30RB182C-522C

Air-Cooled Liquid Chillers

Cooling Capacity: 180~546kW

50Hz

IOM-30RB-1409-01(EN)

Installation, Operation, Maintenance Manual

SHANGHAI YILENG CARRIER AIR-CONDITIONING EQUIPMENT CO.LTD

2
Contents
1. INTRODUCTION .......................................................................................................................................... 4
1.1. Check equipment received .................................................................................................................... 4
1.2. Installation safety considerations......................................................................................................... 4
1.3. Equipment and components under pressure ...................................................................................... 4
1.4. Maintenance safety considerations ...................................................................................................... 5
1.5. Repair safety considerations ................................................................................................................ 5
2. PRELIMINARY CHECKS ............................................................................................................................. 8
2.1. Moving...................................................................................................................................................... 8
2.2. Siting the unit .......................................................................................................................................... 8
3. DIMENSIONS, CLEARANCES .................................................................................................................... 9
3.1. 30RB182C-262C ...................................................................................................................................... 9
3.2. 30RB322C-402C .................................................................................................................................... 10
3.3. 30RB462C-522C .................................................................................................................................... 11
3.4. Multiple chiller installation .................................................................................................................. 12
4. Physical data 30RB - with options 254 ................................................................................................... 13
5. Electrical data 30RB ................................................................................................................................. 14
5.1. Electrical data, 30RB PT254/116D ....................................................................................................... 14
5.2. Electrical data, hydronic module ........................................................................................................ 14
5.3. Electric power user reserve ................................................................................................................. 15
6. APPLICATION DATA................................................................................................................................. 16
6.1. Operating range .................................................................................................................................... 16
6.2. Minimum chilled water flow (units without hydraulic module)........................................................ 16
6.3. Maximum chilled water flow (units without hydraulic module) ....................................................... 16
6.4. Variable flow evaporator ...................................................................................................................... 16
6.5. System minimum water volume .......................................................................................................... 16
6.6. Evaporator water flow rate .................................................................................................................. 17
6.7. Chiller pressure drop curve ................................................................................................................. 17
7. Electrical connection ................................................................................................................................ 18
7.1. Power supply......................................................................................................................................... 18
7.2. Voltage phase imbalance (%) .............................................................................................................. 18
8. WATER CONNECTIONS ........................................................................................................................... 19
8.1. Operating precautions ......................................................................................................................... 19
8.1.1. General ............................................................................................................................................... 19
8.1.2. Carrier recommendations on heat exchange fluids: .................................................................... 19
8.2. Hydronic connections .......................................................................................................................... 21
8.2.1. Unit equipped with hydronic module option ................................................................................. 21
8.2.2. Unit without hydronic kit .................................................................................................................. 21
8.3. Flow control........................................................................................................................................... 22
8.4. Frost protection .................................................................................................................................... 22
8.5. Operation of two units in master/slave mode ................................................................................... 22
9. NOMINALSYSTEMWATERFLOWCONTROL .......................................................................................... 22
9.1. Water flow control procedure.............................................................................................................. 23
9.2. Pump pressure/flow rate curves ......................................................................................................... 24
9.3. Available static system pressure ........................................................................................................ 24
10. MAJOR SYSTEM COMPONENTS AND OPERATION DATA ............................................................. 25
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10.1. Compressor ....................................................................................................................................... 25
10.2. Lubricant ............................................................................................................................................ 25
10.3. Condensers ....................................................................................................................................... 25
10.4. Fans .................................................................................................................................................... 25
10.5. EXV ..................................................................................................................................................... 25
10.6. Moisture indicator ............................................................................................................................. 25
10.7. Filter drier .......................................................................................................................................... 25
10.8. Evaporator ......................................................................................................................................... 25
10.9. Refrigerant ......................................................................................................................................... 26
10.10. High pressure switch........................................................................................................................ 26
10.11. 30RB fan arrangement and stage ................................................................................................... 27
11. OPTIONS AND ACCESSORIES ........................................................................................................... 27
12. STANDARD MAINTENANCE ................................................................................................................ 29
12.1. Level 1 maintenance (see note)....................................................................................................... 29
12.2. Level 2 maintenance (see note)....................................................................................................... 29
12.3. Level 3 (or higher) maintenance (see note) ................................................................................... 29
12.4. Tightening torques for the main bolts and screws ....................................................................... 29
12.5. Tightening torques for the main electrical connections .............................................................. 30
12.6. Condenser coil .................................................................................................................................. 30
12.7. Evaporator maintenance .................................................................................................................. 31
12.8. Characteristics of R410A ................................................................................................................. 31
13. START-UP CHECK LIST FOR 30RB CHILLERS (USE FOR JOB FILE)............................................ 32

