TECHNICAL OFFER DETAILS FOR 33/66/220kV D/C & CT Prepared By MZ

MONOPOLES Date 18.08.2021

Client/Customer TPDDL & DTL Project (SQUDFY212200052) Revision 0

The preliminary design information included with this technical offer may be refined after the award of an
order. Skipper’s intent is to meet the enquiry specification with the following technical offer details, it is
client responsibility to read and understand specifications listed in technical offer details in order assure that
we have correctly interpreted enquiry requirements. Please contact Skipper’s representative for any
questions / clarification; we assure that your questions/clarifications will be addressed as quickly as
possible.

Information received from the Client

 Mentioned in Utility Design Technical Specification Sheet

Pole Design:

Designs are based on the following codes/standards/documents

1. ASCE/SEI 48-19, "Design of Steel Transmission Pole Structures"

2. Load Calculation : IS:802 (P1/S1) / IS 875
3. Sag & Clearance : IS:5613 (P2/S1)
4. CBIP MANUAL : Publication No. 323 released in 2014

Steel pole configuration is based on quote drawing attached along with this document.

Steel monopole shaft consists of 12-side shape sections. Slip Joint between sections are included in our
proposal. In the slip joint design, minimum overlap shall be 1.5 times the maximum inside diameter of outer
section at the slip joint.

Conductor arms use 6 side shape cross section. Arms are connected to pole shaft through bolted
connection between 3-piece weld at inside end of arm and through plates welded to pole shaft.

Under extreme loading condition, steel pole could incur bigger deflection than lattice pole. Extra secondary
bending moment and stress due to deflection (P-∆ analysis) is included in our non-linear finite element
analysis. Safety and strength of poles are guaranteed in all loading conditions specified by design codes.

Reinforced concrete foundation (M25) is used for steel poles. Cage Assembly (Anchor bolt, Top Template
& bottom Template) are part of the foundation which will be used to connect Pole & Foundation. Base plate
is welded at bottom of pole shaft and pole is fixed to foundation through base plate to anchor bolts
connection. Foundation designs shall be in customer’s scope

MATERIAL GRADES

The following materials will be used:

Pole shaft / Arms : E450 or Equivalent

Base plate : E350 or Equivalent
Others : E250 or Equivalent
Anchor bolts : 6.8 Grade
Connection bolts : 8.8 Grade
Galvanization : IS 4759 / BS EN 1461 / ASTM A123 &153
FABRICATION & WELD SPECIFICATIONS

Tolerances and Weld specifications are in accordance with Skipper's standard specification.

Systems are in place that will provide the following levels of test report traceability:

1. Direct, one-to-one traceability to pole shafts and base plates

2. Batch to other structural components

The test reports and inspection records are maintained at Skipper Manufacturing Plant location. When
requested, these can be provided to the customer no sooner than two weeks after the fabrication of the
component.

SPECIFIC REQUIREMENTS FROM THE CLIENT (YES / NO) IF YES MENTION BELOW

 Cable Termination Poles

 Conductor Type & Span

DESIGN DETAILS & ASSUMPTIONS:

1. Climbing Arrangement:

Climbing Device Step Bolts are considered from 2.5m above ground level OR Ladder is
considered at same height from ground level.

Dimension Detail M16x175mm Long (6.8 Grade) @ 450mm c/c

2. Deflection Criteria: As per CBIP manual publication no. 323 released in July, 2014

5.0% of the height of pole @ Ultimate Load Condition

2.0% of the height of pole @ Safety Normal Load Condition

Others detail have mentioned in Utility Design Technical Specification Sheet

Attachments: Request client to read below attachments in conjunction with the technical offer details
mentioned above.

