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Ch12 Addendum
Ch12 Addendum
CHAPTER 12 ADDENDUM
A single integrated circuit chip on an alumina-ceramic substrate with an adiabatic source plane
is illustrated in Figure 12.34. The dimensions are a = 1.0 in., b = 1.0 in., t = 0.04 in., ∆x =0.05 in.
and ∆y =0.05 in. with a thermal conductivity of k=1.0 W/(in. oC). We shall look at two different
situations where the first is for a convective heat transfer coefficient h = 0.005 W/(in.2 oC). The first
step is to calculate the required dimensionless variables.
∆x a = ∆y a = .05 in. 1.0 in. = 0.05,τ = t a = 0.04 in. 1.0 in. = 0.04
For this first case, the Biot ⋅ τ number is Biot ⋅τ = ht k = ( 0.005 )( 0.04 ) 1.0 = 2 × 10−4
The problem solution follows. Using Figures 12.14 and 12.23, we find that ψ Sp = 0.78 and
ψ Sp = 0.69 . The maximum total resistance is then found to be
R = RU + RSp = (1 hab ) + ( t kab ) + ψ Sp k ∆x∆y
1 0.0.04 0.78
= + +
( 0.005)(1.0 ) (1.0 ) (1.0 ) (1.0 ) ( 0.05)( 0.05)
2 2
The second case that we consider is when the convecting surface becomes that of an infinite
heat sink so that h → ∞ and Biot ⋅τ → ∞ . Once again using Figures 12.14 and 12.23, we find that
=ψ Sp 0.43and
= ψ Sp 0.34 ,
0.0.04 0.43
R = RU + RSp = (1 hab ) + ( t kab ) + ψ Sp k ∆x∆y = 0.0 + +
(1.0 )(1.0 ) (1.0 ) ( 0.05)( 0.05)
2
o
R = 0.0 + 0.04 + 6.80 = 6.84 C W
where we see in this case that the spreading resistance now dominates the problem. The uniform
conduction contribution is trivial in both the finite and infinite h situations.
Unit-source thermal contours are plotted in Figure 12.35 for finite and infinite h, where you
should note that the left and right edges of the substrate are truncated. The finite h shows the strong
tendency of the heat flux vectors to spread. And as expected, the infinite h situation shows that the
heat flux vectors tend to be largely directed downward toward the heat sinking surface.
Spreading theory.
Left and right edges cropped.
Source extent
← →
Figure 12.35 (a). Application Example 12.9: Unit-source temperature contours taken through center plane.
Spreading theory.
Left and right edges cropped.
Source extent→
←
Now we consider an extension to the work in Section 12.6. The new part of the problem is
that we add Newtonian cooling to the surface at z = 0 via a heat transfer coefficient h1 in an ambi-
ent temperature TA1 and the heat transfer coefficient at the opposing surface is renamed as h2 in an
Conduction II: Spreading Resistance Addendum 3
ambient temperature TA2. The new nomenclature is also shown in Figure 12.9.
The problem solution follows Section 12.6 quite closely, thus Eqs. (12.35) and (12.41) - (12.45)
apply here, but with the boundary conditions rewritten as
∂T
k − h1T = 0 at z = 0 Newtonian
∂z
∂T
(12.65)
k + h2T = 0 at z = t Newtonian
∂z
for the solution ∞ ∞
lπ x mπ y
T ( r ) = ∑ ∑ ε l ε m Ψ lm ( z ) cos cos
l =0 m=0 a b
The Newtonian boundary conditions then apply to the z - dependent factor in the solution.
d Ψ lm
k
− h1Ψ lm = 0 at z = 0 Newtonian
dz
(12.66)
d Ψ lm
k + h2 Ψ lm = 0 at z = t Newtoniaan
dz
The solution will be completed for ambient temperatures of zero on both sides of the plate and will
be reintroduced via a method described in Section 12.12.