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1. INTRODUCTION
Prior to the initial start-up of the units, the people
involved in the on-site installation, start-up, operation,
and maintenance of this unit should be thoroughly
familiar with these instructions and the specific project
data for the installation site.
The 30RB chillers are designed to provide a very high
level of safety during installation, start-up, operation and
maintenance. They will provide safe and reliable service
when operated within their application range.
This manual provides the necessary information to
familiarize yourself with the control system before
performing start-up procedures. The procedures in this
manual are arranged in the sequence required for machine
installation, start-up, operation and maintenance.
Always ensure that all required safety measures are
followed, including those in this document, such as:
wearing protective clothing (gloves, shoes) and safety
glasses, using appropriate tools, employing qualified and
skilled technicians(electricians, refrigeration engineers)
and following local regulations.
1.1. Check equipment received
Confirm that the unit received is the one ordered.
Compare the name plate data with the order.
The unit name plate must include the following
information:
- Version number
- Model number
- CE marking
- Serial number
- Year of manufacture and test date
- Refrigerant used and refrigerant class
- Refrigerant charge per circuit
- Containment fluid to be used
- PS: Min./max. allowable pressure (high and low
pressure side)
- TS: Min./max. allowable temperature (high and
low pressure side)
- Relief valve set pressure
- Pressure switch cut-out pressure
- Unit leak test pressure
- Voltage, frequency, number of phases
- Maximum current drawn
- Maximum power input
- Unit net weight
Confirm that all accessories ordered for on-site
installations have been delivered, and are complete and
undamaged.
The unit must be checked periodically during its whole
operating life to ensure that no shocks (handling
accessories, tools etc.) have damaged it. If necessary, the
damaged parts must be repaired or replaced. See also
chapter “Maintenance”.
1.2. Installation safety considerations
After the unit has been received, and before it is started
up, it must be inspected for damage. Check that the
refrigerant circuits are intact, especially that no
components or pipes have shifted or been damaged (e.g.
following a shock). If in doubt, carry out a leak tightness
check. If damage is detected upon receipt, immediately
file a claim with the shipping company.
Do not remove the skid or the packaging until the unit is
in its final position. These units can be moved with a
fork lift truck, as long as the forks are positioned in the
right place and direction on the unit.
The unit also can be lifted with slings, using only the
designated lifting points marked on the unit
Use slings with the correct size, and always follow the
lifting instructions on the certified drawings supplied
with the unit.
Safety is only guaranteed, if these instructions are
carefully followed. If this is not the case, there is a risk
of material deterioration and injuries to personnel.
Never cover any safety devices. Such as the globe
valve(s) in the water circuit(s) and the globe valve(s) in
the cooling circuit(s).
Ensure that the valves are correctly installed before
operating the unit.
Provide a drain around the unit to avoid an
accumulation of condensate or rain water.
The safety valves must be connected to discharge pipes
for units installed in confined spaces. These pipes must
be installed in a way that ensures that people and
property are not exposed to refrigerant leaks. These
fluids may be diffused in the air, but far away from any
building air intake, or they must be discharged in a
quantity that is appropriate for a suitably absorbing
environment.
Globe valves must be checked periodically. See
paragraph ‘Repair safety considerations’.
The refrigerant gas stays the bottom of enclosed space
due to the density of refrigerant gas is bigger than that
of air. The refrigerant gas might irritate eyes and skin.
Inhalation of high concentration refrigerant gas can
cause heart attack, comma even death. It is forbidden to
discharge refrigerant to enclosed space.
1.3. Equipment and components under pressure
These products incorporate equipment or components
under pressure, manufactured by Carrier or other
manufacturers. We recommended that you consult your
appropriate national trade association or the owner of the
equipment or components under pressure ( declaration,
re-qualification, retesting, etc.). The characteristics of this
equipment/these components are given on the nameplate
4
or in the required documentation, supplied with the
products.
1.4. Maintenance safety considerations
Engineers working on the electric or refrigeration
components must be authorized, trained and fully
qualified to do so.
All refrigerant circuit repairs must be carried out by a
trained person, fully qualified to work on these units. He
must have been trained and be familiar with the
equipment and the installation. All welding operations
must be carried out by qualified specialists.
Any manipulation (opening or closing) of a shut-off
valve must be carried out by a qualified and authorized
engineer. These procedures must be carried out with the
unit shut-down.
NOTE: The unit must never be left shut down with the
liquid line valve closed, as liquid refrigerant can be
trapped between this valve and the expansion device.
(This valve is situated on the liquid line before the filter
drier box.)
During any handling, maintenance and service
operations the engineers working on the unit must be
equipped with safety gloves, glasses, shoes and
protective clothing.
Never work on a unit that is still energized.
Never work on any of the electrical components, until
the general power supply to the unit has been cut using
the disconnect switch in the control box.
If any maintenance operations are carried out on the
unit, lock the power supply circuit in the open position
ahead of the machine.
If the work is interrupted, always ensure that all circuits
are still deenergized before resuming the work.
ATTENTION: Even if the unit has been switched off,
the power circuit remains energized, unless the unit or
circuit disconnect switch is open. Refer to the wiring
diagram for further details. Attach appropriate safety
labels.
Operating checks: During the life-time of the system,
inspection and tests must be carried out in accordance
with national regulations.
The information on operating inspections given in
annex C of standard EN278-2 can be used if no similar
criteria exist in the national regulations.
While working in the fan area, especially when grilles
or casings are removed, disconnect the fan power supply
to prevent their automatic restart.
Safety device checks: The safety devices must be
checked on site once a year for safety devices
(high-pressure switches), and every five years for
5
external overpressure devices (safety globe valves).
Check manual “30RB Pro-Dialog Control” for a
detailed explanation of the high-pressure switch test
method.
At least once a year thoroughly inspect the protection
devices (valves). If the machine operates in a corrosive
environment, inspect the protection devices more
frequently.
Regularly carry out leak tests and immediately repair
any leaks.
Ensure regularly that the vibration levels remain
acceptable and close to those at the initial unit start-up.
Before opening a refrigerant circuit, purge and consult
the pressure gauges.
Change the refrigerant when there are equipment
failures, following a procedure such as the one
described in NFE 29-795 or carry out a refrigerant
analysis in a specialist laboratory.
Plug all openings whenever the refrigerant circuit is
opened for up to one day. For longer openings place a
nitrogen charge in the circuit.
1.5. Repair safety considerations
All installation parts must be maintained by the personnel
in charge, in order to avoid material deterioration and
injuries to people. Faults and leaks must be repaired
immediately. The authorized technician must have the
responsibility to repair the fault immediately. Each time
repairs have been carried out to the unit, the operation of
the safety devices must be re-checked.
Comply with the regulations and recommendations in
unit and HVAC installation safety standards, such as: EN
378, ISO 5149, etc.
If a leak occurs or if the refrigerant becomes
contaminated (e.g. by a short circuit in a motor) remove
the complete charge using a recovery unit and store the
refrigerant in mobile containers.
Repair the leak detected and recharge the circuit with the
total R-410a charge, as indicated on the unit name plate.
Certain parts of the circuit can be isolated. Only charge
liquid refrigerant R-410a at the liquid line.
Ensure that you are using the correct refrigerant type
before recharging the unit.
Charging any refrigerant other than the original charge
type (R-410a) will impair machine operation and can
even lead to a destruction of the compressors. The
compressors operating with this refrigerant type are
lubricated with a synthetic polyolester oil.
Do not use oxygen to purge lines or to pressurize a
machine for any purpose. Oxygen gas reacts violently
with oil, grease, and other common substances.
Never exceed the specified maximum operating
pressures. Verify the allowable maximum high- and
low-side test pressures by checking the instructions in
this manual and the pressures given on the unit name
plate.
Do not use air for leak testing. Use only refrigerant or
dry nitrogen.
Do not unweld or flamecut the refrigerant lines or any
refrigerant circuit component until all refrigerant
(liquid and vapour) has been removed from chiller.
Traces of vapour should be displaced with dry air
nitrogen. Refrigerant in contact with an open flame
produces toxic gases.
The necessary protection equipment must be available,
and appropriate fire extinguishers for the system and
the refrigerant type used must be within easy reach.
Do not siphon refrigerant.
Avoid spilling liquid refrigerant on skin or splashing it
into the eyes. Use safety goggles. Wash any spills from
the skin with soap and water. If liquid refrigerant enters
the eyes, immediately and abundantly flush the eyes
with water and consult a doctor.
Never apply an open flame or live steam to a refrigerant
container. Dangerous overpressure can result. If it is
necessary to heat refrigerant, use only warm water.
install safety valves in series or backwards.
ATTENTION: No part of the unit must be used as a
walkway, rack or support. Periodically check and repair
or if necessary replace any component or piping that
shows signs of damage.
The refrigerant lines can break under the weight and
release refrigerant, causing personal injury.
Do not climb on a machine. Use a platform, or staging
to work at higher levels.
Use mechanical lifting equipment (crane, hoist, winch,
etc.) to lift or move heavy components. for lighter
components, use lifting equipment when there is a risk
of slipping or losing your balance.
Use only original replacement parts for any repair or
component replacement. Consult the list of replacement
parts that corresponds to the specification of the
original equipment.
Do not drain water circuits containing industrial brines,
without informing the technical service department at
the installation site or a competent body first.
Close the entering and leaving water shutoff valves and
purge the unit water circuit, before working on the
components installed on the circuit (screen filter, pump,
water flow switch, etc.).

During refrigerant removal and storage operations follow Periodically inspect all valves, fittings and pipes of the
applicable regulations. These regulations, permitting refrigerant and hydronic circuits to ensure that they do
conditioning and recovery of halogenated hydrocarbons not show any corrosion or any signs of leaks.
under optimum quality conditions for the products and
optimum safety conditions for people, property and the
environment are described in standard NFE 29795.
Any refrigerant transfer and recovery operations must be
carried out using a transfer unit. A 3/8” SAE connector
on the manual liquid line valve is supplied with all units
for connection to the transfer station. The units must
never be modified to add refrigerant and oil charging,
removal and purging devices. All these devices are
provided with the units. Please refer to the certified
dimensional drawings for the units.
Do not re-use disposable (non-returnable) cylinders or
attempt to refill them. It is dangerous and illegal. When
cylinders are empty, evacuate the remaining gas
pressure, and move the cylinders to a place designated
for their recovery. Do not incinerate.
Do not attempt to remove refrigerant circuit components
or fittings, while the machine is under pressure or while
it is running. Be sure pressure is at 0 kPa before
removing components or opening a circuit.
Do not attempt to repair or recondition any safety
devices when corrosion or build-up of foreign material
(rust, dirt, scale, etc.) is found within the valve body or
mechanism. If necessary, replace the device. Do not

