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Airworthiness Inspector S Handbook
Airworthiness Inspector S Handbook
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8/2 : 8300.9
ess
Airworthin
ORDER
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TD 4.8 /2:8300.9
8300.9
2 0000 004 439 176
IAT
RA
ION
DE
FE
ADM N
INI ATIO
TR
JULY 26 , 1985
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
FOREWORD
Bu
M. C. Beard
Director of Airworthiness
Page i ( and ii )
7/26/85 8300.9
TABLE OF CONTENTS
SECTION 1. INTRODUCTION .
1. Purpose. 1
2. Distribution . 1
3. Cancellation . 1.
4. Explanation of Changes. 1
5. Authority to Change This Order . 1
6. RESERVED .
SECTION 2. DESCRIPTION .
+ W
uru
7. Presentation . 3
A
8. Basis for Procedures Contained in This Order . 4
9. Definition of Operators as Used in This Order . 4
10. Definition of the Term " Certification " as Used in This Order . 5
11. Definition of the Term " Surveillance " as Used in This Order . 5
12. - 19 . RESERVED .
36. Purpose . 37
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거거 거거
70. Purpose . 71
71. General . 71
72. Legal Aspects . 71
73. Coordination With Washington Office . 71
74. -79 . RESERVED .
80. Purpose .
81. General . 79
82. Definitions . 79
83. Access to Private Airports , Landing Strips , 79
and Other Areas .
84 . Access to Public Airports . 79
四
90. Purpose . 87
91. General . 87
92. Action . 87
93. -99 . RESERVED .
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SECTION 8. OBTAINING AND RETURNING AIRCRAFT MAINTENANCE /
ALTERATION RECORDS AND PARTS .
100. Purpose. 97
101. Authority . 97
102. Obtaining Aircraft Maintenance and Alteration 97
Records .
103. Return of Maintenance and Alteration Records . 97
104. Obtaining Aircraft / Parts for Analysis and Study . 98
105. Routing of FAA Form 8020-2 . 98
106. Analysis and Handling of Parts . 98
107. Test Results . 99
108. FAA Obligation for the Disassembly and 99
Reassembly of Component Parts .
109. Forms . 99
Figure 2-6 . Aircraft / Parts Identification 111
and Release , FAA Form 8020-2 .
110. - 119 . RESERVED .
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227. Current Publications . 221
228. Action . 221
229. Statistical Data . 222
230. - 239 . RESERVED .
CHAPTER 3. AIRCRAFT .
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SECTION 3. MAJOR ALTERATIONS .
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CHAPTER 4 . AGENCIES .
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CHAPTER 5. AIRMEN .
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SECTION 1. GENERAL .
1600. Purpose . 949
1601. Applicability. 949
1602. Maintenance / Inspection Program Requirements . 950
1603. - 1609 . RESERVED .
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Authorization .
Figure 6-19 . Example Operations Specifications - 1076
Preface Page - Special Flight Permit With
Continuing Authorization to conduct
Ferry Flights.
Figure 6-20 . Example Operations Specifications 1077
Preface Page Aircraft Identification .
Figure 6-21 . Example Operations Specifications 1078
Aircraft Maintenance Pages - Typical
Form 1014 Reverse Entries .
Figure 6-22 . Operations Specifications - Preface Page 1079
Approved Aircraft Inspection Program .
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SECTION 21. PREFLIGHT INSPECTIONS .
SECTION 24. PROVING FLIGHTS AND PLACING NEW AIRCRAFT INTO SERVICE .
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2089. Distribution . 5006
2090. Safety Is Dependent on Good Effective Communication . 5006
2091. - 2099 . RESERVED .
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CHAPTER 8. AVIONICS
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SECTION 6. AUTOMATIC TEST EQUIPMENT ( ATE ) . BUILT - IN TEST
EQUIPMENT ( BITE ) .
3098. Purpose . 7007
3099. Authority . 7007
3100. Automatic Test Equipment (ATE) 7007
3101. Built - In Test Equipment ( BITE ) . 7007
3102. Inspector's Responsibility . 7008
3103. General Practices - ATE . 7009
3104. General Practices BITE . 7009
Figure 8-2 .. Flow Chart . 7021
3105. -3120 . RESERVED .
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Review Case No. 7 . 10
Interpretation of "Return to Service " as
..
( 1 Page )
Review Case No. 8 . 11
Persons Authorized to Repack and Perform
Maintenance on Drag Chutes Used on FAA
Certificated Aircraft ( 1 Page)
APPENDIX 5. RELIABILITY PROGRAM REQUIREMENT AND PROGRAM APPROVAL 1
CHECKLIST .
( 9 Pages )
APPENDIX 6. ' AIRLINE / MANUFACTURE MAINTENANCE PROGRAM PLANNING 1
DOCUMENT - MSG - 2 .
( 25 Pages )
APPENDIX 7. MILITARY OCCUPATIONAL SPECIALITY (MOS ) CODES. 1
(7 Pages )
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CHAPTER 1. GENERAL
SECTION 1. INTRODUCTION
1. PURPOSE . This order provides field personnel with information which will
guide and assist them in performing the duties associated with the airworthiness
certification and surveillance of U.S. -registered civil aircraft and
foreign -registered aircraft used by U.S. - certificated air carriers . It also
provides guidance for the airworthiness certification and surveillance of
general aviation aircraft , airmen , agencies , facilities , and other actions which
require the issuance of an approval , authorization , waiver , permit , or other
official paper .
2. DISTRIBUTION . This order is distributed to all organizational elements on
ZVS -832; to branch level in the Offices of Airworthiness and Flight Operations ,
and in the Aviation Standards National Field Office; to the branch level in the
regional Flight Standards and Aircraft Certification Divisions; to all Aircraft
Certification Offices , Aircraft Certification Field Offices , Manufacturing
Inspection District Offices, and Manufacturing Inspection Satellite Offices, to
all Air Carrier , General Aviation , and Flight Standards District Offices; to all
International , Aeronautical Quality Assurance, and International Aviation Field
Offices ; and to all Aircraft Evaluation Groups .
3. CANCELLATION . The following orders are cancelled :
a. Order 8320.12 , Air Carrier Airworthiness Inspector's Handbook , dated
November 7 , 1977 .
Chap 1
Par 1
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SECTION 2. DESCRIPTION
7. PRESENTATION . This order is divided into chapters which pertain to the
basic areas in which surveillance and certification are performed . These
chapters are:
a. CHAPTER 1 - General .
d . CHAPTER 4 - Agencies.
Pertains to repair stations , Federal Aviation Administration ( FAA) maintenance
facilities, pilot schools , parachute lofts, and aviation maintenance technician
schools .
e. CHAPTER 5 - Airmen .
Pertains to mechanics , repairmen , holders of inspection authorizations ,
parachute riggers , designated mechanic examiners , and designated parachute
rigger examiners .
f . CHAPTER 6 - Air Transportation .
Pertains to air carriers ( including commuter /air taxi and commercial
operators ) .
g. CHAPTER 7 - General Aviation / Commercial .
O
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8. BASIS FOR PROCEDURES CONTAINED IN THIS ORDER . " Every action by the Federal
Aviation Administration must be based on the legislative authority of the
Federal Aviation Act of 1958. This authority is further defined in regulations ,
rules , orders , or other official media . Inspectors are urged to review this
authority ( particularly the FA Act and pertinent Federal Aviation Regulations )
as often as needed to be firmly aware of the scope and authority . A directive
merely provides instructions or guidance for performing the duties associated
with that authority and does not, in itself , constitute authority to act .
However , it does provide a uniform basis for performing such duties and is
binding where it specifies procedures which must be followed in performing the
inspector's duties .
9. DEFINITION OF OPERATORS AS USED IN THIS ORDER .
a. Air Carrier. An air carrier certificate holder authorized by
operations specifications as designated by SFAR - 38 to conduct operations under
one or all of the following :
(1 ) Part 121 , DOMESTIC AND FLAG Rules .
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Page 4 Par 8
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10. DEFINITION OF THE TERM "CERTIFICATION" AS USED IN THIS ORDER . For purposes
of identification and definition , " certification , " as used herein , refers to
those duties which involve a determination of competence, qualification , or
quality by the FAA after which a certification , rating, or other official paper
is issued to an applicant which confirms such determination and grants certain
privileges and may prescribe certain limitations in accordance with the Federal
Aviation Act and the Federal Aviation Regulations.
11. DEFINITION OF THE TERM " SURVEILLANCE" AS USED IN THIS ORDER. The purpose of
surveillance is to ascertain if a pertinent activity has been , or is being ,
accomplished in an acceptable manner . Surveillance may take the form of
observing the actions of an individual or conformance with standards. In other
cases, the inspection of a finished job may suffice . Surveillance may be
applied to aircraft and components, to the use of tools and equipment , aircraft
records, etc.
12. - 19 . RESERVED .
ip 1
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8300 : 9 .
21. GENERAL . Each employee and each level of agency manangement are
responsible for assuring that manpower resources are effectively and efficiently
used . The following guidance is directed toward optimm utilization of
technical personnel .
22. ASSIGNMENTS .
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Par 20 Page 19
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23. TRAINEE INSPECTORS . Trainee inspectors shall be assigned duties and the
corresponding responsibilities only when it is known that they are technically
and administratively competent .
24. SCHEDULED SURVEILLANCE is that anticipated and planned for in the annual
work program and which is accomplished during the normal scheduled work period .
25. OTHER SURVEILLANCE ACTIVITIES . General aviation activities , such as
airshows , hot air balloon races , and parachute meets are examples of where extra
surveillance may be required . Emphasis should be placed on surveillance of
those operators and activities which have the greatest potential effect on
public safety .
26. WEEKEND , OFFICIAL HOLIDAY, AND CONTINUOUS SURVEILLANCE ACTIVITIES .
a. Accident Standby . Airworthiness inspectors are expected to take a fair
share of accident standby duty . The scheduling of such duty is a prerogative of
the office manager with respect to " who " and "when ." However , as a matter of
good management, the assignments should be made on an equitable basis so that no
one person is " saddled" with the standby job for long, consecutive periods.
b . Surveillance of Air Carriers. Because substantial experience shows
regularly scheduled weekend and holiday maintenance surveillance to be generally
ineffective and wasteful of inspector manpower resources , it should not be
utilized except under specific circumstances, such as strikes and similar
exceptional or emergency conditions . This is not intended to imply that weekend
or holiday surveillance should not be conducted . On the contrary , such
surveillance has exceptional merit when conducted on an " as needed ," unscheduled
basis to include not only weekends and holidays , but off - hours and night
surveillance . For example , an occasional Saturday night or Sunday surveillance
trip through a maintenance facility can produce good results .
Scheduled , weekend , and holiday ( or night) surveillance , when
C.
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b. Issuance of Credential. FAA Form 110A ( Figures 2-2 and 2-3) will be
issued to qualified air carrier and general aviation airworthiness inspectors by
the Program Management Division , APR - 100 , at Washington headquarters and are
signed by the Associate Administrator for Aviation Standards, AVS - 1 . They are
issued upon receipt of a written request from the regions when accompanied by
FAA Form 1600-14 , Application for Identification or Credential Card (Figures 2-4
and 2-5) . The procedures for requesting FAA Form 110A may be found in
Order 8000.38C , Aviation Safety Inspector's Credential , FAA Form 110A, and Use
of Access to Aircraft Forms , SF - 160 and FAA Form 8430-13 .
32. -35 . RESERVED .
Chap 2
Page 24 ( thru 28 ) Par 31
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Airworthiness
FIGURE 2-1 . DELINEATION OF TECHNICAL RESPONSIBILITIES
Subsystems
ATA ms
Syste
Avionics
21 P Air Conditioning
22 P Autopilots
23 P Communications
24 S P Electrical Power
25 P
Equipment / Furnishings
26 P Fire Protection
-10
C
S Detection
27 P Flight Control
S
Logic Systems - Indicating
28
Р Fuel
-40 S Fuel System Indicating
29 P
Hydraulic Power
30 P Ice and Rain Protection
- 30 S Pitot - Static
-50
O
S Antennas Radome
-80 S Detection
P
31
AL
Instruments
32
P Landing Gear
-60 S Position and Warning
S Anti - Skid Electronics
33 Р Lights
P
34 Navigation
35 Р Oxygen
36 P Pneumatic
37 P Vacuum
lap 2 Page 29
8300.9 7/26/85
Airworthiness
Subsystems
FIGURE 2-1 . DELINEATION OF TECHNICAL RESPONSIBILITIES
ATA ms
( CONTINUED )
Avionics
Syste
38 Water /Waste
149 P Airborne Aux . Power
- 70 S Indicating
151 P Structures
P
52 Doors
-70 S Door Warnings
53 P Fuselage
54 P Nacelle / Pylons
55 P Stabilizers
56 Р Windows
57 P Wings
bl P Propellers
65
$ P Rotors
. - 60 S Indicating
11 Р Powerplants
-50 S Electrical Harness
12 P
Engine / Turbine /Engine Reciprocating
73 P Engine Fuel and Control
- 30 S Indicating
P
174 Ignition
-10 S Electrical Power Supply
175 P Air
-40 S Indicating
76 P Engine Control
Page 30 Chap 2
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Airworthiness
Subsystems
ATAtems
Avionics
Sys
77 P Engine Indicating
78 P Exhaust
79
P Oil
-30 S
Indicating
80 P Starting
81 P Turbines
82 P Water Injection
83 P
Accessory Gear Boxes
hap 2 Page 31
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INSPECTOR'S
SIGNATURE
AVIATION SAFETY INSPECTOR'S CREDENTIAL
2-3 .
FIGURE 2-3 FAA FORM 110A ( Reverse Side of Form )
FAA FORM
Official Business
Penalty for Private Use $ 300
Sample
POSTMASTER : Return to:
ASSOCIATE ADMINISTRATOR
FOR AVIATION STANDARDS
FEDERAL AVIATION ADMINISTRATION
WASHINGTON , D.C. 20591
IF FOUND - Drop in any U.S. Mailbox , as unauthorized possession or use makes offender
liable to severe penalties. Title 18, U.S.C. Sec. 499 .
Page 32 Chap 2
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MPLICATION FOR IDENTIFICATION OR CREDENTIAL CARD DATE CARD ISSUED NO. OF CARD ISSUED
Check FM Oficial FM Identi . Inspector's Air Carrier Authoriza. Civil Ditonsa
Card Crudential fication Credential Inspector's tion To Enter Identifica
Cend Card Card Credential Flight Deck a em
Wanted
Issued to Seourity Security Flight Standards Flight Standards Air Tritic Sosurite
FULL MME OF EMPLONEL Date of Birth Maight Weich Color of Meir Color Eye
DIVISION BRANCH
JUSTIFICATION OF MEED
I understand and agree to surrender the card issued to me upon termination of my Signature and Title of Authorizing Officer
employment or upon recett by proper authority.
SIGNATURE OF PERSON TO WHOM CARD IS TO BE ISSUED Date of Application
DIVISION BRANCH
DIVISION BRANCH
DIVISION BRANCH
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36. PURPOSE . This section relates agency practices concerning official conduct
in certain activities unique to technical personnel and points out specific
areas wherein inspectors may be criticized if they fail to exercise due
restraint and caution .
37. OPINIONS CONCERNING MAINTENANCE SERVICES AND AIRCRAFT PRODUCTS . During the
normal course of duty, technical personnel acquire considerable information
concerning the comparative quality of maintenance and / or alteration and the
reliability characteristics of aircraft and component parts . As a result, the
inspectors may frequently either be asked to express opinions or be inclined to
voluntarily offer opinions with regard to such services or products . The
inspector can discuss factual matters pertaining to maintenance services and
aircraft products , but shall not , under any circumstances , make derogatory
remarks or express opinions which may lead a public listener to believe that the
inspector is biased or holds some service or product in higher regard than other
services and products . He may often be inclined to direct attention to sources
of maintenance which he believes to be better than other sources and to aircraft
products which he considers superior to other products. He must exercise extra
caution to curb this inclination .
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Par 36 Page 37
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70. PURPOSE . This section calls attention to actions which may result in
unconfirmed rumors and actions which cannot be supported by FAA authority .
71. GENERAL . From time to time, certain items of information relating to
dangerous characteristics of some material used in connection with aircraft
maintenance come to the attention of our field personnel , who are naturally
" safety conscious," and therefore, critical of any hazard or unsafe condition .
Occasionally , such information is circulated within the region as a warning
without sufficient research to establish the validity of the information .
a. An example of this occurred recently when a story concerning toxic
vapors was circulated as factual information and later investigation indicated
that the story was based on a rumor which had been disproved several years
previously .
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81. GENERAL. Entry upon the property of another, without proper authority or
permission , may be construed as trespassing, although the intent is for the
performance of official duty and , therefore, the inspector must consider this
aspect . There should be relatively few cases where an inspector is denied
access for the purpose of conducting official duties; however, such cases should
be referred to the appropriate supervisory authority .
82. DEFINITIONS . For the purpose of this directive, the definitions of " public
airport ," " private airport ," and " other landing areas " are :
a. A Public Airport - Any airport in which the management offers to the
public any type of aircraft sales or services for compensation .
b. A Private Airport or Landing Strip - Any private property used by the
owner , or others at the invitation or cognizance of the owner, for the operation
of aircraft .
C.
Other Landing Areas - A seaplane beach , dock , or helicopter pad .
83. ACCESS TO PRIVATE AIRPORTS , LANDING STRIPS , AND OTHER AREAS . In all cases ,
the inspector will advise the owner or agent of the facility of his desire to
enter the premises and the reasons therefore . The request for entry should be
phrased in a diplomatic manner so as to provide an opportunity for the owner or
agent to further invite the inspector to enter the premises rather than accord
unwilling assent . As a courtesy , the inspector should invite the owner or agent
to accompany him . If the owner or agent is unable to accompany the inspector ,
permission for access to aircraft should then be requested for the purpose of
surveillance inspection or for other reasons such as accident investigation .
84 .. ACCESS TO PUBLIC AIRPORTS . The inspector should contact the manager or
other persons in charge of the airport and indicate his intent to perform
official duties . The field inspector normally visits the larger public airport
at frequent intervals and , therefore, it will be advantageous to make initial
contact with the manager or person in charge, informing him of subsequent
visits, thus eliminating the necessity of personal contact at each visit , unless
such contacts are desired by the airport management . If the occasion warrants ,
the airport manager or other person in chargemay be invited to accompany the
inspector in the accomplishment of his official duties.
35. -89 . RESERVED .
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90. PURPOSE . This section discusses the manner in which field offices should
handle written notifications or complaints from a private individual or
organization .
91. GENERAL .
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Par 100 Page 97
83009 7/26/85
a.
The proper tagging of all parts with the three - part , Aircraft / Parts
Identification and Release , FAA Form 8020-2 .
b . The FAA Form 8020-2 will show the NTSB accident number assigned for
parts from accident investigations . For other types of investigations, an
office accounting number will be assigned (see Figure 2-6) .
'icc . The parts tag and /or invoice includes information advising the
recipient to contact the local FAA representative prior to openingor processing
the package.
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1
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DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
AIRCRAFT/ PARTS IDENTIFICATION AND RELEASE
NTSB ACCIDENT OR OFFICE CONTROL NO.
SECTION I - AIRCRAFT / PART IDENTIFICATION
MAKE/ MODEL SERIAL NO .
NATURE OF DEFECT/DIFFICULTY
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Page 117
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b. Coordination procedure .
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(b) FAA personnel may inform other agencies and organizations about
such proposed events and recommend that they contact the sponsor. Exercise
caution to ensure that such information is not interpreted as an FAA request to
participate or contribute.
125. COORDINATOR'S REPORT OF MAINTENANCE /AVIONICS SEMINARS AND CLINICS
(RIS : FS 8300-6 .) Within two weeks after conclusion of a seminar or clinic
sponsored by an outside agency , the FAA coordinator of the event shall submit a
narrative report to the Flight Standards Division Manager through appropriate
channels. Sufficient copies of the report should be prepared to provide one for
each Regional Division Manager whose personnel are involved and, if appropriate,
for the Director of the FAA Academy . The coordinator's report shall include the
following :
a. The sponsoring organization , type of seminar or clinic , and dates .
b. Number of attendees and their position in the aviation community.
C. Name , position , and program function of each FAA employee who
participated .
126. - 134 . RESERVED .
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Page 120 ( thru 124 ) Par 124
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135. GENERAL .
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Par 145 Page 125 ( thru 128 )
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145. PURPOSE. This section provides guidance for implementing the provisions
of FAR Part 43, Section 43.3 (h) ( 1) , Manufacturer's Authority to Rebuild .
146. DISCUSSION. The current rules do not define " rebuilt" except that rebuilt
engine maintenance records are prescribed in FAR Section 91.175 . One definition
would describe a rebuilt product as a used product that has been completely
disassembled , inspected , repaired as necessary , tested and approved in the
manner and to the same tolerances as a new product with either new or used
parts . However , all parts used in it must conform to the production drawing
tolerances and limits for new parts or be approved oversized or undersized
dimensions for a new product .
147. GUIDANCE. Until the rule defining rebuild is implemented , the present
rules for rebuilding should be applied in a liberal and reasonable mamer .
Where difficulty is encountered in determining whether a specific function is
rebuilding, the matter should be referred to the appropriate level of authority
for resolution .
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Par 145 Page 129 ( thru 140)
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165. PURPOSE . This section provides information and guidance concerning the
problems encountered with industry not meeting the compliance dates of new
FAR's .
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f . After the annual IA's meeting in March of each calendar year when all
records are corrected and mailing lists updated ; and
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8300.9
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( 6) Action Requested .
(a ) Add - Check only when the certificate , authorization , or
designation is FIRST exercised .
(b) Change - Check when ratings are added or deleted . Check
whenever any part of the address is changed ( zip code, state or country , street
or street number ) .
( c) Delete Check if for any reason the individual or facility
is to be removed from the file ( i.e. , revoking action , voluntarily surrendered
deceased , or other ) .
(8) Operator's Name . Enter the name of the company ( if other than
the Block 7 entry) or the individual to whom the certificate for the business in
Block 7 has been issued . No entry is required when submitting an action request
on an individual .
(9) Street Address . Enter the address within the city limits ,
street , street numbers, airport, etc. Do not enter the city name .
( 10) City . Enter the name of the city only ( no streets or states ) .
( 11 ) State or Country .
(a) State - Enter the two - letter contraction for the state .
Refer to Order 1375.22 , Chapter 4 , Paragraph 407. Only specified entries are
acceptable.
(b) Country - Enter the two - letter contraction for the country
( Foreign ) . Refer to Order 1375.21, Chapter 4 , Paragraph 447. Only specified
entries are acceptable .
( 12) Zip Code .
(a) State Enter the zip code for the city and street address
O
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Page 166 ( thru 178 ) Par 178
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NS: AC300-1
ORATINOS
REPAIR STATION (RS ) MANUFACTURER MAINT. FACILITY (MMF
AIRFRAME (A ) INSTRUMENT (0) LIMITED
AIKCMFT ENGINE
01 0 CLASS Os CLASS 1 30 ( 5 3 O PROPELLER (L -PP )
CLASS 2 07 CLASS 2 31 APPLIANCE ( L -AM A PARTS (L - PA )
າ OCLASSI
11 15 CLASSI PARACHUTE LOFT GU )
2. Page 179
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8300.9
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Page 180 ( thru 190 )
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185. PURPOSE . While this section does not deal with airworthiness
certificates , the analogy of the conditions necessary for issuance of the
certificate is used to clarify the term " airworthy ." The term is not defined in
the FAA Act or the regulations; however , a clear inderstanding of its meaning is
essential for use in the agency's enforcement program .
186. GENERAL . A review of case law relating to airworthiness reveals two
conditions must be met for an aircraft to be considered " airworthy." These
conditions are :
a.
The aircraft must conform to its type design (certificate) .
Conformity to type design is considered attained when the required and proper
components are installed and they are consistent with the drawings,
specifications, and other data that is a part of the type certificate.
Conformity would include applicable supplemental type certificates and field
approved alterations .
187. DISCUSSION . Section 603(c) of the Act and FAR Sections 21.183 (a) , (b) ,
and (c ) all relate to the two conditions necessary for issuance of an
airworthiness certificate. The statutory language establishes the two
conditions as : ( 1 ) The aircraft must confom to the type design (certificate );
and ( 2) it is in a condition for safe operation . The above conditions are
further reflected as terms and conditions appearing upon the front of the
Standard Airworthiness Certificate, FAA Form 8100-2 .
188. CONCLUSION . An aircraft can be considered airworthy when the
Administrator finds it conforms to the specifications of its type certificate,
and it is in a condition for safe operation . If one or both of these conditions
are not met , the aircraft would be inairworthy.
189. - 194 . RESERVED .
lap 2
r 185 Page 191 ( thru 200 )
7/26/85 8300.9
Chap 2
Par 195
Page 201 ( thru 210 )
i .
7/26/85 8300.9
207. FUELING FACILITIES. For the purpose of this order , those facilities that
do not come within the jurisdiction of air carrier surveillance are considered
to be general aviation fueling facilities .
208. SURVEILLANCE PROCEDURES . The following items and procedures should be
considered when conducting surveillance of general aviation fueling facilities :
a. Storage Tanks.
(1) Filler openings should be protected to prevent entrance of
foreign matter ( dirt , water , etc. ) particularly while replenishing fuel .
(2) Periodic checks should be performed for evidence of water , dirt ,
or other contaminants . Record of checks ?
hap : 2
ar 205 Page 211
8300.9 7/26/85
Chap 2
Page 212 ( thru 220 ) Par 208
7/26/85
8300.9
226. GENERAL . AC's are a means of informing the public of certain categories
of agencies and airmen who may furnish service to them . Listings are provided
to facilitate written and oral commnications between the FAA and its
representatives, including the distribution of AC 43-16 , General Aviation
Airworthiness Alerts . Pertinent AC's and listings are shown below .
227. CURRENT PUBLICATIONS .
a. Advisory Circulars :
hap. 2
'ar 225 Page 221
8300.9 7/26/85
b . AVN- 120 will obtain copies of the updated listings (paragraph 227b
(1) through ( 3 )) monthly, and will :
(1 ) retain a master copy ;
( 2) bi - annually , forward one copy of each listing to the Aircraft
Maintenance Division , AWS- 300,Attention : AWS- 340; and
(3) annually, update the AC's for printing .
c. The National Safety Data Branch , AVN - 120 , will direct the printing and
distribution of AC 140-7 (latest edition ) and AC 147-2 ( latest edition ) . The
Examinations Standards Branch , AVN - 130 , will direct the printing and
distribution of AC 65-13 ( latest edition ) and AC 183-32 ( latest edition ) .
229. STATISTICAL DATA. Quarterly, AVN - 120 will forward statistical data to be
used by AWS - 340 in preparing the following reports :
RIS : FS 8310-18 , Certificated Repair Stations
a. Certificates and
Ratings by Region ; and
b . RIS: FS 8310-19 , FAA Approved Repair Station Ratings and Parachute
Lofts by State and Other Areas .
236. - 239 . RESERVED .
Chap 2
Page 222 ( thru 232 ) Par 228
7/26/85 8300.9
Chap 2
Par 240 Page 233 ( thru 244 )
7/26/85 8300.9
250. PURPOSE . This section outlines the procedures to be followed when foreign
governments request agency technical assistance in certificating or
recertificating U.S. -manufactured aircraft of foreign registration .
251. PROCEDURE. When such requests are received from ICAO countries , they
should be honored if within the capability of the local office and the cost in
manpower is not prohibitive. This determination will be made after the request
is received in the region concerned .
252. - 255 . RESERVED .
Chap 2
Par 250 Page 245 ( thru 254 )
7/26/85 8300.9
256. DEVIATIONS .
a. Deviation is an authorization which permits a different standard than
is specified in a particular rule. Such a deviation may be authorized by the
regions ONLY when :
Chap 2
Par 256 Page 255 ( thru 266 )
7/26/85 8300.9
CHAPTER 3. AIRCRAFT
Chap 3
Par 450 Page 267
1
8300.9 7/26/85
under FAR Section 21.21 (b) ( 1 ) by providing an equivalent level of safety with a
note incorporated on the type certificate data sheet indicating ineligibility
until all required manuals are made available by the manufacturer .
Chap 3
Par 455 Page 269 ( thru 278 )
7/26/85
8300.9
Chap 3
Par 466
Page 279 ( thru 288 )
7/26/85 8300.9
Chap 3
Par 476 Page 289
8300 : 9
7/26/85
479. ALTERATION O
DEFINITIONS AND REGULATORY REFERENCES .
a. FAR Part 1 , Definitions and Abbreviations . " Major alterations " means
an alteration not listed in the aircraft, aircraft engine, or propeller
specifications
1
( 1 ) That might appreciably affect weight , balance , structural
strength , performance, powerplant operation , flight characteristics , or other
qualities affecting airworthiness ; or ,
( 2) That is not done according to accepted practices or cannot be
done by elementary operation .
b. FAR Section 43.13, Performance Rules (General) . Each person ,
maintaining or altering or performing preventive maintenance, shall use methods,
techniques , and practices acceptable to the Administrator . He shall use tools ,
equipment, and test apparatus necessary to assure completion of the the work in
accordance with accepted industry practices . If special equipment or test
apparatus is recommended by the manufacturer involved , he must use that
equipment or apparatus , or its equivalent , acceptable to the Administrator .
C. FAR Part 43 , Appendix A , Major Alterations, Major Repairs , and
Preventive Maintenance.
480. REVIEW AND PROCESSING OF APPLICATION AND DATA .
a. Meaning of Term " DATA . " " DATA ," as referred to in this section , means
any drawings , sketches , stress analysis, reports , operating limitations ,
photographs, etc. , which support or describe the alteration .
b . Application for Data Approval. Under the provisions of FAR Part 43 ,
data approved by the Administrator should be explicitly identified in the Major
Repair and Alteration ( Airframe, Powerplant, Propeller or Appliance ) ,
FAA Form 337 ( CMB 2120-0020 ) , or on other administrative forms used by a
manufacturer or operator ( s ) and its use is acceptable to the Administrator .
c . Priorities. Data submitted for review will be given priority and the
transaction completed as soon as possible. If delay in approval is experienced
for any reason , the applicant will be notified of the reason and when a decision
may be reasonably expected .
d. Procedures . Direct communication between field personnel to permit a
rapid exchange of technical information is authorized for use in accordance with
regional office instructions . If it is necessary to forward the alteration data
file for review , a memorandum of transmittal should accompany the file . When
necessary , the transmittal will provide pertinent information not contained in
the data submitted . Recommendations and comments based on a maintenance
viewpoint and requests for advice and assistance should be specific .
Chap 3
Page 290 Par 479
7/26/85 8300.9
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Page 291
8300.9 7/26/85
Chap 3
Page 292 Par 483
7/26/85 8300.9
C.
Approval for return to service is conducted by an authorized person as
defined in FAR Section 43.7. This is necessary to maintain the validity of the
Certificate of Airworthiness . The applicant should be advised that alterations
accomplished on a piecemeal basis may be subject to a complete conformity
inspection when the entire project is presented for approval . The formal
approval of each step of the alteration would eliminate this possibility and may
provide for the utilization of equipment which , in itself, could be safety
used .
hap 3
ar 485
Page 293
8300.9 7/26/85
Chap 3
Page 294 Par 487
7/26/85 8300.9
0.
Changes to aircraft structure or cabin interior of aircraft which may
adversely affect evacuation of occupants in any manner .
p. Changes in airplane flight manuals and /or manual information in the
form of placards or markings. (Reference FAR Sections 23.1581 , 25. 1581 , and
Order 8110.4 , Type Certification , paragraph 174 ) .
488. TYPICAL ALTERATIONS WHICH MAY REQUIRE TECHNICAL ASSISTANCE DUE TO THE
NATURE OF THE CHANGE PROPOSED BY THE OPERATOR OWNER .
a. Use of synthetic covering materials .
b . Substitution of materials, parts, or processes on which insufficient
information is available .
hap 3
ar 488 Page 295
7/26/85
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Page 296
8300.9
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8300.9
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ar 490
7/26/85
hap 3
7/26/85 8300.9
Chap 3
Par 496
Page 299
.8300.9 7/26/85
Chap 3
Page 300 Par 499
7/26/85 8300.9
a.
Major repairs and major alterations performed , approved , and
returned to service and , subsequently, found to be below an acceptable standard ,
require attention in the form of corrective action . A corrective action
follow - up procedure should also be initiated to ensure the repaired item is
placed in an airworthy condition prior to operation .
b. In numerous cases , individuals who perform repairs and alterations are
insistent that minor repairs and minor alterations should be classed and
recorded as major repairs and major alterations . This results in excess
paperwork and unnecessary handling of the file and should be discouraged .
502. PROCESSING OF FAA FORM 337. See Section 5 of this Chapter for guidance on
the administrative processing of FAA Form 337 .
503. DISPOSITION OF AIR CARRIER . MAJOR REPAIRS AND MAJOR ALTERATIONS .
( Including commercial operators of large aircraft) . In conducting surveillance
of air carrier major repairs and major alterations, the field inspector should
determine that the carrier is properly recording maintenance in accordance with
FAR Section 43.9 (b) and is complying with FAR Sections 121.707 and 127.317 when
applicable .
.ap 3
ir 499 Page 301
8300.9
7/26/85
Chap 3
Page 302 ( thru 312 ) Par 503
7/26/85 8300.9
hap 3
Par 510 Page 313
8300.9 7/26/85
514. DISCUSSION . The Aircraft Registration Branch , AAC - 250 , has been receiving
copies of FAA Form 337 relating to military aircraft, foreign registered
aircraft, and component parts not installed on an aircraft . Such forms are not
to be forwarded to the Aircraft Registration Branch as they cannot be added to
the records unless the form identifies an aircraft by make, model , serial
number , and United States registration number ( reference Block 1 , FAA Form 337 ) .
515. -519 . RESERVED .
Chap 3
Page 314 ( thru 324 ) Par 514
' /26 /85 8300.9
lap 3
r 520 Page 325
8300.9 7/26/85
Chap 3
Page 326 Par 524
7/26/85 8300.9
526. ADVISORY CIRCULAR 43-10A , Mechanical Work Performed on U.S. and Canadian
Registered Aircraft, contains additional guidance material concerning this
subject.
527. - 534 . RESERVED .
p3
· 525 Page 327 ( thru 336 )
7/26/85 8300.9
536. three LEASES . For the purpose of this handbook, leases are considered
TYPE OFtypes
to be :
a. A wet lease is considered to be one in which the lessor provides an
aircraft and crew . He retains operational control, including the arranging for
maintenance of the aircraft . If a lessor provides an aircraft on a wet lease
arrangement, he is operating it for hire and the appropriate inspection
requirements must be met .
b. A dry lease is considered to be one wherein the lessee provides the
crew , exercises operational control, and arranges for the maintenance.
Operation of the aircraft in this instance may or may not be operation for hire,
the particular circumstances involved in the individual case would be the
determining factor .
c. A lease-purchase arrangement is one wherein the lessee has possession
and operational control of the aircraft and , after a stipulated period of time,
acquires complete ownership .
537. LEASES TO FOREIGN OPERATORS. In accordance with ICAO , Annex 8 , the United
States is responsible for determining the continuing airworthiness of
U.S. -registered aircraft wherever they may be operated . This is true of normal
inspections as well as inspections after the aircraft has been damaged . Special
problems are created at times when leases are arranged with foreign operators .
a. The aircraft are generally operated in areas remote from where
surveillance by FAA inspectors is conducted . Often the FAA office does not even
have knowledge that the aircraft are located in their jurisdictional area . This
means that this country has no way of assuring the continued airworthiness of
U.S. -registered aircraft . This can cause embarrassing problems of the country
involved . In case of an accident, it could cause diplomatic repercussions.
Another factor is that the foreign operator, knowing the FAA is remote , may be
prone to let the aircraft deteriorate or completely disregard the FAR's .
b. In many instances, the aircraft are operated in areas where there are
no FAA -certificated mechanics or repair stations . This leads to a lack of
maintenance or to having improper or illegal maintenance performed . Not all
aircraft manufacturers furnish maintenance information in foreign languages ; and
when foreign maintenance personnel attempt to maintain the aircraft, they are
unable to properly do so .
Chap 3
Par 535 Page 337
8300.9 7/26/85
Chap 3
Page 338 Par 537
7/26/85
8300.9
c . The date the next inspection ( 100 -hour , annual , progressive) is due
will be determined by the assigned inspector and then be entered in the
maintenance records referred to in Paragraph b above.
539. LEASES TO FAR PARTS 91 , 121 , AND 127 OPERATORS . These types of leases
sometimes create problems. Each lease needs to be considered on its own merits;
therefore, specific guidelines are difficult to prescribe. The guidance in
AC 91-37A , Truth in Leasing , should be followed in giving assistance to the
owner and to the prospective operators. Regular surveillance should be
conducted on these aircraft .
540. SURVEILLANCE OF LEASED AIRCRAFT. In the past , many problems have been
created with such aircraft because maintenance responsibilities were not clearly
spelled out or were being ignored . Inspectors should attempt to be
knowledgeable of all leased aircraft operating within their area of
responsibility and make a special effort to determine that proper maintenance is
being accomplished. To do this properly, it should be determined if any
exemptions have been issued specifying a particular type of maintenance to be
performed. This is particularly important in cases of aircraft operating
outside the United States , since these aircraft are operating in relatively
remote areas and maintenance facilities are scarce . In addition , these aircraft
are often being operated by foreign nationals who are not familiar with U.S.
maintenance requirements and in some cases do not care to know them .
541. - 549 . RESERVED .
Chap 3
Par 538 Page 339 ( thru 348 )
>
7/26/85 8300.9
Chap 3
Par 550 Page 349
8300.9
7/26/85
words , drawings , specifications such as heat treatment , and raw material type
for the part were , in some cases , unknown to the person using the authentic
product as a sample .