The Green’s function method is once again used to find a solution for Ψ lm .
z ′=t
∫
1
Ψ lm = Glm ( z z ′ ) φlm ( z ′ ) dz ′ (12.67 )
k
z ′=0
Glm ( z ′ z ) = Az ′ + B, z ′ < z
γ lm = 0 (12.70 )
Glm ( z z ′ ) = Cz ′ + D, z ′ > z
The Green’s function properties and Cramer’s rule are used to find the coefficients A - H to arrive at
z k
− 1 −
t h2 t k
0 ≤ z ′ < z : Glm ( z ′ z ) = − z ′ + , γ lm = 0 (12.72 a )
k k h1
1 + +
h1t h2 t
4 Thermal Computations for Electronics
z ′ k
− 1 −
t h2 t k
z < z ′ ≤ t : Glm ( z z ′ ) = − z + , γ lm = 0 (12.72 b )
k k h1
1 + +
h1t h2 t
0 ≤ z′ < z :
k γ lm
(V sinh γ lm z − U cosh γ lm z ) sinh γ lm z ′ + cosh γ lm z ′
h1
Glm ( z ′ z ) =
kγ
sinh γ lm + lm cosh γ lm z (U sinh γ lm z − V cosh γ lm z )
h1
γ lm
− cosh γ lm z + k γ lm sinh γ lm z (U cosh γ lm z − V sinh γ lm z )
h1
k γ lm cosh γ lm t + h2 sinh γ lm t ,
where U = k γ lm sinh γ lm t + h2 cosh γ lm t
V=
Recalling that the surface source Fourier coefficients φlm ∝ δ ( z ′ ) use only the 0 < z ′ < z part
of Eqs. (12.72) and (12.73), the z-factors Ψ lm are found to be
k z
− − 1
4q h2 t t
Ψ 00 = ∆x∆y (12.74 )
kabh1 k k
1 + +
h1t h2 t
α l = lπ a :
4q ∆x∆y kα l
sin (α l x2′ ) − sin (α l x1′ ) [V sinh α l z − U cosh α l z ]
kπ lb ∆x h1
Ψ lo = (12.75)
kα l
sinh α l z + cosh α l z (U sinh α l z − V cosh α l z ) −
h
α l
1
cosh α l z + kα l sinh α l z (U cosh α l z − V sinh α l z )
h1
Conduction II: Spreading Resistance Addendum 5
β m = mπ b :
4q ∆x∆y k β m
sin ( β m y2′ ) − sin ( β m y1′ ) [V sinh β m z − U cosh β m z ]
kπ ma ∆y h1
Ψ om = (12.76 )
k βm
sinh β m z + cosh β m z (U sinh β m z − V cosh β m z ) −
h1
βm
cosh β m z + k β m sinh β m z (U cosh β m z − V sinh β m z )
h1
γ lm2 =( lπ a ) + ( mπ b ) , l ≠ 0 and m ≠ 0 :
2 2
4q ∆x∆y k γ lm
2 sin (α l x2′ ) − sin (α l x1′ )
kπ lm ∆x∆y h1
× sin β y ′ − sin β y ′ V sinh γ z − U cosh γ z
( m 2) ( m 1 ) [ lm lm ]
Ψ lm = (12.77 )
k γ lm
sinh γ lm z + cosh γ lm z (U sinh γ lm z − V cosh γ lm z )
h1
γ lm
− cosh γ lm z + k γ lm sinh γ lm z (U cosh γ lm z − V sinh γ lm z )
h1
Substituting the various Ψ lm into the Fourier expansion of T (x, y, z), Eq. (12.57), and using the
definitions U, V in Eq. (12.73) with l = 0, m = 0 where appropriate, gives us
k
t + − z
Q h
T ( x, y , z ) = 2
kab h1t h1
+ + 1
k h2
kα l α l ∆x
∞ sin (V sinh α l z − U cosh α l z ) cos α l xc cos α l x
4Q 1 h1 2
+
k π b ∆x
∑
l
l =1
kα l
sinh α l z + cosh α l z (U sinh α l z − V cosh α l z )
h1
α l
− cosh α l z + kα l sinh α l z (U cosh α l z − V sinh α l z )
h1
k β m β m ∆y
∞ sin (V sinh β m z − U cosh β m z ) cos β m yc cos β m y
4Q h1 2
1
+ ∑
kπ a∆y m =1 m k βm
sinh β m z + cosh β m z (U sinh β m z − V cosh β m z )
h1
β m
k β
− cosh β m z + m sinh β m z (U cosh β m z − V sinh β m z )
h1
(12.78 cont.)