6
7

2. PRELIMINARY CHECKS
2.1. Moving
See chapter 1.1 “Installation safety considerations”.
2.2. Siting the unit
Always refer to the chapter“Dimensions and clearances”
to confirm that there is adequate space for all connections
and service operations. For the centre of gravity
coordinates, the position of the unit mounting holes, and
the weight distribution points, refer to the certified
dimensional drawing supplied with the unit.
The support points under the chassis must have at least
the size of the chassis opening at the lifting point
(minimum 220 x 180 mm) in order to prevent a
deformation of the chassis.
Typical applications of these units are in refrigeration
systems, and they do not require earthquake resistance.
Earthquake resistance has not been verified.
If the unit is ordered with the vibration damper kit,
please observe the safety and installation notices in the
kit installation instructions.
CAUTION: Only use slings at the designated lifting
points which are marked on the unit.
Before siting the unit check that:
 the permitted loading at the site is adequate or that
appropriate strengthening measures have been taken.
 the unit is installed level on an even surface
(maximum tolerance is 5 mm in both axes).
 there is adequate space above the unit for air flow and
to ensure access to the components.
 the number of support points is adequate and that they
are in the right places.
 the location is not subject to flooding.
 for outdoor installations, where heavy snowfall is
likely and long periods of sub-zero temperatures are
normal, provision has to be made to prevent snow
accumulating by raising the unit above the height of
drifts normally experienced.
 Baffles may be necessary to deflect strong winds.
They must not restrict air flow into the unit.
CAUTION: Before lifting the unit, check that all casing
panels are securely fixed in place. Lift and set down the
unit with great care. Tilting and jarring can damage the
unit and impair unit operation.
If 30RB units are hoisted with rigging, it is advisable to
protect coils against crushing while a unit is being moved.
Use struts or spreader bar to spread the slings above the
unit. Do not tilt a unit more than 15°.
WARNING: Never push or lever on any of the
enclosure panels of the unit. Only the base of the unit
frame is designed to withstand such stresses.
Checks before system start-up
Before the start-up of the refrigeration system, the
complete installation, including the refrigeration system
must be verified against the installation drawings,
dimensional drawings, system piping and instrumentation
diagrams and the wiring diagrams.
During the installation test national regulations must be
followed. If no national regulation exists, paragraph 9-5
of standard EN 378-2 can be used as a guide.
External visual installation checks:
 Compare the complete installation with the
refrigeration system and power circuit diagrams.
 Check that all components comply with the design
specifications.
 Check that all safety documents and equipments that
are required by current standards are present.
 Verify that all safety and environmental protection
devices and arrangements are in place and comply
with the current standard.
 Verify that all relevant documents for pressure
vessels (certificates, name plates, files, instruction
manuals etc.) required by the current standards are
present.
 Verify the free passage of access and safety routes.
 Check that ventilation in the plant room is adequate.
 Check that refrigerant detectors are present.
 Verify the instructions and directives to prevent the
deliberate removal of refrigerant gases that are
harmful to the environment.
 Verify the installation of connections.
 Verify the supports and fixing elements (materials,
routing and connection).
 Verify the quality of welds and other joints.
 Check the protection against mechanical damage.
 Check the protection against heat.
 Check the protection of moving parts.
 Verify the accessibility for maintenance or repair
and to check the piping.
 Verify the status of the valves.
 Verify the quality of the thermal insulation and of
the vapour barriers.
IMPORTANT: the compressor assemblies are floating
on rubber blocks between the unit chassis and the
sub-assembly chassis (They are not visible). To protect
the piping during transport, a flange is installed in the
factory.
This flange must be removed on site.
8
3. DIMENSIONS, CLEARANCES
3.1. 30RB182C-262C

With hydronic module

Without hydronic module

X Y Z
30RB
(mm) (mm) (mm)
182C 1272 1151 860
202C 1248 1143 903
232C 1215 1209 844
262C 1239 1205 847

NOTE: Drawings are not contractually binding. Before

designing an installation, consult the certified dimensional
drawings supplied with the unit or available on request.

For the positioning of the fixing points, weight distribution and

centre of gravity coordinates please refer to the dimensional
drawings.

9
3.2. 30RB322C-402C

With hydronic module

Without hydronic module

X Y Z A
30RB
(mm) (mm) (mm) (mm)
322C 1771 1192 858 868
342C 1773 1190 848 868
402C 1817 1221 853 1069

NOTE: Drawings are not contractually binding. Before

designing an installation, consult the certified dimensional
drawings supplied with the unit or available on request.

For the positioning of the fixing points, weight distribution and

centre of gravity coordinates please refer to the dimensional
drawings.

10
30RB462C-522C

With hydronic module

Without hydronic module

X Y Z
30RB
(mm) (mm) (mm)
462C 2557 1248 939
522C 2400 1230 980

NOTE: Drawings are not contractually binding. Before

designing an installation, consult the certified dimensional
drawings supplied with the unit or available on request.

For the positioning of the fixing points, weight distribution and

centre of gravity coordinates please refer to the dimensional
drawings.

11
3.3. Multiple chiller installation
NOTE: If the walls are higher than 2 m, contact the factory.

12
4. Physical data 30RB - with options 254

30RB 182C 202C 232C 262C 322C 342C 402C 462C 522C
PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254
Operating weight kg 1906 1970 2071 2150 2807 2816 2957 3608 3688

Operating weight (PT116D) kg 2131 2195 2230 2350 2949 2999 3180 3821 3900

Operating weight (PT116C) kg 2181 2245 2280 2400 2994 3094 3254 3968 4076

Refrigerant HFC-410A

Circuit A kg 20.0 22.0 22.0 22.0 22.0 22.0 33.0 33.0 42.0

Circuit B kg 22.0 22.0 22.0 22.0 30.0 33.0 33.0 44.0 44.0

Compressor Hermetic scroll compressors

Circuit A 1 1 2 2 2 2 3 3 4

Circuit B 2 2 2 2 3 3 3 4 4

No. of control stages 3 3 4 4 5 5 6 7 8

Min capacity % 33% 33% 25% 25% 18% 20% 17% 14% 13%

Control Touch pilot system

Condenser Grooved copper tubes and aluminum fins

Fan Axial Flying Bird 4 with rotating shroud

Quantity 3 4 4 4 5 5 6 7 8

Total air flow l/s 13542 18056 18056 18056 22569 22569 27083 31597 36111

speed tr/s 16 16 16 16 16 16 16 16 16

Evaporator Direct expansion shell-and-tube

Water volume l 110 110 110 110 125 125 125 113 113

Nominal water flow l/s 8.6 9.8 11.4 13.0 15.3 16.7 19.8 23.0 26.0

Nominal water pressure drop kPa 22 26 29 35 33 37 50 54 64

Max. water-side pressure (PT116D) kPa 1000 1000 1000 1000 1000 1000 1000 1000 1000

Hydronic module Pump, Victaulic screen filter, safety valve, expansion tank, purge valves etc

Water pump Centrifugal pump

Quantity 1 1 1 1 1 1 1 1 1

Static pressure(PT116B) kPa 190 182 181 160 197 183 176 159 196

Expansion tank volume l 50 50 50 50 80 80 80 80 80

Max water-side operating pressure kPa

400 400 400 400 400 400 400 400 400
with hydronic module

Water connection（PT116D） Victaulic

Diameter in 4 4 4 4 4 4 4 6 6

Outside tube diameter mm 114.3 114.3 114.3 114.3 114.3 114.3 114.3 168.3 168.3

Water connection Victaulic

Diameter in 4 4 4 4 4 4 4 5 5

Outside tube diameter mm 114.3 114.3 114.3 114.3 114.3 114.3 114.3 139.7 139.7

* Nominal cooling mode - evaporator entering/leaving water temperature 12/7°C;, outside air temperature 35°C;

13
5. Electrical data 30RB
5.1. Electrical data, 30RB PT254

182C 202C 232C 262C 322C 342C 402C 462C 522C

Electrical data
PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254
Main power supply 400V-3Ph-50Hz
Control power supply Main power supply by built-in transformer

Nominal unit operating current draw,

A 103 120 135 154 179 193 233 269 311
circuit A+B**

Maximum operating current draw, circuit

A 131 151 173 196 228 245 295 342 395
A+B**

Maximum start-up current, circuit A+B** A 320 381 362 426 458 475 525 572 625

Compressor power kW 49 60 66 82 93 106 127 147 167

Power factor 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88 0.88

Note: Nominal unit current obtained at standard unit operating conditions: air 35°C, water 12/7°C;

