RFQ Of INSULATION WORKS (SUPPLY AND INSTALL)

Insulation Unit Rate (Rp)

Thickness
No Description Size Quantity Unit
(mm)

I Pengadaan Material Hot Insulation

1 Separator 1

1.1 Separator, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

1.1.1 Separator, dimension 4.5 x Ø 1.4 m (see attachment) 1 Lot 50

2 Daerah WALL PAD

2.1 Pipes, menggunakan Calcium Silicate as per ASTM C-533 (complete with cover & accessories), tebal variasi

2.1.1 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 1 3" 20.00 jts 25
535,950
2.1.2 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 4” 4.00 jts 40
627,750
2.1.3 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 6” 1.00 jts 40
1,046,250
2.1.4 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 8” 3.00 jts 40
1,181,250
2.1.5 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 10” 31.00 jts 50
1,309,500
2.1.6 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 12” 1.00 jts 50
1,417,500
2.1.7 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 16” 2.00 jts 50
2,092,500
2.1.8 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 1 18” 20.00 jts 50
2,227,500
2.1.9 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 36" 2.00 jts 50
2,632,500

2.2 Fittings, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

2.2.1 45° ELL BW SCH.80 ASTM A234 Gr WPB 4” 2.00 ea 50

627,750
2.2.2 45° ELL BW SCH.80 ASTM A234 Gr WPB 10” 2.00 ea 50
1,309,500
2.2.3 45° ELL BW SCH.80 ASTM A234 Gr WPB 12” 2.00 ea 50
1,417,500
2.2.4 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 4” 1.00 ea 50
1,255,500
2.2.5 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 6” 2.00 ea 50
2,092,500
2.2.6 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 8” 3.00 ea 50
2,362,500
2.2.7 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 10” 18.00 ea 50
2,619,000
2.2.8 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 16" 2.00 ea 50
4,185,000
2.2.9 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 18 6.00 ea 50
4,455,000
2.2.10 CONC RED BW SCH.40 ASTM A234 Gr WPB 10”x6” 6.00 ea 50
1,964,250
2.2.11 CONC RED BW SCH.40 ASTM A234 Gr WPB 8”x6” 2.00 ea 50
1,771,875
2.2.12 CONC RED BW SCH.40 ASTM A234 Gr WPB 10”x8” 3.00 ea 50
1,964,250
2.2.13 CONC RED BW SCH.40 ASTM A234 Gr WPB 12”x8” 2.00 ea 50
2,126,250
2.2.14 CONC RED BW SCH.40 ASTM A234 Gr WPB 12”x6” 1.00 ea 50
2,126,250
2.2.15 CONC RED BW SCH.40 ASTM A234 Gr WPB 12”x18” 1.00 ea 50
2,126,250
2.2.16 CONC RED BW SCH.40 ASTM A234 Gr WPB 18”x10” 1.00 ea 50
3,341,250
2.2.17 CONC RED BW SCH.40 ASTM A234 Gr WPB 18”x16” 1.00 ea 50
3,341,250
2.2.18 CONC RED BW SCH.40 ASTM A234 Gr WPB 18”x24” 1.00 ea 50
3,341,250
2.2.19 CONC RED BW SCH.40 ASTM A234 Gr WPB 24”x36" 1.00 ea 50
3,746,250
2.2.20 RED TEE BW SCH.40 ASTM A234 Gr WPB 6”x4” 2.00 ea 50
1,569,375
2.2.21 RED TEE BW SCH.40 ASTM A234 Gr WPB 8”x6” 1.00 ea 50
1,771,875
2.2.22 RED TEE BW SCH.40 ASTM A234 Gr WPB 10”x4” 1.00 ea 50
1,964,250
2.2.23 RED TEE BW SCH.40 ASTM A234 Gr WPB 10”x6” 1.00 ea 50
1,964,250
2.2.24 RED TEE BW SCH.40 ASTM A234 Gr WPB 10”x8” 1.00 ea 50
1,964,250
2.2.25 RED TEE BW SCH.40 ASTM A234 Gr WPB 18”x12” 1.00 ea 50
3,341,250
2.2.26 TEE BW SCH.40 ASTM A234 Gr WPB 4” 2.00 ea 50
941,625
2.2.27 TEE BW SCH.40 ASTM A234 Gr WPB 10” 12.00 ea 50
1,964,250
2.2.28 TEE BW SCH.40 ASTM A234 Gr WPB 36" 1.00 ea 50
3,948,750

2.3 Olets, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

2.3.1 SOCKOLET 3000# ASTM A105 8”x2” 2.00 ea 50

1,771,875
 2.3.3 SOCKOLET 3000# ASTM A105 10”x3/4” 2.00 ea 50
1,964,250
2.3.4 SOCKOLET 3000# ASTM A105 18”x3/4” 9.00 ea 50
3,341,250
2.3.5 SOCKOLET 3000# ASTM A105 18"x2" 5.00 ea 50
3,341,250