α l lπ a ,=
for= β m mπ γ lm
b,= α l2 + β m2
6 Thermal Computations for Electronics
k γ lm α l ∆x β m ∆y
sin sin cos α l xc cos β m yc cos α l x cos β m y
h1 2 2
∞ ∞ (V sinh γ z − U cosh γ z )
16Q 1
+ 2
k π ∆x ∆y
∑∑
=l 1 =
lm k γ
lm
lm
m 1
sinh γ lm z +
lm
cosh γ lm z (U sinh γ lm z − V cosh γ lm z )
h1
γ lm
γ
− cosh γ lm z + k lm sinh γ lm z (U cosh γ lm z − V sinh γ lm z )
h1
α l lπ a ,=
for= β m mπ γ lm
b,= α l2 + β m2
In order to get a formula for the thermal resistance, we set the temperature to be computed at
=x a=
2 , y b=
2 , z 0=
; xc a 2 , yc = b 2
lπ
l → 2l ,then cos 2 = cos 2 ( lπ ) →1, l = 1, 2, 3 ...
2
mπ
m → 2m, then cos 2 = cos ( mπ ) →1, m = 1, 2, 3 ...
2
2
The dimensionless resistance is defined from
k 1
t + τ +
∆x∆y h2 Bi2
ψU = = αβ ρ (12.79 )
ab h1t h1 Bi1
1 + + 1 + Bi1τ +
k h2 Bi2
2lπ τ
∞ sin ( lπ α ) tanh ( 2lπ τ ) +
ρ β 1 Bi2τ
ψ Sp =
π2 α ∑ l 2
Bi1τ Bi1τ 2lπ τ
tanh ( 2lπ τ )
l =1
1 + + +
Bi2τ 2lπ τ Bi2τ
(12.80a)
2mπ τ ρ
∞ sin ( mπβρ ) tanh ( 2mπ τ ρ ) +
1 α 1 Bi2τ
+ 2 ∑
π ρ β m =1 m 2 Bi1τ Bi1τ
2mπ τ ρ
1 + + + tanh ( 2mπ τ ρ )
Bi2τ 2mπ τ ρ Bi2τ
Conduction II: Spreading Resistance Addendum 7
4
∞ ∞
2π lm l + m ρ
2 2 2 (
tanh 2π l 2 + m 2 ρ 2 τ ) + 2π l 2 + m2 ρ 2τ
Bi2τ
+ 2 ∑∑
π α β l =1 m =1 Bi τ
1 + 1 +
Bi1τ
Bi2τ 2π l 2 + m 2 ρ 2 τ
+
2π l 2 + m 2 ρ 2 τ
Bi2τ
(
tanh 2π l 2 + m 2 ρ 2 τ
)
(12.80b)
Equations (12.79) and (12.80) have too many variables to allow construction of design curves in a
manageable number and although these formulae may appear a little complicated, they are not very
difficult to put into a Mathcad™ worksheet.
By this point, the reader should understand that when we use the term “uniform source,” we
mean a source that is uniformly distributed over the entire plate. In our spreading resistance problem,
this source is at z = 0 and the resistance from the uniform source plane to ambient TA2 is given by a
parallel combination RU.
1 t 1
R1 = , R2 = +
h1ab kab h2 ab
1 1 1 ab
= + = h1ab +
RU R1 R2 t 1
+
k h2
t 1 k
+ t +
1 k h2 h2
RU = = = (12.81)
t 1 h1t h1
h + 1 ab + h1 + 1 kab 1 + +
1
k h2 k h2
ab t 1
+
k h2
∆x∆y ( t + ( k h2 ) )
ψ U = kRU ∆x∆y = (12.82 )
ab 1 + ( h1t k ) + ( h1 h2 )
The analysis of many physical problems often proceeds from the solution of the simplest ver-
sion to successively more complex models. This is the case of the single-sided Newtonian cooling
model followed by our solution of the two-sided cooling model. Equation (12.80) is rewritten as
Eq. (12.83) where factors are shown that modify the single-cooled surface to be the doubly cooled
surface. It is not surprising that the correction decreases the spreading resistance.
8 Thermal Computations for Electronics
Perhaps you will find it curious how the mathematical results change in an “organized” fashion
as a problem progresses from one level of complexity to that of another.