5.2. Electrical data, hydronic module

182C 202C 232C 262C 322C 342C 402C 462C 522C

30RB
PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254
Single low-pressure pump (PT116F)
Nominal power kW 1.9 1.9 2.2 2.3 2.4 3.5 3.8 4.7 4.9
Maximum power kW 2.2 2.2 3 3 3 4 4 5.5 5.5
Nominal current draw A 3.2 3.2 3.7 4.0 4.2 6.1 6.6 8.2 8.6
Maximum current draw at 400V** A 4.9 4.9 6.3 6.3 6.3 8.2 8.2 11.2 11.2

Single high-pressure pump

(Standard)
Nominal power kW 2.6 2.9 3.5 3.7 4.9 5 6 6.5 10.3
Maximum power kW 4 4 4 4 5.5 5.5 7.5 7.5 11
Nominal current draw A 4.5 5.1 6.1 6.5 8.6 8.7 10.5 11.4 18
Maximum current draw at 400V A 8.2 8.2 8.2 8.2 11.2 11.2 15.1 15.1 21.3
Single high-pressure pump (PT116H)
Nominal power kW 4 4.3 4.6 6.9 7.5 7.9 9.4 9.5 11.5
Maximum power kW 5.5 5.5 5.5 11 11 11 11 11 15
Nominal current draw A 7 7.5 8 12.1 13.1 13.8 16.4 16.6 20.1
Maximum current draw at 400V A 11.2 11.2 11.2 21.3 21.3 21.3 21.3 21.3 28.9

182C 202C 232C 262C 322C 342C 402C 462C 522C

30RB
PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254
Dual low-pressure pump (PT116G)
Nominal power kW 1.4 1.4 1.8 2 2.6 2.9 3.9 4.4 5.4
Maximum power kW 1.5 1.5 2.2 2.2 3 3 4 5.5 5.5
Nominal current draw A 2.3 2.3 3 3.5 4.5 5.1 6.9 7.6 9.5
Maximum current draw at 400V** A 3.2 3.2 4.6 4.6 6.2 6.2 7.7 10 10

14
Dual high-pressure pump (PT116C)
Nominal power kW 2.8 3.4 3.6 5.2 6.2 7 6.3 8.1 8.8
Maximum power kW 3 4 4 5.5 7.5 7.5 7.5 11 11
Nominal current draw A 4.9 5.9 6.2 9 10.8 12.2 10.9 14.2 15.4
Maximum current draw at 400V A 6.2 7.8 7.8 10 13.4 13.4 13.4 20.5 20.5

Dual high-pressure pump (PT116I)

Nominal power kW 4.5 4.7 5.7 6.5 7.2 7.3 8.9 11.7 12.6
Maximum power kW 5.5 5.5 7.5 7.5 7.5 11 11 15 15
Nominal current draw A 7.9 8.1 10 11.3 12.5 12.8 15.6 20.3 21.9
Maximum current draw at 400V A 10 10 13.4 13.4 13.4 20.5 20.5 26.8 26.8

5.3. Compressor electrical data

I I Max I Max Cosine 182C 202C 232C 262C 322C 342C 402C 462C 522C
Compressor LRA Circuit
Nom (Un) (Un-10%) Phi Nom. PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254 PT254

A 1 2
SH240 30 40 46 215 0.86
B 2 2 3
A 1 2 2 2 3 3 4
SH295 44 56 61 260 0.85
B 2 2 3 3 4 4
Legend
I Nom Nominal current draw at Eurovent conditions (see definition of conditions under nominal unit current draw), A
I Max Maximum operating current at 360V, A
LRA Locked rotor current, A

5.4. Electric power user reserve

There are only power reserves on the units without hydronic modules. The reserve is the value corresponding to the high
pressure pump capacity (see information in the hydronic module data table).
Control circuit power reserve:
The TC transformer with all possible options connected makes 1A available for 24V, 50Hz.
For the same TC transformer the 230V, 50Hz circuit with connection ribbon only permits supply to the battery chargers
for portable computer, 0.8A at 230V maximum.
IMPORTANT: Only connect doubly-insulated class II apparatus to these ribbons.

15
6. APPLICATION DATA
6.1. Operating range

Evaporator water temperature Minimun Maximum

Water entering temperature at start-up ℃ 6.8* 40

Water leaving temperature during operation ℃ 3.3** 15
condenser air temperature Minimun Maximum

ourdoor ambient operating temperature ℃ 0* 48***

available static pressure Pa 0 0

Note: If the air temperature is below 0℃, a glycol / water solution or the frost protection option
must be used. 6.3. Maximum chilled water flow (units without
Note: hydraulic module)
* For application requiring operation at less than 6.8 °C or up to
The maximum chilled water flow is shown in the table on
15°C, contact Carrier for unit selection using the Carrier electronic
catalog. the next page. If the system flow exceeds the maximum
** For operation up to -20°C the units must be equipped with option value, it can be bypassed as shown in the diagram.
28, Winter protection option or the water loop must be protected
against frost by the installer, using an anti-freeze solution. For maximum chilled water flow rate
*** Maximum outside temperature: For transport and storage of the
30RB units the minimum and maximum allowable temperatures are
20°C and +48°C. It is recommended that these temperatures are
used for transport by container.

6.4. Variable flow evaporator

Variable evaporator flow can be used in standard 30RB
chillers. The chillers maintain a constant leaving water
temperature under all flow conditions. For this to happen,
the minimum flow rate must be higher than the minimum
flow given in the table of permissible flow rates and must
not vary by more than 10% per minute.
If the flow rate changes more rapidly, the system should
contain a minimum of 6.5 liters of water per kW instead
of 2.5 l/kW.
6.5. System minimum water volume
Whichever the system, the water loop minimum capacity
is given by the formula:
Capacity = Cap (kW) x N litres
Application N
6.2. Minimum chilled water flow (units without Normal air conditioning 2.5
Process type cooling 6.5
hydraulic module)
The minimum chilled water flow is shown in the table on
the next page. If the system flow is less than this, the Where Cap is the nominal system cooling capacity (kW)
evaporator flow can be re-circulated, as shown in the at the nominal operating conditions of the installation.
diagram. This volume is necessary for stable operation and
For minimum chilled water flow rate accurate temperature control.
16
It is often necessary to add a buffer water tank to the
circuit in order to achieve the required volume. The tank
must itself be internally baffled in order to ensure proper
mixing of the liquid (water or brine). Refer to the
examples below.
Connection to a buffer tank

6.6. Evaporator water flow rate

30RB Evaporator water flow rate, l/s
Min. flow rate Max. flow rate
182CPT254 2.2 26.7
202CPT254 2.6 26.7
232CPT254 3 26.7
262CPT254 3.5 26.7
322CPT254 4.1 29.4
342CPT254 4.4 29.4
402CPT254 5.2 29.4
462CPT254 6.1 31.1
522CPT254 6.9 31.1

6.7. Chiller pressure drop curve

①30RB182-262C
②30RB322-402C
③30RB462-522C

17
 100 × max. deviation from average voltage
7. Electrical connection
Average voltage
Please refer to the certified dimensional drawings, Example:
supplied with the unit. On a 400 V - 3 ph - 50 Hz supply, the individual phase
voltages were measured to be:
7.1. Power supply AB = 406 V; BC = 399; AC = 394 V
Average voltage = (406 + 399 + 394)/3 = 1199/3 = 399.7
The power supply must conform to the specification
say 400 V
on the chiller nameplate. The supply voltage must be
within the range specified in the electrical data table.
Calculate the maximum deviation from the 400 V
For connections refer to the wiring diagrams and the
average:
certified dimensional drawings.
(AB) = 406 - 400 = 6
(BC) = 400 - 399 = 1
WARNING: Operation of the chiller with an
(CA) = 400 - 394 = 6
improper supply voltage or excessive phase
imbalance constitutes abuse which will invalidate
the Carrier warranty. If the phase imbalance
exceeds 2% for voltage, or 10% for current, contact
your local electricity supply at once and ensure that
the chiller is not switched on until corrective
The maximum deviation from the average is 6 V. The
measures have been taken.
greatest percentage deviation is:
7.2. Voltage phase imbalance (%) 100 x 6/400 = 1.5 %
This is less than the permissible 2% and is therefore
acceptable.