3 Daerah PIPELINE

3.1 Pipes, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

3.1.1 PIPE SMLS SCH 40 CS A106 GR B, 6 meter length 1 3" 585.00 jts 25
535,950
3.1.2 PIPE SMLS SCH 40 CS A106 GR B 10” 4.00 jts 50
1,046,250
3.1.3 PIPE SMLS SCH 40 CS A106 GR B 18” 585.00 jts 50
2,227,500

3.2 Fittings, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

3.2.1 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 18" 32.00 ea 50

4,455,000

3.3 Steam Trap, menggunakan Rockwool (complete with cover & accessories), tebal 50 mm

3.3.1 Double Nipple 1/2"x2" 20.00 ea 50

195,000
3.3.2 90° LR ELL BW SCH.40 ASTM A234 Gr WPB 1/2"x3" 120.00 ea 50
195,000
3.3.3 PIPE SMLS SCH 40 CS A106 GR B 1 1/2" 20.00 jts 50
345,000

II Pekerjaan Hot Insulation untuk Separator, Pipe & Accessories

1 Pekerjaan Pemasangan Hot Insulation di Project Site (Dieng) 1 Lot

TOTAL PRICE
 Total (Rp.)

Rp 10,719,000

Rp 2,511,000

Rp 1,046,250

Rp 3,543,750

Rp 40,594,500

Rp 1,417,500

Rp 4,185,000

Rp 44,550,000

Rp 5,265,000.00

Rp 1,255,500.00

Rp 2,619,000.00

Rp 2,835,000.00

Rp 1,255,500.00

Rp 4,185,000.00

Rp 7,087,500.00

Rp 47,142,000.00

Rp 8,370,000.00

Rp 26,730,000.00

Rp 11,785,500.00

Rp 3,543,750.00

Rp 5,892,750.00

Rp 4,252,500.00

Rp 2,126,250.00

Rp 2,126,250.00

Rp 3,341,250.00

Rp 3,341,250.00

Rp 3,341,250.00

Rp 3,746,250.00

Rp 3,138,750.00

Rp 1,771,875.00

Rp 1,964,250.00

Rp 1,964,250.00

Rp 1,964,250.00

Rp 3,341,250.00

Rp 1,883,250.00

Rp 23,571,000.00

Rp 3,948,750.00

Rp 3,543,750.00
 Rp 3,928,500.00

Rp 30,071,250.00

Rp 16,706,250.00

Rp 313,530,750.00

Rp 4,185,000.00

Rp 1,303,087,500.00

Rp 142,560,000.00

Rp 3,900,000.00

Rp 23,400,000.00

Rp 6,900,000.00

Rp -

Rp 2,154,169,125

\
 PEKERJAAN JASA KONSULTAN TOPOGRAFI & SOIL TEST DAN FRONT END
ENGINEERING DESIGN – FEED SUMUR HCE-10A KE TIE IN PAD 29 PLTP
DIENG UNIT 1

MECHANICAL DATASHEET SEPARATOR No. Dok. : KH-FEED-MECH-DSSEP-A4/007-011

(V-101) Revision No. : 0
Page : 2 dari 2

1 ITEM NO. V-101 P&ID NO.

2 SERVICE SEPARATOR LOCATION

3 NO. REQUIRED 1 (ONE)

4 NOZZLE SCHEDULE (NOTES 3)

5 SIZE FLANGE PROJECTION

(inch) TYPE (inch)
6
MARK QTY RATING SCH DESCRIPTION
7

8 N1 1 18 #300 535,950 (*) (*) STEAM INLET (NOTE 1)

9 N2 1 18 #300 627,750 (*) (*) STEAM OUTLET (NOTE 1)

10 N3 1 10 #300 1,046,250 (*) (*) BRINE OULET (NOTE 1)

11 N4 A/B 4 2 #300 1,181,250 (*) (*) LG&LT CONNECTION

13 M1 1 24 MANHOLE
1,309,500
14 VESSEL SKETCH

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46 NOTES
47 1. (*) = VENDOR to advise / confirm

48 2. VENDOR to specify and verify data at location marked with

49 3.
Nozzle detail shall be as per PI&D

50 4. All nozzle flanges shall be as per ASME B16.5 / B 16.47 series A.

51 5. Thickness indicated are the minimum required thickness for shell and minimum required thickness for Head after forming, VENDOR shall

52 calculate and confirmed the actual thickness.

53 6. Vessel VENDOR to calculate and specify thickness, nozzle reinforcement, lifting lugs, etc. VENDOR to demonstrate by calculation for all

54 nozzle localized stress analysisto be performed by VENDOR as per WRC 107 & 297 bulletin

55 7. All metalllic materials shall be provided with Inspection certificates in accordance with EN10204 2004 ed. Pressure parts with type 3.1 certification

56 and non pressure parts with 2.2 certification.

57 8. All external bolts, nuts and washers shall be fluorocarbon coated. Anchor bolts and nuts supplied by other. VENDOR to determine dimension,

58 quantity and orientation.

59 9. Manhole to be supplied c/w davit, cover, gasket, and bolts.