(1) In many cases , the newly manufactured , parts appeared to be as
good as the originals . The hidden elements were not evident , which is an
important criterion in assuring airworthiness of such new parts. These parts
are termed " bogus parts" or parts of " unknown origin ."
(2) Since this problem is not new , FAA has had a parts manufacturing
approval system in effect which ALLOWS CONTROLLED REPRODUCTION of parts for
sale . Any part manufactured under this system bears ample evidence of FAA
approval which verifies its origin and serviceability . The Parts Manufacturing
Approval ( PMA) is designed to cover manufacture of replacement parts to be sold .
These parts are occasionally sold by the manufacturer and by vendors .
(3) Replacement parts may be made by certificated mechanics , repair
stations , and air carriers as a part of their maintenance activities . These
parts are acceptable provided they are manufactured in accordance with approved
data . In cases where such data is not available, certain older engine parts can
be fabricated CONDITIONALLY as outlined in AC 43.13-1A, Acceptable Methods ,
Techniques and Practices --Aircraft Inspection and Repair. Many simple parts may
be made in accordance with acceptable standards .'
552. INSPECTORS ' RESPONSIBILITY AND ACTION . Airworthiness inspectors, in the
exercise of their surveillance duties , are expected to be alert and 'cognizant of
replacement parts being used on certificated aircraft under their jurisdiction .
They should assure that mechanics , repair stations , or air carriers are advised
and cognizant of their overall position regarding use of questionable aircraft
parts on a certificated aircraft .
b . Any person who uses any part of unknown quality , condition , or origin
in aircraft maintenance and repair, and any person who operates an aircraft on
which such parts have been used , may be in violation of the Federal Aviation
Regulations unless he has proved conclusively and beyond any doubt that such
parts conform to the provisions of FAR Section 43.13. In addition , the validity
of the airworthiness certificate would be questionable to the extent that the
airworthiness inspector would be justified in seeking suspension of such
certificate in any case where the airworthiness of such parts is not positively
and accurately determined . ( Refer to the terms of the Certificate of
Airworthiness in Sections 603 ( c) and 610 of the FAA Act . ) Remedial and
enforcement action should be taken by the airworthiness inspector if he
determines conclusively that parts have been installed on a certificated
aircraft which do not comply with standards established in FAR Section 43.13.
Chap 3
Page 350 Par 551
7/26/85 8300.9
hap 3
ar 552 Page 351 ( thru 362 )
7/26/85 8300.9
O
SECTION 9. AIRCRAFT - AIRWORTHINESS DIRECTIVES ( AD's )
560. PURPOSE . This section provides guidance in the adjustment of repetitive
inspections, alternate means of compliance, exemptions , and recordation of AD
accomplishment by other than mechanics .
561. ADJUSTMENT OF REPETITIVE INSPECTION TIME . Amendment , modification , or
adjustment of the terms or conditions of an AD must be accomplished by petition
in accordance with the rulemaking procedures set forth in FAR Part 11.
a. In the case of repetitive or periodic inspections in AD's , the
compliance times specified are set to coincide, insofar as practicable from a
safety standpoint, with established inspection periods in effect at the time of
AD issuance . In some instances certain operators subsequently are able to
substantiate longer inspection intervals on the basis of accumulated service
experience with their particular maintenance practices .
b. In order to provide for flexibility in administering AD's which
require repetitive inspections without requiring petition for exemption under
FAR Part 11 , a statement, when feasible, will be included in AD's which will
empower the local FAA airworthiness inspector to authorize , subject to prior
approval of the Engineering and Manufacturing Branch in the controlling region ,
reasonable adjustments in the intervals specified to allow compliance at an
established inspection period of the operator . Such a statement will appear in
those AD's which require repetitive inspections and will apply generally only to
aircraft which are maintained under an approved continuous airworthiness
inspection program . It may also apply , in some cases , to aircraft maintained
under a progressive inspection system in accordance with FAR Section 91.171 , an
inspection program under Part 125 , or an Approved Aircraft Inspection Program
under Part 135 .
Chap 3
Par 560
Page 363
8300.9
7/26/85
Chap 3
Page 364 Par 562
1/26/85 8300.9
Chap 3
Par 563 Page 365 ( thru 374 )
7/26/85
8300.9
a.
Powerplant manufacturers are very specific in their recommended
procedures for powerplant testing after overhaul. The powerplant testing after
overhaul is required to run - in new parts , check powerplant performance, and
check the quality of the work performed during overhaul.
b. The procedures to be folllowed in post overhaul testing of a
powerplant vary by make and model , but are clearly outlined in the
manufacturer's manual .
Chap 3
Par 575 Page 375
8300.9 7/26/85
579. ACTION . When other methods for testing come to the attention of
inspectors, they should be evaluated to determine if they are equivalent to the
above methods. When noncompliance with FAR Section 43.13 is evident , positive
corrective action shall be initiated to correct any discrepancies.
580. - 585 . RESERVED .
ар 3
r 586
Page 387 ( thru 398 )
1/26/85 8300.9
596. PURPOSE. This section provides guidance and instructions concerning the
controversial subjects of aircraft fabric , surveillance , testing , and
arbitration between the aircraft owner and maintenance personnel or agencies .
597. GENERAL . Under the Technical Standard Order System , the FAA has delegated
full responsibility to the manufacturer for establishing the adequacy of the
laterial produced . In meeting the requirements, the manufacturer must fully
comply with the various provisions of the related Technical Standard Order
issued by the Administrator . Two such standards have been issued for the
Janufacture of Aircraft Fabric covering ; TSO - C14 , Aircraft Fabric - Intermediate
Grade - External Covering Material , and TSO -C15 , Aircraft Fabric - Grade A -
External Covering Material. Each bolt of TSO fabric is required to be
identified by a continuous marking along the salvage edge, indicating the TSO
nder which it was manufactured . Fabric approved by the Administrator prior to
July 31 , 1959 , may continue to be manufactured under the provisions of its
riginal approved specifications.
598. AIRCRAFT OWNER /MAINTENANCE PERSONNEL CONTROVERSY . Fabric covering is one
of the most controversial subjects confronting the inspector . In many cases ,
he inspector is called upon to arbitrate a dispute between the aircraft owner
nd maintenance personnel who differ in opinions concerning the airworthiness of
he fabric. The inspector should provide all advisory assistance possible , but
s not authorized to conduct or evaluate fabric tests . It is particularly
important that the inspector should not participate in tests of fabric by which
he owner wishes to establish the tensile strength of the fabric prior to
Installing it upon the aircraft .
199 . FIELD TESTING OF FABRIC . The use of various fabric testers in the field
is widespread. They serve a purpose by providing a GENERAL indication of the
legree of deterioration in the strength of fabric covering. However , the
*esults of such tests cannot be considered final and conclusive Instrument
alibration errors , instrument deterioration , improper use , improper specimen
reparation , and the varied conditions of temperature and humidity under which a
ield test is necessarily conducted arefactors that may cause an erroneous
ndication of fabric strength outside of laboratory conditions. The range of
emperature may also affect the reading of the instrument due to contraction or
kpanision of the spring tension mechanism .
00 . LABORATORY TESTING OF FABRIC . In a controversy, or when it is necessary
establish the airworthiness of fabric , the following procedure should be
bllowed when FAA field personnel are asked for help in making airworthiness
etermination :
ap 3
ar 596
Page 399
8300.9 7/26/85
Chap 3
Page 400 ( thru 410 ) Par 600
7/26/85 8300.9
610. PURPOSE . This section brings to the attention of all field inspectors the
requirements of FAR Parts 43 , 91 , 121, 125 , and 135 that relate to maintenance
records and their respective retention periods . The specific FAR Sections are :
a. Sections 43.9 and 43.11 .
b. Sections 91.161 , 91.173 , and 91.174 .
c
.
Chap 3
Par 610
Page 411 ( thru 420 )
7/26/85 8300.9
520. PURPOSE. This section provides guidance to inspectors for the proper
naintenance and adequacy of airborne cargo equipment.
121. GENERAL . Recently, an all - cargo aircraft was seriously damaged by loose
'argo during flight in turbulent air . It was found that the cargo would not
lave become loosened if it had been adequately and correctly secured .
22. KEY SURVEILLANCE AREAS . Operators conducting passenger /cargo combination
:lights and those conducting all - cargo flights are subjects of the specific
rurveillance recommended by this section . The inspector should bear the
following factors in mind :
a. Maintenance of Cargo Equipment. Operators ' maintenance manuals and
laintenance procedures should include specific provisions for inspection ,
epair , and replacement of airborne cargo equipment. The provisions should
nsure that the quality, and design requirements of cargo equipment are
aintained in transport category aircraft certificated for all- cargo operations .
here should be provisions to ensure that cargo equipment used in nontransport
ategory cargo aircraft set up for passengers / cargo operations are properly
esigned, installed , and maintained.
b. Adequacy of Cargo Equipment . Operators ' aircraft configured for cargo
ervice or passenger /cargo service should be spot checked periodically to
etermine that sufficient cargo equipment is provided and that the equipment is
eing properly maintained. Items such as tiedown rings, cables , chains, chain
ighteners, and nets should be checked . The securing devices used in all-cargo
ircraft set up for mechanized pallet loading should also be checked. the
nspector's examination of aircraft being added to an operator's fleet should
nclude a special check of cargo provisions if the aircraft are configured for
11- or part - cargo operations. Special attention should be given to livestock
ens and other specialized types of cargo equipment.
23. ACTION . If deficiencies are noted in any of the aforementioned areas , the
nspector should take timely steps to notify the operator pointing out the
pecific nature of each deficiency . Further, the operator should be asked to
eevaluate the adequacy and design of cargo equipment if it appears that such
quipment is requiring excessive maintenance corrective action or is subject to
requent breakdown and malfunction in service .
24. -629 . RESERVED .
ap 3
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terms .
ap 3
E 630
Page 433
8300.9 7/26/85
(1 ) Fan section .
( 2) Compressor section , both low and high pressure .
( 3) Combustion section .
( 4) Turbine section .
(5) Accessory section .
Chap 3
Page 434 ( thru 446 ) Par 633
7/26/85 8300.9
b . Manpower shortage .
C. Heavy workloads .
d. The airworthiness inspector or advisor delegated the certification
task has had previous experience in similar certification functions.
554. THE CERTIFICATION TASK . The certification task , when delegated , must be
coordinated with the cognizant MIDO which will provide pertinent information,
technical data and other expertise as necessary for the certification effort .
55. - 665 . RESERVED .
) 3
650
Page 447 ( thru 456 )
1/26/85 8300.9
Chap 3
Par 666 Page 457
8300.9
7/26/85
Chap 3
Page 458 ( thru 468 ) Par 669
8300.9
7/26/85
680. PURPOSE. This section provides reference and guidance to job functions
performed by Engineering and Manufacturing Inspectors and General Aviation
Airworthiness Inspectors .
681. AUTHORITY . The regulatory authority for special flight permits , including
related advisory material, is as follows :
a. FAR Part 21, Subpart H , Sections 21.197 and 21.199 contain the
provisions governing special flight permits .
b. FAR Section 91.28 contains the provisions for special flight
authorizations for foreign civil aircraft .
C. AC 20-65 ( as revised ) , U.S. Airworthiness Certificates and
Authorizations for Operation of Domestic and Foreign Aircraft, provides general
information and guidance concerning issuance of special flight authorization for
operation in the U.S. of foreign aircraft not having standard airworthiness
certificates issued by the country of registry .
d. AC 21-12 (as revised ) , Application for U.S. Airworthiness Certificate ,
FAA Form 8130-6 (OMB 04 - R0058 ) , provides instructions and examples on the
preparation of application for special flight permits .
AC 21-4 (as revised ) , Special Flight Permits for Operation of
e.
Chap 3
Par 680 Page 469 ( thru 478 )
7/26/85 8300.9
690 ) PURPOSE This section outlines the procedure to be followed when foreign
governments request agency technical assistance in certificating or
recertificating U.S. -manufactured aircraft of foreign registration .
691. PROCEDURE. When such requests are received from ICAO countries, they
should be honored if within the capability of the local office and the cost in
manpower is not prohibitive, This determination will be made after the request
is received in the region concerned .
692. - 849 . RESERVED .
Chap 3
Par 690
Page 479 ( thru 488 )
7/26785 8800.9
CHAPTER 4. AGENCIES
Chap 4
Par 850 Page 489
. . 8300.9 7/26/85
Chap 4
Page 490 ( thru 500 ) Par 853
8300.9
7/26/85
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
Form Approved
APPLICATION FOR REPAIR STATION CERTIFICATE AND /OR RATING Budget Bureau No. 04 - R0097
If additional space is required for any item , attach additional sheets of paper.
1. REPAIR STATION NAME, NUMBER , LOCATION , L ADDRESS 2. REASON FOR SUBMISSION
A. OFFICIAL NAME OF STATION NUMBER 109-92 ORIGINAL APPLICATION FOR CERTIFICATE AND RATING
X CHANGE IN RATING
Southern Aviation Services , Inc.
CHANGE IN LOCATION OR HOUSING AND FACILITIES
Di LOCATION WHERE BUSINESS WILL BE CONDUCTED CHANGE IN OWNERSHIP
Hanger 10 Municipal Airport OTHER (Spocity)
Bay Shore, Maryland
C. OFFICIAL MAILING ADDRESS OF REPAIR STATION (Number, otros ,
city , state, and ZIP code)
Hanger 10 Municipal Airport
Bay Shore , Maryland 20689
3. RATINGS APPLIED FOR CLASS LIMITED 4. LIST OF MAINTENANCE FUNCTIONS CONTRACTED
1-3 TO OUTSIDE AGENCIES
AIRFRAME See reverse side
X POWÉRPLANT 1 See reverse side Metal Plating or Anodizing.
X PROPELLERS 1
Precision Grinding Test of
X RADIO 1-2 See reverse side constant spøed devices
NN
x INSTRUMENT 1-2-3
ACCESSORY See reverse side
X SPECIALIZED SERVICE See reverse side
S. APPLICANT'S CERTIFICATION
NAME OF OWNER (Include name ( ) of individual owner, all partners, or corporation name giving state and date of incorporation )
Southern Aviation Service , Inc. , Maryland , 1976
I hereby certify that I have been authorized by the repair station identified in Item 1 to make this application and that statements
and attachment hereto are true and correct to the best of my knowledge.
DATE TITLE AUTHORIZED SIGNATURE
7. FINDINGS • RECOMMENDATIONS
X A. STATION WAS FOUND TO COMPLY WITH REQUIREMENTS OF FAR 145
I. STATION WAS FOUND TO COMPLY WITH REQUIREMENTS OF FAR 145 EXCEPT FOR DEFICIENCIES LISTED IN ITEM 6.
X C. RECOMMEND CERTIFICATE WITH RATING APPLIED FOR ON APPLICATION BE ISSUED 1. DATE OF INSPECTION
D. RECOMMEND CERTIFICATE WITH RATING APPLIED FOR ON APPLICATION (Except those
listed in item 6 ) BE ISSUED March 10 , 1977
OFFICE SIGNATURE (S) OF INSPECTOR (S)
X
ON CERTIFICATE ISSUED
ON DATE SMOWN
DISAPPROVED
DATE
109-92
March 20 , 1977
TITLE
Skip Jack
Alrworthiness Unit Chief
MA Form 1310-3 (148 ) SUPERSEDES FAA FORM 384 AND FAA FORM 3572 GPO 937.203
LIMITED RATINGS
AIRFRAME Douglas Model DC - 3 Series
Grumman Model G - 149 Series
866. AUTHORITY. Federal Aviation Regulations Part 145 , Sections 145.31 and
145.33 .
Chap 4
Par 866 Page 507 ( thru 516 )
7/26/85 8300.9
LIMITED RATINGS :
ACCESSORY Carburetor
Marvel Schebler - Float Type, all models
Bendix Stromberg - all models
Generator - ( DC ) Delco Remy
Models 1101914 through 1109676
Magneto - all makes and models
Chap 4
'ar 880
Page 517
8300.9 7/26/85
SPECIALIZED SERVICE :
O
EMERGENCY EQUIPMENT - Liferafts, preservers, slides ,
and slide - rafts
Air Cruisers Co. - All models
Air Safety Co. - All models
Work to be accomplished in
accordance with (name or repair
station ) process specification ,
NRS - 1 , dated March 1 , 1977
b . Foreign Certificates . For foreign repair stations, where the
certificate states " shall continue in effect , " insert the date one year from the
date of issuance . As an example, a certificate issued January 19 , 1976 , will
continue in effect " UNTIL JANUARY 19 , 1977. " At the very bottom of the page ,
the last line referring to " any alteration of the certificates will be stricken
in its entirety (see Figure 4-5 of this section ) . Foreign certificates being
renewed because of the expiration date will bear the date the first certificate
was issued in the space marked "date issued . " The " continue in effect " date
will be one year from the renewal date. Certificated foreign repair stations ,
in addition to meeting all other requirements , must have performed work
functions or have fim commitments from U.S. operators for needed work to be
eligible for renewal of their certificate. A foreign repair station certificate
maybe renewed for 24 months providing the station complies with FAR
Section 145.71 and applies before its certificate expires. Expiration date is
not applicable to manufacturer maintenance facility certificate issuances.
c. Repair Station Certificate numbers will be assigned in accordance with
instructions contained in Section 10 of this chapter .
d. Certificate changes or amendments that affect a previously issued
certificate require a new application , FAA Form 8310-3 ( OMB 04 - R0097 ) .
(1 ) The original issuance date will be shown on each changed
certificate for :
Chap 4
Page 518 Par 880
7/26/85 8300.9
Chap 4
Par 880 Page 519
8300.9 7/26/85
( 1 ) The date of their intended operations and the length of time they
plan on using this facility .
(2) The extent of maintenance to be performed .
Chap 4
Page 520 Par 881
7/26/85 8300.9
Chap 4
Par 882 Page 521
8300.9 7/26/85
Chap 4
Page 522 Par 882
7/26/85 8300.9
Chap 4
Par 883 Page 523 ( thru 535 )
8300.9 7/26/85
whosebusinessaddressis
Hangar 10 Municipal Airport
Bay Shore , Maryland
Any alteration of this certifione is punishable by a fine of not exceeding $ 1,000, or imprisonnens nos acoding 3 year , or bacha
FIGURE 4-4 . AIR AGENCY CERTIFICATE (LIMITED RATING ) , FAA FORM 8000-4
Thiscertificate,unlesscanceled,suspended,or revoked ,
shallcontinueineffect INDEFINITELY
By direction of the ministration
Tule mwad :
November 5, 1976
hip,عJack
مJ.
Airworthiness Unit Chief, ALA - GADO - 9
Uus Cadilicate is mt Transferablk, AMD MANY MON CHAME W THE MOIC Focultus, au w The LecaTon Townsor,
Huu N MATELY report to the ArmorTIATE KETOM Ontia of me Al Marow Melomuotannon
Any alteration of this certifione is painishable bye fine of not cocoading $ 1,000, or imprisonment not exceeding 3 years,or back
ap 4 Page 537
8300.9 7/26/84
FIGURE 4-5 . AIR AGENCY CERTIFICATE ( FOREIGN REPAIR STATION ) , FAA FORM 8000-4
Thiscertificate,unlesscanceled,suspended,orrevoked,
shall continueineffect until November 5, 1978
By direction of the soldministration
Photo iwad :
Jach Alyan
November 5, 1976 JACK SIEZAR
Chap 4
Page 538
7/26/85 8300.9
The maling ( u )sadforth on Alia Ilgunog Contificato Numbow 109-92 is l ave limited to
CLASS 1 & 2
the following : AIRFRAME
POWERPLANT CLASS 1
RADIO CLASS 1
INSTRUMENT CLASS 1 & 2
LIMITED RATINGS
Datogaledauthomilias: NONE
LIMITED RATINGS
Dologatodauthorities: NONE
Page 541
hap 4
8300.9 7/26/85
The privilege of these Limited Ratings are authorized for the duration of
CBS Airline Maintenance Contract No. 6905 dated. August 28 , 1977 , at the
following air carrier geographical locations :
Delegalodauthorities : NONE
FIGURE 4-10 . AIR AGENCY CERTIFICATE , FAA FORM 8000-4 , SHOWING A FOREIGN REPAIR
STATION WITH LIMITED RATINGS FOR PERFORMING CONTRACTUAL
MAINTENANCE FOR A U.S. AIR CARRIER
Thiscertificate isissuedto
Shore Air Service
whosebusinessaddressis
1111 16th Ave.
Cape Shore, South Africa 22210
This certificate,unlesscanceled,suspended,orrevoked,
shall continue ineffect Until August 28, 1978 ,
P4
.900 Page 549 ( thru 562 )
7/26/85 8300.9
910. AUTHORITY . Section 607, FA Act of 1958 and FAR Section 145.23 .
911. PURPOSE . This section sets forth procedures for performing and reporting
the findings of the original inspection for a repair station certificate
issuance, change in rating , change in location or housing and facilities , and
change in ownership .
912. GENERAL. The objective of the inspection is to determine compliance with
the applicable requirements of FAR Part 145 for purposes of issuing or
continuing in effect a repair station certificate. The inspector should
carefully review FAR Part 145 , identify the applicable sections, and proceed to
conduct the inspection for compliance. While conducting the inspection , the
inspector should verify the capability of the facility to carry out its proposed
or adopted inspection system and perform the maintenance functions as listed in
the appropriate documents.
913. REPAIR STATION INSPECTION REPORTS .
a. Enter remarks relative to the inspection in Block 6 of FAA
Form 8310-3, Application for Repair Station Certificate and /or Rating
( OMB 04 -RO097) . Include discrepancies, ratings denied , etc. The reverse side
of this form and additional sheets may be used as necessary .
Chap 4
ar 910 Page 563 ( thru 574 )
7/26/85 8300.9
Chap 4
par 926 Page 575
1
8300.9
7/26/85
939. ACTION . When a regional director determines that the repair station
inspectors of a foreign country apply standards, perform inspections, and
prepare reports of a quality which assures that they can be relied on as a basis
for determining whether the repair stations in that country meet FAA
requirements, the regional director, in certifying foreign repair stations, may
review the pertinent reports and records of the foreign country concerned to
assist in determining whether a particular repair station in that country should
be certified .
Chap 4
Par 936 Page 587 ( thru 596 )
7/26/85 8300.9
951. GENERAL . The inspection system used by a repair station must provide a
continuity of inspection control over all items from the time they are received
until they are released as airworthy by the repair station .
The repair station inspection system should be incorporated in an
a.
inspection procedures manual which explains the system briefly but in sufficient
detail to be readily understood by their technical employees . The inspection
procedures manual should also contain samples of the forms designed to provide
general inspection control of the items processed ; for example , serviceable
parts tag , repairable parts tag , rejection tag , release form , work order , etc.
Detailed inspection forms used by the repair station are not required in the
inspection procedures manual . Since no two inspection systems will be
identical, even though they encompass the same areas, it should be determined
that the inspection procedures which are proposed will meet the requirements of
FAR Section 145.45 .
"hap 4
ar 950
Page 597
8300.9 7/26/85
Chap 4
Page 598 ( thru 608 ) Par 951
7/26/85 8300.9
970. PURPOSE . This section provides instructions for the assignment of air
agency certificate numbers .
971. GENERAL . Air agency certificate numbers will be established and assigned
by the office handling the certificate action . Numbers shall incorporate the
regional designator, per Order 1375.2A , Standard Data Elements and
Codes --General Standards, Chapter 2 , Section 1 , together with the last two
characters of the assigned cost center code , followed by a numerical designator
identifying the air agency ; e.g. , 118-1 . Additional designator numbers assigned
will follow in numerical order ; e.g. , 118-1 , 118-2 , etc. The area designator is
not included in the structure as it is not required . Existing numbers need not
be changed .
ap 4
r 970 Page 609 ( thru 618 )
7/26/85 8300.9
980. INSPECTION .
will be conducted by the district office in whose area the station is working .
Controversial matters between offices regarding procedures , manuals , equipment,
personnel, etc., will be resolved by the office of certificate jurisdiction with
a minimum involvement of the station .
981. INSPECTION AND SURVEILLANCE RECORD , FAA FORM 3112. All repair station
inspections shall be recorded on FAA Form 3112, except when certification or
amendments to the certificate are involved .
a. Block number one enter formal or informal inspection as applicable .
b. Block numbers two through seven are self - explanatory.
c . Block number eight - findings and recommendations. List general
remark relative to the inspection such as suggestions or advice .
982. ARRANGEMENTS FOR WORK BY A REPAIR STATION FOR AN AIR CARRIER OR COMMERCIAL
OPERATOR .
carrier inspectors on formal and informal inspections should be used rather than
two separate inspections. However , keep in mind that separate and sometimes
Chap 4
Par 980
Page 619
8300.9 7/26/85
a. The discussion should include the 72 -hour reporting period , the manner
of reporting, and the need for expeditious reports where an imminent hazard is
involved . These provisions are important to our efforts in reducing accidents .
In order to discharge our safety respons ibilities, all reports of inairworthy
conditions must be reported by the repair station as required by regulations .
b. The airworthiness inspector must provide information , forms and
instructions relative to the submission of the report and should encourage its
use by the repair station . The fom to be used is FAA Form 8010-4 , Malfunction
or Defect Report. Other arrangements that provide the same information may be
used when they are determined to be as effective as the FAA Form 8010-4 . When
the discrepancy involves an air carrier or commercial operator's aircraft and is
the result of a flightcrew report or an aircraft service inspector, follow
procedures in the air carrier's maintenance manual and in Chapter 2 , Section 2 ,
of Order 8010.2 , Flight Standards Service Difficulty Program .
984. ACTIONS RESULTING FROM INSPECTIONS. When the findings of an inspection
reveal no defects, no further action other than the reportrequired in
paragraph 971 is necessary . If the inspection indicates violation 'action is
necessary, Order 2150.3 , Compliance and Enforcement Program , and subsequent
revisions will be followed .
Chap 4
Page 620 Par 982
7/26/85 8300.9
(2) Determine that the capability and competence of the Civil Air
Authority to administer and enforce the rules referred to above are the
equivalent of those in the United States .
( 3) Obtain concurrence from agency headquarters which in turn will
coordinate such concurrence with the Department of State. Direct request for
concurrence through AWS - 300 .
c. No delegation of authority to a foreign government is to be implied by
this instruction . The authority to issue certification remains with the
regional directors who have the responsibility for ensuring compliance with FAA
requirements. Sufficient surveillance should be conducted to assure that repair
stations continue to meet these requirements .
986. -995 . RESERVED .
Tap 4
ar 985 Page 621 ( thru 630 )
7/26/85 8300.9
FAA FORM 3112. Results of this inspection should be recorded on FAA Form 3112 .
A copy of this report should be retained within the region and a copy forwarded
to the Manager , Flight Programs Division , AVN - 200 .
1001. MAINTENANCE SPOT CHECKS. Maintenance spot "checks of -FAA aircraft will be
conducted concurrently with inspection of FAK maintenance facilities . When
performing maintenance spot checks, the inspector should utilize the following
inspection guidelines :
Chap 4
Par 996 Page 631
8300.9 7/26/85
b. Exterior of Aircraft .
c. Interior of Aircraft .
(1 ) Airworthiness Certificate ( 9) Emergency Equipment First
( 2) Public Aircraft . Document Kits
(3) Registration Certificate ( 10) Fire Extinguisher , etc.
Condition of Cockpit / ( 11 ) Seats
Cabin ( 12) Safety Belts
( 5) Windshield / Canopy ( 13) Emergency Exits - Marked and
( 6) Instruments Accessible
(7) Radio Equipment ( 14 ) Placards
(8) Oxygen
1002. PROCEDURES FOR RECORDING AND REPORTING MAINTENANCE SPOT CHECK . In all
cases Tairworthy or inairworthy) , an Alrcraft Condition Notice , FAA Form 8620-1 ,
will be completed . The procedures and guidelines for execution of the form as
set forth in Chapter 7 , Section 3 , paragraph 2292 , will be followed .
Distribution of the report will be as follows:
a. Retain carbon copy for the district office .
b. Forward owner's copy to the Manager , Flight Programs Division ,
AVN - 200 .
c . The hard copy will be left with the aircraft or with the facility
performing the maintenance on the aircraft .
1003. FAA FACILITY OR AIRCRAFT VIOLATION ACTIONS . Alleged violations involving
FAA personnel or agency alrcraft are to be Investigated and reported in
accordance with Order 2150.3 , Compliance and Enforcement Program , and reported
in accordance with Chapter 10 of that Order . Major details of any alleged
violations will also be included in the maintenance facility inspection and /or
maintenance spot check report .
1004. - 1015 . RESERVED .
Chap 4
Page 632 ' (thru 642 ) Par 1001
7/26/85 8300.9
1016. AUTHORITY . The regulatory basis for the certification of pilot schools
is contained in Federal Aviation Regulations , Part 141 .
1017. PURPOSE . This section is to acquaint airworthiness inspectors with pilot
school certification requirements and provide guidelines for the evaluation of
the applicant's maintenance program .
1018. BACKGROUND . The primary responsibility for evaluation of the school
curriculum and final certification rests with the assigned principal operations
inspector . However , airworthiness inspectors have a responsibility for
determining that the applicant meets the requirements of FAR Part 141 ,
Sections 141.39 and 141.75 and FAR Part 91 , Sections 91.33 and Subpart C.
1019. APPLICATION FOR CERTIFICATION. Application for the issuance of an Air
Agency Certificate to a pilot school is made on FAA Form 8420-8 , Application For
Pilot School Certificate .
Chap 4
Par 1016 Page 643
8300.9 7/26/85
(4) Provide statements as to what , where , when , and how jobs will be
accomplished .
Chap 4
Page 644 Par 1023
7/26/85 8300.9
Chap 4
Par 1026
Page 645 (thru 656 )
7/26/85 8300.9
work should provide space to identify the manufacturer of the unit, serial
number or identifying symbol of the unit, and the date the work was performed .
[t should also provide space for identifying the reason ( s) for performing the
vork and /or determining airworthiness of the item either by signa re or seal
symbol.
a. The inspection system should identify the means used by the loft
(recommended rubber stamp) to approve or disapprove parachutes and /or parachute
parts . The stamp should identify the loft by certificate number and name.
b. The approval stamp should be used to identify acceptable parts and
baterials and to identify repairs performed on the parachute.
Chap 4 .
Par 1050 Page 657
8300.9 7/26/85
C.
The manufacturer's packing instructions and repair procedures .
1057. SURVEILLANCE . Determine that the certificate holder continues to meet
the same requirements as those necessary for certification with respect to
equipment, housing, personnel, and technical data . Also determine THAT:
a. Certificate holder continues to maintain an adequate supply of
materials relative to his ratings .
1059. FORMS. Typical execution of Air Agency Certificate , FAA Form 8000-4 , for
a parachute loft is illustrated in the Figure 4-6 .
1060. - 1069 . RESERVED .
Chap 4
Page 658 ( thru 668 ) Par 1055
1/26/85 8300.9
FIGURE 4-11 . AIR AGENCY CERTIFICATE , FAA FORM 8000-4 ( TYPICAL FOR
PARACHUTE LOFT)
Thiscertificateisissuedto
EAST COAST PARACHUTE SERVICE , INC .
whosebusinessaddressis
1169 and Naval Air Station
Kanakee , Conn . 06994
October 14 , 1977
Balph Burlingame
Ralph Burlingame
Chief , Airworthiness Unit , AEAR GADO_9
This Cadilicate is met Transferabik, AND MANY MAJON CHANGE IN THE MSIC FACILITIES, OR IN THE LOCATION THEREOF,
su R DUTELY ADONTE TO THE APPROPRIATE ROBIONAL oma of the PEDERAL AVIATION ADMINISTIMATION
Any alteration of this certificate is punishable by a fine of not exceeding $ 1,000, or imprisonment not exceeding 3 years, or both
1071. PURPOSE . This section describes the parachute equipment used for
intentional jumping and the procedures to follow in the alteration of
parachutes .
1072. GENERAL . Parachutes used in connection with civil aviation fall into two
classes : ( 1 ) Parachutes available for emergency use to evacuate aircraft in
distress , and ( 2) Parachutes used for intentional jumping as a sport , in
exhibition , or in public service .
a. This section deals with parachutes used for intentional jumping ;
however , alteration and airworthiness requirements for intentional jumpers
auxiliary ( reserve) parachute are the same as for any other parachute available
for emergency use .
Chap 4
'ar 1070 Page 675
8300.9 7/26/85
Chap 4
Page 676 Par 1074
1/26/85 8300.9
1078. PROCEDURES FOR HANDLING PARACHUTE ALTERATION DATA. The procedure for
indicating Inspector approval of parachute alteration data is similar to the
procedure for aircraft alteration data approvals except : ( 1) it is not
necessary for the application to be made on FAA Form 337 , Major Repair and
Alteration (Airframe, Powerplant , Propeller , or Appliance) , and (2) no FAA copy
of the approval is retained .
a. The applicant should submit an application for data approval along
with substantiating data to the district office . The data should include:
(1 ) A clear description of the alteration , the method of complying
with approved data such as a reference to the applicable sections of a military
specification or TSO , when applicable;
( 2). Drawings, sketches , or photographs if necessary ;
( 3) Information such as thread size , stitch pattern , materials used ,
and location of altered components ; and
1
hap 4
ar 1077 Page 677
8300.9 7/26/85
a.
Assembly or mating of approved parachute components from different
manufacturers may be done without further authorization from the manufacturer or
FAA . The original assembly should be made by a parachute rigger' or parachute
loft who will be responsible that each component of the assembly functions
properly and does not interfere with the operation of the other components .
b . The user of a single harness dual parachute pack may perform simple
assembly and disassembly operations necessary for transportation , handling , or
storage between periods of use if the parachute is clearly designed to
facilitate such assembly and disassembly without the use of complex operations.
1080. MILITARY SPECIFICATION EXCERPTS ; MIL SPEC MIL -R -25565D . Excerpts of the
military specification are included in Appendix 3 of this Order . The excerpts
should be used in conjunction with this chapter only for the field approval of
automatic opening devices on Snyder Sentinal Model MK2000 and FXC Hi - Tek
Model 8000 parachutes .
1081. - 1089 . RESERVED .
Chap 4
Page 678 ( thru 688 ) Par 1079
7/26/85
8300.9
1093. PREAPPLICATION ASSISTANCE . FAA field personnel should offer guidance and
assistance to schools preparing for certification .
a. In the initial planning phases , schools frequently require assistance
when they are trying to determine the need for the program , looking for resource
people and materials , and deciding upon final course content .
(1) Inspectors should assist during this early phase through counsel
and advice .
hap 4
ar 1090
Page 689
8300.9 7/26/85
Chap 4
Par 690 Par 1093
7/26/85 8300.9
hap 4
ar 1094 Page 691
8300.9 7/26/85
Chap 4
Page 692 Par 1094
26/85 8300.9
a.
Aviation Maintenance Technical School Records will be established and
ntained in accordance with Chapter 2 , Section 14 of this Order.
b . File a copy of Aviation Maintenance Technician School Inspection
prt (RIS : FS 8310-4) in the district office :
p 4
1094 Page 693
8300.9 7/26/8:
Chap 4
Page 694 ( thru 704 ) Par 1096
7/26/85 8300.9
TA MAXIMUM TOTAL
CHANGE IN LOCATION , FACILITIES, AND EQUIPMENT (Spocity) SCHOOL ENROLLMENT
AIRFRAME ( A )
-
-
30 40 O 6 1 X X
0
0
I
I
POWERPLANT ( P)
30 40 6 1 X
1
1
I
1
1
I
1
-
O
1
0
1
1.
U
1
12 NPPLICANT'S CERTIFICATION
NAME OF OWNER ( Include neanda) of individual owner, all partnors, or corporation name giving State and date of incorporation )
I hereby certify that I have been authorized by the school identified in item. 1 to make this application and that statements
and attachment hereto are true and correct to the best of my knowledge.
DATE TITLE AUTHORIZED SIGNATURE
7 August 1978
ACTION
Training Director John Drew
13. CERTIFICATION ACTION (FOR FAA USE ONLY)
INDICATE RATING ( S )
John Drew APPROVED MAXIMUM
CERTIFICATE NO. ASSIGNED ISSUED ENROLLMENT FOR
RATINGS
DAY EVENING DAY EVENING
APPROVED
AIRFRAME (A)
FAA FORM 8310-4 FORWARDED ON POWERPLANT ( P)
X DISAPPROVED
Ad
REMARKS
Proposed curriculum material inconsistent with requirements of PAR Section 147.21 .
See copy of enclosed letter to school .
14. DATE CERTIFICATE 15. OFFICE IDENTIFICATION 16 , ISSUING OFFICIAL'S SIGNATURE
ISSUED
Raline Buli
AEAFSDO -62
Ralph Burlingame
FAA Form 8310-6 ( 6-72 ) SUPERSEDES PREVIOUS EDITION
1116. , PURPOSE . This section sets forth procedures for the review of an
application file , performance of the certification Inspection , and final
certification action .
Chap 4
Par 1116 Page 711
8300.9 7/26/85
1120. OPERATING RULES COMPLIANCE . The operating rules for the holders of
aviation maintenance technician school certificates and ratings are prescribed
in FAR Part 147, Subpart c , and are enforceable after a school is certificated .