18

8. WATER CONNECTIONS
For size and position of the heat exchanger water inlet
and outlet connections refer to the certified dimensional
drawings supplied with the unit.
The water pipes must not transmit any radial or axial
force to the heat exchangers nor any vibration.
8.1. Operating precautions
8.1.1. General
The fluid to be cooled (often water) must meet the criteria
below.
The hydronic circuit must be equipped with filters, purges,
vents and unit shut-off valves.
Below the main points to be checked for the connection:
• Comply with the water inlet and outlet connections
shown on the unit.
• Install manual or automatic air purge valves at all high
points in the circuit(s).
• Use an expansion device to maintain pressure in the
circuit(s) and install a safety valve as well as an
expansion tank.
• Install thermometers in both the entering and leaving
water connections.
• Install drain connections at all low points to allow the
whole circuit to be drained.
• Install stop valves, close to the entering and leaving
water connections.
• Use flexible connections to reduce the transmission or
vibrations.
• Insulate all pipe work, after testing for leaks, both to
reduce heat gains and to prevent condensation.
• Cover the insulation with a vapour barrier.
• Where there are particles in the fluid that could foul the
heat exchanger, a screen filter should be installed
ahead of the pump. The mesh size of the filter must be
1.2 mm (see ‘Typical water circuit’ diagram on the
right).
• Before the system start-up verify that the water circuits
are connected to the appropriate heat exchangers (e.g.
no reversal between evaporator and condenser).
• Do not introduce any significant static or dynamic
pressure into the heat exchange circuit (with regard to
the design operating pressures).
• Before any start-up verify that the heat exchange fluid
is compatible with the materials and the water circuit
coating.
In case additives or other fluids than those recommended
by Carrier are used, ensure that the fluids are not
considered as a gas, and that they belong to class 2, as
defined in directive 97/23/EC.
19
8.1.2. Carrier recommendations on heat
exchange fluids:
The water supply must be analyzed and appropriate
filtering, treatment and control devices built in to suit the
application and prevent corrosion, fouling and
deterioration of the pump fittings.
Consult either a water treatment specialist or appropriate
literature on the subject.
1. No NH4+ ammonium ions in the water, they are
very detrimental for copper. This is one of the
most important factors for the operating life of
copper piping. A content of several tenths of mg/l
will badly corrode the copper overtime.
2. Cl- Chloride ions are detrimental for copper with
a risk of perforations by corrosion by puncture. If
possible keep below 10 mg/l.
3. SO42- sulphate ions can cause perforating
corrosion, if their content is above 30 mg/l.
4. No fluoride ions (<0.1 mg/l).
5. No Fe2+ and Fe3+ ions with non negligible levels
of dissolved oxygen must be present. Dissolved
iron < 5 mg/l with dissolved oxygen < 5 mg/l.
6. Dissolved silicon: silicon is an acid element of
water and can also lead to corrosion risks.
Content < 1 mg/l.
7. Water hardness: > 0.5 mmol/l. Values between 1
and 2.5 can be recommended. This will facilitate
scale deposit that can limit corrosion of copper.
Values that are too high can cause piping
blockage over time. A total alkali metric titer
(TAC) below 100 is desirable.
8. Dissolved oxygen: Any sudden change in water
oxygenation conditions must be avoided. It is as
detrimental to deoxygenate the water by mixing
it with inert gas as it is to over-oxygenate it by
mixing it with pure oxygen. The disturbance of
the oxygenation conditions encourages
destabilization of copper hydroxides and
enlargement of particles.
9. Specific resistance – electric conductivity: the
higher the specific resistance, the slower the
corrosion tendency. Values above 30 Ohm·m are
desirable. A neutral environment favours
maximum specific resistance values. For electric
conductivity values in the order of 20-60 mS/m
can be recommended.
10. pH: Ideal case pH neutral at 20-25℃ 7 < pH < 8
- If the water circuit must be emptied for longer
than one month, the complete circuit must be
placed under nitrogen charge to avoid any risk
of corrosion by differential aeration.
- Charging and removing heat exchange fluids
should be done with devices that must be
included on the water circuit by the installer.
Never use the unit heat exchangers to add
heat exchange fluid.
20
8.2. Hydronic connections 8.2.2. Unit without hydronic kit
8.2.1. Unit equipped with hydronic module
option

1 control valve
2 air vent
3 flow switch for the evaporator (supplied)
4 flexible connection
5 Heat exchanger
6 Temperature sensor (supplied)
7 Drain
8 Buffer tank (if needed)
9 Filter (mesh size: 1.2mm=20 mesh)
10 Expansion tank
11 Fill valve

Components supplied by unit Components prepared by user

1 Water filter 18 Check valve
2 Expansion tank 19 Shut-off valve
3 Safety valve 20 Pump support
4 Water pump 21 Anti-vibration mounting
5 Shut-off valve
6 Pressure gauge
7 Y -strainer Auto air vent valve
8 Drain valve
9 Water flow control valve
10 Cooler
11 Cooler heater
12 Hydronic module heater
13 Cooler Air vent valve
14 Cooler drain valve
15 flexible connection
16 Electronic flow switch
17 Water temperature sensor
22 Anti-vibration mounting
23 Pump support
24 Evaporator inlet
25 Evaporator outlet
26 Customer water inlet
connection
27 Customer water outlet
connection

Note:
-The system is protected against frost (anti-freeze solution or electric
heater)
-The hydronic module is protected against frost by electric heaters
(item 12)
-the unit evaporator is protected against frost by a factory-installed
electric heater (evaporator frost protection option)