60 10. Overall weight of the vessel with accessories installed to be calculated, VENDOR to confirm weight.

4,455,000 0

195,000 0
195,000 0
345,000 0

-
007-011

Rev.
KH-FEED-PROC-P&ID-A3/001-002
ONSHORE

REMARKS

LG & LT CONNECTION SEPARATED

HOLE C/W DAVITS

cation

n,
 h : Convection heat transfer coefficient (W/m.K)
k : Thermal conductivity insulasi (W/m.K)
Berdasarkan turunan dari persamaan diatas maka dapat disimpulkan bahwa kriteria pemilihan
tebal dinding insulasi haruslah lebih besar dari tebal insulasi kritikal ≥ 𝑟𝑜

2.2 HASIL PERHITUNGAN TEBAL INSULASI

Berdasarkan kalkulasi menggunakan persamaan pada sub bab sebelumnya, makan didapatkan tebal insulasi untuk
line adalah sebagai berikut :

Tabel 2.1 Perhitungan Tebal Insulasi

No Line Number Diameter Tebal Temperature Tebal Insulasi Tebal insulasi Material
1 12-BS-101- AD-H Pipa12
(in) Dinding
0.375 Operasi
212( C)
o
kalkulasi
42.7 dipilih
50 Insulasi
Calcium
2 18-BS-102- AC-H 18 Pipa
0.375(in) 212 (mm)
41.7 (mm) 50 Silicate
Calcium
3 6-BS-103-AC- H 6 0.277 212 34.5 40 Silicate
Calcium
4 8-BS-104-AC- N 8 0.277 212 34.5 40 Silicate
Calcium
Silicate
5 4-BS-105- AD-H 4 0.258 212 27.16 - Calcium
6 4-BS-106- AD-H 4 0.277 212 34.5 0 Silicate
Calcium
7 10-BS-107- AC-H 10 0.332 211 32.5 0 Silicate
Calcium
8 18-S-109-AC- H 18 0.375 212 41.2 - Silicate
Calcium
9 18-S-110-AC- 18 0.375 197 49.1 - Silicate
Rockwool
10 H
8-S-111-AC- H 8 0.332 211 36.4 - Calcium
11 10-BR-112- AC-N 10 0.365 211 40.4 - Silicate
Calcium
12 10-BR-113- AC-N 10 0.365 211 40.4 - Silicate
Calcium
13 3-BR-114- AD-H 3 0.216 211 22.02 0 Silicate
Calcium
PARAF Silicate
PT KWARSA HEXAGON PT GEO DIPA ENERGI

DISIAPKAN DIPERIKSA 627,750 DIPERIKSA DISETUJUI

1,309,500
14 10-BR-115- AC-H 10 0.365 211 38.6 0 Calcium
15 10-BR-116- AC-N 10 0.365 211 38.6 0 Silicate
Calcium
### 0 Silicate
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0
### 0

### 0
### 0
### 0
### 0

### 0
0
0

### 0

### 0
### 0
### 0

401
kan tebal insulasi untuk setiap
 Berdasarkan standar tebal insulasi yang digunakan untuk insulasi, tebal insulasi yang
tersedia untuk insulasi dengan material Calcium Silicate ASTM C-533 adalah 25, 30, 40, 50, 65 dan 75 mm.
Pemilihan tebal insulasi merupakan pembulatan dari hasil kalkulasi terhadap standar ketebalan insulasi
yang tersedia.
Material insulasi pada area dalam Pad menggunakan calcium silicate, sedangkan material
insulasi untuk sepanjang pipeline menggunakan material rockwool. Tebal insulasi pipeline menggunakan
material rockwool adalah 50 mm

PARAF
PT KWARSA HEXAGON PT GEO DIPA ENERGI
DISIAPKAN DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI
ntuk insulasi, tebal insulasi yang
ASTM C-533 adalah 25, 30, 40, 50, 65 dan 75 mm.
hasil kalkulasi terhadap standar ketebalan insulasi

cium silicate, sedangkan material

rial rockwool. Tebal insulasi pipeline menggunakan

535,950 -
627,750 0
1,046,250 0
1,181,250 -
1,309,500 -
1,417,500 -
2,092,500 -
2,227,500 -
2,632,500 0

627,750 0
1,309,500 0
1,417,500 0
1,255,500 0
2,092,500 0
2,362,500 0
2,619,000 0
4,185,000 0
4,455,000 0
1,964,250 0
1,771,875 0
1,964,250 0
2,126,250 0
2,126,250 0
2,126,250 0
3,341,250 0
3,341,250 0
3,341,250 0
3,746,250 0
1,569,375 0
1,771,875 0
1,964,250 0
1,964,250 0
1,964,250 0
3,341,250 0
941,625 0
1,964,250 0
3,948,750 0

1,771,875 0
1,964,250 0
3,341,250 0
3,341,250 0

535,950 0
1,046,250 0
2,227,500 0

4,455,000 0

195,000 0
195,000 0
345,000 0