During the preapplication period, and the activities associated with issuance of
a certificate, inspectors should discuss the operating rules with the applicant
to ensure that he is aware of and able to comply with each of them . Inspectors
may offer advice and constructive criticism to assist the school in areas that
are referred to in the operating rules but which do not require approval for
certificate issuance . Special emphasis should be placed on the school's
procedures and methods intended to comply with :
a. FAR Section 147.31 , Attendance and enrollment , tests , and credit for
prior instructions or experience ;
Chap 4
Page 712 Par 1120
7/26/85 8300.9
Chap 4
Par 1122 Page 713 (thru 722 )
1
7/26/85 8300.9
EVDNING O
a . Classroom 1 to 10 1 to 10 1 to
6 Instructor / student ratio.
b . Shop 1 to 10 1 to 10 1 to
YES NO
11. Do facilities and equipment continue to meet the certification requirements of FAR 147 ? K
MX
12. Are necessary materials, tools, and equipment available and serviceable for training ?
13. Is there a sufficient number of qualified instructors ?
14. Has there been any change in instructor or administrative personnel since the last inspection ? (If “ YES,” explain in Remarks )
15. Is classroom and shop spacé suitable for courses given and number of students ?
Are the instructional aids (mockups, projectors , charte , films, etc.) current, specifically applicable to the curriculum ,
16. and sufficient for all phases of training? X
Have proper safety measures been taken to insure protection of students operating hazardous equipment including
18 . facilities for running engines?
19 . Are student records current and do they reflect:
a. Daily actual hours students have been in class ?
b . Progress through courses in the curriculum encluding accomplishment of laboratory and shop projects ?
c . Grades for all courses including quizzes , tests , and practical projects ?
20. REMARKS AND ITEMS TO FOLLOW UP ON NEXT INSPECTION (Uso additional shooto it more space to nooded)
Curriculum has been changed without prior approval of PAA . Turbine engine is no
longer operable • needs replacement . Still no centrally located student record
system . School given 45 days to clear deficiencies . See letter to school
authorities .
FIGURE 4-14 . TYPICAL EXECUTION OF FAA FORM 8000-4 , AIR AGENCY CERTIFICATE
AVIATION MAINTENANCE TECHNICIAN SCHOOL
Thiscertificateisissuedto
ACE Aeronautical Academy
whosebusinessaddressis
Washington National Airport
Washington , D.C. 20001
uponfinding that its organization complies in all respects
withtherequirements of the Federal Aviation Regulations
relating to the establishment ofan Air Agenoy, and is
empowered tooperate anapproved
AVLATION MAINTENANCE TECHNICIAN SCHOOL
Any alteration of this certificate is punishable by a fine of not exceeding $ 1,000, or imprisonment not exceeding 3 years, or both
FM Form 1000 (1-57) SUPERSEDES FM FORM 390 .
1140. PURPOSE. This section sets forth the procedures for team action in
original certification , approval for an added rating, or approval of changed
curriculum .
on site inspection of the school and , under the leadership of a team leader ,
make the final approval or disapproval judgment regarding the application .
1143. TEAM MEMBERSHIP .
Chap 4
Par 1140
Page 729
8300.9
7/26/85
Chap 4
Page 730 Par 1143
7/26/85 8300.9
d. An observer shall :
b . On receipt of an application .
(1 ) The district office will :
Chap 4
Page 732 Par 1145
7/26/85 8300.9
lap 4
r 1146 Page 733 ( thru 744 )
7/26/85 8300.9
Chap 6
Par 2005 Page 4043
8300.9 7/26/85
Chap 6
Page 4044 Par 2006
7/26/85 8300.9
He/ she should also state that he / she will inform the appropriate operations
inspector of his /her findings, who will, in turn , supply the pilot - in -command
with a written report should the situation warrant its being made a matter of
record . This procedure is not intended to curtail the duties and
responsibilities of the maintenance inspector but establishes a procedure to
assure that flight crewmember discrepancies are evaluated by an operations
inspector before further referral to the pilot - in -command .
b. Maintenance discrepancies. In addition to the formal recordation of
maintenance discrepancies as described in paragraph 2008 , all discrepancies
should be discussed with the pilot - in -command upon flight termination . Quite
often , particularly where 3 -man crews are used , the pilot - in - command will defer
to the second officer or flight engineer .
C.
Potential violations. Prior to and during en route inspections, the
inspector must be alert to point out any potential violations prior to their
occurrence and inform the crew of the possible consequences .
a.
An en route inspection report shall be executed for each segment of a
flight that culminates in one or more of the following:
(1 ) The inspector leaves the flight.
( 2) The flight number is changed .
Chap 6
Par 2007 Page 4045
8300.9 7/26/85
Chap 6
Page 4046 Par 2008
7/26/85 8300.9
hap 6
ar 2008 Page 4047 ( thru 4056 )
9 deur
7/26/85
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SAMPLE FAA FORM 8430-13 , REQUEST FOR ACCESS TO AIRCRAFT
7/26/85
7/26/85 8300.9
No. 1 engine s /c oil pressure indicator previously placarded " inoperative ."
s/c oil temperature and oil pressure warning lights operate okay .
b. No. 3 engine BMEP Indicator became inoperative in climb . All other engine
indications and operation remained normal.
3. Line maintenance and ground handling at SLC good . At OAK , passengers were
unloaded at terminal and aircraft was then towed to XYZ Airways' hangar for
a base check .
5. Maintenance logbook was reviewed from page 2798 , 9/1/80 , to page 2817 ,
9/11/80 . A11 in order . No trend items . No. 1 S / c oil pressure indicator
had been written up into SEA on the morning of 9/10/80 and deferred out of
that station in accordance with the MEL. Corrective action is scheduled
for this visit at the main base .
ap 6 Page 4059
8300.9
7/26/85
2020. PURPOSE . This section provides the inspector with information pertinent
o the performance of informal surveillance of maintenance activities .
2021. GENERAL . Informal surveillance of a maintenance activity is intended to
e performed by an actual visit (not associated with any other work item ) to any
ase , subbase, station, facility, shop , or maintenance work area utilized by the
ertificate holder . This should be an unstructured job function from the
standpoint of work content, depth , and scope. This function is intended to
provide the assigned principal inspector broad latitude in the determination of
he location , length , purpose, and other specifics of the visit . Such a visit
ay be for maintaining familiarization with work methods, program details ,
quipment configuration , etc. It may be used for generalized or nonspecific
surveillance of repair , overhaul, modification, or inspection procedures. It
nay also be used for maintaining casual acquaintance with the operator's
mployees and supervisors or for merely establishing FAA presence .
2022. INFORMAL VISITS .
lap 6
r 2020 Page 4065 ( thru 4070 )
7/26/85 8300.9
Chap 6
Par 2030 Page 4071
8300.9 7/26/1
Chap 6
Page 4072 ( thru 4076 ) Par 20%
/26/.85 8300.9
SECTION 30. STORAGE AND HANDLING OF FUEL , OIL , DEICER FLUID , ADI, ETC.
2040 . AUTHORITY. The regulatory basis for storage and handling of fuel, oil ,
deicer Fluid , ADI, etc., is contained in FAR Sections 121.105 , 121.123 , and
121.135 ; 127.51 and 127.61 ; and 135.23 .
2041. RESPONSIBILITY .
C. The pertinent FAR's do not define in detail and in every instance the
cequirements to be met by the operator ; however , common sense should be used .
d . The operations inspectors will be responsible for instructions and
for surveillance pertaining to correct amounts and distribution of fuel in the
aircraft .
2042. - 2045 . RESERVED .
lap 6
r 2040 Page 4077 ( thru 4082 )
7/26/85 8300.9
hap 6
ar 2046 Page 4083
8300.9 7/26/85
operated in such condition shall notify the air carrier that such aircraft shall
not be operated for 5 days unless the unsafe condition is corrected before
5 days have elapsed . Such notice will be given in the following manner :
a. Immediately after discovering the unsafe condition , the inspector
will inform the first available responsible person that the aircraft is not to
be operated and the reasons . He / she will also ask such person to take all
necessary action and precaution to assure that the aircraft is not operated . If
a flightcrew is about to operate the aircraft, the pilot - in -command will be
considered the first available responsible person ; otherwise, such person should
be aa responsible person in the operations organization of the air carrier with
sufficient authority to keep the aircraft on the ground.
b . As soon as the inspector can get to his/her office or other place
where a written notice may be made , he/ she will confirm his /her verbal grounding
notification in writing. This confirmation will contain the following
information :
Chap 6
Page 4084 Par 2049
/ 26 /85 8300.9
grounding given to the air carrier. If the inspector is not the principal
maintenance inspector assigned to the air carrier, he / she will also furnish the
same information to the latter person . (One copy in the latter situation .)
2052. ACTION BY REGIONAL OFFICE AFTER BEING NOTIFIED OF TEMPORARY GROUNDING
ACTION . The appropriate regional office , after receiving the details of a
temporary grounding action , will notify the regional counsel as promptly as
possible. The regional counsel will be given all pertinent details , including a
copy of the written confirmation of grounding given the air carrier by the
inspector . This will aid the regional counsel in the event further formal
action is needed before the 5 -day grounding period elapses, such as an order
suspending the airworthiness certificate, etc. If there is a possibility that
the air carrier will contest the grounding action , the Manager , Aircraft
Maintenance Division , AWS - 300 , should be promptly informed of the conditions and
circumstances involved .
2053. ADDITIONAL ACTION WITH REGARD TO AIR CARRIER AIRCRAFT WHICH HAVE BEEN
TEMPORARILY GROUNDED .
a. After an aircraft has been temporarily grounded , the principal
maintenance inspector, or a qualified inspector acting for him /her, will closely
follow the action taken by the air carrier to correct the unsafe condition . If
the condition is corrected and the aircraft is made safe for operation before
5 days elapse, the inspector will notify the air carrier in writing that the
aircraft may now be operated in air transportation .
b. If the condition is not corrected and there is good reason to expect
the air carrier to operate the aircraft in the unsafe condition after the 5 days
elapse , the inspector should inform his /her regional office of this situation
and ask that a formal order be issued by regional counsel suspending ( or
revoking) the Certificate of Airworthiness. This action should be initiated in
time to allow issuance of such order effective immediately upon termination of
the 5 -day grounding period . Experience shows that the necessity of seeking
further suspension or revocation of the Certificate of Airworthiness afterthe
þriginal temporary groinding is very remote . However , the inspector should not
hesitate to request such action if it should become necessary .
2054. VIOLATION ACTION .
a.
Violation action may or may not be required as a result of finding
conditions which warrant temporary grounding of an air carrier aircraft . Ifthe
insafe condition stems from failure to comply with the FAR's, violation action
will be taken in accordance with established procedures .
b. If an air carrier usually operates an aircraft after being notified
by an inspector that he has invoked the grounding authority of Section 605 (b) ,
the inspector should immediately contact his/her regional office so that they,
borking with the regional counsel , may utilize available legal measures to stop
puch operations as soon as possible . This situation is not likely to exist but
hould such operation occur , the inspector should act as swiftly as possible to
ause such legal measures to be invoked .
Chap 6
Par 2051 Page 4085
8300.9 7/26/8
Chap 6
Page 4086 ( thru 4090 ) Par 2055
7/26/85 8300.9
a. Four - letter designator symbols that end with the letter " A" will be
issued to the holder of an air carrier operating certificate authorized to
conduct operation in air transporation under FAR Parts 121 , 127 , and 135 .
Designators issued to Part 135 operators should be limited to those scheduled
commuter -passenger operators using multiengine aircraft and to multiengine
all -cargo air service 418 operators . See Chapter 6 , paragraph 1601 of this
order for the definition of an air carrier operating certificate holder .
b . Four- letter designator symbols that end with the letter "0" will be
issued to the holder of an operating certificate authorized to conduct operation
in air commerce as an air travel club or commercial operator under
FAR Parts 121 , 127 , and 135. Designators issued to Part 135 commercial
operators should be limited to operators operating multiengine aircraft
certificated for 10 -or -more passenger seats or 7,500 pounds maximum payload .
See Chapter 6 , Paragraph 1601 of this order for the definition of an operating
certificate holder .
2061. CAUTION . These maintenance designator symbols must not be confused with
other designators such as the two - letter ICAO -assigned designators or other
FAA -assigned company designators which are used for such purposes as company
communications and air traffic control . The inspector should make it clear to
the operator that the maintenance designator symbol is for maintenance data
collection purposes only, and is not to be used for communications purposes .
2062. CHANGES , ADDITIONS , OR DELETIONS TO THE LIST OF MAINTENANCE DESIGNATOR
SYMBOLS (RIS : FS 8300-1) . It is important that this list be maintained in an
accurate and up --to -date state. To accomplish this , it will be necessary for
each certificate-holding district office to promptly notify the Aircraft
Maintenance Division , AWS - 300 , of any of the following :
a. Issuance of an operating certificate and effective date ;
b . cancellation of an operating certificate; and
C. any change, addition , or deletion to an operator's certificate (e.g. ,
Fertificate number , district office , base of operation ( city and state) ,
etc. , ) .
Chap 6
Par 2060 Page 4091
8300.9 7/26/85
(b ) certificate number ;
(c) effective date of certificate;
(d) district office holding certificate responsibility ;
( e) proposed maintenance designator symbol; and
( f) type operation from the following table :
OPERATOR CLASSIFICATION CODES
Chap 6
Page 4092 ( thru 4096 ) Par 2062
7/26/85 8300.9
C.
In the case of supplemental air carriers and commercial operators
that do not have an established pattern of operation , it may not be possible to
make assignments on a permanent basis as outlined above . Ihder such a
condition , the inspector having certificate responsibility should assume the
responsibility of determining where a carrier is operating and make requests for
assistance as the need arises.
Chap 6
Par 2070 Page 4097
8300.9
7/26/85
a.
The intent of this supplementary reporting requirement is to identify
design and maintenance problem areas . Inspectors must be ready to interpret and
respond to early distress indicators and develop lasting fixes, including
necessary inspections .
b. In addition , this information will provide Headquarters with
background data to answer requests from the field , industry, and other
governmental agencies concerning the operational performance of the
DC - 10 / B - 747,575,767 / L -1011 / A - 300 series airplanes . Also , data will be
accumulated to support changes to the initial maintenance requirements set forth
in the FAA Maintenance Review Board reports .
c.
The responsibility for completion and submission of this information
rests with the assigned inspectors. Inspectors will normally acquire the needed
information under the authority of Section 605 (b) of the Federal Aviation
Act of 1958 , which provides for the inspection and examination of air carriers
to determine compliance with the applicable regulations . These special
reporting requirements do not supersede the MRR /MIS and /or incident reporting
requirements .
d . Procedures. The following procedures outline the action to be taken
by the Air Carrier /Flight Standards District Office ; the region ; the Aircraft
Maintenance Division , AWS - 300; the National Safety Data Branch , AVN -120 ; and the
DC - 10 / B -747,757,767 / L - 1011 / A - 300 Aircraft Evaluation Groups, ANM - 270L , and
ANM - 270S .
Chap 6
Par 2088 Page 5003
8300.9 7/26/85
5 Date of occurrence .
6 - MRR /MIS or incident reports submitted (where pertinent ,
list date and number of reports ) .
Chap 6
Page 5004 Par 2088
7/26/85 8300.9
hap 6
ar 2088 Page 5005
8300.9 7/26/85
manual or airplane type data sheet ) , the Aircraft Maintenance Division , AWS - 300 ,
will be advised by telephone.
(d) Following the contacts prescribed by (b) and (c) above,
AWS - 300 will keep assigned representatives of ASF - 100 and AWS - 100 advised .
b. Fleet campaigns .
C. Modifications by airline or manufacturer .
1
2089. DISTRIBUTION .
a.The DC - 10 /B -747,757,767 /L -1011/A -300 specialist at the Aircraft
Evaluation Group will be responsible for distributing copies of the special
report on significant failures , malfunctions, and defects to all other principal
maintenance /avionics inspectors who have primary responsibility for the same
type airplane, and to the appropriate Aircraft Certification Division .
b. The Aircraft Maintenance Division , AWS- 300 , will be responsible for
distributing copies of the same report to the Manager , Flight Standards
Division , in all regions.
C. The regions, in turn , will distribute copies of the report to those
district offices that have secondary responsibility for the same type airplanes
2090. SAFETY IS DEPENDENT ON GOOD EFFECTIVE COMMUNICATION . Correct informatior
given early on a malfunction or failure speeds up mutual understanding among
those persons who can effect corrective action . In the past , safety has
suffered some setbacks due to poor or late notification of important events .
Since part of mutual understanding is dependent on good communications, please
provide early correct information on malfunctions, failures , and structural
defects . Let us all strive for better communication in the interest of safety .
2091. - 2099 . RESERVED .
Chap 6
Page 5006 ( thru 5014 ) Par 2088
7/26/85 8300.9
Chap 6
Par 2100 Page 5015
8300.9 7/26/85
Chap 6
Page 5016 ( thru 5024 ) Par 2104
7/26/85 8300.9
SECTION 36. AIR CARRIER RELIABILITY PROGRAMS DEVELOPED FOR CUSTOMER USE
Chap 6
Par 2151 Page 5025
8300.9 7/26/85
Chap 6
Page 5026 Par 2153
1
1
1
7/26/85 8300.9 1
hap 6
ar 2154 Page 5027
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Chap 6
Page 5028 ( thru 5032 ) Par 2155
7/26/85 8300.9
2166. PURPOSE . This section provides information and guidance for continuing
analysis and surveillance systems.
2167. DISCUSSION . Continuing analysis and surveillance system requirements
were incorporated into the regulations in conjunction with required inspection
items ( RII) and related requirements to upgrade the maintenance rules in
response to a series of maintenance related accidents . FAR Part 135
subsequently adopted these requirements for aircraft type certificated for
10 -or -more passenger seats .
a. A continuing analysis and surveillance system serves to ensure the
adequacy of an operator's maintenance program and to confirm that it is being
properly controlled and adhered to . In addition to their conventional
regulatory authority, FAR Sections 121.373 , 127.136 , and 135.431 incorporate
provisions for the FAA to mandate revisions to an operator's maintenance program
based on deficiencies or irregularities disclosed by the continuing surveillance
and analysis system .
b. A continuing analysis and surveillance system encompasses two basic
functions. The first is audit , which looks at the administration and
supervisory aspects of the operator's program , including work performed by
persons outside of the operator's basic organization . The second function
concerns monitoring the mechanical performance of affected aircraft engines and
components and it normally includes a data collection / analysis system that may
or may not be part of a reliability program . As with other facets of continuous
airworthiness maintenance programs, the complexity of the analysis and
surveillance systems should be commensurate with the certificate holders '
operation .
C.
The audit function of the continuing analysis and surveillance system
encompasses operational matters ; such as , maintenance scheduling, control and
accountability of work forms, conformance to technical instructions pertaining
to work forms and other technical instructions, and compliance with procedural
requirements . It also addresses the adequacy of equipment and facilities , parts
protection and stocking, competency of mechanics, and housekeeping. To be
effective, audits should be divorced from other maintenance functions . Some
operators have a separate quality assurance section for this purpose while
others assign the audit function to their aircraft inspection units . When audit
is assigned to organizational units with other duties, the audit should be
accomplished as an independent activity . Audit is normally on - the - scene
observation and monitoring and should be a scheduled , ongoing activity. A
thorough continuing analysis and surveillance system should encompass periodic
audits of contract agencies .
Chap 6
Par 2166 Page 5033
8300.9 7/26/85
2168. APPLICATION .
Chap 6
Page 5034 ( thru 5036 ) Par 2167
7/26/85 8300.9
2176. PURPOSE . This section provides the inspector with information pertinent
to the evaluation of inspection programs and organizations of air carriers and
commercial operators under FAR Parts 121 and 127 and operators of aircraft type
certificated for 10 -or -more passenger seats under FAR Part 135 .
2177. GENERAL. The regulations specify that each operator shall have an
inspection program and a program covering other maintenance . Additional
requirements call for a maintenance organization adequate to perform the work
and an inspection organization adequate to perfom required inspections. In the
case of required inspections, there must be a separation between the inspection
organization and the maintenance organization .
2178. INSPECTION PROGRAMS. The following information pertains to the methods
and procedures used to conduct inspection activities in accordance with
regulatory requirements:
a. The inspection program incorporates a plan of procedure to ensure
that maintenance , preventive maintenance , and alterations are performed in
accordance with the certificate holder's manual ; that competent personnel and
adequate facilities and equipment are provided for the proper performance of
maintenance , preventive maintenance, and alterations ; and that each aircraft
released to service is airworthy . This plan also covers AIRWORTHINESS
INSPECTIONS AND REQUIRED INSPECTION ITEMS ( RII) .
(1 ) Airworthiness Inspections . FAR Section 121.135 (b) ( 1 ) and
similar provisions of FAR Parts 127 and 135 stipulate each operator's manual
must contain airworthiness inspections, including instructions covering
procedures, standards, responsibilities, and authority of inspection personnel.
FAR 1 defines inspection as maintenance . Therefore, the methods and procedures
established by the operator's manual must be followed as prescribed by FAR
Sections 121.367, 127.134 , and 135.427 . Completion of inspection items not
designated as " required inspection items" will also be accomplished in
accordance with the instructions contained in the operator's manual.
(2) Required Inspection Items (RII). FAR Sections 121.369 (b) ( 2) ,
127.134(b ) (2 ), and 135.427 (b) (2 ) deal with the designation of maintenance and
alteration work which must be inspected (required inspection items). As stated
in the regulation , the manual must contain "a designation of the items of
maintenance and alteration that must be inspected (required inspection items)
including at least those that could result in a failure, malfunction, or defect
endangering the safe operation of the aircraft , if not performed properly or if
improper parts of materials are used ." It is up to the operator to evaluate its
work program and to identify required inspection items in a suitable manner .
For example, such items may be identified with the abbreviation " RII , " an
asterisk , or any similar method . The operator , in determining the work items
which are to be its required inspection items , should consider the importance
of , but not limit its consideration to , the following maintenance operations :
Chap 6
Par 2176 Page 5037
8300.9
7/26/85
Chap 6
Page 5038 Par 2178
7/26/85 8300.9
hap 6
ar 2180 Page 5039 (thru 5044)
7/26/85 8300.9
hap 6
ar 2188
Page 5045
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involvement with regional engineering and manufacturing staff elements will lead
to a greater level of effectiveness throughout the TCB proceedings . The
Maintenance Review Board chairperson , or his /her designate , shall be assigned as
the principal airworthiness element for TCB activities . In order to maintain
continuity throughout the proceedings , TCB's and MRB's will run concurrently.
( 2) Regulatory Requirements dealing with damage tolerance and
fatigue evaluation stipulate that the TCB applicant must provide sufficient
information to assist operators in establishing the frequency , extent , and
methods of inspections of critical structures . This kind of information must be
included in the Instructions for continued Airworthiness required by FAR
Sections 23.1529 , 25.1529 , 27.1529 , 29.1529 , 33.4 , 33.5 , and 35.4 . The
maintenance / inspection program established to satisfy the certification and
operational requirements should be the same. This key area will require a close
working relationship between the TCB and the respective FAA specialist
responsible for the maintenance functions of the type certification process and
approval of operators' maintenance programs . For this reason , the appropriate
maintenance / avionics specialists will have the prime responsibility for assuring
compliance with Sections 23.1529 , 25.1529 , 27.1529 , 29.1529 , 33.4 , 33.5 , and
35.4 .
Chap 6
Page 5046 ( thru 5050 ) Par 2189
/ 26 / 85 8300.9
200. PURPOSE . This section provides guidance to the inspector on the review
nd approval of inspection programs required by FAR Part 91 , Subpart C.
201. SELECTION OF INSPECTION PROGRAM . FAR Section 91.169 provides five
ptions to the owner /operator in the selection of an inspection program as
ollows :
202. PROGRAMS CURRENTLY IN USE . It appears , at first sight, that the first
bur options do not involve the field inspector since they are previously
pproved or manufacturer recommended . However , inspectors should recognize that
nese programs must be " currently " in use by the airlines , air taxi, or travel
Lubs supplying the program , or " currently recommended by the manufacturer .
his " current" requirement is intended to prevent use of obsolete programs .
203. MANUFACTURER'S RECOMMENDED INSPECTION PROGRAM . Option 4 has led to
everal misconceptions regarding what constitutes a " manufacturers' recommended "
rogram . It should be noted that FAR Section 91.169 ( f) (4) reads, " A current
aspection program recommended by the manufacturer ." No reference is made to
le aircraft manufacturer specifically. FAR Section 91.169( e) , however ,
quires inspection of the airframe, engines, propellers , appliances, survival
uipment, and emergency equipment. Therefore, a complete manufacturer's
commended program consists of that program supplied by the airframe
nufacturer, supplemented by the inspection programs, provided by the
nufacturers of the appliances, survival equipment, and emergency equipment
stalled on the aircraft .
04. PROGRAM APPROVAL . Prospective applicants for approved inspection
bgrams under the provision of FAR Section 91.169 ( f) ( 5) should be encouraged to
hap ?
ar 2200 Page 5051
8300.9 7/26/85
1
2205. FAA INITIATED CHANGES TO AN APPROVED FAR SECTION 91.169 ( f ) (5 ) PROGRAM .
When a program has been approved and in effect , deficiencies may be noted which
could not be foreseen prior to approval. Discussion with the operator will
normally resolve these in a mutually satisfactory manner . However , FAR
Section 91.170 provides a regulatory basis on which to require change, this is
the most satisfactory method .
2206. CHANGES REQUESTED BY THE PROGRAM HOLDER . When an owner /operator desires
to change his/her program , he/she should submit the proposed changes for
approval and include justification for all deletions and /or inspection period
escalations . The aircraft may not be inspected in accordance with the changes
until after approval .
2208. CHANGE OF OWNERSHIP . In the event an airplane being operated under the
provisions of FAR Part 91, Subpart D, changes ownership or operator, it will be
necessary for the new owner or operator to go through the procedures of
notification and approval as appropriate. It is entirely possible that the
program used by the former owner or operator will be satisfactory; however, if
that program is under FAR Section 91.169 ( f ) ( 5 ) , consideration should be given t
the new 'operational environment of the airplane if different than before .
2209. ADDITIONAL GUIDELINES . Procedures on this subject can be found in
Advisory Circular 91-38A, Large and Turbine - Powered Multiengine Airplanes ,
Part 91 , Subpart D.
2210. -2220 . RESERVED .
Chap 7
Page 5052 ( thru 5062 ) Par 2204
/ 26 /85 8300.9
2221. AUTHORITY . Federal Aviation Regulations ( FAR ) Part 125 and Federal
Aviation Act of 1958 , as amended , provide the authority for this Order .
2222. PURPOSE . This section provides instructions to , and directs the
activities of, regional and district office personnel who are responsible for
the airworthiness and avionics aspects of certification and surveillance of
operators under the provisions of FAR Part 125 .
2224. GENERAL. Persons operating or desiring to operate under FAR Part 125
will generally fall into three groups :
a. Those operators issued a letter of deviation authority , under FAR
Section 125.3, permitting deviation from ALL Sections of FAR Part 125 and
requiring operation under other rules .
(1) These persons may or may not contact a district office for
information regarding procedures . If contact is made , assistance should be
provided . As required by rule , requests for deviation authority are made
directly to the Associate Administrator for Aviation Standards , AVS - 1 .
(2) Field personnel are not to indicate the disposition of a
particular request for deviation authority. All determinations regarding
issuance or denial of deviation authority is the prerogative of AVS - 1 and this
prerogative should not be prejudiced by a statement made by regional or district
office personnel .
Chap 7
Par 2221 Page 5063
8300.9
7/26/85
a.
Air carrier operations conducted under FAR Part 129 , pursuant to
Civil Aeronautics Board Authority issued under the Federal Aviation Act of 1958
and
b. Foreign nationals operating U.S. -registered airplanes under
FAR Part 125 .
2226. AVIATION SAFETY INSPECTOR CREDENTIALS . All persons who conduct en rout
inspections under FAR Part 125 shall have an Aviation Safety Inspector
Credential , FAA Form 110A in their possession .
2227. LIST OF CERTIFICATED OPERATORS. Regions and the National Safety Data
Branch , AVN - 120 , have a need for up - to -date data on FAR Part 125 certificate
holders . Therefore, inmediately upon completing certification of an operator ,
Chap 7
Page 5064 Par 2224
7/26/85 8300.9
235. ELIGIBILITY .
or a certificate under FAR Part 125. They may be eligible for deviation
uthority for conducting operations not conducted under their certificates .
hap 7
ar 2227 Page 5065
8300.9 7/26/85
Requests for such deviation should be made directly to AVS - 1 . Holders of Air
Carrier Operating Certificates are not required to hold a deviation authority
conduct those operations presently conducted under FAR Part 91 since FAR
Section 125.1 (b) ( 5) provides for such operations.
b . Only one certificate may be issued to any person (reference FAR
Part 1 for definition of person ) ; however, a certificate holder may operate
under more than one business name provided the names appear on the operator's
certificate.
c.
A certificate may not be jointly held by two or more persons . Wher
both a parent and subsidiary corporation exists, only one corporation may be ti
certificate holder or applicant . For example , ABC Aviation Inc., doing busines
under the fictitious name XYZ Aviation Inc., a certificate would be issued to
ABC Aviation Inc., d /b/a XYZ Aviation Inc. However , when an applicant is a
corporation and seeks a certificate which reflects that it will do business
under a different corporation name (a name with the attachment " Inc. , " "Corp. ,
" Incorporated, " etc. ), which implies the fictitious name is a corporation , the
certificate will NOT be issued without first determining whether or not the
fictitious corporate name is truly fictitious and not a subsidiary corporation
of the applicant or a separate corporation owned by the persons owning the
applicant's stocks . If either of the later conditions exist, the certificate
would NOT be issued in both names .
Chap 7
Page 5066 Par 2235
1/26/85 8300.9
the applicant , the procedure used by the applicant in controlling the quality of
the services is made a part of the applicant's manual. When arrangements are
formalized by letters of agreement or contracts , copies of these documents are
to be included in the application package. When an applicant does not have
personnel or facilities which are satisfactory to inspect and maintain an
airplane the certificate holder intends to operate, certification may be
withheld until satisfactory arrangements for maintenance have been made and
documented .
(2) The manual should, in this case , deal not only with the method
of reporting ( that is , the fom and format of the report ) but should include th
procedures to be used in ensuring that such reports are made . These procedures
should also be consistent with Order 8010.2 , Section 3 , paragraph 48 (e ).
e.
Inspection program "approval" is required by FAR Section 125.247.
Programs must also be made a part of the manual required by FAR Section 125.71 .
It should be noted that while several options are provided by FAR
Section 125.247 ( e ) as to the type of inspection used, ANY OPTION SELECTED MUST
BE APPROVED FOR USE by the operator selecting it . The inspection program
recommended by the manufacturer should be used as a basis in the evaluation of
the programs submitted for approval. Significant deviation from these
recommendations are to be fully substantiated by the applicant and the program
being approved must provide an alternative action which will ensure an
equivalent level of safety. This includes such things as manufacturer
recommended special inspections and special structural inspections .
Chap 7
Page 5068 Par 2237
7/26/85 8300.9
(1 ) Inspection programs.
( a) Operators who have been operating their airplanes under the
provisions of FAR Parts 121, 123, or Subpart c of FAR Part 91 may submit their
existing inspection programs for approval under FAR Part 125. However, approval
under another part is not tantamount to approval under FAR Part 125 .
(b)) Since any inspection program selected under FAR
Section 125.247 ( e) must be approved for a specific operator's use, the FAA will
review all programs to ensure that they meet the regulatory requirements, are
complete , meet the needs of the intended operation , and do not rely on quality
control procedures which are not available or not used . When an inspection
program is comprised of the inspection portions of a continuous airworthiness
program , approved for an operator under FAR Parts 121 or 135 , consideration must
be given to the effect of not doing all the maintenance required in that
program and to the effectiveness of the inspection portion of the program .
Further, consideration must be given to the possible adverse impact of
FAR Part 125 operators not having available or not using quality control
techniques and equipment, the FAR Part 121 operator may have used in conjunction
with the program .
ap 7
r 2237 Page 5069
8300.9 7/26/85
Chap 7
Page 5070 Par 2237
1/26/85 8300.9
2238. PRORATION .
a. Proration is a procedure for determining the overhaul time expended
under one maintenancesystemandto establish the time remaining to overhaul
under a new program , thus permitting further utilization of an affected item
without need for immediate overhaul . Under FAR Part 125 proration :
( 1 ) Applies only to aircraft engines ;
( 2) Is optional with the applicant / certificate holder ;
( 3) May be used at initial certification by an applicant who HAS
BEEN OPERATING THE SPECIFIC EQUIPMENT under FAR Parts 123 and 121 ;
( 4) May not be applied to life limited components or to times
specified in airworthiness directives .
f. An airplane for which there is a U.S. type certificate and MRB report
but which has been operated under foreign registry may be phased into an FAR
Part 125 program via proration , provided the certificate holder or applicant
presents satisfactory evidence indicating that the program under which the
airplane was maintained is at least equivalent to a program approved by the FAA
for that type aircraft .
g . Where an applicant or certificate holder desires to utilize
proration, the following information must be submitted to the district office in
which that operator's principal base of operation is located .
( 1) Operations specifications containing overhaul time limits
utilized for the particular engine by the previous operator whether or not that
operator is the present operator under FAR Part 125. ' If those operations
specifications do not show hours , the submitting operator will submit such other
Chap 7
Par 2238 Page 5071
8300.9 7/26/85
(b) Multiply the new approved overhaul time limit by the result
of division in ( a ). This will result in the prorated TSO to be used under the
new program .
Chap 7
Page 5072 Par 2238
1/26/85 8300.9
a.
A currently effective certificate which has been lost or destroyed
shall be replaced by the district office that has custody of the certificate
file . The replacement certificate shall duplicate that lost or destroyed and be
free of errors and corrections .
b. The new certificate will bear the original issuance date, amendment
dates as appropriate, and shall carry the word " DUPLICATE"' together with the
preparation date.
2243. OPERATIONS SPECIFICATIONS GENERAL .
a.
Operations specifications specify the operations which a certificate
holder may conduct , supplement regulatory operating rules , and contain
Limitations not specifically covered in the regulations . Except in those
instances in which regulations require the specifics of authorizations to be
included or set forth in operations specifications, their contents are usually
peculiar to a specific certificate holder .
b . Operations specifications are normally prepared by the
applicant /certificate holder ; however, their contents and approval are the
fesponsibility of the certificating district office . When approved by the
listrict office and accepted by the certificate holder, they become legally
pinding on that holder and they should be clear , concise, and as briefly stated
s practical.
Chap 7
Par 2240 Page 5073
8300.9 7/26/85
f. The certificate holder will retain the original, and after indicating
acceptance , return the copy to the district office .
2244. CONTENTS OF OPERATIONS SPECIFICATIONS (OPS SPECS ) .
a. OPS SPECS . Issue only those necessary to meet the requirements of
the rules . (See Figures 7-1 - 7-6 of this section for sample operations
specifications .)
b. FAR Section 125.31 (b ) sets forth , in general , the contents of OPS
SPECS to be issued under FAR Part 125, however , several other sections of FAR
Part 125 specifically call for certain information , procedures , and
authorizations to be set forth in them . Most of these are operational in nature
while maintenance is limited normally to maintenance programs and weight and
balance control procedures.
C. FAR Sections 125.73 and 125.247 require weight and balance control
procedures, approved inspection programs, and approved maintenance programs for
engines to be made a part of the operator's manual required by FAR
Section 125.71 . OPS SPECS issued in this regard should be minimal. That is ,
since the manual is approved , identification of the manual , appropriate sections
thereof, and indications of approval is all that will be normally required in
the OPS SPECS .
dd . In the past , OPS SPECS have been divided into eight categories called
parts , and identified by a letter, A through H. Part D has and will continue to
be used for " maintenance ," as Part E will be used for weight and balance control
procedures .
e. Special airworthiness .
( 1) Special airworthiness programs such as leased airplane
inspection program authorizations, airplane reliability program authorizations
( limited or entire aircraft, etc. ) ; parts pool arrangements, parts borrowing
arrangements, and other special programs are not provided for in FAR Part 125 .
Neither are they prohibited . By and large such programs ARE NOT APPROPRIATE for
use under FAR Part 125 , however , it is conceivable that under certain limited
conditions one or more of these programs may be appropriate. When a certificate
holder desires to use such a program , the district office should ensure that the
certificate holder is fully aware of the responsibilities involved , the
procedures required to control such programs, and the expertise required in
their develpment. District office personnel must not hesitate in consulting
with persons who are expert in the type program being considered , and
appropriate regional personnel. District office managers should also be aware
of the manpower required to monitor such programs .
( 2) When such programs are authorized for use by a certificate
holder the authorization and all limitations must be made a part of the
certificate holder's OPS SPECS . ( See Chapter 6 , Section 7 , paragraph 1714 for
details regarding inclusion of such programs in operations specifications .)
2245. - 2285 . RESERVED .
hap 7
ar 2244 Page 5075 ( thru 5084 )
7/26/85 8300.9
OPERATIONS SPECIFICATIONS
Preface Page
Page 1
NOTICE
Effective date
FAA Form 1014 ( 2-72 )
OPERATIONS
FIGURE 7-2 . OPERATION S SPECIFICATIONS PART D - MAINTENANCE
OPERATONS SPECINCANONS
Hart D
tage 1 of 3
Issued to : Analon Aviation , Inc.
PART D - MAINITZUANCE
Page 5086
Chap 7
7/26/85 8300.9
OPERATONS SPECIFICATIONS
Part D
Page 2 of 3
Efective dete
SAA Sonon ton (3-73 )
OPERATIONS SPECincaTONS
Part D
Page 3 of 3
PART DD - MINTENANCE
22. Morated Moe .
The adrcraft magines Usted hereon which have prorated dnes shall be
overhauled in accordance with the respective tine laits set forth . la :
Proration Document n, datad 6/2/80 .
b
.
Pective date
SAA form
2014,18-13)
Term Add.
como matu waNRA an mo . Malcom
COPARTMENT OF TRANSPORTATION
pretNAL AVIATION ADMINISTRATION
Dunnon
OPERATONS SPECIFICATIONS
Part 1
Page 1 of 2
(4) The above passenger weight lacludes 'door Items normally carried
by • passenger much w handbags and attache conos .
(5) Doe of average passenger weight lo not authorised la the use of
flight , carrying passagers whông merage weight abriously does
not confon with the normal standard weight .