Bi2τ
sin ( lπ α ) 1 + tanh θl
2 lπτ ×
l2 Bi2τ
∞ 2lπτ + tanh θl
ρ β α One-sided to two-sided
ψ Sp 2 =
π 2 ∑l =1
1
cooling correction factors
1 −
h2 + 1 + Bi2τ + 2lπτ tanh θl
h1 2lπτ Bi1τ
Bi2τ
1 + 2mπτρ tanh (θ m ρ )
( sin m π β ρ ) ×
m2 Bi2τ
∞ 2mπτρ + tanh (θ m ρ )
α β
+ ∑
ρ π 2 m =1
1
(12.83)
1 −
h2 + 1 + Bi2τ + 2mπτρ tanh θ ρ
h ( m )
1 2mπτρ Bi1τ
Biτ
1 + tanh θlm
sin ( lπ α ) sin ( mπ β ρ ) 2πτ l 2 + m 2 ρ 2
×
2π lm l 2 + m 2 ρ 2 Biτ
+ tanh θlm
∞ ∞ 2πτ l + m ρ
2 2 2
∑∑
4
+ 2
m 1
π α β=l 1 =
1 − 1
h Biτ 2πτ l + m ρ
2 2 2
2 + 1 + + tanh θlm
h1 2πτ l 2 + m 2 ρ 2 Bi1τ
All of the previous spreading theory derivations have assumed a zero temperature ambient,
which works well when calculating a thermal resistance from source to ambient. With regard to the
two-sided Newtonian cooling problem, if the two ambients are equal, then the resistance from source
to ambient poses no additional considerations. Such is not the case when the two ambients are of
unequal value, but you shall now learn what to do in this situation.
The geometry and ambient temperature definitions are illustrated in Figure 12.9 where the heat
transfer coefficients h1 and h2 reference the temperatures TA1 and TA2, respectively. Suppose that we
set TA2 = 0 and TA1 = ∆TA1− A 2 + TA 2 = ∆TA1− A 2 and TA1 > TA2 (an example would be a heat
∆TA1− A 2 + 0 =
Conduction II: Spreading Resistance Addendum 9
sink where TA1 is an enclosure internal air temperture and TA2 is the room ambient temperture). Since
TA1 > TA2 will result in a greater heat sink temperature than if the two ambients were equal, we must
add the uniform source heat ∆Q to the actual source to correctly compensate.
A heat sink with one finned side and one unfinned side is illustrated in Figure 12.30. The di-
mensions are: a = 4.0 in., b = 4.0 in., tb = 0.2 in., L = 1.0 in., ∆x =0.4 in., ∆y =0.4 in., Nf = 14 fins,
with other data consisting of TA1 = 0 or 30oC (above TA2 ), TA2 = 0oC, Q = 20 W, k = 5.0 W/(in. oC),
h2 = 0.01 W/(in.2 oC), and h1 = 0.0 and 0.075 W/(in.2 oC). These values of h1 and TA1 should be
adequate to show us the effects of these two variables, although the detailed calculations are shown
only for two cases, h1 = 0.0 for TA1 = 0.0oC and h2 = 0.075 and TA1 = 30oC.
Calculations of Af , RSink Fins, he , and Biot ⋅τ =he tb k are the same for both problems.
RSp = ψ Sp (k )
∆x∆y = 0.803 5.0
( 0.4 )
2 = 0.402 o C W
Now we apply Eq. (12.85) to obtain the “uniform source” contribution.
h1abTA1 k
1 + t +
RU′ =
Q h2 1 k 1 5.0 o
= t + = 2
0.2 + = 0.836 C W
kab h1t h1 kab he ( 5.0 )( 4.0 ) 0 .075
1 + +
k
2 h
TA1 s
h1 TA2
h2
b ∆y Q
∆x
tf
a L
The final variation is to introduce the nonzero, source-side ambient TA1 = 30oC, for which we
need only modify RU′ .
k
t +
(1 + h1abTA1 ) h2
RU′ =
kab h1t h1
1 + +
k h2
5.0
1 + ( 0.075 )( 4.0 )2 ( 30.0 ) 0.2 +
0.075
RU′ = =15.440 o C W
( 5.0 )( 4.0 )
2
( 0.075 )( 0.2 ) 0.075
1 + +
5.0 0.075
Rhee and Bhatt (2007) published an analysis of the time-dependent solution of a single, centered
source on an adiabatic plane with an opposing plane where the boundary condition is Newtonian
cooling. Clearly this extends the steady-state analysis by Ellison (2003) as outlined in Section 12.6.
