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Dsign Report Rayyan, Aiswarya Shaji Sangeetha Aravind
Dsign Report Rayyan, Aiswarya Shaji Sangeetha Aravind
AERONAUTICAL ENGINEERING
METHALA PERUMBAVOOR
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DEPARTMENT OF AERONAUTICAL ENGINEERING
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DECLARATION
PERUMBAVOOR
RAYYAN CM
SREESANGEETHA
AISWRYA SHAJI
MK ARAVIND
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CONTENTS
TITLE PAGE.NO.
ACKNOWLEDGEMENT 5
ABSTRACT 6
CHAPTER 1: INTRODUCTION 8
CHAPTER 5: METHODOLOGY 22
5.1 cfd 22
5.2 expermentall 23
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CHAPTER 7: FLOW REGIME 30
CONCLUSION 32
REFERENCE 33
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ACKNOWLEDGEMENT
First of all, we thank the Lord Almighty for his grace and mercy which has helped
us to reach This far with our project. We express our thanks to our principal DR.
SREEJESH SR CHANDRAN who providing the necessary facilities for this
project. We are greatly obliged to Asst. Prof. RANI JAIN, Head of the
Department for his valuable support and timely guidance. we would like to extent
gratitude to our guide Asst. Prof. BAGYASREE for her valuable guidance and
support. we are highly obliged in taking the opportunity to sincerely thanks to our
Asst. prof. ANANDU RAJ for his valuable support and guidance. we are thankful
to our friends for their whole hearted cooperation during the preparation of our
project. Last but not the least. we wish our gratitude to our parents for their
abundant blessing without which in this project would not be successful.
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ABSTRACT
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CHAPTER 1
INDRODUCTION
In the 20th century, motorized vehicles became a reality, and the race to improve road
infrastructures and vehicle speed had begun. Transportation speeds rapidly increased,
and when legislators observed an open field for imposing new restrictions, speed limits
were invented. In most cases passenger safety, fuel saving, and environmental
concerns were cited (which all sound politically correct). It turns out that the science
of aerodynamics is directly tied to all of these elements, and most of us intuitively
relate higher speeds to reduced fuel economy.
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A careful examination of the data in this figure reveals that the aerodynamic drag
increases with the square of the velocity while all other components of the drag force
change only marginally. Therefore, engineers devised a non-dimensional number,
called the drag coefficient (CD), which quantifies the aerodynamic sleekness of the
vehicle configuration. The definition of the drag coefficient is:
where D is the drag force, ρ is the air density, U is vehicle speed, and S is the frontal
area. One of the nice aspects of this formula is that the coefficient doesn’t change
much with speed, and it basically represents how smoothly the vehicle slices through
the oncoming airstream. Recall that the power (P) to overcome the aerodynamic
resistance is simply the drag (D) times velocity (U), so we can write:
This means that if we drive our car twice as fast as our neighbor, then we need a
bigger engine that delivers eight times more power (assuming similar vehicles). These
are exactly the arguments that led to the infamous 55mph speed limits back in 1974!
By the way, using a similar formula to the drag coefficient, a lift coefficient (CL) can
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be defined, indicating how much aerodynamic lift is created by the vehicle’s shape.
So, if driving power requirements and fuel consumption reduction depend strongly on
a vehicle’s drag coefficient times its frontal area, what is the order of magnitude of CD?
The following table (Fig. 2) shows the range of the above coefficients for a range of
typical configurations:
Next, with the aid of, let us speculate about the relation between a vehicle’s shape and
the resulting lift and drag coefficients. First, it appears that flow above the vehicle
moves faster than below it, and if it follows the curved shape of the vehicle, we call it
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attached flow. However, at the back of the vehicle, the flow cannot follow the sharp
downward turn and so this region is called “separated flow.” At this point one must
remember the theories of the Swiss scientist, Daniel Bernoulli (1700-1782), who
postulated that at higher speeds the pressure is lower. Therefore, the pressure on the
upper surface of the automobile shape will be lower than on its lower surface, resulting
in lift. Also at the front, the airflow almost stops and the frontal pressure is higher than
in the back, where (because of the flow separation) it is low due to the higher velocity
at the rear edge of the roof.
This very short discussion attempts to describe the origins of lift and drag due to the
pressure distribution over the vehicle. However, one must remember that in a very thin
layer (called the boundary layer—shown by δ) near the vehicle surface there is a so-
called “skin friction” which also adds to the drag coefficient (but its contribution in
automobiles to CD is usually very small).
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CHAPTER 2
SCOPE OF THE PROJECT
The relation between a vehicle’s shape and the resulting lift and drag
coefficients. First, it appears that flow above the vehicle moves faster
than below it, and if it follows the curved shape of the vehicle, we call
it attached flow. However, at the back of the vehicle, the flow cannot
follow the sharp downward turn and so this region is called “separated
flow.” At this point one must remember the theories of the Swiss
scientist, Daniel Bernoulli (1700-1782), who postulated that at higher
speeds the pressure is lower. Therefore, the pressure on the upper
surface of the automobile shape in Fig. 3 will be lower than on its lower
surface, resulting in lift. Also at the front, the airflow almost stops and
the frontal pressure is higher than in the back, where (because of the
flow separation) it is low due to the higher velocity at the rear edge of
the roof.