Actual Pusredger weight. Actual weight wall he wood when • passenger
lond cons Into partiya mtinly of the athletic equado of other groups
which an larger & muller than the average passenger weight - ut
forth la paragrapt 231 ( 1 ) above , or when the passengers' everage weight
obdoualy does not coafon vith the murage passenger weight.
Actual passager waight my he detenlood by scale wighing of each
pusseager prior to boarding the drcraft , wth auch weight lacluding
minor æticla arried an hourd by the passenger. I much articles are
not waighed , account for the estinted waight. The actual passenger
wedght my doo he determined by usklag uch passenger biomer weight
and thereto • predetenined constant to provide for handcarried
article ad aloo to cover possible reasonal effect upon passenger
weight due to variance Le clothing weight .
Mective done
mom w )
op 7 Page 5089
8300.9 7/26/85
ferm Approved.
UNITED STATCI OF AMERICA
DEPARTMENT OF TRANSPORTATION ATION Om No. M -MONS
FEDERAL AVIATION ADMINISTRATION
WAGNINGTON
OPERATIONS SPECIFICATONS
Part E
Page 2 of 2
Passenger and Crew Barrage . When actual passenger weights are used the
Tollowing average passenger bekage weights maybe used in Leu of
actual weights:
( 1) For uch prece of check bagsage , an average of mot den than 23.5
pounds ; and
( 2) For uch passenger boarding the aircraft , average of not less than
5 pounds for hand baggage whether or not . much baggage 10 carried
by the passenger .
Diective date
Mten wu (8-13 )
Chap 7
Par 2286 Page 5097
8300.9 7/26/85
1
Chap 7
Page 5098 Par 2289
7/26/85 8300.9
(3) Record the third copy in the district office records and retain
in the appropriate file .
2292. MALFUNCTION OR DEFECT REPORT ( OMB 04 - R0003) (RIS : FS 8330-11) , FAA
FORM 8010-4 . Mechanical irregularities should be reported on FAA Form 8010-4 ,
in accordance with instructions contained in order 8010.2 and in addition to any
other corrective action that may be necessary .
Chap 7
Par 2291 Page 5099
8300.9 7/26/85
should also be made even when contract maintenance facilities are involved .
This notification should supplement any routine reporting arrangement that may
be established between the district offices involved if the discrepancies noted
warrant such action .
Chap 7
Page 6000 ( thru 6010 ) Par 2294
7/26/85 8300.9
malled Odellvorod.
The ownerllesseo copy of this form was ®6 )] mallod
(Signature) Aroa codo/tolophono no.
John Shaffer Sohn Shaffer
address
703-437-6380
Rogion
General Aviation District Office Eastem
Disulat
West Building , Fairfax Airport
Fairfax , Virginia 22079 AEA GADOS
FAA Form 8620-1 ( 3-77) FORMERLY FAA FORM 8320-4 AND FAA FORM 8320-7
"hap 7
Page 6011
8300.9 7/26/85
Address
Name
2310. PERFORMANCE OF ANNUAL AND 100 - HOUR INSPECTION . The annual or 100 --hour
inspection is visual insofar as the inspection for determination of
airworthiness is concerned . This is carried further by the provisions of FAR
Section 43.15 and Appendix D which provide that certain systems, components, and
appliances shall be checked for proper and satisfactory operation . Inspectors
should be familiar with the manufacturer's recommended inspection procedures ,
special instructions, etc. , prior to conducting surveillance of the performance
of annual and 100 -hour inspections by maintenance personnel . It is important
that the inspectors know the acceptable degree of deterioration or defect
permitted by the manufacturer of the product as set forth in manufacturers '
manuals or other data .
Chap 7
Par 2307
Page 6017
1
8300.9 7/26/85
2321. GENERAL. The progressive inspection system has been designed to schedule
inspections of aircraft on a predetermined basis. This system is particularly
adaptable to larger multiengine aircraft and aircraft operated by companies and
corporations where high utilization is demanded . This system may not be used by
aircraft requiring inspection by FAR Section 91.169 (f ) .
2322. THE RESPONSIBILITY OF THE INSPECTOR IN THE INITIATION OF A PROGRESSIVE
INSPECTION SYSTEM . The inspector should not attempt to establish arbitrary
intervals for inspection or overhaul of aircraft. Intervals should be based on
the manufacturer's recommendations, field service experience , malfunction and
defect history, and the type of operation in which the aircraft is engaged . If
the owner or operator desires assistance in establishing initial inspection or
overhaul periods, the inspector should provide assistance based upon his
experience and knowledge of the particular aircraft . If adequate knowledge of
service problems is lacking for a particular aircraft, the owner or operator
should be advised to establish reasonable initial routine and detailed
inspection intervals, and plan on adjusting them as service experience dictates .
The operator should be apprised of his responsibility for initiating an
inspection frequency which will provide a complete inspection of the aircraft
within 12 calendar months . The inspector should not approve or accept a
progressive type inspection system , but serve in a strictly advisory capacity .
2323. COMPLETE INSPECTION AT START OF PROGRESSIVE INSPECTION . The owner or
operator should be advised to submit the Letter of Intent required by FAR
Section 91.169 . The complete inspection specified by FAR Part 43 ,
Section 43.15 (d ) , shall be at least equal in scope to an annual inspection and
be recorded accordingly .
2324. DISCONTINUATION OF PROGRESSIVE INSPECTION SYSTEM . Upon discontinuance of
a progressive inspection system , the owner or operator is required by FAR
Section 91.169 (d ) to notify the local district office in writing.
2325. FIELD OFFICE RECORDS . Each district office will maintain records of all
progressive inspection systems being utilized within the district which shall
reflect the recurring review of each system by the inspector .
2326. SURVEILLANCE BY THE INSPECTOR . The inspector's primary responsibility
will be to monitor progressive inspection systems for compliance with FAR
Section 43.15 ( d ) and for continued airworthiness of the aircraft .
a. A frequent review of the owner or operator's records should reveal
any developing pattern or maintenance deficiency, malfunction , defects, or
Flight interruption . In the event such a pattern or trend indicates a faulty
inspection system or inadequate maintenance, the inspector should take immediate
action to correct the deficiency .
Chap 7
Par 2321 Page 6029
8300.9
7/26/85
Chap 7
Page 6030 ( thru 6040 ) Par 2326
7/26/85 8300.9
a. Air Carrier .
(1) This function includes all of the duties associated with the
certification of air carriers and changes to air carrier operating certificates
which are not reportable under any other specific function . Changes to
operating certificates include the extension of routes, addition of new
equipment , etc.
( 2) Supplemental and commercial operators ' activities associated
with this function are essentially the same as for scheduled carriers . The
difference in the type of operations involved will change the emphasis placed on
the various activities . Supplemental carriers and commercial operators will
usually contract more of their maintenance than scheduled carriers; therefore,
when performing this function , more time will have to be expended in determining
that subcontractors are able to perform maintenance in accordance with the
operators' manuals and procedures . Performance of this function involves :
(a) Review of maintenance inspection organization and
qualifications and certifications of personnel to determine overall adequacy of
the operator to continuously comply with the provisions of its operating
certificate and the FAR .
Chap 8
Par 3000
Page 6041
8300.9 7/26/85
Chap 8
Page 6042 Par 3002
7/26/85 8300.9
jap 8
r 3002 Page 6043
8300.9
7/26/85
1
( 2) Major Repairs , Alterations, Conformity Inspections, and
Equipment Flight Checks. This function includes all activities associated with
it and flight checks when required to establish that " the standard for
performance" is met .
(3) Logbook Inspections . All logbook inspections not associated
with another function are included in this function . Logbook inspections
associated with ramp inspections , spot inspections , en route inspections , etc. ,
are excluded from this function .
(4) Review Records and Reports. This function includes the review
of reliability control programs and other records and reports not associated
with another function .
c. Air Agency
( 1 ) Repair Station Certification . The certification of an air
carrier repair station will usually consist of the formality of issuing the
certificate after a review of the carrier's compliance with FAR Part 145 .
(2) Approved Repair Stations - Formal Inspection . Details
O
d. Airmen .
a. Airworthiness Certifications ..
hap 8
ar 3002 Page 6045
8300.9
7426/85
c . Operator Certifications.
(1 ) Repair Station Certification . This function includes :
(a) Review organization and personnel qualifications to
determine overall adequacy of the station and the ability to comply with
provisions of its certificate and FAR Part 145 .
(b ) Inspection of shops, test equipment , mockups , tools , and
adequacy of systems for maintaining test equipment accuracy .
(c) Review inspection procedures (see FAR Section "145.11)
manual for completeness and adequacy, and ascertain that inspection procedures
will control the quality of products or work performed .
( d) Review technical manual material for compatibility with
ratings applied for .
( e) Review methods for obtaining service bulletins and
Airworthiness Directives .
Chap 8
Page 6046 Par 3003
7/26/85 8300.9
(2) All Others. All air taxis not included above are in this
category . Ramps and spots are included in this function .
f. All other Surveillance .
hap 8
Par 3003 Page 6047
8300.9
7/26/85
g . Investigations .
(1 ) Service Difficulty Report . This function consists of reporting
mechanical and electronic irregularities on FAA Form 8070-1 , Service Difficulty
Report .
Logbook inspection .
Observe crew preflight activities .
Observe in - flight avionics equipment operation .
Post - flight discussion with crew of discrepancies noted .
En route inspection report .
Page 6048
Chap 8
Par 3003
/ 26 /85 8300.9
i. Other Inspections .
( 1) Supplemental Type Certificate (STC ) and Parts Manufacture
Approval (PMA ) Conformity Inspections. This function includes all activities
concerning STC and PMA inspections, including equipment flight checks related
hereto , when requested by engineering and manufacturing .
.
Details concerning these functions are contained in Chapter 4 ,, Section 10 of
chis Order .
( 3) Mechanic Schools Formal Inspections. This finction includes
all of the duties associated with it , including the monitoring of classes .
(4) Mechanic Schools Informal Inspections.
( 5) Manufacturers' Maintenance Facility Inspections . This function
Includes all activities associated with the inspection and surveillance of
nanufacturers' maintenance facilities, subsequent to certification .
(6) Test Equipment Evaluation . This function includes all
activities associated with the evaluation of test equipment other than for
original approval, acceptance or certification . It includes the inspection of
periodic calibration of test equipment, the standards used , and the evaluation
of new test equipment in shops that are updating their facilities .
j. Safety Education . All duties associated with or involved in the
Accident Prevention Program .
ap 8
5 3003 Page 6049 ( thru 6058 )
7/26/85 8300.9
3025. PURPOSE . This section provides guidance to regional and field personnel
in the assignment of duties and functions for , and the utilization of, airborne
instrument inspectors.
3026. INSPECTOR LOCATION . Regions should consider the utilization , workload ,
travel, and convenience ( in order that he / she may serve both regional and field
demands) when locating the airborne instrument inspector .
3027. RESPONSIBILITIES . Avionics inspectors will retain primary responsibility
for airworthiness program functions involving instruments and instrument
systems. These functions are listed under the air carrier and general aviation
avionics activities in the Order 1800.12D , Flight Standards Program Guidelines ,
An airborne instrument inspector will have secondary program responsibility to
perform program functions in the course of normal activities . The reporting of
these functions will contribute in the search for instrument problems and will
supplement regular inspector assignments by delving into problems which are too
time consuming or beyond the capabilities of assigned inspectors. He / she will
provide advice and counsel to assigned inspectors and will participate with them
in the accomplishment of program functions. He / she will also be subject to
request for assistance from operations , engineering , and other offices and
services .
3028. DUTIES .
a. The instrument inspector will work across the board performing the
following air carrier and general aviation avionics functions and will be
notified by the field inspectors in enough time to actively participate in their
performance:
(1 ) Certification of repair stations .
( 2) Inspection of maintenance facilities .
( 3) Approval of programs associated with lower landing minimums .
(4) Certification of all U.S. operators .
( 5) Approval of reliability programs .
b. In performing the above functions, the instrument inspector, where
applicable, will inspect shops , equipment , and aircraft installations . He / she
will review maintenance inspection programs, procedures and manuals, and
participate in equipment flight checks and proving flights . The following
equipment is involved in the performance of these functions :
Chap 8
Par 3025
Page 6059
8300.9 7/26/85
Chap 8
Page 6060 Par 3028 1
/ 26/ 85
8300.9
p 8
3030 Page 6061 ( thru 6070 )
r
7/26/85 8300.9
3041. PURPOSE . This section identifies the aircraft systems and the areas of
responsibilities for the avionics inspector .
3042. PERSONNEL UTILIZATION /EFFECTIVENESS AND CONDUCT. Chapter 8 , Section 1 ,
outlines the applicable policies and functions for the avionics inspectors.
Figure 8-1 of this section identifies the avionics inspectors' primary and
secondary responsibilities for aircraft systems.
3043. - 3050 . RESERVED .
hap 8
ar 3041
Page 6071 ( thru 6080 )
7/26/85
8300.9
ce
ms
nan
yste
s
nte
FIGURE 8-1 . DELINEATION OF TECHNICAL RESPONSIBILITIES
tem
cs
oni
Subs
Mai
ATA
Sys
Avi
21 P Air Conditioning
22 P Autopilots
23 P Communications
24 P Electrical Power
25 P Equipment / Furnishings
26 P Fire Protection
-10 S Detection
27
P Flight Control
S Logic Systems indicating
128 P Fuel
-40 S Fuel System indicating
129 P Hydraulic Power
30 P Ice and Rain Protection
-30 S Pitot Static
-50 S Antennas 0
Radome
-80 S Detection
31 P Instruments
B2 P Landing Gear
-60 S Position and Warning
S Anti - skid electronics
33 P Lights
34 P Navigation
35 P Oxygen
36 P Pneumatic
37 P Vacuum
Chap 8
Page 6081
8300.9
7/26/85
e
enanc
tems
ystems
Maint
cs
Subsys
ASTA
Avioni
38 P Water /Waste
51 P Structures
52 P Doors
-70 S Door Warnings
53 P Fuselage
54 P Nacelle /Pylons
55 P Stablizers
56 P Windows
57 P Wings
61 P Propellers
65 P Rotors
-60 S Indicating
71 P Powerplants
-50 S Electrical Harness
72
74 P Ignition
-10 S Electrical Power Supply
75 P Air
-40 S Indicating
76 P Engine Control
Chap 8
Page 6082
7/26/85 8300.9
nce
stems
tena
asm
nics
SyTsAte
S u bsy
Main
A
Avio
77 P Engine Indicating
78 P Exhaust
79 P 011
.30 S Indicating
80 P Starting
81 P Turbines
82 P Water Injection
83 P Accessory Gear Boxes
Chap 8
Par 3051 Page 6085 ( thru 6094 )
7/26/85 8300.9
3076. RADIATED VOR MAINTENANCE TEST SIGNALS. The following guidelines should
be used during routine surveillance of repair facilities which exercise the
privilege of radiating VOR test signals ( FAR Section 91.25 (b ) (1 )) .
a. Field inspectors should assure that:
(1) The repair facility has secured a radio land test station
authorization from the Federal Communications Commission ( see AC 170-6C, Use of
Radio Navigation Land Test Station and Signal Generators ) and ,
( 2) That the repair facility possesses a copy of the operating and
servicing data for the test set , and has established an appropriate inspection
and calibration program .
Chap 8
Par 3071 Page 6095
8300.9
7/26/8
should be noted in the repair station inspection procedures manual and adequat
precautions or restrictions placed upon their use .
d . The repair station inspection procedures manual should provide
instructions to its personnel on the form and content of the entry which must
recorded in the aircraft logbook or permanent maintenance records . The
aforementioned entry should specify :
Chap 8
Page 6096 ( thru 7006 ) Par 3076
7/26/85 8300.9
f . ATE offers self -testing features, ensuring that the unit is operating
within acceptable tolerance limits.
3101. BUILT - IN TEST EQUIPMENT (BITE) . BITE can be classed as a limited form of
ATE , with the self -test features built into the airborne component / system . BITE
is characterized primarily as a passive fault indicator . If the functional
signal flow stops or increases beyond a maximum acceptance level, a warning flag
is displayed to indicate a malfunction has occurred . In certain
Chap 8
Par 3098 Page 7007
8300.9 7/26/85
components / systems, such flag warnings are automatic ; in others , the stimulus to
activate the system is generated by manual selection of switching devices . Some
of the functions or capabilities of BITE are summarized :
a. Functional evaluation identified :
(1 ) System status .
( 2) Malfunction verification .
Chap 8
Page 7008 Par 3101
7/26/85 8300.9
b. That the extent and depth of the ATE / BITE testing is equivalent to
that specified by the manufacturers .
C. That all required checks are , in fact , accomplished .
d. That the manufacturer shows the reliability of the ATE /BITE
( including self-monitoringor
failure is less than 10%
) is1 per
such 100,000
that theprobability of an. unannunciated
hours of operation
3103. GENERAL PRACTICES O
ATE . A certificated maintenance facility should be
permitted to use ATE with FAA approval when it has shown that the requirements
outlined below have been fulfilled .
a.
The facility or operator must establish an approved manual outlining
and describing the total program and related management control for the ATE
unit . In summary, the manual should be sufficiently detailed to meet the
requirements specified in pertinent and applicable FAA regulations, including:
(1 ) Limits and standards .
( 2) Performance evaluation checks and tests .
( 3) Maintenance programs .
Source of ATE program tape, either in -house programming or
purchase.
b . Each component maintenance/overhaul manual should be supplemented
with a section identifying each ATE test by number and the ATE language
referenced to the pertinent section of the component manual .
c.
Operators purchasing maintenance service , including ATE programs, are
responsible for assuring that all services are accomplished in accordance with
the operator's approved maintenance program . FAR Section 145.2 specifies the
repair stations' responsibilities .
d . All pertinent recordkeeping requirements must be fulfilled .
NOTE : See flow chart Figure 8-2 , which may be used as a guide to
evaluate a facility's ATE program and control .
3104. GENERAL PRACTICES - BITE . As a maintenance tool, all applications of
BITE require a performance evaluation prior to its acceptance as a substitute
for manual testing. BITE may be broadly applied and may not necessarily perform
the full tasks implied by its name . It is the responsibility of the inspector
to assure that , whenever a BITE test is substituted for a manual check , it
performs the required qualitative and quantitative tests and analyses to
substantiate the performance of the component and / or system .
a.
Prior to approving BITE as a substitute for actual manual checks , the
inspector should be assured that the self - check is of sufficient depth to
perform the required task . Inspectors should not be misled by such statements
as " confidence factors which have no specific meaning unless defined .
Chap 8
Par 3102
Page 7009
8300.9 7/26/85
Chap 8
Page 7010 ( thru 7020 ) Par 3104
8300.9
7/26/85
STEP 1
MANUAL ( Eomponent ) Manual : Furnished by Component
Manufacturer or
Overhaul / Maintenance established by the
facility .
STEP 2
Programmer converts manual
language to the language
PROGRAMMER required for ATE
and
He compiles ATE manual for each
unit which identifies those
required tests that are
specified in the maintenance
manual .
TAPE
1
Next Page
Page 7021
Chap 8
8300.9
7/26/85
STEP 4
Component
Processing
WORKING The working tape should always be
TAPE an exact copy of the master tape .
Any revision to the master tape
requires a revision to the working
STEP 5
tape .
Results
From subsequent
page
Next page
To preceding page
From
Preceding Page
Serviceable unit
inspected and tagged
3123. FAA APPROVALS . The requirements specified in FAR Part 121 , Appendix G ,
for the INS and Doppler must be met prior to formal approval of such systems.
These requirements make it necessary that a Supplemental Type Certificate ( STC )
be obtained by the applicant .
a.
Installation Approvals of Other Types of Area Navigation Equipment .
Approval for such operation should be obtained with an STC; however, approval
can also be obtained by submission of substantiating data with either an FAA
Form 337 or an air carrier engineering authorization .
b . Installation Data . The applicant should furnish all installation
data necessary for determining adequacy of installation . Such data should
include :
( 1 ) Manufacturer's instructions .
( 2) Electrical schematics and failure protection .
( 3) Installation information and / or photographs .
(4) Substantiation of structural changes .
( 5) Determination of capability of electrical system and failure
protection to handle additional load .
hap 8
ar 3121 Page 7027
8300.9 7/26/85
performed to ensure that the system functions properly and safely . A check for
radio frequency interference should be made with all normally used aircraft
systems operating.
f . Inspector Participation . The approving inspector may participate in
ground and conformity inspections when he /she deems it necessary . Close
surveillance of ground and conformity inspections should be maintained on the
first installation of each installing facility.
g . Data Approved Alternatives . Manufacturer service bulletins
(FAA-approved) which list approved instructions for the installation of certain
area navigation systems may be used .
h . Field Approvals . In some cases , the facility making the installation
has demonstrated its ability to install this equipment on a representative
number of similar type installations through field approvals. References to
previous approvals on FAA Form 337 would constitute previously -approved data and
may not require a separate field approval. In this case , a letter of approval
from the GADO or FSDO , to the installation facility authorizing similar
installations , would be appropriate .
i. Alterations using data which do not differ appreciably from a
previously approved alteration may not require new or additional approval.
j . Where no prior approval has been given , an STC should be requested o
a properly executed FAA Form 337 indicating field approval should be used. Each
person approving the aircraft for return -to - service should comply with the
provisions of FAR Section 43.9 as to the content, form , and disposition of the
record .
3124. VFR APPROVAL . An installation may be approved for VFR operation after
meeting the provisions of Paragraph 3123 of this section . The aircraft should
be placarded to limit the use of the area navigation system to VFR operation
only. ( Systems do not require VFR approval prior to IFR approval . )
3125. IFR APPROVAL. The application for IFR approval should contain data
substantiating that the equipment and installation meet the criteria in
AC 90-45A , Appendix A. In addition to Paragraph 3123 of this section , the
applicant should provide the following :
Chap 8
Page 7028 Par 3123
7/26/85 8300.9
b. Flight Checks .
Chap 8
Par 3125
Page 7029
8300.9
7/26/85
( 1 ) Reference to the FAA Form 337 which recorded the original VFR
area navigation system installation .
Chap 8
Page 7030 ( thru 7040 ) Page 3126
7/26/85 8300.9
$154 . APPROVAL . The private use of MLS may be categorized as a non -Federal
havigation facility and, as such , its adoption or use would come under the
provisions of FAR Part 171 .
$155 . GENERAL . Each MLS must be certified by the sponsor ; i.e. , owner of the
round station as to its operational reliability to support commercial aviation
nstrument operations . The avionics inspector's prime area of responsibility is
pproval of the sponsor's / operator's ground facility and airborne receiver
Chap 8
Par 3151 Page 7041
8300.9
7/26/85
Chap 8
Page 7042 Par3155
7/26/85 8300.9
$159 . TRAINING. The sponsor /operator shall be responsible for , and ensure
hat, the technicians including contractual personnel, perfoming maintenance on
he MLS system are properly trained .
Chap 8
Par 3156 Page 7043
7/26/85
8300.9
Chap 8
Page 7044 ( thru 7054 ) Par 3160
7/26/85 8300.9
Form Approved .
UNITED STATES OF AMERICA
OMB No. 04 - ROOTS
DEPARTMENT OFTRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
PART D
OPERATIONS SPECIFICATIONS
DORO AVLATION SERVICE
MLS GROUND TRANSMITTER MAINTENANCE (1 )
Transmitter
Model 12T
AJAX Aids , Inc. OC (2 ) 10 days 90 days
( 3) " fixed Radio Installation " . The term fixed radio installation shall be .
understood to include all components not specifically listed on FAA Form 1014 ,
such as the following : fixed antennas ; indicators and warning light assem.
blies ; cables ; plugs ; wiring ; junction boxes , and shockmounts .
( 4) The MLS Reliability Program is on file with Doro Aviation Service .
(5 ) The approved MLS maintenance manual may not be amended without prior FAA
approval .
Ressons and mpporting data (il ingeficient pros attack additional page):
" original , " or if a mendment , include the reasons and supportiag data .
I cern that the statements submitted in connection berewith are true and that I am duly sathorised
to make this application on behalf of the applicant.
Signature of operator ' ,
authorised representative
INSPECTOR'S RECOMMENDATIONS:
fruto )
The Operations Specifications not forth on the morerne side beroof aro Approved
herm Amoved
OTATO
oun No. Nes
DEPARTMENT OF TRANSPORTATION
FOCAL AVIATION ADMINISTRATION
DALTON
PART D
OPERATIONS SPECIFICATIONS
ATDORO AVLATION SERVICE
AIRCRAFT MAINTENANCE , MLS ( 1)
de Havilland DHC - 6
Instrumentation Amplifier
Model 12A OC ( 2 ) 180 Days 10 Days 30 Days
( 4 ) The approved MLS maintenance manual may not be amended without prior
YAA approval.
( 5 ) The MLS System Reliability Program is on file with Doro Aviation Service .
( 6 ) Contractual agreements and limitations for vintenance of the airborne
MLS receiving system are on file with Doro Aviation Service .
ap 8 Page 7057
8300.9 7/26/85
I CERTIFY that the statements submitted in connection herewith are true and that I am duly authorized
to make this application on behalf of the applicant.
Signature of operator's
authorized representative
(Bignaturo )
Date July 16 , 1976 ... (authorized representative's title ).
( Title )
INSPECTOR'S RECOMMENDATIONS:
(Bigasturo )
( Title )
The Operations Specifications set forth on the reverse side hereof are
c.
A review of the distinction between approval of required and optional
equipment may be of value . The airworthiness of equipment and systems required
by the aircraft type certification rules is substantiated by a detailed FAA
engineering investigation and report accompanied , as necessary , by flight tests
to confirm compliance with applicable standards and regulations. In most
aircraft, autopilots, approach couplers, flight directors, and similar systems
are classed as optional equipment. Approval for use of these systems is based
on limited evaluation and flight tests, to ascertain that such systems are not
a hazard to flight and do not interfere with the required instruments and
Chap 8
Par 3182 Page 7063
8300.9 7/26/85
equipment . In most cases , the approval neither authorized nor restricted use
the equipment for any particular type of operation . When such systems became
necessary for the conduct of CAT I or CAT II operation , further evaluation
became necessary. This evaluation determined whether the policy standards set
forth in AC 91-16 and AC 120-29 were fulfilled .
Chap 87
Page 7064 Par 3185
7/26/85 8300.9
hap 8
ar 3188
Page 7065
8300.9 7/26/85
Chap 8
Page 7066 Par 3191
7/26/85 8300.9
c.
Although not required by regulations, general aviation operators
should be encouraged to show the method of required equipment approval on the
list of required instruments and equipment in the maintenance portion of the
Category II manual .
3194. REPORTS AND RECORDS - GENERAL AVIATION .
O
a.
After Category II approval is granted , general aviation operators
will enter in the maintenance records required by FAR Section 43.9 the date ,
airport , and reason for each discontinued Category II approach caused by a
malfunction of a listed instrument or item of equipment . These records will be
made available to the avionics inspector for review and analysis of equipment
reliability and performance .
b . No attempt should be made to influence the operator in the format
he / she elects to adopt for recording this information as long as it meets the
requirements of the regulations .
3195. MAINTENANCE PERIOD EXTENSIONS O
GENERAL AVIATION .
Chap 8
Par 3193 Page 7067
8300.9 7/26/85
Chap 8
Page 7068 Par 3195
7/26/85 8300.9
3197. AIRCRAFT STATUS LIMITATIONS. The operational demand for CAT IIIa
airborne systems with exposure to numerous hidden functions requires that the
aircraft be either periodically exercised or functionally checked to ensure that
all systems are operational and that no dormant failure has occurred . The
initial program should provide either a periodic CAT IIIa approach or periodic
system functional check . Until sufficient experience and data is available
( excluding the 6 months demonstration ) , it is recommended the aircraft status
period not exceed 15 days . Failure to exercise the system by simulated CAT IIIa
approach or functionally checking the system within 15 days should automatically
place the aircraft in a non - CAT IIIa status. The aircraft must maintain this
status until the required functional check is made .
3198. TEST EQUIPMENT AND STANDARDS .
a.
Performance standards, tolerances , and calibration procedures
applicable to ILS equipment should be evaluated to ensure that their limitations
are at least as stringent as the specifications of the airborne equipment
outined in AC 120-29 and AC 120-28C .
b. Self-test and /or BITE may be used for functional checks to the degree
not to exceed its limitation and capability. It may be necessary that a
thorough evaluation of such features be accomplished to determine the inherent
capabilities and limitations . Those functional checks not provided by the
self -test / BITE must be included in the manual checks . The maintenance manual
must include instructions in the manual checks . The maintenance manual must
include instructions for use and interpretation of the self -test features .
C. Inspectors should periodically assess the. adequacy of the test
equipment for each class of operation and require corrective action when
necessary . Standards and tolerances initially established in the maintenance
program should not be relaxed following program approval without adequate
substantiation that system performance will not be degraded .
3199. APPROVAL AUTHORIZATION. The principal operations inspector has the prime
responsibility to grant the carrier operational approval for lower minimums.
The principal avionics inspector has the responsibility to evaluate and approve
the avionics requirements and associated support programs. Notwithstanding
this recognized responsibility, all original CAT II and IIIa maintenance
programs should be forwarded to AFO -200 consistent with current requirements .
The required performance standard can only be achieved through a
well - coordinated program within Flight Standards .
3200. -3220 . RESERVED .
Chap 8
Par 3197 Page 7069 ( thru 7078 )
7/26/85 8300.9
lap 8
r 3221 Page 7079 ( thru 7088 )
1/26/85 8300.9
nap 8
ar 3231 Page 7089 ( thru 7098 )
7/26/85 8300.9
3255. PURPOSE . This section sets forth procedures for avionics inspectors
performing and reporting en route inspections. The general policies and
procedures that apply to all airworthiness inspectors are outlined in Chapter 6 ,
Section 27 of this Order .
hap 8
'ar 3255 Page 7099
8300.9
7/26/85
( i) Destination .
Chap 8
Page 8000 ( thru 8010) Par 3257
7/26/85 8300.9
8. FINDINGS/ RECOMMENDATIONS
/ х itean 8 )
nap 8
r 3269 Page 8017 ( thru 8026 )
ܪ
7/26/85 8300.9
hap 8
ar 3285 Page 8027
8300.9 7/26/85
Chap 8
Page 8028 Par 3286
26/85 8300.9
289. LOCALIZER AND GLIDE SLOPE. Inspection of localizer and glides lope
tations should be conducted in a manner similar to that outlined for
mniranges. Vegetation within the areas of the antenna arrays should not be
ermitted to exceed a height that would interfere with the proper operation of
he stations and their monitors .
hap 8
ar 3289 Page 8029
1
8300.9
7/26/85
3295. DISCREPANCIES . The air carrier using the facility will be advised , in
writing, of all major discrepancies noted . Discrepancies of a minor nature
should be discussed with personnel directly in charge of the facility with a
view to obtaining timely correction . Discrepancies noted during the inspection
of a navigational aid owned and operated by a foreign government will normally
be corrected through the air carrier using the facility. In some cases ,
however, it may be advisable to seek corrective action by dealing with an agency
of the government concerned . The inspector will be required to exercise good
judgment in obtaining corrective action on such discrepancies .
The avionics inspector should be knowledgeable of the operations
a.
based on the use of the facility in order that discrepancies which adversely
affect facility performance may be brought to the attention of the assigned
operations inspectors . In such cases , the avionics inspector will give
technical guidance to the operations inspector responsible for determining
whether operational restrictions or alternate procedures should be required of
1 the air carrier pending correction of the discrepancies .
b . Instructions and procedures for the initiation , issuance , and
distribution of NOTAMS relating to discrepancies should ensure rapid receipt by
responsible air carrier operations offices and other users of the facility .
3296. - 3306 . RESERVED .
Chap 8
Page 8030 ( thru 8040 ) Par 3295
7/26/85 8300.9
ap 8
E3307 Page 8041 ( thru 8050 )
7/26/85
8300.9
324. DISCUSSION . There have been some questions regarding methods and
:echniques of implementing this rule . The regulation requires only the time at
hich radio transmissions or receptions with ATC occur . To achieve this , a
adio transmission or a radio reception will be acceptable. Although only the
ime of an ATC communication is required , the time of all radio communications
ay be recorded to simplify the modification .
a.
Radio Transmitter Recording . A carriermay elect to record the time
it which an aircraft radio transmission is made . If so , each transmitter aboard
:he aircraft , with the exception of portable emergency equipment, should provide
n input to the flight data recorder . The transmitters may be connected in a
anner which will provide an input to a single binary on the flight data
recorder .
hap 8
ar 3321 Page 8051 ( thru 8062 )
7/26/85 8300.9
"hap 8
Par 3335 Page 8063 ( thru 8072 )
1/26/85 8300.9
ap 8
[ 3349 Page 8073 ( thru 8082 )
7/26/85 8300.9
3402. AUTHORITY . The regulatory basis for making software changes is contained
in FAR Part 43, Sections 43.3 , 43.5 , 43.9 , and 43.13 ; FAR Part 91 ; and FAR Part
121 , Subpart G , Section 121.135 , and Subpart L , Sections 121.361 , 121.365 ,
121.367 , 121.369, 121.371 , 121.379 , and 121.380 .
3403. BACKGROUND. At a recent Avionics Maintenance Conference ( AMC ) Open
Forum discussion , attended by airline operators from around the world , a
pajor U.S. operator stated its desire to develop in - house capability to make
software changes to LRU's. Specifically , it would like to reprogram the
Frasable Programmable Read -Only Memory ( EPROM ) of the Digital Flight Guidance
Computer (DFGC ). The operator had received an FAA -approved service bulletin
From the computer manufacturer covering the details for making the conversion ;
however , the bulletin also had a note that said reprogramming of the EPROM
could be accomplished only by one of its repair facilities . The computer
þanufacturer and the airframe manufacturer both claimed the prohibition on who
could accomplish the work described in the service bulletin originated within
Ehe FAA .
B404 . DISCUSSION .
a. The FAA is and has been vitally concerned about software as indicated
by its'interest and participation in the development of RTCA Document No.
RTCA/DO -178, " Software Considerations in Airborne Systems and Equipment
Certification ," prepared by RICA Special Committee 145 and published
November 18, 1981, and its successor RTCA / DO - 178A , prepared by RICA Special
Committee 152 .
Chap 8
Par 3401
Page 8083
8300.9 7/26/85
Chap 8
Page 8084 Par 3404
7/26/85 8300.9
(2) The operator's facility is adequate to perform the work and all
pecial tools required are available .
( 3) The manufacturer's recommended automatic test equipment ( ATE ) ,
r approved equivalent , or manual test equipment , and test data are current
nd capable of performing the required tests . If memory devices are to be
eprogrammed , procedures are described for transferring the software from the
edium provided by the manufacturer to the LRU memory devices , and checks are
ade to ensure that no errors are introduced by the transfer .
( 4) Properly trained and qualified personnel are available to
ſatisfactorily perform the procedures necessary to incorporate the new software
nd to perform the required tests and inspections.
( 5 ) The operator's training records list those persons trained in
he procedures , tools , and testing necessary to incorporate the new software .
he training records also list those who are qualified to make the inspections
hen the work is completed and the units are returned to service . Factory
raining may be necessary before using new procedures and tools to incorporate
oftware, depending on the complexity of the tasks involved .
( 6 ) The operator's maintenance manual clearly states that avionics
bftware changes which perform functions that affect the safe operation of the
ircraft will be limited to those described in the avionics manufacturer's
AA - approved service bulletins , or the operator must obtain FAA approval .
(7) Controls exist to prevent unauthorized software changes and that
hanges are performed in accordance with the procedures described therein .
( 8) Any change to software will be reflected in an appropriate
levision to the identification of the LRU in accordance with the criteria of
MCA Document No. DO - 178A .
hap 8
ar 3405 Page 8085 ( thru 8094 )
REPORTS
FORMS
AND
APPENDIX
1.
through
available
Forms
are
Order.
this
contained
ina
reports
forms
and
list
of
provides
appendix
This
Page 1
distribution
channels.
edition
normal
1330.3
latest
Order
Refer
Catalog
Forms
to(;),
Supply
FAA
Appendix 1
Headquarters
Recurring
Catalog
Reports
of,(;)
FAA
for
edition
1340.3
latest
Order
and 3
information
additional.
8300.9
FORM
NUMBER TITLE SYMBOL NATIONAL
STOCK UNIT
OF
STOCK
NUMBER
OR ISSUE
POINT
Form
110A
FAA Aviation
Safety
Inspector's AN/ APR
110- SH
Credential
160
SF 160-102-02
No.
OMB
Aircraft
Access
to
for
Request 0052-00-666-3000 EA
Transportation
Free
or
DD
214-205 Record
Service
Military A
N/ AN/ AN/
Form
FAA
337 andn
Alteratio
Repair
Major 2120-0020
OMB
No. 0052-00-025-8000 HD
Airframet(,
Powerplan Supersedes(
or),
Appliance
Propeller R060.1
OMB
No.
04-)
Form
1014
FAA
FAA
See( Specifications
Operation s
Form)
8400-7
Form
FAA
3112 Surveilla nce
andn
Inspectio 8320-8
RIS:
WS 0052-00-612-1000 PD
Record 8320-15
WS
RIS:
Form
3318
FAA Parachute
Rigger
Symbol
Seal A
N/ AN/ Card
Card
Assignment
8000-4
Form
FAA Certifica te
Agency
Air AN/ 0052-00-027-1001 SH
Operations
8000-4-1
Station
Repair
Form
FAA AN/ 0052-00-027-3001 SH
Specifications
/ 26 / 85
NUMBER
FORM TITLE SYMBOL ONAL
SIUCK UNIT
or
NUMBER
STOCK
OR ISSUE
POINT
7/26/85
FAA
Form
8000-5 Certificaof
Designati te
on AN/ 0052-00-055-0501 SH
Form
FAA
8000-6 ApplicatiAir
for
on 2120-0039
OMB
No. 0052-00-687-9001 SH
Carrierl/
Commercia
Operator Supersedes(
Certifica tion
135
FAR
Under OMB
No.