1. Utility Design Technical Specification Sheet

2. Quotation Level GA Drawing

REFERANCES

a. IS 802 (Part1/Sec1) : 2015

b. IS 5613 (Part2/Sec1) : 1985
c. IS 5613 (Part2/Sec2) : 1985
d. IS 1364 (Part2) : 1982
e. IS 1364 (Part3) : 2002
f. CBIP Manual – July 2014
 STANDARD UTILITY DESIGN TECHNICAL SPECIFICATIONS Prepared By Md. Zuef
FOR 33/66/220kV D/C & CT MONOPOLES Date 18/08/2021
Client/Customer TPDDL & DTL Project (SQUDFY212200052) Revision 0

1. TECHNICAL PARTICULARS OF THE LINE

a) Rating 33/66/220 kV
b) No. of Circuit 2
c) Peak/Ground Wire #1 (For 66/220kV)
d) Configuration Vertical

2. WIND DETAIL

e) Basic wind speed 50 m/sec (Wind Zone – V) ----- As per Customer Requirement
f) Topography Flat Terrain
g) Terrain category 2.0 ----- Cl. 8.3.2.1 of IS 802 (P1/S1) : 2015
h) Reliability Level 1
i) Return period 50 ----- Table 1 of IS 802 (P1/S1) : 2015

3. WIRE DETAILS ----- Annexure-1 of CBIP Manual

a) Conductor b) Ground / Shield Wire Details

66 220
Voltage Level (Kv) 33

ACSR ‘Goat’ ACSR ‘Zebra’ 66/220

Conductor Name ACSR ‘Wolf’ Voltage Level (Kv)

One One GSW

No. of sub-conductor One Ground/Shield Wire Name

30/3.708 54/3.18 7/3.15

Al Strands 30/2.590 Steel Strands
7/3.708 7/3.18 9.45
Steel Strands 7/2.590 Overall Dia. (mm)
26.00 28.62 54.552
Overall Dia. (mm) 18.13 Sectional Area (mm2)
400 484.5 0.429
Sectional Area (mm2) 194.9 Unit weight (Kg/m)
1.4915 1.621 5710
Unit weight (Kg/m) 0.7260 Ultimate Strength (Kg)
13800 13289 11.50x10-6
Ultimate Strength (Kg) 6867 Thermal Coefficient (/0C)
17.80X10-6 17.80X10-6 19.30x10-6 1936100
Thermal Coefficient (/0C) Elasticity Modulus (Kg/cm2)
816000 816000 704000
Elasticity Modulus (Kg/cm2)

4. DESIGN TEMPERATURES ----- As per IS 802 (P1/S1) : 2015

a) Minimum Temperature 0 deg. C

b) Every Day Temperature 32 deg. C

c) Max. Temperature of

a. Conductor 85 deg. C
b. Ground wire 53 deg. C
5. INSULATOR DETAILS ----- Table 3.3 of CBIP Manual
Line Suspension String Tension String
Voltage
Length(mm Wt.(Kg)*
Type Length(mm) Dxl.(mm) Wt.(Kg)* Type Dia.(mm)
)

33kv D.S.I. 485 255x145 35 D.T.I. 600 255x145 45

S.S.I. 965 - S.T.I 1070 -

66kv 255x145 255x145 100
D.S.I. 1255 60 D.T.I 1575

S.S.I. 2340 150 S.T.I 2915 200

220Kv 255x145 255x145 300
D.S.I. 2640 200 D.T.I 3345

S.S.I. – Single Suspension Insulator, D.S.I. – Double Suspension Insulator

S.T.I. – Single Tension Insulator, D.T.I. – Double Tension Insulator
* Denotes approximate values.
6. ELECTRICAL CLEARANCES ----- As per IS 5613(P2/S1)-1985
Voltage (kv) 33 66 220

Min. Ground Clearance (mm) 6100 6100 7000

Min. Phase to Phase Distance

 Vertical (mm) 1500 2000 4900
 Horizontal (mm) 1500 3500 8400

Mid Span Clearance (mm) 1500 3000 8500

Shield Angle (Degree) <30

LIVE METAL CLEARANCES

7. SPAN DETAILS

a. Design Span 200m(for 33kV)/250m(for 66/220kV)

b. Wind Span N.C same as Design Span

B.W.C 60% of Wind Span

c. Weight Span N.C 50% over Design Span

B.W.C 60% of Weight Span

8. SAG TENSION CALCULATION ----- Cl. 15 of IS 802 (P1/S2) : 2015

b) Starting Condition Everyday temperature Nil wind (320 NW)

c) Factor of Safety (Conductor & Earth Wire)
a) @ 320 NW 4 (25% of UTS)
b) EW sag <= 90% of conductor sag in any case

9. TYPES OF POLE
Following types of pole are to be considered in the design :
 33kV-PC(0-15D)_BXA@10m
 66kV-PC(0-15D)_BXA@18/21/24m
 66kV-PC-CT(0-15D)_BXA@24m
 220kV-PC(0-15D)_BXA@28m
 220kV-PC(0-20D)_BXA@22m