The geometry for the Rhee and Bhatt solution is illustrated in Figure 12.37. The appropriate partial
differential equation is
With the intention of using symmetry and noting a heat source flux density q0[W/(in.2 oC)], the
boundary conditions are
z = 0 : ∂T ∂z = 0; z = c : k ∂T ∂z = − hT
x = 0, a 2 : ∂T ∂x = 0; y = 0, a 2 : ∂T ∂y = 0
(12.88)
z = 0, 0 < x < ∆x 2 , 0 < y < ∆x 2 : − k ∂T ∂z = q0
z = 0, ∆x 2 < x < a 2 , ∆x 2 < y < a 2 : ∂T ∂z = 0
t = 0 : T ( x, y , z , t ) = 0
Rhee and Bhatt calculate the temperature using Eq. (12.29), the Green’s function soultion
equation for F ( r ′ ) = 0 and QV = q0δ ( z ′ ) . They selected their three-dimensional Green’s function
GXYZ ( r , t r ′, t ′ ) as a product of one-dimensional Green’s functions from Beck et al. (1992).
t ′ ∆x 2 ∆y 2
∫∫∫
αq
T ( x, y , z , t ) = 0 GXYZ ( x, y, z , t x′, y ′, z ′ = 0, t ′ ) dy ′dx′dt ′ (12.89 )
k
τ = 0 x′ = 0 y ′= 0
∫ ∫ ∫
αq
T ( x, y , z , t ) = 0 GZ ( z , t 0, t ′ ) GX ( x, t x′, t ′ ) dx′ GY ( y, t y ′, t ′ ) dy ′ dt ′ (12.91)
k
τ =0 x′=0 y′=0
∫
1 ∞ na + x − na + x +
= GX ( x, t x′, t ′ ) dx′ ∑ erf 2 − erf 2
2 n = −∞ 4α ( t − t ′ ) 4α ( t − t ′ )
x′ = 0
∆y 2 ∆x ∆x
∫
1 ∞ na + y − na + y +
= GY ( y, t y ′, t ′ ) dy ′ ∑ erf 2 − erf 2
2 n = −∞ 4α ( t − t ′ )
4α ( t − t ′ )
y′=0
1 −z2 −z2 − ( 2c − z )2
G= ( z , t 0, t ′ ) exp + exp + exp
4α ( t − t ′ ) 4α ( t − t ′ ) 4α ( t − t ′ )
Z
4α ( t − t ′ )
1 ( 2c − z ) α (t − t ′) ( 2c − z ) α (t − t ′)
− Bi exp Bi + Bi 2 × erf + Bi
c
4α ( t − t ′ ) c2
4α ( t − t ′ )
c
Rhee and Bhatt found that summation limits in Eq. (12.92) of n = -1 to +1 were satisfactory. In
this same equation, the Biot number is defined as Bi = hc/k. “Large” time differences:
∆x 2
∫
∆x 2 ∞ 1 −4 m2π 2 α (t −t ′) mπ x mπ∆x
GX ( x, t x′, t ′ ) dx′ =
a2
+ ∑ e cos sin
a π m =1 m 2a a
x′= 0 (12.93a )
∆y 2
∫
∆x 2 ∞ 1 −4 m2π 2 α (t −τ ) mπ y mπ∆x
GY ( y, t y ′,τ ) dy ′ =
a2
+ ∑ e cos sin
a π m =1 m 2a a
y ′= 0
Conduction II: Spreading Resistance Addendum 13
GZ ( z , t 0, t ′ ) =
2 ∞ − βm2 α (t −t ′) c2 (β 2
+ Bi 2 ) z
∑e
m
cos β m (12.93 b )
c m =1 ( 2
β + Bi + Bi
m
2
c )
c 1
ψ Sp = ψ −ψ U , ψ U = k ∆x 2 + 2
ka ha
Rhee and Bhatt obtain steady-state results in excellent agreement with the graphical results in Sec-
tion (12.7). The interested reader is advised to consult the original paper for additional results and
clarification as desired.
14 Thermal Computations for Electronics