R0171
04)-
8010-4
Form
FAA Malfuncti on
Defect
or
Report 8330-11
RIS:
WS 0052-00-039-1004 BK
Form
FAA
8020-2 Identification
Parts/
Aircraft A
N/ 0052-00-690-3000 SE
and
Release
Tag
8060-1
Form
AC Certificate
Airmen
FAA 8060-1
RIS:
AC A
N/ SH
8060-4
Form
FAA Certi ficat
Airma
Tempo ne
rary AN/ 0052-00-049-5001 BK
8060-5
Form
FAA Notice
Disapprov of
al AN/ 0052-00-035-5001 BK
Applicatiof
on
8060-7
Form
FAA Authorization
Airman's
for AN/ 0052-00-692-8000 SE
Written
Test
8070-1
Form
FAA Service
Difficult
Reporty 2120-0008
AMB
No. 0052-00-600-2003 PD
8070-1
WS:
RIS
8080-2
Form
AC Airman
Written
Test
Report 8080-2
AC
RIS: NA/ EA
General
Mechanic
8080-2-15
Aviation
Form
AC AN/ 0052-00-572-8000 SH
Outline
Area
Subject
Test
8080-2-17
Written
Outline
Subject
Exam
Form
AC-AN/ 0052-00-541-4001 SH
Mecha
Power nic
plant
Appendix 1
8080-3
Form
AC Written
Airman
Test AN/ 0052-00-037-2006 PG
Application
Page 2
8300.9
NUMBER
FORM TITLE SYMBOL NATIONAL
STOCK UNIT
OF
NUMBER
OR
STOCK ISSUE
POINT
Appendix 1
Page 3
8100-2
Form
FAA Airworthiness
Standard AN/ 0052-00-040-8001 PD
Certificate
8300.9
8110-12
Form
FAA Application
Type
for 2120-0031
CMB
No. 0052-00-025-0001 SH
Production,
Certificate Supersedes(
Certificate
Supplemental
or OMB
No.
04)-
R0078
Certificate
Type
8110-14
Form
FAA Qualifications
Statement
of 2120-0035
OMB
No. 0052-00-047-2003 SH
DAR
-(
DPRE
DMIR
DER -
Supersedes(
DME) R0090
OMB
No.
04)-
8130-6
Form
FAA Airworthi ness
Applicatifor
on 2120-0018
OMB
No. 0052-00-024-7003 SH
Certificate Supersedes(
OMB
No.
04-)
R0058
8300-10
Form
AC Certificate, AC0052-00-692-6003
RIS: 8300-1 SH
Authoriza on/
tion
Designati
Action
Request
8310-3
Form
FAA 2120-0037
OMB
No.
Station
Repair
for
Application 0052-00-686-1000 SH
Certificate
Supersedes
or(/
and
Rating
OMB
No.
04-)
R0097
8310-5
Form
FAA Authorizationn
Inspectio NA/ 0052-00-071-5001 SH
Form
FAA
8310-6 Aviation
Maintenance 2120-0040
AMB
No. 0052-00-034-5002 SH
School
Certificate
Technician Supersedes(
Application
and
Ratings OMB
No.
R0108
04)-
8310-15
Form
FAA Aircraft
Guide
for AN/ AN/ N/
A
7/26/85 Evaluation
Maintainability
Summary
8320-1
Form
AC Carrier
Air/
Aircraft
Engine 8320-1
RIS
AC: 0052-00-571-5000 SH
ITI VIIDUD D
UIVO UITII
NUMBER
STOCK
OR ISSUE
POINT
7/26/85
8400-7
Form
FAA Specificationss
Operation 2120-0028
OMB
No. 0052-00-889-3000 SH
Supersedes( Supersedes
FAA)
Form
1014 OMB
No.
RO075
04)-
8420-8
Form
FAA Pilot
forn
Applicatio AN/ 0052-00-842-1000 SH
Schooe
Certificat l
Form
FAA
8430-9 Certifica te
of
Authority AN/ 0052-00-041-8001 PD
8430-13
Form
FAA N/
A
Aircraft
to
Access
for
Request 0052-00-640-9001 EA
8610-1
Form
FAA Mechanic's
Application
for OMB
No.
2120-0022 0052-00-071-3003 SH
Authorization
Inspection Supersedes(
OMB
No.
04)-
R01
10
8610-2
Form
FAA Airman
Certificate
and
or/ 2120-0022
OMB
No. 0052-00-026-8004 SH
Rating
Application Supersedes(
OMB
No.
04)-
RO065
8620-1
Form
FAA Aircraft
Condition
Notice AN/ 0052-00-521-0002 SE
Appendix 1
Page 4
8300.9
REPORT
TITLE MEDIUM SYMBOL
Strike
Activities
Employee
During
Maintenance
Carrier
Air Narrative WS
8320-6
RIS:
Appendix 1
Page 5
National
Norms
Vs.
Technician
School
Maintenance
Aviation Run
Computer RI8080-08
S: AC
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26/85
7/26/85 8300.9
Appendix 2
APPENDIX 2. GUIDE FOR AIRCRAFT MAINTAINABILITY EVALUATION SUMMARY
(Reference Chapter 3, Section 1)
Manufacturer :
Aircraft :
Make :
Type:
Airplane Single Engine Reciprocating Land
Helicopter Turbojet
Attachments :
Instructions:
1. Answer questions in this guide by checking the appropriate " Yes ," "No," or
"N/A" (not applicable) columns .
2. Use additional pages to list insatisfactory items found during inspections ,
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Appendix 2
1. MAINTAINABILITY CHARACTERISTICS .
a. Accessibility .
( 1 ) Are adequate means ( inspection openings , etc. ) provided to permit
ready access to structures , components , or systems requiring adjustment or
servicing ? Yes NO N/A
b. Inspectability .
(a) Are the tests brought to the attention of the operator in the
flight manual , maintenance manual, or data sheets ?
Yes No N/A
c . Adjustability .
( 1) Are test points and adjustment points identified for :
( a) Cooling, heating , and pressurization controls ?
Yes NO N/A
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Appendix 2
(e) Limit switches ; e.g. , landing gear , flaps, throttle , prop . ,
etc. ?
Yes NO N/A
d. Serviceability .
(5) Are reservoirs (hydraulic , brake, anti- icing , etc.) located where
they can be readily serviced ? Yes NO N/ A
(6) Are accumulators (hydraulic , brake, etc. ) located where they can be
readily serviced ? Yes No N /A
( 12) Can landing gear doors be opened on the ground for access to the
wheel well areas ? Yes NO N/A
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Appendix 2
e . Replaceability .
(1 ) Was the elimination of possible incorrect connection , assembly , and
installation considered during design ? Yes No N /A
(4) Are fuel, oil , hydraulic, etc. , valve handles and connections to
the valve mechanism designed to minimize the possibility of incorrect
installation ? Yes No N/A
f . Repairability.
(1 ) Is a minimum of maintenance effort , skill , and resources required ?
Yes NO N/A
(8) Are inspection plates provided on integral fuel tanks to allow for
periodic interior inspection and possible resealing ?
Yes No N / A
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Appendix 2
(9) Are components and their related mechanisms readily replaceable
without removing adjacent parts? Yes No N/A
No
Yes N/A
( 18) Are dust covers and excluders provided in wheel well areas to
protect components ? Yes No N / A
g . Reliability .
( 1 ) Has the maufacturer placed emphasis on the use of proven equipment
and systems as a design goal ? Yes No N/A
( 2) Has the probability that a given unit will perform its intended
function throughout its life been considered ?
Yes No N/A
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(4) Are the limits placed on time and service life - limited
items / components :
(a) Are the time limits brought to the attention of the operator
in the flight manual , maintenance manual, data sheet , or on listings and
placards ? Yes No N/A
( 7) Are tolerances provided which allow for use and wear throughout
life ? Yes No N/A
h. Maintenance Manual .
Yes N/A
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Appendix 2
No
Yes N/ A
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2. SUMMARY OF FINDINGS .
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Appendix 3
This index page contains a reference to the applicable sections and excerpts
from the attached military specification , MIL - R - 25565D, which may be used as
guidance information for field approvals of two automatic opening devices
installed on auxiliary parachutes . Information contained in Chapter 4 ,
Sections 13 and 14 , should be used in connection with this data .
For Approval of the Snyder Sentinel For Approval of the FXC Hi-Tek
MK 2000 Model, use the following Model 8000 , use the following
listed sections of revised listed sections of revised
MIL - R - 25565D , attached MIL - R - 25565D , attached
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Appendix 3
3.5 Design and construction . The release shall be designed to pull the
ripcord of a parachute . The design shall include a pressure sensitive device
which prevents the release from operating above a preset altitude ( see 3.9) .
The mechanism shall be a complete self-contained unit . The case shall be
constructed to protect the mechanism . The case shall exclude dust and particles
capable of jamming the mechanism .
3.5.1 Adjustment and repairs. The release shall be so constructed that no
parts will work loose in service. It shall be built to withstand the strains,
jars , vibrations, and other conditions incident to shipping , storage,
installation , and service .
3.5.2 Vibration proofing . All nuts, bolts, cover plates , etc., shall be safely
tied with wire, sealed with a satisfactory sealing compound, or permanently
retained in some other manner to prevent loosening from vibration .
3.5.3 Cocking . The release shall be so designed that, after use , it can be
cocked for further use without the aid of special tools , fittings, or
attachments. The cocking procedure shall be as simple as possible and shall
require the services of only one man .
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Appendix 3
3.6.1 Pressure differential . The pressure within the case shall at all times
be within +100 feet of the pressure surrounding the case .
3.6.2 Aneroid accuaracy . The aneroid mechanism shall maintain the accuracy
specified in 3.9 after 1,000 cycles of varying the pressure from sea level to
35,000 feet .
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Appendix 3
b. For Model 8000 the altitude setting dial shall be marked increments
of five hundred ( 500) feet between 3,000 and 10,000 feet , with the 3,000 , 5,000 ,
and 10,000 foot points being identified with a numeral as well as a graduation .
Intermediate graduations to be 4 , 6 , 7 , 8 , and 9 thousand feet , and minor
graduations at five hundred ( 500) foot increments. A positive block shall be
provided at the minimum aneroid altitude setting ( 3,000 feet ) to ensure that the
altitude dial indicator cannot be inadvertently set below the intended minimum
setting. It shall be feasible to change the setting with a gloved hand . As a
safety measure, it shall be possible to turn the aiming knob regardless of the
setting of the altitude dial indicator . The aneroid shall be calibrated to
release the timer escapement at the pressure altitudes listed in the Table II
for the various altitude setting points, and maintain linear accuracy at the
intermediate and minor graduations to the maximum feasible . It shall be
possible to arm the release 200 feet above the average activation point without
the release activating . The span of the dial shall be 180 degrees plus or minus
sufficient tolerance for accurate calibration to the aneroid graduations cited
above. The aneroid guide pin shall be installed in a manner that will ensure
stable aneroid position and positive retention of the guide pin .
TABLE II . Pressure Altitudes for Model 8000
NOTE : Aneroid dial operation range is from sea level to 10,000 feet .
Dial setting is the A.G.L. altitude selected by the jumper as the altitude
for actuation of the opening device . Some means of detecting a leaked
aneroid shall be incorporated .
3.10.3 Cable housing and ferrules . The cable housing shall be furnished by the
contractor and shall be in accordance with MS7010104 except that it can be
firmly retained by an AN3054-6 conduit nut . The length shall be as specified by
the procuring activity. The finished housing shall withstand a proof load in
tension of 150 pounds with the end ferrules suitably gripped in the fixture in
order that the load may be applied uniformly . This tensible -strength applies to
the end ferrules only .
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Appendix 3
3.11 Ripcord power cable assembly. The ripcord power cable shall consist of
a 3/64 - inch diameter , 7 by 7 construction , stainless steel cable , constructed
and tested in accordance with MIL - C - 5424 . The outer end of the power cable
shall have a swaged termination . This swaging shall meet the strength
requirements of MS20664. This tubing shall be fabricated by the spiral winding
of formed strip stock . It shall be terminated in stainless steel fittings . The
tubing shall be internally lined with Teflon , or equal, of a 0.020 inch minimum
thickness . The lining shall adhere snugly to the tubing. The finished housing
shall have an outside diameter not to exceed 0.375 inches and a clear inside
diameter of not less than 0.180 inches. The finished housing shall withstand a
180 degrees bend , over a 3 - inch mandrel, at -54 ° c without cracking or visible
damage. The finished housing shall have a minimum tensile strength of
150 pounds with the end ferrules suitably gripped in fixtures so that the load
is applied uniformly .
3.12 Cover .A one - piece cover enclosing the entire top of the case shall be
provided and shall be retained by holddown screws . The cover assembly shall
withstand a crush load of 800 pounds minimum applied in a perpendicular
direction to any portion of the top of the cover without affecting the operating
performance of the release . The cover assembly shall be of such rigid
construction as to prevent forcing or warping and thereby giving a false
indication of proper assembly .
3.12.1 Aneroid mechanism protection . The aneroid mechanism shall be protected
by a separate protective shield so that dust will be retarded and particles
capable of jamming the mechanism will be isolated from the gear train and
escapement area even though the case cover is removed .
Page 5
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Appendix 4
APPENDIX 4. AIRWORTHINESS REVIEW CASES
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Appendix 4
REVIEW CASE NO . 1. APPLICANT'S REQUEST FOR INFORMATION REGARDING
QUALIFICATIONS FOR AN INSPECTION AUTHORIZATION
1. SPECIFICATION . Applicant applied for an inspection authorization on the
basis that he worked in aviation during his off time from a regular
full -time position in the police department. The inspector rejected his
application because the applicant did not meet the experience requirements
of FAR Section 65.91 ( c ) ( 2 ) which states that he must have been actively
engaged as an aviation mechanic for at least the 2 -year period before the
date of application .
2. FACTS IN THE CASE. The applicant was dissatisfied with the inspector's
decision and wrote the Washington office for interpretation of " recency of
experience" as described in FAR Sections 65.83 (b) ( 1 ) and 65.91 ( c) ( 2) .
He stated in his letter that he had served for 3 1/2 years as an airplane
mechanic in the Air Force , has had an A & P mechanic certificate for over
5 years, and has a flight instructor's certificate with an airplane rating .
He further stated that he did not work full time in aviation since he was a
sergeant in the local police department; but in his off time , devoted from
20 to 50 hours per week in aviation . He did not ; however, indicate in his
letter how much of his time devoted to aviation was work performed under the
privileges of his A &P certificate .
Information from the region and district office concerned revealed the fact
that the applicant could not provide any evidence , other than his word , that
he had performed any maintenance work during the past 2 years. He could not
provide a logbook showing any maintenance work accomplished by him or give
the name of any aircraft owner for whom he had performed maintenance work .
This lack of evidence was the reason for rejecting his application .
3. CONCLUSION . The recent experience requirements contained in
FAR Section 65.83 of the Federal Aviation Regulations are applicable to
certificated mechanics and should not be confused with the provisions of FAR
Section 65.91 , pertaining to the inspection authorization .
FAR Section 65.91 ( c) ( 2) requires an applicant for an inspection
authorization to "Have been actively engaged, for at least the 2 - year period
before the date he applies , in maintaining aircraft certificated and
maintained in accordance with this chapter ." Thus, this requirement
specifies that the applicant must have been actively engaged in the
maintenance of U.S. - registered aircraft for a continuous period of 2 years
prior to the date he / she applies for an inspection authorization . The rule
does not specify , however , that " actively engaged" is necessarily full -time
employment as a certificated mechanic working 40 or more hours per week .
Therefore, under the provisions of FAR Section 65.91 ( c) ( 2) , an applicant's
aircraft maintenance experience for the 2 -year period prior to the date
he / she applies for an inspection authorization must be judged adequate by
the FAA airworthiness inspector involved . This permits evaluation of an
applicant's recent aircraft maintenance experience on an individual basis .
In most cases , though , applicants for an inspection authorization comply
with this rule by virtue of full - time employment as an aviation mechanic .
Page 2
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Appendix 4
The applicant was advised that the local inspector's rejection was based on the
fact that his recent aircraft maintenance experience was inadequate and did not
neet the inspection authorization requirements as outlined on the previous
page .
is
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Appendix 4
b. All Nord 262 service documents which are issued in accordance with the
rules of procedures as outlined in SGAC ( Secretariat General Al '
Aviation Civil ( e ) ) Circular dated February 2 , 1965 , are considered
acceptable. Those manufacturers ' service documents bearing an " Approved
by SGAC" statement are equivalent to U.S. manufacturers ' service
documents bearing an " FAA -approved" statement .
3. CONCLUSION . Under the terms of bilateral agreements which exist between the
United States and foreign countries in which U.S. - certificated aircraft are
manufactured, service bulletins that are approved by the organization which
has the responsibility for approving such documents in that country may be
accepted and incorporated by U.S. operators without further approval . FAA
approved service bulletins issued by U.S. manufacturers are accepted in turn
by these foreign countries .
The Aircraft Engineering Division , AWS - 100 ( formerly the Engineering and
Manufacturing Division , AFS -100 ) should be contacted for confirmation and
guidance if there is a question concerning the existence of a bilateral
agreement between the U.S. and a specific foreign country .
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Appendix 4
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Appendix 4
REVIEW CASE NO . 5. INTERPRETATION OF FAR SECTION 65.95 , INSPECTION
AUTHORIZATION : PRIVILEGES AND LIMITATIONS
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Appendix 4
REVIEW CASE NO . 6. CLARIFICATION OF MAINTENANCE RULES WHEN AIRCRAFT THAT
ARE CERTIFICATED IN STANDARD AIRWORTHINESS STATUS ARE
OPERATED AS PUBLIC AIRCRAFT
(1) " Aircraft " means any contrivance now known or hereafter invented ,
or used , or designed for navigation of or flight in the air .
( 2) " Civil Aircraft" means any aircraft other than public aircraft .
( 3) " Public Aircraft" means an aircraft used exclusively in the service
of any government or any political subdivision thereof including
the government of any State , Territory or Possession of the
United States , or the District of Columbia , but not including any
government -owned aircraft engaged in carrying persons or property
for commercial purposes .
Page 8
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Appendix 4
3. CONCLUSION . Public aircraft are not required to have airworthiness
certificates issued to them . If , however , such certificates are issued to
them , public aircraft must be maintained in accordance with Parts 43 and 91
of the Federal Aviation Regulations . If they are not so maintained , the
airworthiness certificates are invalid and enforcement action or revocation
may be processed under the provisions of Section 609 of the FA Act and in
accordance with procedures set forth in FAA Order 2150.3 , Compliance and
Enforcement Program .
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Appendix 4
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Appendix 5
a. Program application .
b. Organizational structure .
C. Data collection system .
(2) The portion of the maintenance program ; e.g. , overhaul and /or
inspection and check periods to be controlled by the program must also be
clearly defined .
b. Organizational Structure .
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Appendix 5
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Appendix 5
d . Methods of Data Analysis and Application to Maintenance Controls .
( 1 ) A description of the data analysis system to be employed must
be included . The following must be adequately covered :
( a) Effects upon maintenance controls; e.g. , overhaul time ,
inspection and check periods of content of overhual and /or inspection
procedures.
(b) The types of action appropriate to the trend or level of
reliability experienced must be described . Such action might be :
1 Actuarial or engineering studies employed to
determine need for maintenance program . changes .
( 2) Organizational Responsibilities .
(a) The manner in which information is exchanged between
organizational elements must be described . This may be portrayed schematically
in a diagram .
Page 3
8300.9
Appendix 5 7/26/85
( 2) Each program must describe the methods and data required for
establishment of the performance standard . This might include but is not
limited to :
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Appendix 5
Page 5
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Appendix 5
1 Reliability measurement .
(b) If the operator proposes that all revisions to the program documen
will be approved by the FAA , then isolation of areas requiring FAA approval is
not required . However , the document must recognize each of the above
requirements and must contain procedures for adequately administering and
implementing changes required by these actions .
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Appendix 5
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Appendix 5
(9) Procedures must be provided for revision to the operations
specifications when and if required .
( 10) Procedures must be provided to assure that any TBO adjustment or
other maintenance program change does not conflict with a corrective action
program established by a previous reliability analysis.
( 11 ) Program document must recognize critical failures and contain
instructions for taking corrective action .
( 12) Program must contain a statement that the local FAA office will be
advised when increases to time limitations or other program changes of
systems/ components controlled by the program occur .
( 13) Operators should be encouraged to include a graphic display of
major system /component (airframe /engine) TBO escalation .
4. APPLICATION FOR APPROVAL OF MAINTENANCE RELIABILITY PROGRAMS will be
made by each certificate holder to the air carrier district office having
certificate responsibility .
a.
Program approval or disapproval will be accomplished by the district
office in accordance with regional procedures .
(1 ) Coordination will be made with the appropriate regional
office .
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Appendix 5
Page 9
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Appendix 6
AIRLINE /MANUFACTURER MAINTENANCE PROGRAM PLANNING DOCUMENT - MSG - 2
O
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Appendix 6
1.4.1 The management of the maintenance program development
activities shall be accomplished by a Steering Group composed
of members from a representative member of Operators and a
representative of the Prime Airframe and Engine
Manufacturers. It shall be the responsibility of this group
to establish policy , direct the activities of Working Groups
or other working activity, carry out liaison with the
manufacturer and other operators, prepare the final program
reommmendations and represent the operators in contacts with
the Regulatory Authority .
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Appendix 6
|
Page 3
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Appendix 6
(b) Inspection
(c) Testing
(d) Calibration
( e) Replacement
2.2.1 An efficient program is one which schedules only those tasks
necessary to meet the stated objectives . It does not schedule
additional tasks which will increase maintenance costs without
a corresponding increase in reliability protection .
2.2.2 The development of a scheduled maintenance program requires a
very large number of decisions pertaining to :
( a) Which individual tasks are necessary ,
(b) How frequently these tasks should be scheduled ,
( c) facilities are required to enable these tasks to be
accomplished ,
( d) Where these facilities should be located , and
( e) Which tasks should be accomplished concurrently in the
interests of economy .
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8300.9
Appendix 6
2.3 Aircraft System /Component Analysis Method . The method for determining
the content of the scheduled maintenance program for systems and
components ( parts a and b of Paraphaph 2.2.2) uses decision diagrams.
These diagrams are the basis of an evaluatory process applied to each
system and its significant items using technical data provided
(Ref. 2.7) . Principally, the evaluations are based on the systems'
and items' functions and failure modes . The purpose is to :
Page 5
1
1
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Appendix 6
Tasks
а
Tasks →
b
N
Y Tasks I
T
с
A A B C
N S
y
K Y
T
S
Tasks II A
-
에리
S
MINI
d
(Eval ) K
N
tal S
N
I Tasks
e
N
These tasks have These tasks must These tasks should
potential effec be done to prevent be done for economic
tiveness & can direct adverse value .
be done . effects on oper
ating safety & assure
availability of hidden
functions .
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Appendix 6
* See Glossary .
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Appendix 6
2.3.12 It has been found that overall measures of reliability of
complex components , such as the premature removal rate ,
usually are not functions of the age of these components . In
most cases , therefore, the answer to question (e ) is No. In
this event , scheduled overhaul cannot improve operating
reliability . Engineering action is the only means of
improving reliability. These components should be operated ,
therefore, without scheduled overhaul. NOTE : Systems or
items which require no scheduled tasks are included in
Condition Monitoring.
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Appendix 6
2.3.18 For the operating safety question , at least one task must be
listed for each failure mode having a Yes answer to question c
of Figure 1. An explanation should be given for any
question c tasks not selected .
2.3.19 For the hidden function question , normally at least one task
must be listed for each hidden function having a Yes answer to
Figure 1 , question d . If a task is not selected , as permitted
by Addendum 3 , an explanation must be provided .
2.3.20 Figure 3 assessess tasks listed against the Yes answer in
Figure 1 , questions b and e and select those tasks which
should be done because of economic considerations .
2.3.21 A key question in Figure 3 is the first , " Does real and
pplicable data * show desirability of scheduled task ?" a " Yes "
answer is appropriate if there is :
(1) Prior knowledge from other aircraft that the scheduled
maintenance tasks had substantial evidence of being truly
effective and economically worthwhile , and
( 2) The system /component configurations of the old and new
airplanes are sufficiently similar to conclude that the
task will be equally effective for the new airplane.
2.3.22 The question " Does failure prevent dispatch" refers to whether
the item will be on the Minimum Equipment List (MEL ) .
2.3.23 The question " Is elapsed time for correction of failure
> 0.5 Hr." refers to whether corrective action can be
accomplished without delay during a normal transit stop .
2.3.24 When a task " requires evaluation " it is important that the
frequency of the failure and the cost of carrying out the task
are taken into consideration .
2.4 Aircraft Structure Analysis Method . The method for determining the
content of the scheduled maintenance program for structure is :
(a) Identify the significant structural items. *
(b) Identify their failure modes and failure effects .
( c) Access the potential effectiveness of scheduled inspections of
structure .
* See Glossary .
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2.4.6 If the answer to question (d) is Yes , there is a function
required of this element of structure that is not regularly
used during normal flight operations . Some inspection or test
is therefore necessary to ensure that this function has a high
probability of being available when required . Tail bumper
structure and structure provided for wheels -up landing are
typical structural examples . NOTE : Tasks resulting from a
Yes answer to question (d ) are part of the Structural
Inspection program .
2.4.7 Structures would be expected to have a Yes answer to
question ( e) but only in a very long total time envelope. The
tasks performed as a result of Yes answers to the other
questions are capable of detecting deterioration prior to
failure of these items .
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Appendix 6
2.4.14 The internal and external class numbers for each item are then
determined by reference to Figure 5. Note that some items
have both internal and external class numbers . This occurs
for those internal items which have some probability of the
internal item's condition being evident by some external
condition . In these cases the item as described is visible
internally and the " internal " inspection specified refers to
the item as described . The " external " inspection of this item
refers to that portion of the external structure which is
adjacent to the internal item and which may yield some
indication of the internal item's condition . Therefore, when
an external inspection is specified for an internal item , it
refers to the adjacent external structure and not the internal
item itself .
2.5 Aircraft Engine Analysis Method . The method for determining the
content of the scheduled engine maintenance program is :
( a) Identify the systems and their significant items .
(b) Identify their functions, failure modes , and failure effects .
(c) Define scheduled maintenance tasks having potential
effectiveness relative to the control of operational
reliability.
(d) Assess the desirability of scheduling those tasks having
potential effectiveness .
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Appendix 6
2.5.8 Engine components for which no scheduled tasks are selected
are included in Condition Monitoring .
2.5.9 The questions in Figure 1 are intended to determine
maintenance tasks having potential effectiveness for possible
inclusion in a scheduled maintenance program . However , it is
probable that many of these " potentially " beneficial scheduled
tasks would not be "desirable" even through such tasks could
improve reliability . This might be true when operating safety
is not affected by failure or the cost of the scheduled
maintenance task is greater than the value of such resulting
benefits as reduced incidence of component premature removal,
reduced incidence of departure delays, etc. Additional
diagrams are used to assess the " desirability " of those
scheduled maintenance actions which have potential
effectiveness . This is accomplished by Figures 2 and 3 of
Addendum 1 .
2.5.12 For the operating safety question , at least one task must be
listed for each failure mode having a Yes answer to questionc
of Figure 1. An explanation should be given for any
question c tasks not selected .
2.5.13 For the hidden function question , normally at least one task
must be listed for each hidden function having a yes answer to
Figure 1 , question d . If a task is not selected , as permitted
by Addendum 3 , an explanation must be provided .
2.5.14 Figure 3 assesses tasks listed against the Yes answer in
Figure 1 , questions (b) and ( e) and selects those tasks which
should be done because of economic considerations .
2.5.15 A key question in Figure 3 is the first , " Does real and
applicable data show desirability of scheduled task ?" A " Yes "
answer is appropriate if there is :
(1) Prior knowledge from other aircraft that the scheduled
maintenance tasks had substantial evidence of being truly
effective and economically worthwhile , and
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2.5.22 The Threshold Sampling program establishes the initial
sampling
fo
threshold . Operators are subsequently responsible
r:
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Appendix 6
(b) Development of task frequency recommendations . ( This
phase is meant to follow Phase III . a . )
NOTE : A Steering Group member should participate in all
Phase III activity .
Phase IV . Presentation to Steering Group (meeting with each
Working Group or Activity Chairman ) .
Phase V. Preparation and presentation of the Steering Group's
proposal to the Regulatory Authority .
2.7 Supporting Technical Data . The following supporting technical data
will be provided in printed form , together with adequate
cross -references on the records of replies to the decision diagrams.
2.7.1 Maintenance Significant Items List . This list will include by
ATA System , the name, quantity per airplane , prime manufacturer
part number , vendor name and part number for each item
considered by the Working Group / Activity to require individual
analysis .
Page 18
7/26/85 8300.9
Appendix 6
GLOSSARY
Inherent Level of Reliability and Safety - That level which is built into the
unit and therefore inherent in its design . This is the highest level of
reliability and safety that can be expected from a unit , system , or aircraft .
To achieve higher levels of reliability generally requires modification or
redesign .
Maintenance Significant Items - Those maintenance items that are judged by the
manufacturer to be relatively the most important from a safety or reliability
standpoint , or from an economic standpoint .
Structural Significant Items Those local areas of primary structure which are
judged by the manufacturer to be relatively the most important from a fatigue or
corrosion vulnerability standpoint or from a failure effects standpoint.
Operational Reliability - The ability to perform the required functions within
acceptable operational standards for the time period specified .
Effective Incipient Failure Detection - That maintenance action which will
reliably detect incipient failures if they exist . That is , detect the pending
failure of a unit or system before that system fails . For example , detection of
turbine blade cracks prior to blade failure .
O
Real and Applicable Data - Those data about real , operating hardware that is
similar enough to the hardware under discussion to be applicable to the design
of maintenance programs for the current hardware .
Reduction in Failure Resistance - The deterioration of inherent (design ) levels
O
Page 19
8300.9
AIRLINE
MAINTENANCE
PROGRAM
DEVELOPMENT
Page 20
MSG
D
2ECISION
DIAGRAM
Appendix 6
1
FIGURE 2
FIGURE FIGURE
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Page 21
(R)
1
STRUCT
WHICH
NOT
IS URE
2 3 STRUCTURALLY
SIGNIF ICANT
2
8300.9
Appendix 6
8300.9
DEVELO
PROGR
MAINT PMENTE
EAM
AIRLINENANC
Page 22
EVAL
DETE UATIILIT
CTUR
STRUCTAB EON Y
Appendix 6
NUMBERS
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7/26/85
ACCESS
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SURE.CE
7/26/85 8300.9
Appendix 6
ADDENDUM 2
The following elaborates on the term " direct and adverse effect on operating
safety . "
During the design process considerable attention is given to system and
component failure effect analysis to ensure that failures that result in
loss of function do not immediately jeopardize operating safety . In many
cases , redundancy can cause the consequences of a first failure to be
benign . In other cases , protective devices serve this purpose. Although it
may not be possible to continue to dispatch the airplane without correcting
the failure and although it may indeed be desirable to make an unscheduled
landing after failure, the failure cannot be considered to have an immediate
adverse effect upon operating safety . The inclusion of the word direct in
the phrase "direct adverse effect upon operating safety ' means an effect
which results from a specific failure mode occurring by itself and not in
combination with other possible failure modes .
Certification requirements ensure that a transport category aircraft has
very few failure modes which have a direct adverse effect upon operating
safety .
Page 23
8300.9
7/26/85
Appendix 6
ADDENDUM 3
A component is considered to have a " hidden function " if either of the following
exists :
1. The component has a function which is normally active whenever the system is
used , but there is no indication to the flight crew when that function
ceases to perform .
The bleed air temperature controller has a hidden active function of controlling
the air temperature . Since there is a secondary temperature control in the
pylon valve and since there is no duct temperature indicator , the flight crew
has no indication of when the temperature control function ceases to be
performed by the temperature controller . Also , the flight crew has no
indication prior to its being called into use that the secondary temperature
control function of the pylon valve will perform . Therefore, the pylon valve
has a hidden inactive function . For a similar reason , the duct overheat warning
system has a hidden inactive function . And the pylon valve has a hidden
inactive function (manual shutoff ) since at no time in normal use does the
flight crew have to manually close the valve .
The hidden function definition includes reference to "no indications to the
flight crew of performance of that function . If there are indications to the
flight crew , the function is evident ( unhidden ). However, to qualify as an
evident function , these indications must be obvious to the flight crew during
their normal duties , without special monitoring (bear in mind , however, that
special monitoring is encouraged as a part of the maintenance program to make
hidden functions into evident ones ) .
Page 24
7/26/85 8300.9
Appendix 6
frequency to qualify as a " normal " duty . Therefore, the anti - icing system can
be said to have an evident ( unhidden ) function from a flight crew's standpoint .
On the other hand , certain " emergency' operations which are done at very
infrequent periods ( less than once per month ) such as emergency gear extension ,
fuel dump actuation , etc., cannot be considered to be sufficiently frequent to
warrant classification as evident (uhidden ) functions.
The analysis method requires that all hidden finctions have some form of
scheduled maintenance applied to them . However , in those cases where it may be
difficult to check the operation of hidden functions, it is acceptable to assess
the operating safety effects of combined failures of the hidden function with a
second failure which brings the hidden function failure to the attention of the
flight crew . In the event the combined failures do not produce a direct adverse
effect on operating safety , then the decision whether to apply maintenance to
check the pertinent hidden function becomes an economic decision to be
considered by Figure 3 of Addendum 1 .
Note also , in some cases , it is acceptable to accomplish hidden function checks
of removable components during unscheduled shop visits , providing the component
has at least one other function which when failed is known to the flight crew
and which causes the unit to be sent to the shop . Also , the hidden function
failure mode should have an estimated reliability well in excess of the total
reliability of the other functions that are evident to the flight crew .
Page 25
126/85 8300.9
Appendix 7
Page 1
8300.9 7/26/85
Appendix 7
The Army enlisted military occupational specialty code consits of five basic
characters . The first three characters consist of two numbers and one letter .
Collectively , they identify the specialty . The fourth character is a number
which indicates skill level within the MOS . The fifth character is a letter
that identifies special qualifications which are common to a number of positions
and MOS's . The first three characters are sufficient for purposes of this chart
to distinguish one specialty from another .
Page 2
/ 26 / 85 8300.9
Appendix 7
PREVIOUS
MOS CODES PREVIOUS TITLES CURRENT CODES & TITLES
Helicopter Repairer
67T20 CH - 37 Helicopter Mechanic
M
Page 3
8300.9
7/26/85
Appendix 7
AFSC
( Code) TITLE CREDITABLE EXPERIENC
Page 4
/ 26 /85
8300.9
Appendix 7
B. AIR FORCE MILITARY OCCUPATIONAL SPECIALTY (MOS) CODES (CONTINUED)
AIR FORCE CROSS REFERENCE . NOTE : Codes listed under PREVIOUS column receive
the same credit as codes listed under CURRENT column .
PREVIOUS
AFSC CODES PREVIOUS TITLES CURRENT CODES & TITLES
Page 5
8300.9
7/26/85
Appendix 7
.
c
NAVY MILITARY OCCUPATIONAL SPECIALTY (MOS) CODES
The Coast Guard enlisted military occupational specialty code system is similar
to the Navy code system . As used in the chart below , a two - letter rating
designation indicates the career field .
Page 6
7/26/85 8300.9
Appendix 7
E. MARINE CORPS MILITARY OCCUPATIONAL SPECIALTY ( MOS) CODES
The Marine Corps enlisted military occupational specialty code consists of four
digits . The first two digits designate the occupational field . The third digit
identifies the promotional channel . The fourth digit identifies the specialty
within the occupational field .
MOS CODES TITLE CREDITABLE EXPERIENCE
6012 Aircraft Mechanic Airframe
6013 Aircraft Mechanic Airframe
6014 Aircraft Mechanic Airframe
6015 Aircraft Mechanic Airframe
6016 Aircraft Mechanic Airframe
6017 Aircraft Mechanic Airframe
6018 Aircraft Mechanic Airframe
oof 15 1985
U.S. DOCUMENT
ECEIVED DEPOSITORY
8300.9
7/26/85
Chap 4
Par 1160 Page 745
8300.9
7/26/85
Chap 4
Par 1176 Page 757
8300.9 7/26/85
( 13) Pioneer day/rodeo day - every area has something of this sort
time must not come from approved instructional hours .
( 14) State holidays - some states observe special holidays in
addition to recognized national holidays .
( 15) Teachers ' meetings - within most state educational systems,
O
Chap 4
Page 758 Par 1179
7/26/85
8300.9
etc.
Chap 4
Par 1179 Page 759
8300.9 7/26/85
(1) Determine that the number of students enrolled is not more than
the number stated in school's application .
( 2) Determine that the school is able to effectively handle the
number of students actually enrolled .
f. Approved System for Determining Final Course Grades .
( FAR Section 147.31 ( e )) .
( 1 ) The system should , as a minimum , reliably distinguish between
successful students and unsuccessful students .
(2) The system must be described by the school and APPROVED by FAA .
Description should be made part of the approved manual and approval indicates
the same as for the remainder of the manual .
Chap 4
Page 760 Par 1179
7/26/85 8300.9
(4) Determine that school has positive control of what is taught and
when it is taught .
Chap 4
Par 1179 Page 761
8300.9 7/26/85
1180. AVIATION MAINTENANCE TECHNICIAN SCHOOL NORM VS. NATIONAL PASSING NORMS ,
RIS : AC 8080-08 , AND ASSOCIATED REPORTS. This series of reports has been
created to provide information to the school and the responsible FAA region and
district office about the mechanic test performance of school graduates . The
reports are useful to monitor school performance and to determine whether
schools meet the quality of instruction provisions of FAR Section 147.38a . The
reports are discussed separately :
a. RIS : AC 8080-08 , Aviation Maintenance Technician School Norms Vs.