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Our aim is reduce fuel consumption and increase the stability and thus
improved performance by aerodynamic effect and shape factor.
Improved stability results low accident probability. Lower fuel
consumption leads to less emission thus sustainability of the
automotive improved.
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CHAPTER 3
AERODYNAMIC FORCES
F= 0.5pv^2sCf
(SYMMETRIC)
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(NEGATIVE LIFT CREATED DUE NEAGATIVE ANGLE OF ATTACK)Cf –
geometry&a.o.a
DOWNFORCE GENERATED ON NEGATIVE AEROFOIL WHICH CREATES MORE NEGATIVE LIFT SHEAR
FORCE ACTING ALONG THE RELATIVE WIND MAKES MORE PRESSURE ON UPPER SUFACE BY
BERNAULIS PRICIPLE WHICH RESULTS DOWNWARD LIFT COMPONENT
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2)DRAG (2.1 OVER STRUCTURE DRAG)
where,
D=Drag
p=Density
S=Area
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CHAPTER 4
LITERATURE REVIEW
➢ STABILITY
➢ PERFORMANCE
➢ NOISE
➢ DUST ACCUMULATION
In many passenger cars, rear wings or spoilers are added to increase downforce
(or reduce lift). This interaction can be demonstrated when mounting a rear wing
to the generic ellipsoid (having a smooth underbody). The expected streamlines,
and the partial flow separations at the rear, are depicted in the upper part of this
figure. When an inverted wing is added at the back, the flow under the ellipsoid
accelerates as a result of the lower base pressure (at the back), induced by the
wing. The higher speed causes more downforce on the body, apart from the
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downforce created by the wing itself. Furthermore, in many occasions, the high-
speed flow created near the wing partially reattaches the flow on the body,
reducing the area of flow separation. This simple example demonstrates why
proper mounting of a rear wing can increase the downforce of a vehicle by more
than the expected lift of the wing itself.
When introducing a slanted surface to the lower aft section of the body , a similar
trend can be expected, but now the lift is negative because of the low pressure on
the lower surface. This principle can be utilized for racecars, and for moderate
slant angles (less than 15˚) an increase in the downforce is observed. In the
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racing circuits, such upward deflections of the vehicle lower surface are usually
called “diffusers.”
However, a far more interesting case is when two side plates are added to create
an underbody tunnel, sometimes called Venturi This geometry can generate very
large values of negative lift, with only a moderate increase in drag. Furthermore,
the downforce created by this geometry increases with smaller ground
clearances, and also when pitching the vehicle’s nose down (called rake).
A closer look at the flow near a road car may reveal more areas with vortex flow,
and as an example, the A pillar area is shown in. The main pillar vortex is
responsible for water deposition while driving in the rain, and in addition, the
rear view mirror creates an oscillating wake.This vortex flow near the rear view
mirror is also responsible for vortex noise during high speed driving.
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VORTEX GENERATION RESULTS NOISE GENERATION VORTEX STRENGTH
INCREASES WITH RESPECT TO VELOCITYFORMATION OF WAKES RESULTS
VORTEX THIS LEADS ENTROPY CHANGE ENSURE THAT STREAMLINED
FLOW AROUND GEOMETRY USE SOUND ABSORBING MATERIALS OR
COMPOSITES.
ACCORDING CONSEVATION ENERGY
“WIND ENEGY TRANSFORMED INTO KINETIC ENEGY AND CHANGD INTO SOUND ENERGY AND
FRICTIONAL ENERGY”
THUS SOUND ENERGY CREATES DISTURBANCE AND HIGH SPEED OPERATIONAL LIMITS
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VOTEX STRENGHTH IMG1.5a&1.5b
The bow waves and side waves are made up of larger droplets that
follow a ballistic trajectory and generally either impact on the
underside of the vehicle or fall back to the road surface. These
contribute little to surface contamination of the vehicle. The remaining
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two categories refer to spray. Tread pickup describes water that passes
through the tread grooves and is thrown off early in the tyre rotation.
This contrasts with capillary adhesion, where water is retained on the
tyre surface and is subsequently released from the tyre later in its
rotation. Weir et al.18 estimated that droplets generated by tread
pickup have diameters ranging from small (less than 1 mm) to relatively
large (approximately 4 mm), with those released from the capillary film
near the top of the tyre forming a very fine spray fraction containing an
estimated 1% of the water volume picked up by the tyre tread. These
two processes provide an important source of third-party soiling for
cars
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CHAPTER 5
METHODS FOR EVALUATING AERODYNAMICS
1)CFD SOLUTIONS
2)EXPERIMENTAL SOLUTIONS
Wind tunnels offer the luxury of testing in a highly controlled environment and
with a variety of instrumentation which need not be carried on the vehicle. Also,
if the vehicle hasn’t yet been built, smaller scale models can be tested. Wind
tunnels were used extensively for airplane development, but the use of
aeronautical wind tunnels for automotive testing introduced two concerns. The
first is the small clearance between the vehicle underbody and the stationary
floor of the test section; the second is related to how to mount the rotating
wheels. One of the solutions is to use “moving ground” which is a thin but
strong belt running on the floor and (also turning the wheels)—at the same
speed as the air, where full‐scale vehicles can be tested. See the strut on the
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side, which holds the car in position and also measures the forces required to
hold it in position.