21
8.3. Flow control communication bus (0.75 mm2, twisted and shielded).
Consult the 30RB control manual for the connection
All units are equipped with a factory-set flow switch, as addresses.
standard. The unit must be interlocked with the Master/slave operation is only possible, hen the units are
chilled-water pump, if the unit is not equipped with the installed in parallel. It is not possible, if the units are
hydronic option module. installed in series.
Terminals 34 and 35 are provided for field installation of All parameters, required for the master/slave function
must be configured using the Service Configuration menu.
the chilled water pump interlock (auxiliary contact for
All remote controls of the mater/slave assembly
pump operation to be wired on site).
(start/stop, set point, load shedding etc.) are controlled by
8.4. Frost protection the unit configured as master and must only be applied to
the master unit.
If the chiller or the water piping is in an area where the Each unit controls its own water pump. If there is only
ambient temperature can fall below 0˚C, it is one common pump, in cases with variable flow, isolation
recommended to add an antifreeze solution to protect the valves must be installed on each unit. They will be
unit and the water piping to a temperature of 10 K below activated at the opening and closing by the control of
the lowest temperature likely to be reached at the each unit (in this case the valves are controlled using the
installation site. dedicated water pump outputs). See the control manual
Use only antifreeze solutions, approved for heat for a more detailed explanation.
exchanger duty. If the system is not protected by an
antifreeze solution and will not be used during the
freezing weather conditions, draining of the cooler and
outdoor piping is mandatory. Damage due to freezing is
not covered by the warranty.
IMPORTANT: Depending on the climatic conditions in
your area you must:
 Add ethylene glycol with an adequate
concentration to protect the installation up to a
temperature of 10 K below the lowest temperature
likely to occur at the installation site.
 If the unit is not used for an extended period, it is
recommended to drain it, and as a safety
precaution add ethylene glycol to the heat
exchanger, using the water entering purge valve
connection (a purge connection is available
somewhere on the heat exchanger water box in
case the machine is not perfectly level).
 At the start of the next season, refill the unit with
water and add an inhibitor.
 For the installation of auxiliary equipment, the
installer must comply with basic regulations,
especially for minimum and maximum flow rates,
which must be between the values listed in the
operating limit table (application data).
 Evaporator flow switch and chilled water pump
interlock
 The unit water flow switch must be energized, and
the chilled water pump interlock must be connected.
Failure to follow this instruction will void the
Carrier guarantee.
8.5. Operation of two units in master/slave mode
For this type of operation the T winning option must be
ordered. The units supplied are then equipped with an
additional sensor connected to the electronic board and
located in the control box. This sensor must be used when 9. NOMINALSYSTEMWATERFLOWCONTROL
master/slave assembly control at the water outlet is used
The water circulation pumps of the 30RB units have been
(it is not required for entering water control).
sized to allow the hydronic modules to cover all possible
The customer must connect the two units via a
22
configurations based on the specific installation
conditions, i.e for various temperature differences
between the entering and the leaving water(△T）at full
load, which can vary between 3 and 10C.
This required difference between the entering adn leaving
water temperature determines the nominal system flow
rate. It is above all absolutely necessary to know the
nominal system flow rate to allow its control via a manual
valve provided in the water leaving piping of the
module(item 9 in the typical hydronic circuit diagram).
With the pressure loss generated by the control valve in
the hydronic system, the valve is able to impose the
system pressure/flow curve on the pump pressure/flow
curve, to obtain the desired operating point. The pressure
drop reading in the heat exchanger is used to control and
adjust the nominal system flow rate.
Use this specification for the unit selection to know the
system operating conditions and to deduce the nominal
air flow as well as the heat exchanger pressure drop at hte
specified conditions. If this information is not available at
the system start-up, contact the technical service
department responsible for the installation to get it.
These characteristics can be obtained from the technical
literature using the unit performance tables for a△T of 5
K at the evaporator or with the Electronic Catalogue
selection program for all △T conditions other than 5 K
in the range of 3 to 10 K.
9.1. Water flow control procedure
As the total system pressure drop is not known exactly at
the start-up, the water flow rate must be adjusted with the
control valve provided to obtain the specific flow rate for
this application.
Proceed as follows:
Open the valve fully (approximately 9 turns
counter-clockwise)
Start-up the pump using the forced start command (refer
to the controls manual)and let the pump run for two
consecutive hours to clean the hydronic circuit of the
system(presence of solid contaminants).
Read the filter pressure drop by taking the difference of
the readings of the pressure gauge connected to the filter
inlet and outlet, using valves(see typical hydronic circuit
diagrams),and comparing this value after two hours of
operation.
If the pressure drop has increased, this indicates that the
screen filter must be removed and cleaned, as the
hydronic circuit contains solid particles. In this case close
the shutoff valves at the water inlet and outlet and remove
23
the screen filter after emptying the hydronic section of the
unit.
Renew, if necessary, to ensure that the filter is not
contaminated. Purge the air from the circuit using the
purge valves in the hydronic circuit and the system(see
typical hydronic circuit diagram).
When the circuit is cleaned, read the pressures at the
pressure gauge(entering water pressure-leaving water
pressure), expressed in bar and convert this value to kPa
(multiply by 100) to find out the evaporator pressure
drop.
Compare the value obtained with the theoretical selection
value.
It is essential to carry out systematic filter cleaning at the
initial start-up, as well as after any modification in the
hydronic circuit.
ATTENTION: It is essential to keep the pressure gauge
purge valve open after measuring the pressure (risk of
freezing during winter)
If the pressure drop measured is higher than the value
specified this means that the flow rate in the evaporator
(and thus in the system) is too high. The pump supplies
an excessive flow rate based on the global pressure drop
of the application. In this case close the control valve one
turn and read the new pressure difference.
Proceed by successively closing the control valve until
you obtain the specific pressure drop that corresponds to
the nominal flow rate at the required unit operating point.
- If the system has an excessive pressure drop in
relation to the available static pressure provided by
the pump, the resulting water flow rate will be
reduced and the difference between entering and
leaving water temperature of the hydronic module
will be increased.
TO reduce the pressure drops of the hydronic system, it is
necessary:
- to reduce the individual pressure drops as much as
possible(bends, level changes, accessories, etc.)
- to use a correctly sized piping diameter
- to avoid hydronic system extensions, wherever
possible.
9.2. Pump pressure/flow rate curves 9.3. Available static system pressure

Low pressure pumps Low pressure pumps

① 30RB182C-202C ② 30RB232C-322C ① 30RB182C-202C ② 30RB232C-262C

③ 30RB342C-402C ④ 30RB462C-522C ③ 30RB322C ④ 30RB342C-402C
⑤ 30RB462C-522C
High pressure pumps
High pressure pumps

①30RB182C-202C ②30RB232C-262C
① 30RB182C-202C ② 30RB232C-262C
③30RB322C-342C ④30RB402C-462C ③ 30RB322C-342C ④ 30RB402C
⑤30RB522C ⑤ 30RB462C ⑥ 30RB522C

Super High pressure pumps Super High pressure pumps

① 30RB182C-232C ② 30RB262C-462C ③ 30RB522C ① 30RB182C-232C ② 30RB262C ③ 30RB322C-402C

④ 30RB462C ⑤ 30RB522C
24
10. MAJOR SYSTEM COMPONENTS AND
OPERATION DATA
10.1. Compressor
30RB units use hermetic scroll compressors
Each compressor is equipped with a crankcase heater.
Each compressor sub-function is equipped with:
Anti-vibration mountings between the unit chassis and
the chassis of the compressor sun-function.
Suction piping equipped with openings (not visible ) to
ensure an even oil level between all compressors.
A non-return valve at the discharge of all compressors.
A pressure safety switch at the discharge of all
compressors located between the compressor and the
valve.
10.2. Lubricant
The compressors installed in these units have an oil
charge (shown on the nameplate) to ensure their correct
operation. Check that the oil level is more than 1/2 up the
sight glass when the unit stop, otherwise the system leak.
If necessary, recharge the oil, the oil level shall be
between ½ and ¼ up the sight glass (the system is
vacuum).
Note: if too much oil in the piping, the unit can not
operate normally.
Caution: Use only oils which have been approved for
the compressors. Never use oil which has been exposed
to air. R22 oil are absolutely not compatible with R410A
oil and vice versa.
10.3. Condensers
The 30RB coils are internally grooved copper tubes with
aluminum fins.
10.4. Fans
The fans are axial Flying Bird fans equipped with rotating
shroud and made of composite recyclable material. Each
motor is fixed with transverse supports. The motors are
three-phase, with permanently lubricated bearings and
insulation class F.
10.5. EXV
The EXV is equipped with a stepper motor that is
controlled via the EXV board.
The EXV is also equipped with a sight glass that permits
verification of the mechanism movement and the
presence of the liquid gasket.
10.6. Moisture indicator
Located on the EXV, permits control of the unit charge
and indicates moisture in the circuit. The presence of
bubbles in the sight-glass indicates an insufficient charge
or non-condensables in the system. The presence of
moisture changes the colour of the indicator paper in the
sight-glass.
25
10.7. Filter drier
A solder connection type filter drier is installed in the
liquid line. The role of the filter drier is to keep the circuit
clean and moisture-free.
10.8. Evaporator
The evaporator is a direct expansion shell-and-tube
cooler. The cooler is designed for double circuit, and
pressure test was done for the application pressure. The
maximum operation pressure of the refrigeration side is
2910kPa, and water side is 1000kPa. The water
connection of the heat exchanger is a Victaulic
connection.
The evaporator has a thermal insulation of 19mm thick
polyurethane foam.
The frost protection for the evaporator is equipped as
standard.
The products that may be added for thermal insulation of
the containers during the water piping connection
procedure must be chemically neutral in relation to the
materials and coatings to which they are applied. This is
also the case for the products originally supplied by
Carrier.
Notes:
Regulation during operation
-Follow the regulations on monitoring pressurized
equipment
-It is normally required that the user or operator sets up
and maintains a monitoring and maintenance file.
-If they exist follow local professional recommendations
-regularly check for possible presence of impurities of
fluids in the heat exchanger. These impurities may be
the cause of the wear or corrosion by puncture.
-The reports of periodical checks by the user or operator
must be included in the supervision and maintenance
file.
Repair
Any repair or modification, including the replacement
of moving parts:
-must follow local regulations and be made by qualified
operators and in accordance with qualified procedures,
including changing the heating exchanger tubes.
-must be made in accordance with the instructions of
the original manufacture. Repair and modification that
necessitate permanent assembly (soldering, welding,
expanding etc) must be made using the correct
procedures and by qualified operators.
-An indication of any modification or repair must be
shown in the monitoring and maintenance file.
Recycling
The unit is wholly or partly recyclable. After use it
contains refrigerant vapors and oil residue. It is coated
by paint.
Operating life
This unit is designed for:
 Prolonged storage of 15 years under nitrogen
charge with a temperature difference of 20 K per
day.
 452000 cycles (start-ups) with a maximum
difference of 6 K between two neighboring points
in the vessel, based on 6 start-ups per hour over 15
years at a usage rate of 57%.

