Test Report: M/s. Ajwani Infrastructure Pvt. LTD

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TEST REPORT

M/s. Ajwani Infrastructure Pvt.


Name of Customer : Page No. 1 of 6
Ltd.

Address of Customer : Nagpur Report No. 2477

Name of Agency NA Report Date 18.11.2017


Bridge Structures on Nagbhir-
Brahmapuri-Armori (NH 353D)
Name of Project Customer Ref No. AIPL/NW/SKB/BIPL/01
section)
Ch: 114+000

Sample Description NA BIPL Ref No. BIPL/JUL-17/017

No. of Samples NA Sampled By NA


Rebound Hammer (RH),
Dt. of Sample Received NA Name of Test Ultrasonic Pulse Velocity
(UPV) & Carbonation Tests
As Per IS: 13311- 1992 (Part – I
Dt. of Test Conducted 07.11.2017 Test Method
& II) & BS: 1881

1. INTRODUCTION

Non-Destructive testing of bridge Structure on “Nagbhir-Brahmapuri-Armori (NH 353D)


section) at Ch: 114+000” was conducted for “Ajwani Infrastructure Pvt. Ltd.”, near
Brahmapuri. The NDT was intended to determine the quality and strength of the
concrete at selected location. Scope of the work included Ultrasonic Pulse Velocity
(UPV), Rebound Hammer (RH) tests and Carbonation tests.

2. TEST DETAILS

Tests were conducted on selected point of each structure. For every structure, the
number and the location of points for testing were directed and guided by costumer
officials. All the tests at field were witnessed by the officials of costumer officials.

For UPV test, direct and indirect measurements were recorded. Rebound Hammer tests
were conducted at 10 spots (minimum 25 mm apart) for each point. On total, 87 points
were tested for both rebound hammer and ultrasonic pulse velocity.

Concrete carbonation test was carried to determine the extent of carbonation caused
by CO2 on the structure.

The details of the reading and photographs of testing are attached in annexure.
Page: 2 of 6 Report No.: 2477 Date:18.11.2017

3. PROVISION OF IS FOR NDT

a. As per IS: 13311 (Part II): 1992, clause no. 8.1, “The estimation of strength of
concrete by rebound hammer method cannot be held to be very accurate; and
probable accuracy of predictions of concrete strength in a structure is ± 25 %”

b. Quality of concrete defined by IS: 13311 (Part I): 1992. Is as under:

Velocity By Cross Probing Concrete Quality Grading

Above 4500 m/second Excellent

3500 to 4500 m/second Good

3000 to 3500 m/second Medium

Below 3000 m/second Doubtful

4. CONCLUSSION

 Based on the Rebound hammer test results, concrete at maximum tested


locations comply with M25 grade.
 Ultrasonic pulse velocity test indicates the concrete comply with Medium results;
whereas the concrete in abutments & slab portion show doubtful results in quality
grading as per IS: 13311 Part-I.
 The carbonation test indicates that the extent of carbonation is only 2 to 3 mm.

5. RECOMMENDATIONS

 Grouting of slab & abutments is recommended with no-shrink epoxy grout and its
quality should be ensured.
 The design of the existing bridge is recommended to be verified by structural
engineer for the above given strength and quality of concrete as per the future
loading conditions.
 The structure should be protected against carbonation by applying suitable
surface treatment to prevent ingress.

For Becquerel Industries Pvt. Ltd.

Authorized Signatory
 The above result relates only to the location(s) were the test(s) has been conducted.
 Any query regarding report may be reported immediately.
Page: 3 of 6 Report No.: 2477 Date:18.11.2017

ANNEXURE
Results of Rebound Hammer and Ultrasonic Pulse Velocity Tests:

UPV
R- Carbonation Strength (m/sec)
Location Point ID
Average reduction (MPa) In-
Direct
direct
1 2942
2 2724
3 2481
4 2896
5 3469
P1 24.3 20.7 17.2
6 3381
7 3564
8 3381
9 3424
10 3597
A1 3841
A2 3893
A3 3803
A4 3718
P2 A5 26.4 22.4 18.8 3718
A6 3648
A7 3683
B1 3372
B2 3537
A1 3828
A2 3754
A3 25.8 21.9 18.3 3648
A4 3494
P3 A5 3602
A6 3353
A7 3005
25.5 21.7 18.1
B1 NR
B2 3494
1 4175
2 4226
3 3326
P4 27.5 23.4 19.7
4 3941
5 3381
6 3174
Note: Doubtful readings of UPV are identified and marked were the results are less
than 3000 m/sec.
Page: 4 of 6 Report No.: 2477 Date:18.11.2017

UPV
R- Carbonation Strength (m/sec)
Location Point ID
Average reduction (MPa) In-
direct
7 3326
8 4226
P4 NR
9 2980
10 3857
1 4077
2 2724
3 2587
4 1913
5 2835
A1 6 36.4 30.9 28.3 2990
7 3020
8 3703
9 3667
10 3817
11 3632
1 3198
2 2818
3 3500
4 3174
5 2498
6 2860
7 3381
8 2258
9 2515

SLAB-P1 10 3020
50.2 42.7 45.6
& A1 11 2439
12 2695
13 2515
14 2563
15 2439
16 2509
17 2550
18 2681
19 2835
20 2754
Note: Doubtful readings of UPV are identified and marked were the results are less
than 3000 m/sec.
Page: 5 of 6 Report No.: 2477 Date:18.11.2017

UPV
R- Carbonation Strength (m/sec)
Location Point ID
Average reduction (MPa) In-
direct
1 3410
2 3041
3 3703
4 3020
SLAB 5 3286
BET. P2 45.2 38.4 38.7
& P3 6 3222
7 3299
8 3222
9 3222
10 3273
Note: Doubtful readings of UPV are identified and marked were the results are less
than 3000 m/sec.
Page: 6 of 6 Report No.: 2477 Date:18.11.2017

PHOTOGRAPHS

UPV testing in Progress

Rebound Hammer testing in


Progress

Witness by Consultant

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