❖ TRACK TESTING
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CHAPTER 6
DRAG ESTIMATION
Drag or lift coefficients, let us look at some generic trends, as depicted . For example,
when slanting the rear, upper surface of a generic body the air swirls near the sides and
creates two vortices, as shown. This vortex-dominated flow is present for a slant-angle
range of 10° to 30° (slant angle is measured relative to a horizontal line). Usually, such
a vortex structure creates drag and also lift because of the high velocity under the
vortices. Another typical pattern of flow-separation, frequently found on three-box-
type sedans is depicted in In this case a separated-flow bubble, with locally
recirculating flow (vortex), is observed in the front, along the junction between the
bonnet and the windshield. The large angle created between the rear windshield and
trunk area results in a second, similar recirculation area. One can see this on a rainy
day when the water droplets are not blown away as the car moves faster.
When introducing a slanted surface to the lower aft section of the body a similar trend
can be expected, but now the lift is negative because of the low pressure on the lower
surface. This principle can be utilized for racecars, and for moderate slant angles (less
than 15˚) an increase in the downforce is observed. In the racing circuits, such upward
deflections of the vehicle lower surface are usually called “diffusers.”
However, a far more interesting case is when two side plates are added to create an
underbody tunnel, sometimes called Venturi .This geometry can generate very large
values of negative lift, with only a moderate increase in drag. Furthermore, the
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downforce created by this geometry increases with smaller ground clearances, and also
when pitching the vehicle’s nose down (called rake).
A closer look at the flow near a road car may reveal more areas with vortex flow, and
as an example. The main pillar vortex is responsible for water deposition while
driving in the rain, and in addition, the rear view mirror creates an oscillating wake.
This vortex flow near the rear view mirror is also responsible for vortex noise during
high speed driving.
PASSENGER CARS
Possible variants offered by a particular manufacturer may have one of the generic
shapes depicted The reported aerodynamic data usually depends on measuring
methods and facilities. For example, most manufacturers will test full-scale vehicles
on the road or in a wind tunnel (but data may be affected by using or not using moving
ground or environmental effects in coast down testing, etc.). In most cases, though, a
station wagon will have slightly less drag than the sedan or a well-designed hatchback)
Also, the flow usually separates behind the windshield of open top cars (convertibles),
which explains why their drag is typically higher. Lastly, SUVs are based on existing
trucks and have a boxy shape and edgy corners, and consequently, their drag is the
highest. Also, the conventional wisdom that “driving with windows closed and air-
conditioning on” saves fuel is based on the fact that opening the windows increases the
vehicle’s drag. Typical incremental drag coefficient numbers when comparing a
vehicle with fully closed or fully opened windows is also shown in this figure. The
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largest increment is with boxy shapes as shown for the SUV. Also, opening just one
window at lower speeds will create low frequency pressure fluctuations (buffeting),
which can be quite annoying.
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DRAG COEFFINT DIFFERENT SEGMENT CARS
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CHAPTER 7
FLOW REGIME
That flow above the vehicle moves faster than below it, and if it follows the curved
shape of the vehicle, we call it attached flow. However, at the back of the vehicle, the
flow cannot follow the sharp downward turn and so this region is called flow
separation. Thus pressure difference created which results the moment from high
pressure to low pressure region .The pressure distribution (pressure contour) gives the
relations.Attached flow over body enhance more smoothly without any turbulence
which gives more improved aerodynamic comfort to the structure. at the front, the
airflow almost stops and the frontal pressure is higher than in the back, where (because
of the flow separation) it is low due to the higher velocity at the rear edge of the roof.
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FLOW SEPARATION RELATION WITH VELOCITY IMG2.1
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CONCLUSION
Aerodynamics is now engaging the attention of all car designers, because of its potential
for overall fuel economy, without sacrifice in its perfomance. Cars don't fly, but they
drive through air that provides resistance to their movement. Aerodynamics addresses
the force of air on the objects moving through it. Designing a car with good
aerodynamics positively enhances its ability to accelerate resulting in better fuel
economy. The easier it is for a car to move, the less energy the engine needs to push the
car through the air. Thus aerodynamics of car effects its stability,performance ,noise and
dust accumulation.Aerodynamics improved results more fuel effiency.
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REFERENCES
Milliken F., and Milliken M.L., ‘Race Car Vehicle Dynamics,’ SAE
International,
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