National Passing Norms, is the basic report of the series . RIS : AC 8080-08
contains a record of test activity and performance of graduates of the subject
school who apply for a mechanic written test for the first time within 60 days
after graduation . It is produced quarterly and distributed to each school that
has mechanic test activity during the report quarter . The report is also
available on request to the responsible FAA region or district office .
RIS: AC 8080-08 is described in greater detail in Paragraph 1182. See
Figures 4-15 , 4-16 , and 4-17 of this section for examples of the report .
b. RIS : AC 8080-10 , Aviation Maintenance Technician School Norms Vs.
National Passing Norms , contains a summary of RIS : AC 8080-08 information for
all schools in a region that had written test activity during the report
Chap 4
Page 762 Par 1179
7/26/85 8300.9
C.
The periodic reports are distributed quarterly following the quarter
in which the test activity occurs ; i.e. , the January , February, March reports
will be distributed after April 1. On - request reports may be requested at any
time .
d. Reports are distributed for all schools on the file for the months of
January and July. Reports are distributed only for schools which have test
activity during the preceding quarter .
lap 4
r 1180 Page 763
8300.9 7/26/85
a. The Heading . The first line of the heading includes the primary
receiver of the report , the name of the report , the quarter test activity
occurred , the RIS number , and the date of the report . The second line of the
report includes the school identifier , the name of the school, the region , and
the district office identifier . See Figures 4-15 , 4-16 , and 4-17 , of this
section for examples of the reports .
b. The Main Body . The report is divided into three areas .
( 1 ) Area No. 1. Current Quarter . Test activity and performance
data for the quarter uses the first five columns in the upper half of the
report .
allowable tolerance) . The lower limit of the school norm is calculated by the
computer taking into consideration the school size .
(3) Monthly Data . This area of the report has two lines of data for
each of the 12 months of the year . The lines are identified as SUB JAN through
DEC and NAT JAN through DEC .
( a) THE SUB LINE displays the school applicant norm for each
subject area for each month's test activity for the school identified in Area 1
of this report .
(b) THE NAT LINE displays national applicant norm for each
subject area for each month . The national norm is established by dividing the
total number of applicants taking the test nationally into the total number of
questions missed nationally in the subject .
(c) The number in the SUBLINE should be smaller than the
number in the NAT LINE . The presence of an asterisk preceding the number in the
Sub line indicates that subject area is a problem area for those applicants of
that school for which the report was published .
1183. AVIATION MAINTENANCE TECHNICIAN SCHOOL INSPECTION REPORT
(RIS : FS 8310-4) . The inspection report side of FAA Form 8310-6 , Aviation
Maintenance Technician School Certificate and Ratings Application
Chap 4
Par 1182 Page 765
8300.9 7/26/85
Chap 4
Page 766 ( thru 776 ) Par 1183
AC 8080-08
Page 777
8300.9
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AVIATION
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Chap 4
AHRRANE
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AVIATION MAINTENANCE TECHNICIAN SCHOOL NORMS VS.
1 1.21
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7/26/85
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INTERROGATION REPORT 1 RIS : AC 8080-13
AVIATION MECHANIC TEST APPLICANT LISTING :
8300.9
CHAPTER 5. AIRMEN
hap 5
ar 1300 Page 787
.
8300.9 7/26/85
1306. THE CURRENT MECHANIC ORAL AND PRACTICAL TESTS . The current mechanic oral
and practical tests are of three sections . Section titles of the airframe tests
are : I , General ; II , Airframe Structures ; and III , Airframe Systems and
Components . The sections of the powerplant test are: I , General; IV ,
Powerplant Theory and Maintenance ; and V , Powerplant Systems and Components .
The General Section is the same for each test and covers subjects that apply
equally to the airframe and powerplant ratings . Generally speaking, applicants
will not be required to take the General Section twice .
1307. ESTABLISHING ELIGIBILITY FOR THE WRITTEN TESTS AND /OR RATING ( S ) SOUGHT.
Prior to being given any portion of the written test , the applicant should
present documentary evidence to an FAA inspector or advisor indicating that
he /she meets the minimm practical experience for the certificate and the rating
sought. Normally , one of the following will apply :
a. Certificated Aviation Maintenance Technician School Graduates . An
applicant should present a graduation certificate or certificate of completion
that certifies training received appropriate to the rating sought. There is no
expiration date for use of the certificated school graduation certificate or
certificate of completion .
Chap 5
Page 788 Par 1304
7/26/85 8300.9
the certificate and rating ( s) sought. The FAA inspector should verify all
verbal statements made by the applicant in order to assure their eligibility.
There is no expiration for this eligibility .
( 2) Military Experience. Applicants who apply on the basis of
military experience must present documentary evidence such as military service
records which may include Department of Defense Form DD214-205 together with
copies of their military records should be advised to obtain copies from the
department of Defense in order to establish eligibility for a Mechanic
Certificate. Military Occupational Specialty (MOS ) codes should be considered ,
as inidcated in Appendix 7 , but not accepted as exclusive proof for required
time and experience. The miliary experience should cover an adequate amount of
experience gained on a representative number of subject areas required for the
certiifcate and rating ( s) sought . There is no expiration for this eligibility .
1308. APPLICATION FOR WRITTEN TEST . When evaluation of an applicant's
eligibility satisfies the reviewer , arrangements should be made for
administering the written test . if the written test is to be taken at another
time or place , issue FAA Form 8060-7 , Airman's Authorization for Written Test .
Substantiation of an applicant's eligibility may be questioned when the
applicant has been issued an FAA Form 8060-7 by an inspector or advisor at some
other district office . Give applicants clear instruction for filling out
AC Form 8080-3 , Airman Written Test Application . Be sure the applicant reads
and understands the Privacy Act statement and other instructions contained on
Page 1 of the test application .
1309. CONDUCTING WRITTEN TESTS . Written tests shall be conducted in accordance
with the provisions of Order 8080.1B , Conduct of Airman Written Tests .
Normally , written tests will be conducted at the local district office or FAA
designated Written Test Examiner ; however , arrangements may be made to conduct
tests for a special group of applicants at at school , military base , or other
similar facility . Some flight service stations have been authorized to
administer written tests . However , the determination of applicant eligibility
must be made by a Flight Standards District Office inspector or advisor .
1310. WRITTEN TEST GRADES. Written grades are reported to each applicant on
AC Form 8080-2 , Airman Written Test Report . The report indicates a numberical
grade and an expiration date for each section, passed. All actions of the
written test must be passed within a 24 -month period.
1311. APPLICATION FOR ORAL/PRACTICAL TESTS. Applicants will show proof of
successful completion of all sections of the written test within the preceding
24 months by presenting a valid AC Form 8080-2 . Graduates of an approved school
shall complete duplicate copies of FAA Form 8610-2 , Airman Certificate and /or
Rating Application , when applying for oral/ practical tests . ( See Figure 5-1 ,
this section for typical entries on application ). Whenever an applicant is
issued an FAA Form 3610-2 , district office personnel should be certain the
applicant detaches and reads the Airman Certification Privacy Act which is
included as supplemental information to FAA Form 8610-2 , Airman Certificate
Chap 5
'ar 1307
Page 789
8300.9
7/26/85
and /or Rating Application ( see Figure 5-5 of this section ) . Applicants applying
on the basis of experience will present applications previously completed at the
district office , bearing the FAA inspector's endorsement .
1312. TAKING PRACTICAL BEFORE WRITTEN TESTS . Certificated aviation maintenance
technician school students may be authorized to take the oral / practical test
before the written test in accordance with FAR Section 65.80 .
(2) Give the applicant the duplicate copy of FAA Form 8610-2 with
instructions to hold until the permanent certificate is issued .
( 3) Issue FAA Form 8060-4 (4-69) , Temporary Airman Certificate ( see
Figure 5-6 of this section ) .
Chap 5
Page 790 Par 1311
7/26/85 8300.9
(2) Present the duplicate copy of FAA Form 8610-2 to the applicant
as his /her record of the sections passed or failed .
(3) Return other documents to applicant , as appropriate .
(4) Makeup and submit file as indicated in paragraph 1319 of this
section ( see Figure 5-4 of this section ) .
e. When an FAA inspector administers the oral / practical test ( s) to a
mechanic applicant in accordance with FAR Section 65.80 , should :
(1 ) Enter the test results on the reverse side of FAA Form 8610-2 .
( 2) Check the appropriate box in the " FAA Inspector's Report "
portion of FAA Form 8610-2 .
( 3) Enter the date , sign his name, and enter his office identifier .
( 4 ) Give the duplicate FAA Form 8610-2 to the applicant .
1315. RETEST AFTER FAILURE . Before an applicant is given a written or an
oral/practical retest , he/ she must present a valid AC Form 8080-2 , Airman
Written Test Report or an FAA Form 8610-2 as applicable, indicating the
section ( s ) or subject ( s) to be retested . If less than 30 days have elapsed
since the last test , the applicant should present an appropriate letter
indicating that he / she has received additional instruction in each of the
subjects previously failed ( FAR Section 65.19) . See FAR Part 147 , Appendix B ,
General Curriculum Subjects .
a. The written retest ( s ) will be conducted in accordance with the
procedures in Order 8080.10, Conduct of Airmen Written Tests .
b . The oral/ practical retest ( s ) must cover all the subject areas in the
failed , section as indicated on the application presented by him , and all those
passed within 24 calendar months. If the applicant fails again , complete FAA
Form 8610-2 only for the sections included in the retest . The AC Form 8080-2
presented by an unsuccessful applicant for the oral / practical retest will be
returned to the applicant with a new duplicate FAA Form 8610-2 . An applicant's
final Certification file will include an FAA Form 8610-2 for the original test
and each retest .
Chap 5
Par 1314 Page 791
8300.9 7/26/85
1316. TESTING FOR AN ADDITIONAL RATING . Follow the same procedures as for
original testing for mechanic certification . Applicants who have the alternate
mechanic rating, or who have passed the General Section of the test for the
alternate rating within the preceding 24 months, are not required to take the
General Section again . Evidence of passing is :
a. A mechanic certificate with the alternate rating ( does not have to
take the General Section of the written , oral , or practical test ) .
b. AC Form 8080-2 for the alternate rating that shows unexpired passing
credit for the General Section .
c. FAA Form 8610-2 for the alternate rating that shows unexpired passing
credit for the General Section (does not have to take the General Section of the
oral or practical test if both passed ) .
1317. ISSUANCE OF TEMPORARY CERTIFICATES . FAA Form 8060-4, Temporary Airman
Certificate (see Figure 5-6 of this section) , should be issued by an inspector
or a DME for original issuance of a mechanic certificate or when an alternate
rating is added . When delegated , a DME may issue the temporary airman
certificate . FAA Form 8060-4 may be issued to the applicant with typewritten
entries or with ballpoint , hand -printed entries . A typewritten original ,
FAA Form 8060-4 , signed by the issuing or approving inspector, must accompany an
airman's file when forwarded to AAC- 260 . Since temporary certificates expire in
120 days , certification files should reach AAC - 260 as soon as possible to permit
review of an applicant's records , processing of the necessary records , and
issuance of the " permanent" certificate before the expiration date . The FAA
inspector or DME will use the following procedures in the issuance of FAA
Form 8060-4 , Temporary Airman Certificate .
a. Original issuance. If a social security number is not provided by
the applicant, enter the word " pending"" in Block III . If a social security
number is provided , enter the number without dashes or spaces in Block III as
the certificate number ( see Figure 5-6 of this section ) .
b . Reissuance . The previously assigned certificate number will continue
to be shown in Block III; however, if a social security number is provided ,
enter the number without dashes or spaces immediately above the applicant's date
of birth ( see Figure 5-6 of this section ) . A certificate may be reissued when
an airman requests that his certificate number correspond with his social
security number .
Chap 5
Page 792 Par 1316
7/26/85 8300.9
C. Send the original FAA Form 8610-2 to the supervising FAA district
office ,
d . Give the completed and signed copy (duplicate) of FAA Form 8610-2 ,
Airman Certificate and /or Rating Application , and AC Form ( s ) 8080-2 to the
applicant.
Instruct the applicant that upon reaching 18 years of age the
applicant may present the duplicate copy of FAA Form 8610-2 and AC Form 8080-2
to the nearest FAA district office or appropriately rated Designated Mechanic
Examiner , whereupon an FAA Form 8060-4 , Temporary Airman Certificate, will be
issued with appropriate ratings .
f . Whe the applicnt reaches 18 years of age and presents the appropriate
documents, the issuing examiner shall forward the typed original FAA
Form 8060-4 , Temporary Airman Certificate, FAA Form 8610-2 , Airman Certificte
and /or Rating Application ( this is the copy that was returned to the applicant
at the time the certificate testing was completed ) , and the AC Form ( s ) 8080-2
through the supervising FAA district office of the Airman Certification Branch,
AAC -260, P.O. Box 25082, Oklahoma City , Oklahoma 73125 , which will issue the
permanent certificate .
Chap 5
Par 1318 Page 793
8300.9 7/26/85
Chap 5
Page 794 ( thru 804 ) Par 1319
7/26/85 8300.9
FIGURE 5-1 . TYPICAL FAA FORM 8610-2 , SHOWING ENTRIES FOR APPLICATION
FOR ORAL / PRACTICAL TESTS
OSACK ON
APPLICATION FOR : ORIGINAL ISSUANCE ADDED RATING
A.NAME (First,Middle, Lan ) K.PERMANENT MAILING ADORES
NUMBER AND STREET,P.O.BOX, ETC.'
Murray McMorgan
D. SOCIAL SECURITY NO . C. DOR (Mo., Day, Yr.) HEIGHT E. WEIGHT
1.
N. HAVE YOU EVER BEEN CONVICTED FOR VIOLATION OF ANY FEDERAL OR STATE DATE OF FINAL CONVICTION
STATUTES PERTAINING TO NARCOTIC DRUGS, MARIHUANA , AND DEPRESSANT OR
Over
APPLIED
NO
STIMULANT DRUGS OR SUBSTANCES?.
RATING
BASIS
OF
D. GRADUATE
-ON
OF APPROVED
COURSE ( 2) SCHOOL NO . (3) CURRICULUM FROM WHICH GNADUATED : (4) DATE
COMPETENCE
OBTAINED IN
6. APPLICANTS OTHER THAN FAA CERTIFICATED SCHOOL GRADUATES ,LIST EXPERIENCE RELATING TO CERTIFICATE AND RATING APPLIED FOR .
. ECORD
LIMITATIONS
FAA Form 8610-2 (10-76) SUPERSEDES FAA FOAM 8310-2 AND FAA FORM 8000-33
HIE
FIGURE 5-2 . TYPICAL FAA FORM 8610-2 , SHOWING ENTRY FOR TAKING THE
ORAL / PRACTICAL TEST BEFORE THE WRITTEN TEST
N. HAVE YOU EVER BEEN CONVICTED FOR VIOLATION OF ANY FEDERAL OR STATE DATE OF FINAL CONVICTION
STATUTES PERTAINING TO NARCOTIC DRUGS, MARIHUANA , AND DEPRESSANT OR
STIMULANT DRUGS OR SUBSTANCES?. NO OVES
APPLIED
RATING
A. CIVIL 8. MILITARY
FOR
FOR
BASIS
D. GRADUATE
OF
-ON
OF APPROVED
( 2) SCHOOL NO . |(3) CURRICULUM FROM WHICH GRADUATED (4) DATE
COURSE
E. STUDENT HAS MADE SATISFACTORY PROGRESS ( 1) SCHOOLNAME NO .
(2) SHOOL OFICIAL VIGNATURE
AND IS RECOMMENDED TO TAKE THE ORALI
North Field A& P
a Beauty
PRACTICAL TEST ( FAN 66.80 ) 119-2 Roy Borden
F. SPECIAL AUTHORIZATION TO TAKE ( 1) DATE AUTH . |(2) DATE AUTH.EXPIRES Pering
Chrisatan ngmata
(33 AN ter
Natur KA) FAA DIST . OFC.
MECHANIC'S ORAL PRACTICAL TEST
(FAR 66.00 ) 5/8/777 5/30/77 Emil well
Pe AEA - GADO
A. MILITARY K1 ) SERVICE (2) RANK OR PAY LEVEL (3) MILITARY SPECIALTY CODE
EXPERIENCE
COMPETENCE
OSTAINED IN
.RECORD
1. (Continue
APPLICANTS OTHER THAN FAA CERTIFICATED SCHOOL GRADUATES,LIST EXPERIENCE RELATING TO CERTIFICATE AND RATING APPLIED FOR.
on separate sheet if more space is needed )
OF
III
CERTIFICATION Sharh a
Frank E. Kem
Kern
5/8/77
FOR FAA USE ONLY
Emp res 1.0 . mal con los Act lev TK s.h. Schrte KATING (0 ) RATING (0 ) RATING (3) RATINGO
LIMITZATIONS
HII
FAA Form 8610-2 (10-76) SUPERSEDES FAA FORM 8310-2 AND FAA FORM 8000-33
TYPE
QUES.
A7 B1 C9 D4 B4 P9 G10 I3 L2 CHEST PASS FAIL
NO .
EXPIRATION
PRACTICAL TEST PASS 53因 DATE: 7-31-79
FAIL LAP PASS FAIL
QUES.
PASS FAIL
NO . A5 B4 ci D5 E8 F6 G6 12
REMARKS
II. AIRFRAME STRUCTURES
EXPIRATION
ORAL TEST PASS FAIL
DATE: 7-31-79
QUES .
NO . A13 B8 C2 D6 E10 | F10 G2
PRACTICAL TEST PASS 2 EXPIRATION FAIL
DATE: 7-31-79
QUES.
NO . A2 B1 C3 D11 E3 P151 04
III. AIRFRAME SYSTEMS AND COMPONENTS
EXPIRATION
ORAL TEST PASS x FAIL
DATE: 7-31-79
QUES.
NO . A10 B1 C5 | 16 El F9 G7 R3 J5
PASS EXPIRATION FAIL
PRACTICAL TEST DATE: 7-31-79
QUES .
NO . A2 B2 C1 E1 F6 G11 H1 16 J1
N. POWERPLANT THEORY AND MAINTENANCE
QUES.
NO . A7 B3 cid 01 E6 F10 G4 H6 18 K3
PRACTICAL TEST PASS Ix EXPIRATION FAIL
DATE: 8-31-79
QUES.
NO . A5 Elal. 23 D5 E12 F3 G4 H2 13 K10
DESIGNATED EXAMINER'S REPORT
I have personally tested this applicant in accordance with pertinent procedures and standards, and
I HAVE INDICATED APPROVED TEMPORARY CERTIFICATE ISSUED ( Copy attached )
THE RESULT AS: 3 ORAL /PRACTICAL PASSED (FAR 65.80) DISAPPROVED --- Duplicate of FAA Form 8610-2 presented to applicant
DATE EXAMINER'S SIGNATURE DESIGNATION NO .
8-1-77 SAMUAL S. SMITH Jamual I Smith 1234567
FAA INSPECTOR'S REPORT
I HAVE - WITH THE INDICATED RESULT - PARACHUTE SEAL
SYMBOL ASSIGNED
X EXAMINED THIS APPLICANT'S PAPERS. X APPROVED ( Temporary Certificate Issued )
PERSONALLY TESTED THIS APPLICANT IN DISAPPROVED
ACCORDANCE WITH PERTINENT PROCEDURES
AND STANDARDS.
DATE INSPECTOR'S SIGNATURE FAA DISTRICT OFFKE
· 8-4-77 EMIL ELWELL Emil Clwell ARA - GADO - 9
ATTACH - X ) REPORT OF WRITTEN TEST SUPERSEDED CERTIFICATE LETTER ANSWER SHEET GRADED
MENTS: 3 FAA FORM 8810-2 (Original) Military Competency )
3 TEMPORARY CERTIFICATE (Copy) SEAL SYMBOL CARD
gu.s. G.P.0 . 1977-722-9617228
ap 5 Page 807
8300.9
7/26/85
1000
I. GENERAL - Airframe and Powerplant SEAT PASS FAIL
TYPE
QUES.
NO . A6 B2 C6D5 E9 F7 G6 14 L2 CHEST PASS O FAIL
EXPIRATION LAP
PASS
PRACTICAL TEST x
DATE: 7-31-79 FAIL PASS
O FAIL
QUES.
NO . A9 B7 ci | D1 E11 F3 I G2 12 PASS Q FAIL
REMARKS
II . AIRFRAME STRUCTURES
ORAL TEST PASS x EXPIRATION FAIL
DATE : 7-31-79
QUES.
NO . A6 B4 C71 D18 | E6 F8 G4
PRACTICAL TEST PASS X EXPIRATION FAIL
DATE : 7-31-79
QUES.
NO . A2 B3 Ci 114 E2 F6 G3
III . AIRFRAME SYSTEMS AND COMPONENTS
QUES.
NO. A13 B4 ci El F9 G6 H2 13 J2
IV . POWERPLANT THEORY AND MAINTENANCE
QUES.
NO . A2 B3 C7 D6 E10 F5 G7 H8 J3 K7
PASS EXPIRATION
PRACTICAL TEST DATE :
FAIL
QUES .
NO . A1 B1 C9 D8 E6 F2 G3 H5 Jl K12
DESIGNATED EXAMINER'S REPORT
I have personally tested this applicant in accordance with pertinent procedures and standards, and
I HAVE INDICATED APPROVED TEMPORARY CERTIFICATE ISSUED (Copy attached )
THE RESULT AS: ORAL/PRACTICAL PASSED ( FAR 65.80 ) X DISAPPROVED --- Duplicate of FAA Form 8610-2 presented to applicant
DATE EXAMINER'S SIGNATURE DESIGNATION NO .
8-1-77 SAMUAL S. SMITH Januals.Smit
S. h* 1234569
FAA INSPECTOR'S REPORT
I HAVE - WITH THE INDICATED RESULT - PARACHUTE SEAL
X EXAMINED THIS APPLICANT'S PAPERS. SYMBOL ASSIGNED
APPROVED (Temporary Certificate Issued )
PERSONALLY TESTED THIS APPLICANT IN 3 DISAPPROVED
ACCORDANCE WITH PERTINENT PROCEDURES
AND STANDARDS.
DATE INSPECTOR'S SIGNATURE FAA DISTRICT OFFICE
8-4-77 EMIL ELWELL Emil Glwall AKA -GADO - 9
ATTACH REPORT OF WRITTEN TEST SUPERSEDED CERTIFICATE LETTER O ANSWER SHEET GRADED
MENTS : X FAA FORM 8610-2 (Original) poloery competency )
TEMPORARY CERTIFICATE (Copy ) SEAL SYMBOL CARD
yu.s. G.P.O. 1977-722.051 /220
Page 808
Chap 5
8300.9
Page 809
PRIVACY ACT INFORMATION FOR AIRMAN APPLICANTS ,
TEAR
OFF DEPARTMENT
TRANSPORTAT OF
ION
FEDERAL
AVIATION
ADMINISTRATI ON SUPPLEMENTAL
BEFORE
USE
INFORMATION
AIRMAN
CERTIFICATE
AND
OR/-
RATING
APPLICATION
PRIVACY
ACT
This
supplements
Airmanthe
form
appearing
below
Certificate
and
Rating
Application or/,.
informa The
tion
the
soliciteon
form
under
authori
Federal
Aviatio
Regulat isnd,
ty
the
of
ions
Part
65.
Submission
mandatory
exceptof
all
the
datais
for
Social
Security
Account
Number
which
voluntary is.
The
purpose
this
information of
establishis./
to
eligibility
for
certification
and
or
airman
rating
The
data
will
be
used
to
identify
and
evaluate
your
qualifications
eligibility
for
the
issuance
airmanof
an
certificate
and
or
rating ./
Certific ation
cannot
complet be
ed
unless
the
data
complet ise.
Disclosure
your
Social
Security
Account
Number
optional
Disclosure of
is.
will
facilitate
maintenance
your
records
which
main of
are
tained
alphabetical in
order
and
cross
referenced
with
your
SSAN
and
airman
number
provide
prompt to
access.
nondis In
event
of
closure
numbertoa.
unique
will
be
assigned
your
file
FAA FORM 8610-2
SUPERSEFAA
FORM
8610-2
10-76)
DES(
THIS
PART
FAA
FORM
8000-33
Detach
this
part
before
using
form
below
No
certificate
may
bea
issued
unless
completed
application
form
has
been
received
14().
C.F.R.
65
Form
Approved
OMB
No.
04-
R0065
DEPARTMENT
TRANSPORTATIOOF
FEDERALN
-
AVIATION
ADMINISTRATION
AIRMAN
CERTIFICATE
ANDIOR
RATING
APPLICAT ION
FIGURE 5-5 .
Chap 5
8300.9 7/26/85
mechanic
SIGNATURE
XII . Airframe
AWII. Powerplant
THIS IS AN ORIGINAL ISSUANCE A REISSUANCE DATE OF SUPERSEDED AIRMAN CERTIFICATE
OF THIS GRADE OF CERTIFICATE
I. m
VII
. Buff
.
8/4/77 I. M. Ruff
FAA Form 8060-4 (4-69) Supersedes Previous Edition
1337. GENERAL . Effective December 21 , 1967 , under FAR Section 65.15 , except
for repairman certificates, and mechanic certificates or associated ratings
issued under FAR Part 65 is effective until surrendered , suspended , or revoked ,
regardless of the applicant's nationality. Any mechanic certificate issued or
reissued after that date will not bear an expiration date. Any repairman
certificates issued under FAR Part 65 will not bear an expiration date and ,
unless it is sooner surrendered , suspended , or revoked , will remain effective
until the holder is relieved from the duties for which he / she was employed and
certificated .
Chap 5
Par 1336 Page 817 ( thru 820 )
7/26/85
8300.9
Chap 5
Par 1350 Page 821
8300.9 7/26/85
(4) Guidance and Assistance. The minimum passing grade on any part
of the written test is 70 percent. Applicants must take the written test in
sequence . Part II cannot be taken unless Part I has been passed, and Part III
cannot be taken until Part II has been passed . It is not necessary for
applicants to quote regulations verbatim , or to use the exact words shown in the
grading guide. When an applicant passes all parts of the inspection
authorization written test, and prior to issuance of the authorization ,
ạirworthiness inspectors should , at that time, discuss any questions that the
applicant answered incorrectly . This will ensure the agency that the applicant
clearly understands the IA privileges, limitations, responsibilities, and
functions in the aviation community .
Chap 5
Page 822 Par 1356
7/26/85 8300.9
a.
Notice of Disapproval of Application , FAA Form 8060-5. This form
will be issued to applicants who fail to make a grade of 70 percent on any part
of the test . It is necessary to modify the FAA Form 8060-5 for this purpose
( see Figure 5-8 of Section 4 ) .
Chap 5
Par 1356 Page 823
8300.9 7/26/85
Chap 5
Page 824 ( thru 834 ) Par 1358
7/26/85
8300.9
1368. GENERAL . When the holder of an inspection authorization changes his base
of operation , endorsement is no longer required .
a. Change of Fixed Base. Upon receipt of written notification from an
IA , the receiving office will contact the previous supervising office and
request his file .
Chap 5
Par 1366 Page 835
8300.9 7/26/85
1
1371. FAILURE TO RENEW . Failure to renew during March will require the
submission of an AC Form 8300-10 , Certificate , Authorization , Designation Action
Request , to delete the IA from the data bank ( Chapter 2 , Section 14) .
1372. FORMS. Example forms used in certification of authorized inspectors are
illustrated in the Figures 5-7 through 5-10 .
1373. - 1379 . RESERVED .
Chap 5
Page 836 ( thru 846 ) Par 1369
7/26/85 8300.9
7. HAS YOUR MECHANIC CERTIFICATE AND /OR RATINGS BEEN REVOKED OR SUSPENDED DURING THE 3-YEAR
PERIOD PRECEDING THIS APPLICATION ? х
8. HAS AN INSPECTION AUTHORIZATION BEEN DENIED YOU WITHIN 90 DAYS PREVIOUS TO THIS APPLICATION?
x
IF ANSWER IS " YES " , EXPLAIN IN REMARKS. х
9, HAVE YOU MET THE MINIMUM REQUIREMENTS FOR RENEWAL OF INSPECTION AUTHORIZATION?
(For Renewal Only )
10. BASIS FOR RENEWAL (Number Performed )
ALTERATIONS REPAIRS ANNUAL INSPECTIONS PROGRESSIVE INSPEC- RECENT ISSUANCE - IN EFFECT
TIONS LESS THAN 90 DAYS BEFORE
EXPIRATION DATE
TO
FROM
TO
FROM
TO
12. REMARKS
13. CERTIFICATION : 1 certify that the statements made above and in allattachments hereto are correctand true.
DATE SIGNATURE OF APPLICANT
April 6 , 1977 James L. Smyth
14. RECORD OF ACTION ( For FAA use
INSPECTOR'S SIGNATURE
James L. Smyth OFFICE IDENTIFICATION
ISSUANCE VOLUNTARY SURRENDER
ENDORSEMENT RENEWAL
FAA Form 8610-1 (2-78) SUPERSEDES PREVIOUS EDITION
Illustration of typical entries of FAA Form 8610-1 . Form may be used for
original issuance , renewal, or surrender . All items should be completed for
original issuance or renewal to determine if applicant continues to meet the
issuance requirements .
FLIGHTitten Test
O FAWr ORAL PRAC
PRACTICAL
AIRCRAFT USED (Make and Model) FLT. TIME RECORDED IN LOGBOOK
PILOT- IN - COMM . INSTRUMENT DUAL
OR SOLO
April6
FAA
1977
8060-514-70
Form )
Page Kuss OFFICE NO .
ACE -GADO - 14
Figure 5-8 indicates the entries that should be made on the FAA Form 8060-5
When an applicant fails any part of the IA written test , type the following
statement on the reverse side :
" If you present your application for a retest to the
district office listed below , you will not be required
to retake Part ( s) ( indicated Part ( s )) , successfully
completed ."
AUTHORIZED
NGNATURE
MECHANIC
UNITED STATES OF AMERICA
OF
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
INSPECTION AUTHORIZATION
This (Name) James L. Smyth
cortifies
that: ( SSN )
holder of Mechanic Certificate No. 2345678
has been authorized to exercise the privileges of Fed .
eral Aviation Regulation 65.95 .
This authority expires March 31 , 1978 unless
sooner revoked' by the Administrator of the Federal
Aviation Administration or extended by endorsement
on the reverse of this card.
DATE ISSUED SIGNATURE , FLT. TDS , INSPECTOR
April 6,1974
FAA Form 8310-518 / 2)
Sort BBuff
y
ACE - GADO - 19
3/1/18 gr . Ruff
GPO 920.223
1380. AUTHORITY . The regulatory basis for repairman certification is set forth
in FAR Part 65 , Subparts A and E.
1381. PURPOSE . This section provides guidance for the certification of
repairman and for cancellation of surrendered repairman certificates .
1382. GENERAL . Applicants for repairman certification are usually employed by
repair stations and / or air carriers . Applicants are not required to take
written and oral / practical tests .
a. A repairman employed by an air carrier that operates a repair station
will only need a single repairman certificate. See paragraph 1385c (2) for the
statement to be entered on the certificate .
a. One copy of FAA Form 8610-2 , Airman Certificate and /or Rating
Application , with appropriate Items I through IV completed . Applicants should
check the box for Repairman Certificate (at the top of the form ) and , underneath
it , they should indicate the rating sought . See Figure 5-11 , of this section ,
for illustrated form . Be sure the applicant reads the Privacy Act statement
that is attached as supplemental information to FAA Form 8610-2 ( see Figure 5-5
of Section 1 ) .
hap 5
ar 1380 Page 859
8300.9 7/26/85
1385. CERTIFICATE ISSUANCE . When an applicant meets all the requirements for
certification , complete FAA Form 8060-4 , Temporary Airman Certificate, in
duplicate ,
a. In Item III , type the applicant's social security number, without
hyphens, or if the applicant does not have a social security number , or if
he /she does not disclose their social security number under the Privacy Act ,
type the word " Pending.
b. In Item LX , type the word " Repairman ."
c. Entries in Items XII and XIII will be as follows :
(1 ) For an applicant from a repair station , type this statement :
Item XII. Certificate privileges of FAR Section 65.103
valid for applicable rating while employed by name of repair
station , city , state . (See Figure 5-12 . )
Rating ( s) for an applicant employed by a repair station should coincide with the
specific job for which the person is employed to perform or supervise such as :
airframe argon -heliarc welding , powerplant cylinder plating, airframe
nondestructive testing, propeller overhaul, etc. In no instance should a
repairman certificate be issued with an airframe/ powerplant rating ( s ) .
Repairman certificates and ratings should be reserved for applicants having
special talents and skills and should not be issued to circumvent obtaining a
mechanic certificate with appropriate ratings. For repairman certificates which
concern radio and /or instrument ratings, the applicable rating may be entered as
" radio and instrument" or " radio" or " instrument " . ( See Figures 5-12 and
5-13 . )
Chap 5
Page 860 Par 1384
7/26/85 8300.9
To Airmen Certification
Applicant Presents Applicant Receives Branch , Oklahoma City
ap 5
r 1385
Page 861
8300.9
7/26/85
4
4. For added
rating, Airman
Certificate , AC
Form 8060-1 .
5. If certificate
is denied , no
file is
forwarded .
Chap 5
Page 862 ( thru 872 ) Par 1390
7/26/85 8300.9
FIGURE 5-11 . TYPICAL REPAIRMAN APPLICANT ENTRIES ON FAA FORM 8610-2 ( FRONT)
Cincinnati, Ohio
L. HAVE YOU EVER HAD AN AIRMAN CERTIFICATE DENIED .SUSPENOLD . ON NEVOKEO ? M. DO YOU NOW ON HAVE YOU EVER MELD AN FAA AIRMAN
CERTIFICATES
INO NO Ores
Oves - If " ved." omplain an motioned when moving to reprim inom murmber MECIFY TYPE :
ERTIFICATE
N. HAVE YOU EVER MEN CONVICTED FOR VIOLATION OF ANY FEDERAL ON STATE DATE OF FINAL CONVICTION
STATUTES PERTAINING TO NARCOTIC DAUGS, MARIHUANA, AND DEPRENANT ON
STIMULANT ORVOS ON SURITANan . .. 7)NO Ovu
APPLIED
RATING
BASIS
D. GRADUATE
OF
ON
O OF APPROVED
-
E. STUDENT WAS MADE SATISFACTONY PROGRESS (1) SCHOOL NAME NO . (2) SCHOOL OFFICIALS SIGNATUNE
O AND IS MECOMMENDED TO TAKE THE ONAU
PRACTICAL TEST (FAN 68.00 )
F. SPECIAL AUTHORIZATION TO TAKE 11 ) DATE AUTM . (2) DATE AUTH.EXPIRES (3)PAA INSPECTON SIGNATURE pa) SAA DIST. OFC.
O MECHANICS ORALPRACTICAL TEST
(FAN S.RO
A. MILITARY 1 HENVICE (2 ) NANK ON PAY LEVEL (3)MILITANY SPECIALTY CODE
EXPERIENCE
COMPETENCE
OOTAINED IN
I. APPLICANTS OTHEN THAN FAA CERTIFICATED SCHOOL GRADUATES , LIST EXPERIENCE RELATING TO CONTIFICATE ANO NATING APPLIED FOR .
RECORD
MILIONS
1. FAA Form 8610-2 (10.08) SUPERSEDES FAA FOAM 10-2 ANO FAA FORM 4000-43
HE
1
ap 5 Page 873
7/26/85
8300.9
Repairman
IGNATURA
IX . has been found to be properly qualified and is hereby authorized in accordance with
the conditions of issuance on the reverse of this certificate to exercise the privileges of
Repairman
RATINGS AND LIMITATIONS
Certificate privileges of FAR Section 65.103 valid
XII . for Radio and Instrument while employed by Custom
Electronics , Inc. , Cincinnati, Ohio .
XIII. Çertificate No. 1092
. IRMAN'S
the conditions of issuance on the reverse of this certificate to exercise the privileges of
Repairman
TRATINGS AND LIMITATIONS
Certificate privileges of FAR Section 65.103 valid
XII. for Radio while employed by Custom Electronics ,
VII
DATE OF BIRTH HEIGHT WEIGHT HAIR EYES SEX NATION ALITY VI.
1400. AUTHORITY . The regulatory basis for repairman certification is set forth
in FAR Section 65.104 .
1401. PURPOSE. This section provides guidance for the certification of subject
repairman and the cancellation of surrendered certificates .
1402. GENERAL. Applicants for repairman certificates are individual builders
of experimental certificated aircraft used for the purpose of operating
amateur -built , exhibition and air racing . These repairmen are in no way
associated with repairmen certificated under FAR Section 65.101 , and are not
employed by a repair station .
1403. ELIGIBILITY REQUIREMENTS .
a.
An applicant (builder) meeting the requirements of
FAR Section 65.104 ( a ) ( 1) , (2 ) , ( 3) , and (4 ) should be issued a repairman
certificate .
ap 5
r 1400 Page 879
8300.9 7/26/85
" Experimental Aircraft Builder . " Applicants should also print or type in " Type
Work Performed " of Item III , the following information : the aircraft make,
model , serial number , and certification date.
NOTE : Have applicants read the Privacy Act statement attached
to FAA Form 8610-2 as supplemental information ( see Figure 5-5
of Section 1 ) .
1405. REVIEW APPLICATION . Inspectors should review the application for being
correct and complete the inspector's report portion on the reverse side of the
FAA Form 8610-2. ( See Figure 5-15 . )
1406. CERTIFICATE ISSUANCE. When an applicant meets all the requirements for
certification , inspectors should complete FAA Form 8060-4, Temporary Airman
Certificate , in duplicate .
d. Type in Item XIII, the aircraft make , model, serial number and
certification date of each aircraft on which the builder is privileged to
perform condition inspections . (See Figure 5-16 . ) If an applicant qualifies
for more aircraft than can be properly entered on the Temporary Airman
Certificate, more than one certificate should be issued . A permanent
certificate will be issued for each aircraft on which he/ she is privileged to
perform inspections .