10. LOADS DUE TO WIRES

Loads due to conductor & Earth wire for different loading conditions are to be calculated as per IS:802 – 2015

11. MEMBER DESIGN ………….As per ASCE/SEI 48-19, “Design of Steel Transmission Pole Structure”

12. LOAD FACTOR : 1.02 ………. Cl. 17 of IS 802 (P1/S2) : 2015

13. DEFLECTION CRITERIA …..Cl. 14.5.10 of CBIP Manual – Monopole Chapter

2.0% of height @ Safety Normal Condition & 5% of height @ Ultimate Load Condition

14. REFERANCES
IS 802 (Part1/Sec1) : 2015
IS 5613 (Part2/Sec1) : 1985
IS 5613 (Part2/Sec2) : 1985
IS 1364 (Part2) : 1982
IS 1364 (Part3) : 2002
CBIP Manual – July 2014
 5 4 3 2 1
*Dt = TOP DIAMETER OF POLE (A/F)
Db = BOTTOM DIAMETER OF POLE (A/F)
E Bd = DIAMETER OF BASE PLATE (A/F) E
D D
7
4 10
C C
1
BASE PLATE
NOTES:
B B
KIPPER
Limited
300 TOC KOLKATA
A
G.L. PROJECT :- SQUDFY212200052 A
CLIENT :- TPDDL PROJECT
NAME DATE TITLE:~ SH. NO.
ELEVATION VIEW APPROVED DK 18.08.2021
CHECKED RM 18.08.2021
DESIGNED MZ 18.08.2021 REF. DWG NO:- REV. NO.
REV. NO. DATE DESCRIPTION SCALE NTS DWG NO:-
5 4 3 2 1
 5 4 3 2 1
E E
*Dt = TOP DIAMETER OF POLE (A/F)
Db = BOTTOM DIAMETER OF POLE (A/F)
Bd = DIAMETER OF BASE PLATE (A/F)
D D
7
4 10
C C
1
BASE PLATE
NOTES:
B B
KIPPER
Limited
300 TOC KOLKATA
A
G.L. PROJECT :- SQUDFY212200052 A
CLIENT :- TPDDL PROJECT
NAME DATE TITLE:~ SH. NO.
ELEVATION VIEW APPROVED DK 18.08.2021
DESIGNED RM 18.08.2021
DRN. MZ 18.08.2021 REF. DWG NO:- REV. NO.
REV. NO. DATE DESCRIPTION SCALE NTS DWG NO:-
5 4 3 2 1
 5 6 4 3 2 1
*Dt = TOP DIAMETER OF POLE (A/F)
Db = BOTTOM DIAMETER OF POLE (A/F)
Bd = DIAMETER OF BASE PLATE (A/F)
E E
D D
7
4 10
C C
1
BASE PLATE
NOTES:
B B
KIPPER
Limited KOLKATA
A ELEVATION VIEW PROJECT :- SQUDFY212200041_MPPTCL-NIT-21_132kV-DC-CT Pole A
CLIENT :- MPPTCL PROJECT
NAME DATE TITLE:~ SH. NO.
APPROVED DK 16.08.2021
CHECKED RM 16.08.2021
DESIGNED MZ 16.08.2021 REF. DWG NO:- REV. NO.
REV. NO. DATE DESCRIPTION SCALE NTS DWG NO:-
5 6 4 3 2 1
 5 4 3 2 1
E *Dt = TOP DIAMETER OF POLE (A/F) E
Db = BOTTOM DIAMETER OF POLE (A/F)
Bd = DIAMETER OF BASE PLATE (A/F)
D D
7
4 10
C C
1
BASE PLATE
NOTES:
B B
KIPPER
Limited
300 TOC KOLKATA
A
G.L. PROJECT :- SQUDFY212200052 A
CLIENT :- DTL PROJECT
NAME DATE TITLE:~ SH. NO.
ELEVATION VIEW APPROVED
DESIGNED MZ 13.04.2021
DRN. MZ 13.04.2021 REF. DWG NO:- REV. NO.
REV. NO. DATE DESCRIPTION SCALE NTS DWG NO:-
5 4 3 2 1