10.9. Refrigerant
30RB units operate with refrigerant R410A
10.10. High pressure switch
30RB units are equipped with high-pressure safety
switches, calibrated to 4200kPa. These pressure switched
are located at the discharge of each compressor.

26
 10.11. 30RB fan arrangement and stage
30RB182C-262C
30RB162A-262B 30RB322C-342C 30RB402C
30RB402B
30RB342B

30RB462C-522C
30RB462B-522B

30RB672A
Option 28
标准机组 30RB Stage1 Stage2 Stage3 Stage4
Variable on

Circuit A EV11 EV11+EV12 EV11

182CPT254
Circuit B EV21 EV21 EV21

Circuit A EV11 EV11+EV12 EV11

202C-262CPT254
Circuit B EV21 EV21+EV22 EV21
30RB802A
Circuit A EV11 EV11+EV21 EV11+EV21+EV12 EV11
322C-342 PT254
Circuit B EV31 EV31+EV32 EV31

Circuit A EV11 EV11+EV12 EV11+EV12+EV21 EV11

402CPT254
Circuit B EV31 EV31+EV32 EV31+EV32+EV22 EV31

Circuit A EV11 EV11+EV21 EV11+EV21+EV12 EV11

462CPT254
Circuit B EV31 EV31+EV41 EV31+EV41+EV32 EV31+EV41+EV32+EV42 EV31

Circuit A EV11 EV11+EV21 EV11+EV21+EV12 EV11+EV21+EV12+EV22 EV11

522CPT254
Circuit B EV31 EV31+EV41 EV31+EV41+EV32 EV31+EV41+EV32+EV42 EV31

11. OPTIONS AND ACCESSORIES

Options No. Description Adavantage

Improved corrosion resistance, recommended for heavy
Blygold PoluAL 002B Coil with factory-applied blygold Polual treatment
marine and industrial environments
Fin made of pre-treated aluminum (polyurethane Improved corrosion resistance, recommended for light marine
Gold Fin 003A
and epoxy) environments
To provide 120Pa static pressure for indoor unit Available for ducted condenser air discharge, optimized
High static fan 012
installation with discharge duct condensing temperature control
Discharge valve 092A Discharge valve Simpled maintenance
Suction & discharge valves 093A Suction & discharge valves Simpled maintenance
Metallic grilles on all four unit faces (requires the
Grilles 023 Improve aesthetics
enclosure panel option)
Provide integrated hydronic module with low
Hydronic module with low pressure single pump 116F Easy and fast installation, operating safety
pressure single pump
Provide integrated hydronic module with low
Hydronic module with low pressure dual pump 116G Easy and fast installation, operating safety
pressure dual pump
Without hydronic module 116D Without hydronic module Easy and fast installation, operating safety
Provide integrated hydronic module with
High-pressure dual-pump hydronic module 116C Easy and fast installation, operating safety
high-pressure dual-pump

27
 Provide integrated hydronic module with super
Super high pressure single pump hydronic module 116H Easy and fast installation, operating safety
high pressure single pump
Provide integrated hydronic module with super
Super high pressure dual pump hydronic module 116I Easy and fast installation, operating safety
high pressure dual pump
Stable unit operation when the air temperature is between 0
Winter operation for OAT down to -10°C 028B Two spped fan
and -10℃
Stable unit operation when the air temperature is between 0
Winter operation for OAT down to -20°C 028 Variable speed fan
and -20℃
Low noise (Compressor sound enclosure) 015 Compressor sound enclosure Low operatin noise
Super low noise level 015LS Compressor sound enclosure and 700rpm Low operatin noise
Additional temperature sensor installed on site, Optimised operation of two chillers connected in parallel with
Master/slave operation 058
and allow the condensers parallel connection. operating time equalisation
Two-directional communication board with J-Bus Easy connection by communication bus to building
J-Bus gateway 148B
protocol management system
Two-directional communication board with Easy connection by communication bus to building
LonTalk gateway 148D
LonTalk protocol management system
Two-directional communication board with Bacnet Easy connection by communication bus to building
BacNet gateway 148C
protocol management system
Two-directional high speed communication board Easy connection by communication bus to building
BacNet gateway 149
using Bacnet protocol over Ethernet network(IP) management system
Easy connection by communication bus to building
Energy Management Module (EMM) 156 Energy management module(EMM)
management system
Blue Fin 303 Blue fin coil
Wooden package 345 Wooden package Improve the safety of transportation
Evaporator with aluminium cladding 088 Evaporator with aluminium cladding Evaporator with aluminium cladding
Low-temperature brine solution 006 Lower the leaving water temperature range Refrigerate at low temperature
Evaporator frost protection 041 Evaporator with heater for frost protection Prevent the evaporator from freezing at winter
Display option 158A 7' touch pilot screen

28

12. STANDARD MAINTENANCE
Air conditioning equipment must be maintained by
professional technicians, whilst routine checks can be
carried out locally by specialized technicians.
Simple preventive maintenance will allow you to get the
best performance from your HVAC unit:
 improved cooling performance
 reduced power consumption
 prevention of accidental component failure
 prevention of major time-consuming and costly
interventions
 protection of the environment
There are five maintenance levels for HVAC units, as
defined by the AFNOR X60-010 standard.
12.1. Level 1 maintenance (see note)
Simple procedure can be carried out by the user:
 Visual inspection for oil traces (sign of a refrigerant
leak)
 Air heat exchanger (condenser) cleaning - see
chapter “Condenser coil - level 1”
 Check for removed protection devices, and badly
closed doors/covers
 Check the unit alarm report when the unit does not
work (see report in the 30RB Pro-Dialog Plus
control manual).
General visual inspection for any signs of deterioration.
12.2. Level 2 maintenance (see note)
This level requires specific know-how in the electrical,
hydronic and mechanical fields. It is possible that these
skills are available locally: existence of a maintenance
service, industrial site, specialized subcontractor.
In these cases, the following maintenance operations are
recommended.
Carry out all level 1 operations, then:
 At least once a year tighten the power circuit
electrical connections (see tightening torques table).
 Check and re-tighten all control/command
connections, if required (see tightening torques
table).
 Remove the dust and clean the interior of the control
boxes, if required.
 Check the presence and the condition of the
electrical protection devices.
 Check the correct operation of all heaters.
 Replace the fuses every 3 years or every 15000
hours
 Check the height of the anti-vibration mountings
(located between the compressor rails and the unit
chassis) after 5 years of operation, and then each
year. When the total minimum height of the
mountings is less than 28 mm replace the mountings.
 Check the water connections.
 Purge the water circuit (see chapter “Water flow
control procedure”).
 Clean the water filter (see chapter “Water flow
29
control procedure”).
 Fully clean the condensers with a low-pressure jet
and a bio-degradable cleaner (counter-current
cleaning -see chapter “Condenser coil - level 2).
 Replace the stuffing box packing of the pump after
10000 hours of operation.
 Check the unit operating parameters and compare
them with previous values.
 Keep and maintain a maintenance sheet, attached to
each HVAC unit.
All these operations require strict observation of adequate
safety measures: individual protection garments,
compliance with all industry regulations, compliance with
applicable local regulations and using common sense.
12.3. Level 3 (or higher) maintenance (see
note)
The maintenance at this level requires specific skills
approval/tools and know-how and only the manufacturer,
his representative or authorized agent are permitted to
carry out these operations. These maintenance operations
concern for example:
 A major component replacement (compressor,
evaporator)
 Any intervention on the refrigerant circuit (handling
refrigerant)
 Changing of parameters set at the factory
(application change)
 Removal or dismantling of the HVAC unit
 Any intervention due to a missed established
maintenance operation
 Any intervention covered by the warranty
NOTE: Any deviation or non-observation of these
maintenance criteria will render the guarantee
conditions for the HVAC unit nul and void, and the
manufacturer, Carrier will no longer be held
responsible.
12.4. Tightening torques for the main bolts
and screws
 using a low-speed rinsing jet.
12.5. Tightening torques for the main
electrical connections Periodical cleaning with clean water:
For coils installed in a coastal or industrial
environment periodical cleaning by rinsing with water is
Component Designation in the unit Value (Nm)
beneficial. It is however essential that rinsing is done
30RB522C/462C/402C：50~75 with a low-speed water jet to avoid damaging the fins.
Disconnect Switch QS100 30RB342C/322C：30~44 Monthly cleaning as described below is recommended.
30RB262C/232C：15~22

