electronic signatures, multiple passwords;
2 Automatic operation and manual operation can change in any node;
3 A variety of components, the main components working condition and temperature, vacuum
4 "Process recipe management" are free to set the freeze-drying technology curve;
5 Show stage feature in "Freeze drying" processes, and any jump.
6 "Freeze drying" process can be adjusted to the formula;
7 Operation screen display with different point of failure;
8 Having data, curves of the record, they can always call or print;
9 Store freeze-dried data, freeze-drying curve of records randomly.

※ Verify file
1 FAT Factory acceptance test
2 SAT Site acceptance test
3 Operating Manual
4 Electrical circuit diagram
5 Main parts manual
※ Spare parts
NO Name Model / Specification / Material Quantity
1 Temperature Sensor Thermocouple 5 M
2 High Pressure gauge -1bar-+38bar 1 piece
3 Glass DN150mm, DN300mm 2 pieces
4 Welding Silver electrode 1 piece
5 Welding Flux 1 piece
6 Solenoid valve coil 018F6701 1 piece
7 FD tray SUS304 12 pieces

343mm×495mm×30mm,δ1.5mm

Address: 2 Soi Pracha-u-thit 56, Pracha-u-thit Rd., Tungkru, Tungkru, Bangkok 10140 Thailand
Tel: +662 873 5550 (Auto) Fax: +662 873 5552 E-mail: sales@kinetic.co.th www.kinetic.co.th

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