1407. SURRENDER CERTIFICATE PROCEDURES . Repairman certificates should be
surrendered whenever the aircraft is destroyed or sold . However , in the latter
situation , the repairman may elect to retain the certificate in order to perfon
condition inspections on the aircraft for the new owner . Surrendered
certificates should be forwarded to the Mike Monroney Aeronautical Center ,
Airmen Certification Branch, AAC - 260 , P.O. Box 25082, Oklahoma City ,
Oklahoma 73125 with a brief statement of reasons for surrender .
Chap 5
Page 880 Par 1404
7/26/85 8300.9
4. If certificate is
denied , no file is
forwarded .
Chap 5
Par 1408 Page 881 ( thru 884 )
7/26/85
8300.9
FIGURE 5-14 . TYPICAL AIRMAN CERTIFICATE AND / OR RATING
APPLICATION , FAA FORM 8610-2 ( FRONT)
No certificate may be issued unless a completed
application form has been received (14 C.F.R. 65 ). Form Approved OMB No. 04.ROOGS
DEPARTMENT OF TRANSPORTATION - FEDERAL AVIATION ADMINISTRATION
N.HAVE YOU EVER BEEN CONVICTED FOR VIOLATION OF ANY FEDERAL OR STATE DATE OF FINAL CONVICTION
STATUTES PERTAINING TO NARCOTIC DRUGS , MARIHUANA, AND DEPRESSANT OR
STIMULANT DRUGI OA SUBSTANCES?. YE
APPLIED
NO
RATING
BASIS
ON
D. GRADUATE
OF
OF APPROVED 12) SCHOOL NO. (3) CURRICULUM FROM WHICH GRADUATED TA) DATE
COURSE
E. STUDENT HAS MADE SATISFACTORY PROGRESS (1) SCHOOL NAME NO . (2) SCHOOL OFFICIAL'S SIGNATURE
AND IS RECOMMENDED TO TAKE THE ORALI
PRACTICAL TEST (FAR 66.80)
F. SPECIAL AUTHORIZATION TO TAKE k1 ) DATE AUTH . (2) DATE AUTH . EXPIRES ( 3) FAA INSPECTOR SIGNATURE ka) FAA DIST. OFC.
MECHANIC'S ORAL /PRACTICAL TEST
( FAR 66.80 )
A. MILITARY |(1) SERVICE (2) RANK OR PAY LEVEL (3) MILITARY SPECIALTY CODE
EXPERIENCE
COMPETENCE
OBTAINED IN
B. APPLICANTS OTHER THAN FAA CERTIFICATED SCHOOLGRADUATES, LIST EXPERIENCE RELATING TO CERTIFICATE AND RATING APPLIED FOR .
.RECORD
CERTIFICATION
RATING: 0 RATING: ( 0 )
I M
TIONS
7
FAA Form 8610-2 110.76) SUPERSEDES FAA FORM 8310-2 AND FAA FORM 8000-33
HIE
TYPE
QUES .
CHEST PASS FAIL
NO .
EXPIRATION
ORAL TEST PASS FAIL
DATE :
QUES.
NO .
EXPIRATION
PRACTICAL TEST PASS DATE :
FAIL
QUES
NO .
Repairman
RATINGS AND LIMITATIONS
SUSRATUR
RMAN'S
EXAMINER'S DESIGNATION NO . ON
BY DIRECTION OF THE ADMINISTRATOR INSPECTOR'S REG . NO .
X. DATE OF ISSUANCE X. INSPECTOR
SIGNATY, E OT07 AMINER OR AEA - FSDO - 61
air Shower DATE DESIGNATION EXPIRES
12/1/78 CARL SHAVER :
FAA Form 8060-4 (4-69) Supersedes Previous Edition
Chap 5
Par 1420
Page 891
8300.9
7/26/85
f. Certification .
(1) DME applicants must have held a mechanic certificate for 5 years
with the .rating ( s) for which the designation is to be issued . They must have
been actively exercising the privileges of their mechanic certificate for
3 years immediately prior to issuance of the designation . When eligible persons
are not available, the 5 -year requirement may be reduced to 3 years if the
prospective designee meets all other requirements and possesses above average
technical qualifications .
( 2) DPRE applicants must have held a master parachute rigger
certificate for at least 2 years and have been actively exercising the
privileges of their certificate for 2 years immediately prior to the
designation .
g. Examiner standardization . Attend and satisfactorily complete
maintenance airman examiner initial and recurrent standardization courses as
detailed in paragraph 1424 below .
1424. EXAMINER ORIENTATION AND STANDARDIZATION .
a. All Designated Mechanic Examiners and Designated Parachute Rigger
Examiners must successfully complete a Maintenance Airman Examiner
Standardization Course by January 31 , 1981 , or their designations will be
canceled .
e.
e An examiner who takes the examiner standardization course during the
period before January 31, 1981, and does not successfully complete it, may
continue as a designated examiner at the discretion of the district office under
the following conditions :
( 1 ) . The designation should not normally continue beyond the next
regular renewal date and may not continue beyond January 31 , 1981 .
( 2) The designee should be scheduled into another Maintenance Airman
Examiner Standardization Course if the district office and assignee both desire
the designation to continue .
Chap 5
Page 892 Par 1423
7/26/85 8300.9
Chap 5
Par 1424 Page 893
8300.9
7/26/85
Chap 5
Page 894 Par 1426
7/26/85 8300.9
Chap 5
Par 1426 Page 895
8300.9
7/26/85
( 7) FAA Form 337,, Major Repair and Alteration Data Form - Aircraft,
-
Chap 5
Page 896 Par 1428
7/26/85 8300.9
a.
All designations expire October 31 of each year . Therefore, during
October , designations should be renewed by :
(1 ) Issue FAA Form 8430-9 , Certificate of Authority , to each
designee. ( See Figure 5-19 of this section .)
( 2) Have each designee sign the FAA Form 8430-9 .
ap 5
ar 1430 Page 897.
8300.9 7/26/85
Chap 5
Page 898 Par 1433
7/26/85 8300.9
1436. SURVEILLANCE ITEMS AND PROCEDURES . The FAA has the authority to delegate
competency determination functions of airmen to private persons who will be
known as designees. Surveillance of designees will be in accordance with
Order 1800.12D, Flight Standards Program Guidelines , or subsequent revisions .
The following items and procedures should be considered during designee
surveillance :
a.
Responsibilities. Designees should be thoroughly indoctrinated in
the importance of their function in administering oral and practical tests to
airman applicants.
b . Equipment . Visit the designee's fixed base and determine that there
are sufficient tools, equipment, and facilities available for applicant use .
c.
Observation . Determine that designees are conducting oral and
practical tests in accordance with current standards and procedures. These
tests should cover applicable subject matter .
d.. Interview . Applicants who have taken the oral and practical tests
administered by designees may be interviewed to evaluate the designee's
performance while not actually under the critical eye of the inspector during
formal surveillance visits .
e.
Currency. During surveillance or at any time appropriate, inspectors
should convey any changes in standards, procedures, or regulations that are
applicable to designees and review their authority and limitations.
f. Duties. Review procedures involving recordkeeping responsibilities
and completeness and forwarding of files .
1437. FORMS . Forms used in the certification and surveillance of designated
examiners are illustrated in Figures 5-17 through 5-21 .
1438. - 1449 . RESERVED .
Chap 5
Par 1436 Page 899 ( thru 904 )
7/26/85 8300.9
J. U.S. CITIZEN
INSTRUCTIONS: Print or type all entries except signatures. 200 VES NO
1-5065 present Brown Flying Service , Inc. Foreman - Airframe & Powerplant Maintenance
O
Shops
7. EDUCATION AND TRAINING HIGH SCHOOL LEVEL AND ABOVE PERTINENT TO DESIGNATION SOUGHT
DATES
NAME OF SCHOOL CURRICULUM OR STUDY PROGRAM DEGREES RECEIVED
FROM TO
10. LOCATION WHERE DESIGNEE FUNCTIONS WILL BE PERFORMED (To be completed for DME and D PRE only)
ADDRESS TELEPHONE NO .
ap 5 Page 905
8300.9 7/26/85
FIGURE 5-18 . REVERSE SIDE OF FAA FORM 8110-14 SHOWING TYPICAL ENTRIES .
ITEM I IS COMPLETED WHEN INITIAL APPOINTMENT OF DESIGNEE
IS ACCOMPLISHED . NOTE THAT ITEM II IS UTILIZED TO RECORD
SUBSEQUENT ACTIONS RELATIVE TO THE DESIGNATION .
PAA AC 14 -NOTT
Samual s . Smith .
Oct. 31 , 1977
SHORMATURE
2/12/77
AEA -GADO - 9
Jae duciendly
fue
? 5 Page 907
8300.9
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CERTIFICATE OF DESIGNATION , FAA FORM 8000-5
,Virginia
Arlington
at
Issued Balp
Burhlingame
Chap 5
Dated Burli
Ralphngame
12
1, 977 ary
Febru
7/26/85
1234 567ate
No. ific , RA_fGADOS
AChie
Cert
7/26/85 8300.9
a.
Certificated parachute riggers applying for additional ratings are
not required to take a written test ; they take only a practical test for each
type rating sought .
hap 5
ar 1450
Page 917
8300.9 7/26/85
Applicant Eligibility
Senior Rigger Pack at least 20 parachutes of each type for which a rating
is being sought , in accordance with manufacturer's
instructions and under supervision of a certificated
parachute rigger holding a rating for that type or a person
holding an appropriate military rating .
Senior Rigger Pack , as a military rated parachute rigger , at least 20
Mil . Comp . parachutes of each type for which a rating is being sought.
Master Rigger Three years experience as a parachute rigger and satisfac
torily packed at least 100 parachutes of each of two types,
in accordance with manufacturer's instructions , while per
forming as an appropriately rated Senior Parachute Rigger ,
or while under the supervision of an appropriately rated
parachute rigger , or a person holding appropriate military
ratings; or a combination of experience to meet the
eligibility requirements .
1454. WRITTEN TEST. These tests will be conducted in accordance with
Order 8080.1C (as revised ) , Conduct of Airmen Written Tests .
1455. WRITTEN TEST GRADES .
a.
Military competence written tests will be graded locally with key
sheets furnished by the Printing and Distribution Branch , AAC - 65 . The Airman
Written Test Application , AC Form 8080-3 , will be forwarded with the
certification file . If an applicant fails, issue an FAA Form 8060-5 , Notice of
Disapproval of Application , and send the duplicate copy of this form to AAC - 260
along with the AC Form 8080-3 .
b . All other parachute rigger written test results will be reported to
applicants on an AC Form 8080-2, Airman Written Test Report . These forms will
have no expiration date .
1456. APPLICATION FOR ORAL / PRACTICAL TEST .
a. All applicants must present FAA Form 8610-2 , Airman Certificate
And /Or Rating Application , (original copy ) . The form should be checked to
ensure that all pertinent information is furnished . Be sure the applicant read:
the Privacy Act Statement attached to the FAA Form 8610-2 . ( See Figure 5-5 of
this Section 1 , for Privacy Act , and Figure 5-22 of this section for example of
application entries .)
b. Senior parachute rigger applicants ( other than militarycompetence)
shall show proof of having passed the written test by presenting AC Form 8080-2
and completed FAA Form 8610-2 prior to being given the oral / practical ' test .
C.
Senior parachute rigger applicants who qualify under military
competence may be issued an FAA Form 8060-4 , Temporary Airman Certificate, and
seal symbol upon application after passing the written test on regulations
only .
Chap 5
Page 918 Par 1453
7/26/85 8300.9
1457. CONDUCTING ORAL / PRACTICAL TEST(S ) . These tests may be given by only
designated parachute rigger examiners (DPRE's) or by FAA airworthiness
inspectors who hold a parachute rigger certificate . The oral /practical test ( s )
shall consist of questions and projects directly related to the type of
parachute for which a rating is sought .
a. When multiple ratings are sought , each rating shall have its own
oral/practical test .
b . An applicant should be permitted to refer to the manufacturer's
instructions .
c.
If the applicant fails to perform satisfactorily , or does not
complete the test ( s ) , the examiner will :
Chap 5
Par 1456 Page 919
8300.9
7/26/85
b. Show the seal symbol assigned in the Space XIII , " Ratings and
Limitations .
c. A master rigger will be issued all type ratings that were on his
senior certificate even though he was tested on only two types of parachutes .
1461. FILE AND ROUTING .
TO Airmen Certification
Applicant Presents Applicant Receives Branch Oklahoma City
1. Application , FAA 1 . One of the following : 1. Original application
Form 8610-2 . FAA Form 8610-2 .
Chap 5
Page 920 ( thru 924 ) Par 1460
7/26/85 8300.9
N. HAVE YOU EVER BEEN CONVICTED FOR VIOLATION OF ANY FEDERAL OR STATE DATE OF FINAL CONVICTION
STATUTES PERTAINING TO NARCOTIC DRUGS, MARIHUANA , AND DEPRESSANT OR IN
O OYES
APPLIED
BASIS
0. GRADUATE
ON
OF
-
O OF APPROVED
COURSE ( 2) SCHOOL NO. |(3) CURRICULUM FROM WHICH GRADUATED (4) DATE
COMPETENCE
OBTAINED IN
.RECORD
D. APPLICANTS OTHER THAN FAA CERTIFICATED SCHOOLGRADUATES, LIST EXPERIENCE RELATING TO CERTIFICATE AND RATING APPLIED FOR .
Continue on separate sheet more space is needed )
OF
III
2-4-73 Present Tri - State Parachute Loft ' Packed parachutes under the
Johnstown , Pennsylvania supervision of Master Rigger ,
JohnSmith , Seal Symbol MEA .
6-6-70 1-21-73 Williams Aviation .
Line service · fueling and oil.
Johnstown , Pennsylvania
CERTIFICATION
Donald & Pauley
Donald Earl Pauley June 5 , 1977
FOR FAA USE ONLY
Emp res D.O. seal con iss Act les TR s.h. Such • rte KATING (0 ) RATING (2 ) RATING (3) RATING 0
LIMITATIONS
1
☆ FAA Form 8610-2(10-76) SUPERSEDES FAA FORM 8310-2 AND FAA FORM 8000-33
DOC
MECHANIC PARACHUTE RIGGER
TYPE
QUES.
CHEST PASS FAIL
NO .
EXPIRATION
PRACTICAL TEST PASS
DATE :
FAIL LAP PASS DFAIL
QUES .
NO .
PASS O FAIL
REMARKS
11. AIRFRAME STRUCTURES
EXPIRATION
ORAL TEST PASS
DATE :
FAIL
QUES .
• NO .
PASS EXPIRATION
PRACTICAL TEST FAIL
DATE :
QUES .
NO .
PASS EXPIRATION
ORAL TEST FAIL
DATE :
QUES .
NO .
EXPIRATION FAIL
PRACTICAL TEST PASS
DATE :
QUES.
NO .
July 12 , 1977
INSPECTOR'S SIGNATURE
Geng Morris
George Morris
FAA DISTRICT OFFICE
ARA -GADO - 7
ATTACH - REPORT OF WRITTEN TEST SUPERSEDED CERTIFICATE LETTER O ANSWERCompetency
SHEET GRADED
MENTS : 62FAA FORM 8610-2 ( Original) MiNnary )
3 TEMPORARY CERTIFICATE (Copy) SEAL SYMBOL CARD
$ u.s . G.P.0 . 1971-722-961 /220
SYMBOL
PARACHUTE RIGGER SEAL SYMBOL
ASSIGNMENT CARD OSS
ora immais
George Morris AEA - GADO - 7
FAA Form 3318 (5-63) ( 8310 )
5-1-46
IX .
68 IN . 170 Brown Brown
|M M U.S.A.
has been found to be properly qualified and is hereby authorized in accordance with
the conditions of issuance on the reverse of this certificate to exercise the privileges of
Chap 5
Par 1470 Page 931
8300.9 7/26/85
Chap 5
Page 932 ( thru 936 ) Par 1472
/ 26 / 85 8300.9
SECTION 10. ANNUAL AVIATION MECHANIC SAFETY AWARD /FLIGHT INSTRUCTOR OF THE
YEAR AWARD PROGRAMS
1486. PURPOSE . This section provides guidance to regional and district office
personnel with relation to the general aviation mechanics ' Annual Aviation
Mechanic Safety Award Program and the Flight Instructor of the Year Award
Program .
1487. GENERAL INFORMATION . Since inception , and in the past years , both
programs were managed by Flight Standards Service personnel on an annual basis ,
with the cooperation of aviation industry national organizations and major
segments of the industry . Initially, the intent was to eventually turn the
management of the programs over to the industry with continued FAA cooperation .
This was not accomplished until recently . As a result , there are significant
changes in the conduct of these two programs compared to past years . The
changes follow and are expected to remain the same in the foreseeable future , or
until further notice :
Chap 5
Par 1486 Page 937
8300.9
7/26/85
Chap 5
Page 938 ( thru 948 ) Par 1487
7/26/85 8300.9
SECTION 1. GENERAL
excluding any pilot seat, of 30 seats or less and a maximum payload capacity of
7,500 pounds , each certificate holder shall comply with the certification
requirements in , and conduct its operations in those aircraft in accordance
with , the requirements of FAR Part 135 , and shall be issued operations
specifications under FAR Part 135 .
d. In lieu of a and b preceding , an air carrier holding a certificate of
public convenience and necessity issued by the Civil Aeronautics Board, when
engaging in scheduled interstate air transportation using helicopters within the
48 contiguous states and the District of Columbia , shall comply with the
certification requirements in , and conduct its air carrier operations in those
aircraft in accordance with , the requirements of FAR Part 127 , and shall be
issued operations specifications under FAR Part 127 .
e. An air carrier , whose operations on December 1 , 1978 , in large
aircraft having a maximum passenger seating configuration , excluding any pilot
seat , of 30 seats or less , and a maximm payload capacity of 7,500 pounds or
less , were conducted under the rules of FAR Part 121 applicable to domestic or
supplemental air carriers , may continue to conduct its operations in such
aircraft under those rules as provided in FAR Section 135.2 ( d) .
Chap 6
Par 1600 Page 949
8300.9 7/26/85
Chap 6
Page 950 ( thru 960 ) Par 1602
7/26/85 8300.9
a.
The 100 -hour / annual inspection requirements are primarily defined by
Appendix D to FAR Part 43 and are applied by the Mechanic/IA or repair station
that certifies the inspection . The certificate holder may request additional
work or special emphasis on certain tasks, but there is no formal method of
including these items in succeeding inspections on a continuing basis . This
arrangement is suitable for , and should be limited to , simple aircraft in which
the operator schedules the inspections but has no particular input to the work
to be accomplished .
b . Large and turbine -powered multiengine aircraft inspection programs or
progressive inspections per FAR Section 91.171 are more specific than the
100 -hour/ annual, but still lack the ease and control provided by the approved
aircraft inspection program described in paragraph c following . Programs for
large and turbine- powered multiengine airplanes of 9 -or - less passenger seats in
operations under FAR Part 135 should be approved as AAIP's , because of the
complexity of the aircraft , under the regulatory basis of FAR
Section 135.419 (d) .
c.
The approved aircraft inspection program (AAIP ) provides a means for
a certificate holder to incorporate specific inspection requirements into a
program which has specification and recording basis for aircraft inspections .
The mechanic or repair station certifying the inspection is obligated to
accomplish each item as specified by the program regardless of any inclination
they may have to accomplish it in some other manner or not at all . The program
can be used to control repetitive airworthiness directives and special
inspections resulting from MRR's or other service experience.
1612. APPROVED AIRCRAFT INSPECTION PROGRAM . An approved aircraft inspection
program (AAIP ) should encompass the total aircraft including all installed
| equipment such as commmications and navigational gear , cargo provisions,that
etc.
It should include a schedule of the individual tasks or groups of tasks
comprise the program and their frequency of accomplishment .
a. The level of FAA control afforded by an AAIP is unattainable with
FAR Part 91 programs . It requires the operator to substantiate its program and
revisions thereto to the approving inspector and approval is accomplished by
Chap 6
Par 1610 Page 961
8300.9 7/26/85
selected by new operators and operators who are incapable of , or not otherwise
interested in , developing their own additional maintenance programs .
( 2) Individually approved programs developed by the operator for its
use . This provision is for operators capable of developing and analyzing a
maintenance program for effectiveness and revising it accordingly .
e. FAR Section 135.421 (b ) defines manufacturer's maintenance programs.
The term "maintenance instructions" includes service bulletins , letters , or
other publications concerning maintenance applicable to specified models and
configurations (modification status or other groupings that influence
maintenance needs) . Publications dealing with repairs, alterations, or other
matters beyond the scope of the term "maintenance " are not required by this FAR
section but may be included in the additional maintenance program to support
higher maintenance intervals or other inspection variables . The term
" manufacturer's instructions" does not include individual authorizations or
recommendations by a repair facility or manufacturer to a particular owner or
operator .
f . Adoption of a manufacturer's maintenance program " in toto " by an
operator is authorized by the rule. Approval for its use by an operator
concerns only the following :
(1) Its applicability as to make , model , configuration , etc.
( 2) That the program is sufficiently comprehensive to satisfy the
rule. If the aircraft manufacturer's program does not include engine overhaul
( or comparable heavy maintenance) and the engine manufacturer's program does ,
the operator should be required to designate the engine manufacturer's program
to the degree necessary to encompass the engine overhaul requirement. It may be
necessary to designate service bulletins or other manufacturer's maintenance
instructions, in addition to a maintenance manual, in order to delineate an
adequate program . If there is any doubt as to what limitations are imposed , the
operations specifications or programs referenced thereon should explicitly
denote these limitations .
Chap 6
Par 1613 Page 963
8300.9 7/26/85
C.
The operations specifications for an operator developed additional
maintenance program or an AAIP are the approval media and the inspector must
bear in mind that his signature on the operations specifications is the sole FAA
approval of that program . Manufacturers' programs are not otherwise FAA
approved , and inspection or maintenance programs are individually approved for
each operator ; i.e. , the approval is not transferable from one operator to
another . In each case, the inspector must review the programs with regard to
the operator's capabilities and environmental factors prior to giving his
approval .
( 1 ) The program is frozen as of the effective date of the operations
specifications . Subsequent revisions must be authorized by amended operations
specifications except that an alternate revision system may be incorporated into
the approved program to facilitate FAA approval of revisions . Figure 6-1
depicts a typical revision approval control for that purpose taken from a
currently approved air carrier reliability program .
(2) An operator may utilize a manufacturer's program with variations
as an operator developed program . The variations may be listed on the
specifications with the basic program referenced to another document, or the
entire program may be defined on the specifications. Due to the many possible
combinations involved in this arrangement , no attempt is made to publish an
example operations specifications page. The approving inspector should review
the examples in Section 7 of this chapter as a basis for an appropriate
specification to accurately define the program .
Chap 6
Page 964 Par 1613
|
7/26/85 8300.9
hap 6
ar 1614 Page 965 ( thru 976 )
7/26/85 8300.9
1
1
1
1
1630. PURPOSE. This section provides the inspector with information pertinent
to the evaluation of inspection programs and organizations of air carriers and
commercial operators under FAR Parts 121 and 127 and operators of aircraft type
certificated for 10 -or -more passenger seats under FAR Part 135 .
1631. GENERAL . The regulations specify that each operator shall have an
inspection program and a program covering other maintenance . Additional
requirements call for a maintenance organization adequate to perfom the work
and an inspection organization adequate to perform required inspections. In the
case of required inspections, there must be a separation between the inspection
organization and the maintenance organization . Advisory Circular 120-16C ,
Continuous Airworthiness Maintenance Programs, provides criteria for these
programs .
Chap 6
Par 1630 Page 983
8300.9 7/26/85
Chap 6
Page 984 Par 1632
7/26/85 8300.9
Chap 6
Par 1634 Page 985 ( thru 994 )
7/26/85 8300.9
a.
Sometimes questions arise relating to the administration of the
regulatory requirements of the maintenance portion of a certificate holder
manuals . These questions relate to FAA approval of maintenance manuals ,
maintenance manual revisions , relationship of the operator's maintenance manual
to the inspection organization , and the carriage of maintenance manuals aboard
airplanes .
b . Under the provisions of FAR Sections 43.13(a ) and 43.13( c ) ,
respectively , the content of the manual which pertains to methods , techniques ,
and practices for the accomplishment of all maintenance repair and alterations
shall be acceptable to the Administrator . The inspector does not formally
approve this type of maintenance manual material , but has the responsibility to
review it , and promptly advise the operator when any portion of the material is
found unacceptable .
(1 ) All manufacturers ' manuals that the operator chooses to
incorporate as part of its maintenance manual are treated the same as all other
maintenance manual material . If this material is found acceptable, it becomes a
part of the operator's approved maintenance programs.
( 2) Aircraft engine and propeller manuals containing instructions
for installation , operation , servicing , and maintenance are the only manuals
approved by the FAA . These manuals are approved as part of type certification .
Each manual must contain a statement " Approved by FAA engineering" with approval
date. Changes must be approved by an FAA engineering representative within the
scope of his authority and the approval shown on the approval page by the
statement " FAA approved " with the date of approval .
Chap 6
Par 1650 Page 995
8300.9 7/26/85
organization and a list of the persons with whom he arranges for the performance
of maintenance , alteration , and inspections , and a general description of the
work they will perform . However , this work can be described in broad terms .
The operator must designate those items of maintenance and alteration which must
be inspected as required inspection items . He may use the method contained in
Advisory Circular 120-16C to designate those items, or any other suitable
method , provided the required inspection items are clearly identified . In the
case of detailed instructions for overhaul of airframes, engines, propellers,
and accessories , the manual prepared by an operator may make reference to
overhaul manuals or instructions supplied by manufacturers of the equipment
involved . The manufacturers ' manuals so referenced should be clearly
identified . Such manuals will incorporate a system of revision control. The
manufacturers ' manuals or instructions will then become an acceptable part of
the operator's maintenance manual .
b. FAR Section 121.365 and similar provisions of FAR Parts 127 and 135
stipulate that each air carrier must have an organization adequate to perform
REQUIRED INSPECTIONS and that the performance of REQUIRED INSPECTIONS shall be
organized to separate the required inspection functions from the other
maintenance , preventive maintenance , and alteration functions . FAR
Section 121.368 and similar provisions of FAR Parts 127 and 135 set forth the
manual requirements related to the performance of REQUIRED INSPECTIONS .
Chap 6
Page 996 Par 1652
7/26/85 8300.9
1657. REQUIREMENTS FOR MANUALS ABOARD AIRCRAFT - CHARTER AIR CARRIERS AND
OPERATORS UNDER FAR PART 135. The determination of what constitutes appropriate
parts of the manual is the responsibility of the operator .
1658. MAINTENANCE MANUAL DISTRIBUTION WITHIN THE FAA. Sufficient copies of
operators' maintenance manuals should be obtained and distributed in accordance
with regional instructions .
1659. MAINTENANCE MANUAL REQUIREMENTS FLIGHT TEST. FAR Section 91.167 sets
-
forth the requirement with respect to operational checks after repairs and
alterations. Therefore , the inspector must ascertain that the operator has
adequate procedures for determining aircraft airworthiness prior to scheduled
operation .
1660. - 1669 . RESERVED .
Chap 6
Par 1656 Page 997 ( thru 1008 )
7/26/85 8300.9
1670. AUTHORITY. The regulatory basis for weight and balance control is
contained in FAR Parts 121 and 127 , which require approved programs , and FAR
Part 135 wherein approved programs are optional.
NOTE : An approved program is the only means for authorizing the use of
other than known weights for crewmen , passengers, baggage, or
cargo .
Chap 6
Par 1670 Page 1009
8300.9 7/26/85
Chap 6
Page 1010 Par 1674
7/26/85 8300.9
6
: 1675
Page 1011
8300.9 7/26/85
Chap 6
Page 1012 ( thru 1020 ) Par 1677
7/26/85 8300.9
Chap 6
Par 1686 Page 1021
8300.9 7/26/85
1689. CONTINUOUS LEASE / TIME - SHARING / POOL ARRANGEMENTS . FAR Sections 121.369 ,
127.134 , and 135.427 require an operator to list in his manual the persons with
whom he contracts for maintenance and a description of the work contracted out .
This requirement suffices for conventional contracts for maintenance of the
operator's equipment . However , complex arrangements such as participation in
engine pools , time sharing , and continuous lease arrangements should , in
addition to the manual requirements, be authorized by operations specifications .
The operator should develop appropriate procedures for administering such
arrangements and include these procedures in his maintenance manual . The
authorization and related procedures should apply to the arrangement as a whole
and should not require FAA notification or approval for each action under the
authorization .
Chap 6
Page 1022 Par 1688
7/26/85 8300.9
a.
The identification of contractor and operator in paragraph 1690a
apply to the following paragraphs .
b. Category A. Operator contracts with an appropriately rated repair
station to overhaul engines and / or with another certificated operator to
overhaul certain avionics units . The operator's manual must list the names of
these organizations and the scope of the work contracted for . The Aircraft
Maintenance - General Operations Specifications Preface Page, Figure 6-5 ,
authorizes this arrangement; i.e., a special operations specification page is
unnecessary .
Chap 6
Par 1690 Page 1023
8300.9 7/26/85
Chap 6
Page 1024 Par 1691
7/26/85 8300.9
Chap 6
Par 1692 Page 1025 ( thru 1036 )
7/26/85 8300.9
1711. PURPOSE. This section provides guidance for preparation and processing
of Operations Specifications - Aircraft Maintenance - Part D for aircraft
subject to Continuous Airworthiness Maintenance Programs and Aircraft Weight and
Balance Part E. In the interest of uniformity, the material and examples set
forth in or referenced by this Order should be adhered to as closely as
possible.
1712. INTRODUCTION . Operations Specifications , FAA Form 1014 (OMB 04 -R0075 ) ,
are issued to supplement air carrier and air taxi rules by listing authorization
and limitations that are not specifically prescribed by the regulations. FAR
Sections 121.25 (b ) (6 ) , 121.45 (b ) (6 ), 127.13(b ) (7 ), and 135.11(b ) ( 2) specify that
time limitations for overhaul, inspections and checks be set forth in the
operations specifications. Operations specifications may also authorize
optional privileges afforded by FAR Section 21.197 . Some aircraft have parts
that are life limited by the manufacturer which must be listed in or referenced
by the aircraft operations specifications . When approved , the provisions of the
operations specifications are as legally binding as the regulations themselves .
( Reference FAR Sections 121.3 , 127.11 , and 135.5 . )
1713. OPERATIONS SPECIFICATIONS. Operations specifications fall into eight
broad categories each of which is referred to as a " part ." Each part hasan
assigned letter designator as follows:
a. Part A - General .
b. Part B - En route authorizations and limitations .
C.
Part C - Airport authorizations and limitations .
d. Part D - Maintenance .
e. Part E Weight and balance .
Chap 6
Par 1710 Page 1037
8300.9
7/26/85
Chap 6 .
Page 1038 Par 1714
SPECIFICATIONS
OPERATIONS
TYPES
OF
Aircraft General
1..
Maintenance.
8300.9
Page 1039
Maintenance
Part
D.. inspection
and,
Check
2.
overhaul
limits
time.
Preface
Maintenance and
Weight
E.
Part Pages. Reliaprogr3.
bilitamy
Balance. authorization.
escalation
tem
Short
4.-
authorization.
Opera Maintenance
contractual5.
tions autho rizat
arran gemen t.
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aircraft
Leased
6.
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Parts
7.
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agreement
authorization.
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Part
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8..
time
Prorated
authorizations
and
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En
Part
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9..
borrowing
Parts
limitations.
with
permit
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Special
10.
authoriza and
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Airport
C.
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continuin
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flights
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F.,
Scheduled
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operated
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other
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Approved
12.
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Part
H..
Aircraft
leasing
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Additional
13.
Par 1714
7/26/85 requirements.
program
Chap 6
Authorization.
8300.9 7/26/85
Wings , Chapter 57 D A B C D
A
Chap 6
Page 1040 Par 1714
7/26/85 8300.9
Chap 6
Par 1716
Page 1041
8300.9 7/26/85
for an operator who desires to enter into parts pooling agreement with persons
employed outside of the United States who do not hold U.S. airman certificates .
A preface page should be prepared that contains all the elements shown in the
example given in Figure 6-16. ( See Section 13 of this chapter for information
and guidance regarding parts pooling agreements .)
h. Preface Page - Prorated Time Authorization . Whenever the proration
process is used to establish initial starting times for an operator, a preface
page such as that shown in Figure 6-17 shall be executed . This is essential ,
not only for proper time accountability but also for the orderly and exact
transfer of time should the aircraft be sold to another operator. This preface
page should readily indicate to all concerned that the aircraft is being
operated under " adjusted time since overhaul ," calculated via proration process .
( See Advisory Circular 121-1A, Standard Operations Specifications - Aircraft
O
Chap 6
Page 1042 Par 1716
7/26/85 8300.9
Chap 6
Par 1716
Page 1043
8300.9 7/26/85
a.
Issuance of Initial or Revised Operations Specifications - Aircraft
Maintenance .
Chap 6
Page 1044 Par 1716
7/26/85 8300.9
a.
The specifications shall be reviewed for accuracy and completeness.
Operations specifications may be approved only by the assigned principal
airworthiness inspectors (avionics or maintenance , as appropriate) or by
inspectors authorized to sign for them in their absence . All pages should be
checked to ensure that :
Chap 6
Par 1717 Page 1045
8300.9 7/26/85
(6) The operator has entered the reasons and supporting data in the
space provided on the back of the form .
Chap 6
Page 1046 Par 1719
7/26/85 8300.9
a. The original and one copy will be routed by the district office to
the individual authorized by the operator to sign operations specifications .
The operator will retain the original, indicate receipt on the copy and return
the copy to the originating FAA office certificate responsibility .
b . One copy of all approved operations specifications ( including
" Operations Specifications - Aircraft Identification" ) and a copy of all
reliability programs referenced by these specifications, and all revisions
thereto , will be sent ( through channels in accordance with regional
instructions ) to the Aircraft Maintenance Division , AWS - 300 .
C.The copies of the " Operations Specifications - Aircraft
Identification " and referenced reliability programs will be retained by AWS - 300 .
All other copies of operations specifications pages will be returned to the
sender following their review .
d. One copy of " Operations Specifications - Aircraft Identification "
-
a.
Operators Desiring. Cancellation of Operations Specifications -
Aircraft Maintenance . The operator should advise the district office , in
writing , stating the particular specification for which cancellation is desired
and the effective date of such cancellation . If the district office concurs ,
they should stamp or mark the word cancelled , together with cancellation date ,
across the face of all copies of the applicable specification . They should then
advise, by letter , the operator and all FAA " offices holding copies of the
operator's Operations Specifications." Aircraft Maintenance of the cancellation
date of same .
Chap 6
Par 1720 Page 1047
8300.9
7/26/85
a.
Amendments. Except for emergency amendments, amendments to
Operations Specifications - Aircraft Maintenance will become effective on the
effective date in the amendment . The effective dates on the front and back of
FAA Form 1014 should be the same . The effective dates in both instances is the
date of the signing of the recommendation for approval .
b. Emergency Amendments . By virtue of the authority contained in FAR
Sections 121.79, 127.27 , and 135.17 , the Administrator may require immediate
amendment to Operations Specifications - Aircraft Maintenance when such action
is required to assure safety . Extreme caution should be exercised when
employing emergency amendment procedures. When such action is deemed necessary ,
the following steps should be followed .
(1 ) The inspector recommending such action shall inform his
supervising inspector of all pertinent facts .
(2) The supervising inspector will notify appropriate region office
personel.
( 3) If an emergency amendment is determined to be the proper and
necessary course of action , the inspector who recommended the action will be so
advised . He will then notify the operator of such action in writing .
( 4) When emergency amendment action is imminent , the Manager ,
Aircraft Maintenance Division , AWS -300 , will be notified by telephoneof all the
details .
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 1 of 17
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
AIRCRAFT MAINTENANCE
BOEING 737-201/222 /247
MODEL OVERHAUL INSP & CHECK
SYSTEM /COMPONENT OR P/N MFG PERIOD PERIOD " OTHER
CHAPTER 21
AR CONDITIONING OC A ,C ,D FC 1D
Turbine, Air Cycle 3000 1C
Valve, pneumatic 3000 4C
Filter , Air OC 1C Clean @ 1C
Altimeter , Cabin 9000 1C
Control, Cabin Pres . OC 1C Replace Filter
Kement @ 1D
Filter Element
CHAPTER 23
COMMUNICATIONS A , B, C
Fixed Radio Installation с
Amplifier , Isolation AI- 27 Telephonics C
Transceiver HF 618T - 2 Collins C
Control, VHF Comm G - 4817 Gables с
CHAPTER 25
DOUTMENT AND FURNISHINGS B,C,D
Evacuation Slides 1 yr . AFC
Life Vests 1 yr . A ,C
Evacuation slide Inflation Bottles 3 yr . A ,C See Note 25.1
( DOT- 3HT)
Escape Ropes or Straps (Cockpit /Cabin ) A,C
Megaphone A
Flotation Equipment
First Aid Kit A
Crash Axe A
Smoke Goggles A
བར
Note 25.1 : Inspections, hydrostatic test , and life limits will be accomplished
as set forth in Part 173 , chapter 1 , subtitle B of CFR 49 currently
in effect .
Effective date
FAA Form 1014 ( 2-12 )
Form Approved.