Fuse base FU*C 14 ATTENTION

Main circuit：0.8~1.2  Chemical cleaning agents, water containing bleach,
Circuit breaker QF acidic or basic cleaning agents must never be used
Auxiliary circuit：0.8~1.2
to clean the coil exterior or interior. These cleaning
Main circuit：0.8~1.2 agents may be difficult to rinse off and can
Circuit breaker QM11~42
Auxiliary circuit：0.8~1.2 accelerate corrosion at the joint between tube and
fins, where two different materials come into
Main conductor：2~2.5
Contactor KM11~42/KM101 contact. If dirt on the coil surface persists, use a
Auxiliary conductor：0.8~1.2 Totaline coil cleaner as described above.
Main conductor：3~4.5  High-speed water from a high-pressure cleaner,
Contactor（SEB） KM*C spray hose or compressed air cleaner must never be
Auxiliary conductor：0.8~1.2
used for coil cleaning. The force of the water or air
jet will bend the fins and increase the air-side
pressure drop. This can result in reduced
12.6. Condenser coil performance or nuisance shutdowns of the unit.

We recommend that finned coils are inspected regularly
to check the degree of fouling. This depends on the
environment where the unit is installed, and will be worse
in urban and industrial installations and near trees that
shed their leaves.
For coil cleaning, two maintenance levels are used, based
on the AFNOR X600010 standard:
Level 1
Recommendations for maintenance and cleaning of
MCHX (micro-channel) condenser coils:
 Regular cleaning of the coil surface is essential for
correct unit operation. Eliminating contamination
and removal of harmful residue will increase the
operating life of the coils and the unit.
 The maintenance and cleaning procedures below are
part of the regular maintenance and will prolong the
life of the coils.

Recommendations for maintenance and cleaning of round
tube plate fin (RTPF) condenser coils:
 Regular cleaning of the coil surface is essential for
correct unit operation. Eliminating contamination
and removal of harmful residue will increase the
operating life of the coils and the unit.
 The maintenance and cleaning procedures below are
part of the regular maintenance and will prolong the
life of the coils.

Removal of fibres that obstruct the surfaces:
Fibres and dirt collected on the coil surface must be
removed with a vacuum cleaner. If you do not have a
vacuum cleaner, a soft brush with non-metallic bristles
can be used instead. In all cases cleaning must be done in
the direction of the fins, as the coil surface is easily
damaged. The fins bend easily and damage the protective
coating of the coil, if cleaning is done at right angles to
the fins.
NOTE: Using a water jet from a spray hose on a
polluted surface will result in fibres and dirt becoming
trapped in the coil, making cleaning more difficult. All
fibres and dirt must be removed from the surface, before
ATTENTION: Do not use chemical cleaners on MCHX
condenser coils. These cleaning agents can accelerate
corrosion and damage the coils.
 Remove foreign objects and debris attached to the
coil surface or wedged between the chassis and the
supports.
 Provide personal protection equipment including
safety glasses and/or a face mask, waterproof
clothing and safety gloves. It is recommended to
wear clothing that covers the whole body.
 Start the high-pressure spray gun and remove any
soap or industrial cleaner from it before cleaning the
condenser coils. Only drinkable cleaning water is
permitted to clean the condenser coils.
 Clean the condenser face by spraying the coil evenly
und in a stable manner from bottom to top, directing
the water jet at right angles to the coil. Do not
exceed 62 bar or an angle of 45°related to the coil.
The diffuser must be at least 300 mm away from the
coil surface. It is essential to control the pressure and
to be careful not to damage the fns.
ATTENTION: Excessive water pressure can break the
weld points between the fns and the fat micro-channel
30
tubes. 12.8. Characteristics of R410A
Level 2
The two cleaning products can be used for any of the
following coil fnishes: Cu/Cu, Cu/Al, with Polual,
Blygold and/or Heresite protection.
Clean the coil, using appropriate products. We
recommend TOTALINE products for coil cleaning:
Part No. P902 DT 05EE: traditional cleaning method
Part No. P902 CL 05EE: cleaning and degreasing.
These products have a neutral pH value, do not contain
phosphates, are not harmful to the human body, and can
be disposed of through the public drainage system.
Depending on the degree of fouling both products can be
used diluted or undiluted.
For normal maintenance routines we recommend using 1
kg of the concentrated product, diluted to 10%, to treat a
coil surface of 2 m2. This process can either be carried out
using a high-pressure spray gun in the low-pressure
position. With pressurized cleaning methods care should
be taken not to damage the coil fins. The spraying of the
coil must be done:
 in the direction of the fins
 in the opposite direction of the air flow direction
 with a large diffuser (25-30°)
 at a minimum distance of 300 mm from the coil.
It is not necessary to rinse the coil, as the products used
are pH neutral. To ensure that the coil is perfectly clean,
we recommend rinsing with a low water flow rate. The
pH value of the water used should be between 7 and 8.
For MCHX condenser coils use only clean water with a
pH value between 7 and 8.
IMPORTANT:
 Never use pressurized water without a large
diffuser. Do not use high-pressure cleaners for
coils!
 Never use a fluid with a temperature above 45°C to
clean the air heat exchangers.
 Correct and frequent cleaning (approximately
every three months) will prevent 2/3 of the
corrosion problems.
 Protect the control box during cleaning operations.
12.7. Evaporator maintenance
Check that:
 the insulating foam is intact and securely in place.
 the cooler heaters are operating, secure and correctly
positioned.
 the water-side connections are clean and show no
sign of leakage.

31
13. START-UP CHECK LIST FOR 30RB CHILLERS (USE FOR JOB FILE)
Is there any shipping damage? ........................................If so, where?.....................................................................
......................................................................................................................................................................................
Will this damage prevent unit start-up?........................................................................................................................
 Unit is level in its installation
 Power supply agrees with the unit nameplate
 Electrical circuit wiring has been sized and installed properly
 Unit ground wire has been connected
 Electrical circuit protection has been sized and installed properly
 All terminals are tight
 All chilled water valves are open
 All chilled water piping is connected properly
 All air has been vented from the chilled water circuit
 Chilled water pump (CWP) is operating with the correct rotation. Check the phase sequence of the electrical connection.
 After the pump test has been completed, switch the unit off again
 Circulate chilled water in the water circuit for at least two hours, then remove, clean and replace the screen filter.
After the pump test has been completed, switch the unit off again.
 Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm.
 The compressor flange has been removed.

Unit start-up
 Never energise the unit before the intervention of Carrier service personnel (except for the pump rotation direction
check, see previous chapter)
 The chilled-water pump contactor has been correctly connected to the chiller (unit without hydronic module)

Check cooler water loop

 Water loop volume = ........................... litres
 Calculated volume = ........................... litres
 3.5 litres/nominal kW capacity for air conditioning
 6.5 litres/nominal kW capacity for process cooling
 Proper loop volume established
 Proper loop corrosion inhibitor included..........litres of............................
 Proper loop freeze protection included (if required)................. litres of...............................
 Piping includes electric heater tape, if exposed to the temperature below 0°C
 Inlet piping to cooler includes a 20 mesh strainer with a mesh size of 1.2 mm

Notes:............................................................................................................................................................................

.......................................................................................................................................................................................

32