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 5 of 17
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
AIRCRAFT MAINTENANCE
BOEING 737–201/222 /247
INSPECTION AND
OVERHAUL CHECK PERIOD
PERIOD P.F. S.C. P.I. OTHER
Hydraulic , Chapter 29 AO X X X
XXX
xxx
Ice and Rain , Chapter 30 AO X X X
Windshield OC X
Valve, Modulating QC X
Valve, Shutoff OC X
Instruments , Chapter 31 AO х X х
Flight Data Recorder
(Fairchild P/ N 15630-601) 2,51.0 X X X
88
:::
31
clock ( Elgin A - 3) OC X х X
wheel or brake
change .
xxxxx
Tires X х X
888
Lights , Chapter 33 OC X X Xх
* Inspections , hydrostatic test , and life limits will be accomplished as set forth
in Part: 173 , chapter 1, subtitle B of CRF 49 currently ' n effect .
Effective date .
FAA Form 1014 (2-72 )
form Approved .
UNITED MTATES O AMERICA OMO No. Mas
DEPARTMENT OF TRANSPORTATION
FOONAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 5 of 17
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
AIRCRAFT MAINTENANCE
BOEING 737-201/222 /247
Oxygen , Chapter 35 OC
Bottle - Oxygen Portable ( DOT- 3A )
O
Effective date
FAA Form 1014 ( 2-72 )
The aircraft and its component parts , accessories, and appliances shall be
maintained in an airworthy condition in accordance with the maximm time limits
hereinafter set forth for the accomplishment of the overhaul , periodic inspections
and routine checks of the aircraft and its component parts, accessories, and
appliances .
Parts or subcomponents, not listed below , will be checked , inspected and /or
overhauled at the same time limitations specified for the component or accessory
to which such parts or subcomponents are related or at the time period indicated
for the ATA subchapter heading .
Effective date
FAA Form 1014 ( 3-73 )
Page 1062
Chap 6
7/26/85 8300.9
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 2 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
CHECKS , INSPECTIONS , AND OVERHAUL TIME LIMITS
BOEING 737-201 /222 / 247
Preflight (PF ).
The " preflight inspection " shall be accomplished in accordance with the applicable
procedures in ABC Airlines Maintenance Manual , Volumes A and c, each calendar day
when the aircraft is in operation .
Service Check (SC)
The " service check" shall be performed within 50 hours of aircraft time in service
in accordance with the applicable procedures in ABC Airlines Maintenance Manual,
Volumes A and C.
Effective date
FAA Form 1014 (2-72)
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - ROOTS
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
Part D WASHINGTON
Page 2 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
CHECKS, INSPECTIONS , AND OVERHAUL TIME LIMITS
DE HAVILLAND MODEL DH - 114
The maintenance procedures, methods and standards for this program are cotitained
in the De Havilland DH - 114 Heron Maintenance and Repair Mamal ; AVCO -Lycoming
Engine Maintenance and Overhaul Marmal , 602294-6 ; and Hartzell Propeller Overhaul
Marmal 109A .
Pressure vessel inspections , hydrostatic tests , and life limits will be accom
plished as set forth in Part 173 , chapter 1, subtitle B of CFR 49 currently in
effect .
Service life limits contained in AVCO -Lycoming Service Bulletin No. 127B , as
revised will be adhered to .
Work forms detailing the applicable inspection / check requirements are contained in
the (Name of Company ) Computerized Aircraft Maintenance Program (CAMP) as revised .
Revisions to this program are subject to review by the FAA assigned principal
airworthiness inspectors prior totheir implementation .
NOTE : The principal inspector shall include any other conditions or limitations
necessary for the continued airworthiness of the aircraft ( components or
engines ).
Effective date
Form Approved .
UNITED STATO OF AMERICA
OMB No. 04 -R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASWINOTON
Part D
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
BOEING 737–201 /222 /247
RELIABILITY PROGRAM AUTHORIZATION
The time limitations for the overhaul, inspection and checks of the aircraft and /or
systems/ components controlled by the program are contained in ABC Airlines B -737
Maintenance Manual :
1. The service time limits will be listed in the 5-2-0 section of the
Maintenance Manual .
2. The component overhaul time limits and life limits will be listed in the
5-2-1 section of the Maintenance Marnal .
Effective date
PAA Form 1014 ( 2-72 )
Effective date
FAA Form 1014 ( 8-72 )
Form Approved .
UNITO ITATUS OF AMERICA OMB No. M - ROOTS
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D D Page 1 of 17
OPERATIONS, SPECIFICATIONS
AC ATRIS, INC .
AIRCRAFT MAINTENANCE
BOLTING 737-201 / 222 /247
OVERHAUL LISPECTION &
PERIOD CHECK PERIOD
Hollowers BD
Heaters 2,000 A C
#
Ignition units
Compressor ► 2,000 в с
Commications, Chapter 23 *
#
Pump , fuel boost
Effective date
FAA Form 1014 ( 7-12 )
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 -R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
PartD Page 4 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
SHORT- TERM ESCALATION AUTHORIZATION
A. The procedure for short -term escalation of maintenance intervals are contained
in ABC Airline's General Maintenance Manual, chapter 7, section 3. This
procedure is applicable to the following equipment :
B - 737 Fleet
B. LIMITATIONS
Effcctive date
Effective date
FAA Form 1014 (2-72)
Form Approved .
UNITED STATES OF AMERICA OMB NO . 04 -ROOTS
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part 0 Page 5 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
MAINTENANCE CONTRACTUAL ARRANGEMENT AUTHORIZATION
This agreement provides for XYZ Airlines to perform all scheduled maintenance
above the " A " check level, including structural inspection , powerplant shop
maintenance and aircraft component shop maintenance, in accordance with XYZ
Airlines' methods, standards , and procedures .
Under the terms of this agreement XYZ will provide ABC with a current copy of the
publications and documents relating to their maintenance program as listed in
that agreement and revisions thereto. Ali maintenance performed by ABC will be
in accordance with those publications and documents .
ABC Airlines is authorized to participate in XYZ Airlines ' reliability program
identified as
as revised , with ABC aircraft included in
XYZ fleet for the purpose of that program . Maintenance intervals and assignment
of maintenance processes are controlled by that program .
Under the terms of this agreement all maintenance records applicable to the sub
ject aircraft shall be maintained by XYZ Airlines at their maintenance base in
ABC Airlines shall expediently forward the original of
all maintenance records generated during the period of this agreement to XYZ
Airlines for inclusion in the records for that aircraft , and ABC Airlines will
retain a copy for their files for that aircraft .
ABC Airlines will determine that all replacement components , other than those
provided by XYZ Airlines, that are common to the above listed aircraft and the
AXYZ fleet are evaluated by XYZ Airlines to insure they meet XYZ standards .
XYZ Airlines will maintain all components and systems not common to XYZ Airlines '
fleet in accordance with the requirements of ABC Airlines ' specifications.
Administration of this agreement and related policies and procedures , including
those pertaining to the control of maintenance interval limits , will be included
in ABC Airlines Maintenance Manual..
Effective date
FAA Form 1014 ( 2-72 )
Effective date
1
FÁA Form 1014 ( 2-72 )
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part 0 Page 6 of 10
OPERATIONS SPECIFICATIONS
ARLES,FIC.
PREFACE PAGE
LEASED AIRCRAFT MAINTRTANCE PROGRAM AUTHORIZATION
Effective date
FAA Form 1014 ( 8-72 )
Form Approved .
WHITE STATE OF AMERICA OMB No. 04 - Roots
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 7 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PROFACE PAGE
PARTS POOL ACRFSMENT AUTHORIZATION
Effective date
FAA Form 1014 ( 8-12 )
TIME AUTHORIZATION
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D. Page 8 of 10
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
PREFACE PAGE
PRORATED TIME AUTHORIZATION
The aircraft Listed hereon and including its installed powerplants, propellers,
and appliances shall be maintained in accordance with the adjusted hours of time
since overhaul as set forth in the document identified as :
Adjusted
Document
time since overhaul for N.
No.
Dated
A copy of which is on file .at the operator's main maintenance base and with the
Federal Aviation Administration .
These time limits and this specification page shall remain in effect until such
time as the aircraft , its powerplants, propellers, and appliances are first
overhauled. Thereafter , this specification page shall be cancelled and the
aircraft will be inspected and overhauled in accordance with
airlines' maintenance program and approved time limits .
Effective date
FAA Form 1014 13-92 )
Page 1074
Chap 6
7/26/85 8300.9
ABC Airlines , when in need , may borrow a part from another FAR 121 , 127 , or 135
( for aircraft under continuous airworthiness maintenance programs) operator (or
from a parts pool if the operator is a participant of a parts pool agreement)
and may use such part for a maximm of 100 hours ( or 50 landings if the service
or overhaul time limit is controlled by the number of landings) even though the
time in service of such part exceeds ABC Airlines ' approved service and overhaul
time limit providing:
The part in question has a minimn of 200 hours ( or 100 landings if the
service or overhaul time limit is controlled by the number of landings)
remaining to service or overhaul in relation to the lender's approved
service and overhaul time limit .
b . The part is not specifically life limited . In such a case , the part
may not be operated beyond its approved service life.
Effective date
ap 6 Page 1075
8300.9 7/26/85
Effective date
Page 1076
Chap 6
7/26/85 8300.9
Form Approved.
UNITED STATE OF AMERICA
OMB No. 04 -R0075
DEPARTMENT OF TRANSPORTATION
MEDERAL AVIATION ADMINISTRATION
WASWMGTON Page 1 of 1
Part D
OPERATIONS SPECIFICATIONS
Effective date
FAA Form 1014 ( 2-72 )
I CERTITY that the statements submitted in connection herewith are true and that I am duly authorized
to make this application on behalf of the applicant.
Srancis E.Shomas
Francis E Thomas
Vice President (Blature )
Date September 141..1976 Maintenance and Engineering
( Title)
INSPECTOR'S RECOMMENDATIONS:
Bionator )
( Title )
The Operations Specifications set forth on the reverse side beroof are ... Approved
NAME OF COMPANY
AIRCRAFT MAINTENANCE NINE R LESS PASSENGERS
The aircraft listed below by registration mmber shall not be used in air tard
operations by (COMPANY NAME unless the aircraft has been inspected in
accordance with the Approved Aircraft Inspection Program identified as
approved for (COMPANY NAME and ATRCRAFT TYPE) .
iintin
Registration No.
1. N1236
2
3.
4
5.
Effective date
FAA Form 1014 (2-72)
}
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Page 1 of 1
OPERATIONS SPECIFICATIONS
DORO AVIATION SERVICE
AIRCRAFT MAINTENANCE - NINE OR LESS PASSENGERS
ADDITIONAL MAINTENANCE REQUIREMENTS
CESSNA - 421
Aircraft operated by Doro Aviation Service shall not be utilized in air taxi /
commercial operator operations unless :
1. The Teledyne Continental Motors engine model GTSIO- 520C and its component
parts , accessories , and appliance are maintained in an airworthy condition
in accordance with the schedule of maintenance , inspection , and overhaul
times set forth in Cessna Model 421 Service Manual D817-13 , as amended ,
and the other manufacturers ' service manual referenced therein as amended
2. The McCauley propeller model 3AF 34C - 74 and its component parts are
maintained in an airworthy condition in accordance with the schedule of
maintenance , inspection and overhaul times set forth in the Cessna Model
421 Service Manual D817-13 , as amended , and the other manufacturers '
service manuals referenced therein as amended .
Effective date
FAA Form 1014 (2-72 )
Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part E Page 1 of 1
OPERATIONS SPECIFICATIONS
PREFACE PAGE
AIRCRAFT WEIGHT AND BALANCE CONTROL
The following procedures have been established to maintain control of weight and
balance of the ABC Airlines' aircraft operated under the terms of these specifi
cations ( identified below ) and to insure that these aircraft are loaded within the
gross weight and center of gravity limitations.
(a) When computing the weight and balance of the aircraft, the average passenger
baggage weights used are in accordance with the operator's weight and balance
control manual .
(b) The average passenger baggage weight authorized in paragraph (a) shall not be
used in computing the weight and balance of charter flights and other special
service involving the carriage of special groups .
Periodic Aircraft Weighing . All aircraft will be weighed in accordance with the
procedures for establishing individual or fleet aircraft weights as outlined in
the operator's aircraft weight and balance control manual .
Loading Schedules and Identification of Aircraft . The following loading schedules
are used for routine operations :
Aircraft Type Type of Loading Schedule
rian
Effective date
1752. MAINTENANCE REVIEW BOARD PROCEEDINGS . The MRB proceedings are only
conducted on newly manufactured aircraft , powerplants or appliances that have
been acquired for use in air carrier operations .
1753. MAINTENANCE REVIEW BOARD MANAGEMENT. When a transport type (air carrier )
project is undertaken by a manufacturer , the Factory Maintenance Specialists
( FMS) in the controlling region will assume or delegate the MRB chairmanship .
If the controlling regional director or associate administrator have the
resources and they believe that it is in the public interest , they may conduct
an MRB ( advisory capacity) for a foreign manufactured product intended for use
in air carrier service that does not have any U.S. buyers . The controlling
regional MRB spécialist or the delegated specialist should work with the foreign
authorities in the development of the MRB to insure that material developed is
in accordance with FAA guidelines . Any reports or material developed under such
arrangements will not be FAA approved. Such material will serve as a baseline
for future MRB proceedings if the product is introduced into U.S. air carrier
bperations.
1754. MAINTENANCE REVIEW BOARD RUNNING CONCURRENTLY . The airframe and
propulsion system will be consolidated into a single MRB . The MRB specialist in
the region having jurisdiction over the airframe will determine what type MRB
action is required .
1755. MAINTENANCE REVIEW BOARD CONSIDERATIONS . Each member of the MRB should
pe aware that only through the conscientious application of initiative ,
resourcefulness , interest , and technical knowledge will the overall
responsibilities and functions assigned to the MRB be successfully accomplished .
the MRB's evaluation of a new product must encompass at least the following:
Chap 6
Par 1750 Page 1087
8300.9
7/26/85
1
a. A review of the results of the manufacturers' static test programs.
These programs furnish an indication of the behavior of structure under limit
and ultimate loads, strength of the components tested , and the locations of
deficiencies . The proposed maintenance and inspection programs related to these
deficient areas should be carefully scrutinized and coordinated with
engineering.
b . An evaluation of all proposed maintenance instructions with
particular attention given to those that relate to areas, parts and / or
components that involve unusual functional design features, new fabrication
methods, and / or unique functional requirements.
C.Consideration of the recommendations of the FAA Engineering and
Manufacturing Branch relating to the establishment of structures sampling
programs and initial time recommendations.
d. A careful analysis of the results and reports on certification flight
test and functional and reliability flight test programs that pertain to the
maintenance / inspection program .
e.
A comparative analysis of systems, areas , components , etc., shall be
made, if possible, with similar products in use on aircraft in current
operation .
Chap 6
Page 1088 Par 1755
7/26/85 8300.9
(5) Arrange for and schedule necessary technical and decision logic
process training for MRB members .
i
(8) Coordinate with MRB Policy Board Chairman , in a timely manner ,
on matters which may affect major policy, the Federal Aviation Regulations,
maintenance management philosophies , and relationships with international civil
aviation authorities .
( 12) Coordinate with MRB Policy Board Chairman and staff at the time
industry presents a formal proposal .
( 13) Convene the MRB for the purpose of reviewing and approving or
denying the proposed material relating to FAR Sections 25.1529 and 29.1529.
Chap 6
Par 1756
Page 1089
8300.9 7/26/85
(6) Offers FAA policy guidance and assistance to the working groups
whenever requested or deemed necessary .
( 7) Coordinate with the FMS in a timely fashion on matters which may
affect major policy, Federal Aviation Regulations, maintenance management
philosophies, and relationships with international civil aviation authorities .
( 8) Attend all meetings scheduled by the FMS and working group
chairman .
1757. MAINTENANCE REVIEW BOARD POLICY BOARD . The MRB Policy Board will be
Headquartered in AWS - 300 to provide the Chairman of the MRB with policy relating
to MRB proceedings. The Policy Board will consist of a chairman and four
members . The Chairman of the Policy Board will be a technical specialist
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Page 1092 Par 1761
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f. The PMI/ PAI will submit a timely report of all sampling, inspections
conducted by the operator in accordance with the requirements of the MRB
repetitive sampling inspections to the FMS . These reports will include
significant items noted during operation , maintenance, and inspections conducted
by the operator and any action taken as a result of these findings. The FMS
shall process these reports and provide information concerning significant
service difficulties to all regions and manufacturers .
1762. - 1775 . RESERVED .
Chap 6
Par 1761 Page 1093 ( thru 2002 )
7/26/85 8300.9
1776. AUTHORITY . The regulatory basis for approval of air carrier reliability
programs is contained in Federal Aviation Regulations , Sections 121.25 (b) (6) ,
121.45 (b ) (6 ) , 121.373 ; 127.13 (b) ( 7) , 127.136; 135.11(b ) (2 ) (iii) , 135.411 (a ) ( 2 ) ,
135.411 (b) , and 135.431 .
1777. BACKGROUND . The Federal Aviation Administration is responsible for the
approval of air carrier maintenance programs; the programs that establish the
time limitations or standards for determining time limitations for overhauls ,
inspections, and checks of airplanes , engines, and appliances . The
characteristics of these limitations and standards have been subject to
continual change as changes in the state of the art of airframe , engine, and
appliance design have occurred and knowledge about the effectiveness of
preventive maintenance has been obtained .
a.
The oldest recognized primary maintenance process, generally called
"hard-time," requires periodic overhaul or replacement of the affected" hardware.
During the early days of commercial aviation " hard -time " was generally
considered to be the most effective maintenance process . It was applied with
the intent of ensuring operating safety of airplanes having limited systems
redundancy .
b . After World War II, the FAA recognized that , for some hardware,
checking to a physical standard at periodic intervals was also an important and
effective maintenance process . This process , called " on -condition , " was the
second primary maintenance process to be recognized . At that time, " hard -time"
and "on -conditon " were the only recognized primary maintenance processes .
Because there were only two alternatives, gradually " on - condition " was applied
to many items where neither alternative was appropriate.
c. In the 1960's the FAA issued Advisory Circular 120-17 and approved a
number of " reliability programs." These permitted air carriers to explore the
relationship between age and reliability without conventional time limitations.
A wide range of programs have been approved. Some use " hard -time" limitations;
some use " on -condition " physical standards; and some use only reliability
performance standards to manage reliability. Experience with programs using
only reliability performance standards made it clear that some aircraft elements
did not require the traditional preventive primary maintenance process in order
to ensure operating safety .
d . From this experience came the development by the Industry 747
Steering Group and an FS- 300 /747 Advisory Group of a new technique for the
design of initial maintenance programs. This technique, which requires
intensive review of the aircraft design by industry and FAA specialists and
application of a process called " decision tree analysis ," is currently used for
all new air transport initial maintenance programs . This work resulted in
the recognition of a third primary maintenance process called
" condition -monitoring ." This process applies to hardware which has design
characteristics warranting the use of a process not involving " hard -times " or
" on - condition " checks. The outcome of this cooperative effort is reflected in
the approved MRB documents .
i
Chap 6
Par 1776 Page 2003
8300.9 7/26/85
(HT) . This is a
preventive primary maintenance process . It requires that an appliance or part be
periodically overhauled in accordance with the carrier's maintenance manual or
that it be removed from service . " These time limitations may be adjusted based
on operating experience or tests , as appropriate, in accordance with a carrier's
approved reliability program , or the maintenance manual (see Advisory
Circular 121-1A for guidelines ) .
1781. APPLICATION OF " THREE --PROCESS CONCEPT" TO NEW AIRCRAFT. The lack of real
experience with new aircraft requires careful, detailed study of its
characteristics to determine those components or systems that would probably
benefit from scheduled maintenance .
Chap 6
Par 1780 Page 2005
8300.9
7/26/85
Chap 6
Page 2006 Par 1782
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8300.9
and both should hold an authoritative position in the technical area of the
operator's maintenance organization . Again , one member shall be designated as
chairman .
a.
Individual programs will be included in the operator's total
maintenance program by approval of Operations Specifications - Aircraft
Maintenance Part D ( FAA Form 1014) . The operations specifications should
-
cover the entire maintenance program as has been done in the past .
b. All airframe, engine , and appliance service life limits will be in
each operator's Operations Specifications - Aircraft Maintenance or by
references to operators maintenance manual section ( s) which contain these
limits . This data may be found in the approved Airplane Flight Manual (AFM ) ,
applicable airworthiness directives , the type certificate data sheet , or in the
required maintenance manual ( Reference Handbook 8110.4 , Chapter 2 ,
paragraph 33 (c ) ( 3 )) . The manual should contain procedures for the proper
control of these critical items .
Chap 6
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8300.9
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Page 2010 ( thru 2020 )
Par. 178
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ar 1800 Page 2023
8300.9 7/26/85
c.
The procedure should be set forth in detail in the airline's manual,
including all steps which must be taken with regard to a short -term escalation
prior to the release of the affected component , engine, or aircraft for flight .
It should include establishment of :
Chap 6
Page 2024 Par 1803
/ 26 / 85 8300.9
a.
An operator with an approved reliability program may incorporate
short -term escalation procedures as a revision to that program if FAA revision
ipproval is as specified in Advisory Circular 120-17A .
b. Approval of short-term escalation procedures other than under the
erms of Paragraph 1805.a above will be by operations specifications .
Figure 6-11 depicts a typical short - term escalation authorization .
806. - 1815 . RESERVED .
p 6
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Page 2025 ( thru 2036 )
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ar 1816 Page 2037
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1820. APPROVAL . Adopted maintenance programs for aircraft on short -term leases
will be approved by operations specifications as shown in Figure 6-15 .
Provisions for maintenance of equipment that is not included in the lessor's
program should be referenced on those specifications.
1821. - 1829 . RESERVED .
Chap 6
Page 2038 ( thru 2048 ) Par 1819
7/26/85 8300.9
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Page 2050 Par 1833
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Chap 6
Par 1836 Page 2051 ( thru 2062 )
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1847. BACKGROUND. Exemption Numbers 152 , 260 , 590 , and subsequent exemptions
granted authority for U.S. FAR Part 121 certificate holders to participate in
parts pool agreements with foreign air carriers . These exemptions were granted
to allow U.S. FAR Part 121 certificate holders to deviate from the airmen
provisions of the FAR's which would otherwise preclude them from utilizing the
maintenance services of certain foreign air carriers whose employees do not hold
U.S. Airman Certificates . All Operations Specifications previously issued under
the Exemption may continue to remain in effect until they expire . In order to
provide a more convenient method , FAR Section 121.361 was amended to permit
deviation from those provisions that would prevent the use of parts maintained
by persons employed outside the U.S. who do not hold U.S. Airman Certificates .
All personnel should understand that FAR Section 121.361 provides for the
amendment of Operations Specifications to permit deviation from the airmen
requirements for persons employed outside of the United States . All other
provisions of FAR Part 121 are applicable. It should be further noted that
FAR Section 121.361 (b) requires the surveillance of the facilities and the
practices to assure that all work on such parts is accomplished in accordance
with the certificate holder's manuals .
1848. GUIDANCE . The following items are presented to assist the inspector in
processing an amendment to the Operations Specifications and performing parts
pool inspections:
a. Operations Specifications .
Chap 6
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: 1849 Page 2065 ( thru 2076 )
.
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b . Data from the operator should include the type and number of aircraft
it operates and if its maintenance program is being accomplished under the
requirements of FAR Section 135.411 (a) ( 1 ) or FAR Section 135.411 (a) (2) .
C. A resume of the person , for whom the deviation pertains, should
include dates of experience , type of aircraft , specific areas of experience ,
areonautical education , types of positions held , mechanic's certificate number
( if applicable ) , and date or dates the certificate and ratings were issued .
d . When the field office receives a request , the principal airworthiness
inspector will review all the information . A personal interview may be
conducted to verify the applicant's aeronautical experience and qualifications .
The mechanic's certificate of the person ( if applicable) should be verified
Chap 6
Page 2078 Par 1858
7/26/85 8300.9
through the Airmen Certification Branch , AAC - 260 , to determine the original date
the certificate was issued and dates additional ratings were obtained . A record
of this verification should be included in the field office's recommendation .
After all data is evaluated , the field office should forward their evaluation
and recommendation along with the deviation request to their regional office .
e.
Regional office maintenance specialists are expected to pursue all
data received , add comments to the field office recommendation , and forward the
complete package, in accordance with regional procedures, to the Aircraft
Maintenance Division , AWS - 300 , for preparation of a reply to the operator from
the Director of Airworthiness , AWS - 1 .
Chap 6
Par 1859 Page 2079 ( thru 2088 )
7/26/85 8300.9
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Par 1866 Page 2089
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Page 2090 ( thru 3000 ) Par 1869
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1890. PURPOSE . This section provides the inspector with information relative
to the submission of the List of Air Carrier Aircraft ( RIS : FS 8320-7 ) .
1891. GENERAL . This instruction is directed only to inspectors assigned to
flag and domestic operators operating under the provisions of FAR Part 121.
Aircraft listings for supplemental operators , commercial operators, and air
carriers operating under FAR Part 127 are shown on Operations Specifications -
Aircraft Identifications, and shall be handled in accordance with instructions
dealing with Operations Specifications contained in this Order , Chapter 6 ,
Section 7 , Figure 6-20 .
1892. REPORTING PROCEDURES .
b. Model .
C. Serial number .
d. Registration number .
e . Operating certificate ( s ) under which aircraft are operated .
f. Designation - passenger , cargo , or passenger / cargo convertible.
Chap 6
Par 1890 Page 3001
8300.9
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Chap 6
Page 3002 ( thru 3012 ) Par 1893
7/26/85 8300.9
1900. AUTHORITY . The regulatory basis for this section is contained in FAR
Sections 121.705 , 127.315 , and 135.417 .
1901. PURPOSE . The monthly Air Carrier Aircraft / Engine Utilization Report
(RIS : AC 8320-1) provides the Aircraft Maintenance Division , AWS - 300, Air
Transportation Branch , AWS -330 , with a record of certain statistics on the air
and commercial operators under FAR Part 121 , air carriers conducting multiengine
scheduled passenger operations under FAR Part 135 , or air carriers conducting
cargo operations under FAR Part 135 by a 418 authorization for use in planning ,
directing, controlling , and evaluating assigned programs.
1902. GENERAL. The responsibility for completion and submission of the subject
report rests with the assigned inspector . The inspector will normally acquire
the needed information under the authority contained in the operation rules
which provide for the inspection and examination of the operator to determine
compliance with the applicable regulations .
1903. PROCEDURES . The following procedures outline the action to be taken by
the region , district office, and the National Safety Data Branch , AVN - 120 ,
to assure the purpose and objectives of this system are accomplished .
a . Report Preparation . Each month the assigned inspector shall obtain
from his carrier ( s ) the information to complete the" Air Carrier Aircraft / Engine
Utilization Report " (RIS: AC 8320-1 ) . The report is to be submitted on
AC Form 8320-1, Aircraft/ Engine Utilization Report, National Stock
No. 0052-00-571-5000 . The report must be typewritten. The following is an
explanation of the data to be entered in each block , and a sample form to assist
you in completing the report is at the end of this section .
( 1 ) OPER SYMBOL Enter in this block the 4 - character symbol
O
Chap 6
Par 1900 Page 3013
8300.9 7/26/85
engine model. The official FAA designation of the engine must be used . ( Refer
to FAA type certificate data sheets for model information ) .
( 10) NO . SD - This is to be the number of engine
shutdowns / featherings . Shutdowns accomplished for training, demonstrations or
flight check purposes will not be reported .
( 11 ) NO . REM Enter the number of engines removed prematurely due to
mechanical discrepancy .
( 12) FLEET UTILIZATION DAYS . This is a summation of the number of
days EACH aircraft was active. Example: An air carrier operates 12 Boeing
model 727 aircraft . During the month being reported (November ) , 2 aircraft were
out of service , 7 were operated each day of the month , 2 were operated 28 days
and 1 only 3 days . The active number of aircraft is 10 and the fleet
utilization days are 269. They are developed as follows:
No. of Acft No. Days Operated No. Acft Days
( 13) FLEET UTILIZATION AIRCRAFT TOTAL HRS - Enter the service time to
the nearest whole hour .
( 14) FLEET UTILIZATION ACFT HR AVG /DAY - This is the daily aircraft
utilization or the average daily flight hours for each aircraft in the fleet and
is computed as follows :
Daily Utilization Fleet Utilization Aircraft Total Hours
Fleet Utilization Days
( 1 ) On or about the 15th of each month , the Safety Data Branch will
review the reports received from district offices to assure the data is properly
prepared for ADP conversion and processing . The branch will review all computer
prepared products to assure they are complete and accurate .
( 2) The National Safety Data Branch will issue the " Aircraft
Utilization and Propulsion Reliability Report . Distribution of the report
shall be in accordance with the established mailing list maintained by AVN - 120 .
d . Air Carrier Aircraft Fleet Utilization Reports will be prepared in
four data arrangements each highlighting separate fields of information . Each
of these reports is listed and briefly titled in the Catalog of Recurring
Reports for FAA Headquarters , FAA Order 1340.3M (or subsequent revisions) . All
utilization reports are listed under Reports Identification Symbol ( RIS) FS 8340
series. Printing and publication frequency for utilization reports is on a
quarterly basis . The report shall consist of the following:
(1) (RIS : FS 8340-4) - Air Carrier Aircraft Utilization .
Chap 6
Par 1903 Page 3015
8300.9 7/26/85
DEPARTMENT OF TRANSPORTATION
OPER DATE FEDERAL AVIATION ADMINISTRATION RIS: AC 8320-1
SYMBOL MO YA INSPECTOR NAME
AIR CARRIER H , K, Jenkins
JAJ 0275 REGION - DISTRICT OFFICE
TYPE
LIE RM37
NIT AIRCRAFT/ENGINE UTILIZATION REPORT
AIRCRAFT ENGINE FLEET UTILIZATION
NO . NONG FLEET AIRCRAFT TACFT MRT ENGINE
MFG MODEL . ACFT MEO MODEL SO REM DAYS TOTAL HRS Ava Doyl TOTAL HRS
2
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(6) Where deficiencies found are minor and of such a nature that
they can best be handled locally , what corrective action has been requested of
the operator ?
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c . The above clarification has been coordinated with the Office of the
Chief Counsel .
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C.
FAR Parts 91, 121, 125 , 127 , and 135 do not prescribe rules
pertaining to the inspection and test of pressure cylinders used on board
pircraft . However , when approved by the Administrator, the provisions of
Pperations Specifications and inspection programs are rules which require
precisely the same consideration as FAR's. In exercising this authority , the
Administrator has , in the interest of safety, adopted the rules and regulations
f the DOT MIB , USCG, UL, MIL -SPEC, and applicable manufacturers as acceptable
ethods for controlling the hydrostatic and life limits of pressure cylinders
hrough Operations Specifications and inspection programs .
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a. The format shown on Figure 6-32 will be used for all amended
Operations Specifications relating to pressure cylinders. The intention is not
to have all the pressure cylinders listed on one page . Figure 6-32 illustrates
the various cylinders in use and how they will be listed when entering them in
the proper sequence and ATA chapter of the approved Operations Specifications.
For specifications that do not include aircraft maintenance pages listing
systems by ATA chapter , the reference for pressure cylinder maintenance period
requirements should be included on the general preface page. Pressure cylinder
hydrostatic and life limits are listed by appropriate ATA chapter on the
Operations Specifications in the following manner .
b . Cylinders made in accordance with a MIL- SPEC will be maintained in
accordance with the applicable military specification .
C. DOT Specification , Manufactured cylinders will be maintained under
DOT requirements and the Operations Specifications will contain the statement :
" Inspections, hydrostatic test , and life limits will be accomplished as set
forth in Part 173 , Chapter 1 , Subtitle B of Title 49 CFR currently in effect . "
d. Foreign Manufactured Cylinders. The following statement will apply:
" Inspection , hydrostatic test and life limits will be accomplished as set forth
in the manufacturer's specifications currently in effect . "
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ar 1943 Page 3075 ( thru 3084 )
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Form Approved .
UNITED STATES OF AMERICA OMB No. 04 - R0075
DEPARTMENT OF TRANSPORTATION
FEDERAL AVIATION ADMINISTRATION
WASHINGTON
Part D Page 5 of 17
OPERATIONS SPECIFICATIONS
ABC AIRLINES , INC .
AIRCRAFT MAINTENANCE
BOEING 737-201 /222 /247
B
Cylinder CO2 (DOT - 3A ) * B
Oxygen , Chapter 35 OC
*
Bottle - Foreign
Bottle
Oxygen Portable
MFG
( DOT - 3A ) ***
A
A B C D
* Inspections, hydrostatic test , and life limits will be accomplished as set forth
in Part 173 , chapter 1 , subtitle B of CFR 49 currently in effect .
**Marine, dry chemical portable fire extinguishers ( stored pressure or
cartridge -operated type ). The following statement will apply : " Examinations,
tests and inspections will be accomplished as set forth in subpart 162.028 and
71.25 , chapter 1 of CFR 46 currently in effect . "
***Foreign Manufactured Cylinders . The following statement will apply :
" Inspection , hydrostatic test and life limits will be accomplished as set forth
in the manufacturer's specifications currently in effect . "
Effective date
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SECTION 24. PROVING FLIGHTS AND PLACING NEW AIRCRAFT INTO SERVICE
1960. PURPOSE. This section provides information and guidance on the conduct
of aircraft proving flights and the operation of provisionally certificated
aircraft by certificate holders under FAR Parts 121 , 127 and 135 .
1961. AUTHORITY . The regulatory basis for proving flights is contained in
FAR Parts 121 and 127. Limitations pertaining to the operation of FAR
Sections 121.163, 127.73 , and 135.145 provisionally certificated aircraft are
set forth in FAR Section 91.41 .
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1965 . EN ROUTE PHASE . Ideally, the en route phase of the aircraft proving
tests should consist only of the crew and the FAA inspection team , since the
en route phase is a dress rehearsal where the operator demonstrates that the
operation can be conducted pursuant to FAR Parts 121 and 127 without help from
company supervisors or representatives of the aircraft manufacturer . These
flights must also be devoid of distractions by interested but "nonessential"
personnel. However , it must be recognized that the ideal situation is not
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( 5) Execution of paperwork and that proper work forms are used and
accounted for .
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(1 ) Maintenance Manual .
(a) Seats ,
(b) Seatbelts .
(c) Placards .
(d) Signs .
(e) Emergency equipment ,
b. The above ramp outlines are cues to general areas of coverage . The
individual inspector will use the cue as a tool for prompting his memory in
light of his /her general knowledge and his /her knowledge of a particular
airplane and / or operator . Examples might be as follows:
"' The cue" What the Cue Might Bring to Mind
Seats 1. That in all aircraft the security
of seat attachment to the
structure is of paramount
importance .
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1
.
Oxygen Is the capacity and pressure
up to standards?
significant items that can be cued by the ramp inspection outlines . Each make
and model airplane has its own problem areas and, upon inspection , these areas
should be checked first . Time and circumstances will control the extent of the
inspection toward the ultimate or complete inspection . In any case , the problem
areas or suspect areas should always be checked .
1994 . REPORTING SPOT AND RAMP INSPECTIONS .
a
a. Spot and ramp inspections are reported on FAA Form 3112
(RIS : FS 1380-8) . In addition to the block entries, a narrative entry should
be made to record the location and a brief description of the particulars of the
inspection . Discrepancies should be adequately defined and resultant action by
the inspection should be recorded . The need for further action needed or
planned by the reporting or certificate holding office should be clearly
identified .
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a.
Air Carrier CC & N Holders under FAR Parts 121 , 127 , or 135 .
Standard Form 160 , Request for Access to Aircraft or Free Transportation , is
used for carriers in this group and is issued only to inspectors so assigned .
(1) The inspector will prepare Standard Form 160 , " Request for
Access to Aircraft or Free Transportation ," in triplicate . The original of the
SF -160 will be given to the operator . The second copy (White ) will be retained
in the office of the inspector issuing the form and may be disposed of after
1 year . The green copy may be retained by the inspector.
(2) Presentation of the Standard Form 160 should be made at the
office of the air carrier sufficiently in advance of flight departure time to
confirm the availability of the observer's seat , to allow the inspector time to
meet the flightcrew and to observe the preparations for the flight . At this
time, any special activities which the inspector might wish to engage in during
the flight can be discussed .
( 3) Preparation of the Standard Form 160 is largely self - explanatory
and follows the sample form shown in Figure 6-33 of this section . A line will
be drawn through the words " or free transportation " and " space available basis ."
An " X " will be placed in the " must fly square . The number of the inspector's
FAA Form 110A will be inserted in the " Credential No." block . The " Tariff
Value" block will be left blank .
(4) Inspectors conducting en route inspections will occupy the
observer's seat specified by the Administrator in accordance with
FAR Sections 121.581 , 127.212 , or 135.75 . Airworthiness inspectors will not
occupy the center observer's seat on B- 737 airplanes when the operator has
assigned duties to a third pilot crewmember .
( 5) A record of every Standard Form 160 issued will be made on the
inside cover of the forms request book . When all request forms in a book have
been used , the book cover will be returned to the issuing office . The record of
requests will be reviewed and initialed by appropriate supervisory personnel to
indicate concurrence that the en route inspections performed fell within the
scope of the inspector's assignment . The book covers may be disposed of 1 year
after the date of the last form issued . When an inspector leaves the agency or
has no further use for the book of forms, it is to be returned to the issuing
office . If an inspector loses a book , full details concerning the loss shall be
reported immediately to his supervisor .
b . Air carriers Under CAB Part 298 Exemption , Commercial Operators , and
All -Cargo Certificate Holders, Under FAR Parts 121 or 135 .
( 1 ) An inspector preparing to board one of these operator's aircraft
for the purpose of an en route inspection will issue Request for Access to
Aircraft , FAA Form 8430-13 , ( reference Figure 6-34 ) to the operator or its
representative . The original will be presented to the operator and a copy
retained in the office of the issuing inspector for 1 year and then destroyed .
The policies and procedures specified in a( 5) , preceding, for Standard Form 160
are also applicable to the FAA Form 8430-13.
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