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Journal Pre-Proof: Aerospace Science and Technology
Journal Pre-Proof: Aerospace Science and Technology
PII: S1270-9638(20)30665-9
DOI: https://doi.org/10.1016/j.ast.2020.105983
Reference: AESCTE 105983
Please cite this article as: Z. Hao et al., Numerical and experimental investigation of throttleable hybrid rocket motor with aerospike
nozzle, Aerosp. Sci. Technol. (2020), 0, 105983, doi: https://doi.org/10.1016/j.ast.2020.105983.
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zhuhao@buaa.edu.cn
tianhui@buaa.edu.cn
guozihao@buaa.edu.cn
lhdhnd@163.com
Forth author:Chengen Li
lichengen@buaa.edu.cn
1
Abstract:
Hybrid rocket motors (HRMs) easily achieve variable thrust by changing oxidizer
mass flow rate. This paper represents numerical and experimental studies on the
throttleable HRM with aerospike nozzle, which can enhance the performances of the
with the aerospike nozzle and that with the de Laval nozzle, the characteristics of the
aerospike nozzle applied to the throttleable HRM are explored. Both numerical and
velocity, combustion efficiency, thrust coefficient and specific impulse of the HRM
with the two types of nozzles at different oxidizer mass flow rate are obtained.
Comparing with the HRM with the de Laval nozzle, the HRM with the aerospike nozzle
can improve specific impulse by about 8.9%~23.4% when the working pressure ratio
is lower than the design pressure ratio. The combustion efficiency of the throttleable
HRM with the aerospike nozzle is 3.9%~8.6% higher than that with the de Laval nozzle
because of the core structure of the aerospike nozzle. When the oxidizer mass flow rate
is 50 g/s, the thrust coefficient of the aerospike nozzle is increased by 12.3% relative to
that of the de Laval nozzle which flow separation occurs in. The corresponding firing
tests are performed by the lab-scale motor with 90% hydrogen peroxide (HP) and
2
polyethylene (PE) grain. The numerical and experimental results agree well. The
combination of the throttleable HRM and the aerospike nozzle has the advantages to
Experimental study.
Nomenclature
c* characteristic velocity
CF thrust coefficient
E activation energy
F thrust
Is specific impulse
Ma Mach number
p pressure
R (nozzle) radius
r regression rate
3
T temperature
t combustion time
u velocity
γ specific-heat ratio
ρ density
λ thermal conductivity
η efficiency
Subscripts
a atmosphere
c combustor chamber
e nozzle-exit plane
f fuel
g gas
ini initial
itf iteration
ox oxidizer
s solid
sim simulation
th Theoretical
1. Introduction
4
Hybrid rocket motor (HRM) is a rapid-developing propulsion technology that owns
many advantages over conventional liquid rocket engine and solid rocket motor[1][2],
such as low cost, safety and simplified throttling. The HRM is becoming more and more
adjust thrust by changing the oxidizer mass flow rate[5][6][7]. However, the chamber
pressure of the throttleable HRM changes when the oxidizer mass flow rate is adjusted.
The throttleable HRM with the de Laval nozzle is over-expanded at a small chamber
pressure and thrust. The performance loss of de Laval nozzle is inevitably in that
condition.
With the altitude compensation effect, the aerospike nozzle can maintain high
performance in a wide altitude range[8]. It has the advantages of compact structure and
small size. When the nozzle-exit pressure is equal to the ambient pressure, the working
pressure ratio pc/pe is the design pressure ratio. The altitude compensation performance
is related to the design pressure ratio. When the working pressure rate pc/pe is not lower
than the design pressure ratio, the thrust characteristics of the aerospike nozzle are the
same as those of the conventional de Laval nozzle; when the working pressure ratio
pc/pe is lower than the design pressure ratio, the aerospike nozzle possesses attitude
phenomenon[9].
Combining the HRM with the aerospike nozzle is a new development field.
California State University of Technology used the oxidizer (N2O) of the HRM to cool
5
the aerospike nozzle for reusable[10]. The University of Washington proved that the
aerospike nozzle can be well integrated with the HRM through firing tests[11]. Arizona
State University conducted a firing test on the HRM with an aerospike nozzle and found
that the thrust coefficient of the HRM with an aerospike nozzle was 6.4% higher than
that of HRM with a de Laval nozzle in over-expanded state[12]. Utah State University
designed the HRM with the aerospike nozzle for small satellites; the HRM used
oxidizer (N2O) to regeneratively cool the aerospike nozzle, and thrust vector adjustment
was achieved through the secondary injection; the firing test results showed that the
HRM had thrust vector adjustment capability and the regenerative cooling system
worked normally[13].
Our previous work analyze the effects of aerospike nozzle structure on HRM
performance through simulation research [14]. Nozzles with three different expansion
ratios were selected, corresponding to design conditions of high altitude and ground.
The above study did not involve the combination of the aerospike nozzle and the
the HRM maintain high nozzle performance when the working pressure ratio is lower
than the design pressure ratio. Therefore, this paper explores the impact of the
Through numerical simulations and test researches, this paper compares the
performance of the throttleable HRM with aerospike nozzle and de Laval nozzle. The
aerospike nozzle and the de Laval nozzle are designed with the same throat area and
6
area expansion ratio. Numerical simulations of the throttleable HRMs with the
aerospike nozzle and the de Laval nozzle are carried. The parameters such as
combustion efficiency, thrust coefficient and specific impulse are obtained. On this
basis, firing tests are carried out. The laboratory scale motors are tested under different
oxidizer mass flow rate with 90% hydrogen peroxide (HP) and tubular polyethylene
(PE) grain.
2. Numerical simulations
The geometry model of the lab-scale motor with aerospike nozzle and the geometric
parameters is shown in Fig. 1, and the unit is mm. The geometry model and the
geometric parameters of the HRM with de Laval nozzle are the same as that of the HRM
with aerospike nozzle except the nozzle. The throat area and area expansion ratio of the
de Laval nozzle are the same as that of the aerospike nozzle. The throttleable HRM
adjusts thrust by changing the oxidizer mass flow rate. The variation range of the
oxidizer mass flow rate is between 50 g/s and 500 g/s. Table 1 shows the simulation
cases of the oxidizer mass flow rate. The letter A represents the HRM with the aerospike
nozzle and L represents the HRM with the de Laval nozzle. The stable working pressure
of the HRM increases with oxidizer mass flow rate. When the oxidizer mass flow rate
is about 250 g/s, the chamber pressure is about 1.8 MPa according to the previous
research[5]. The two types of nozzles are expected to be fully expanded on the ground
7
under this chamber pressure. The nozzle-exit Mach number and area expansion ratio of
γ −1
2 pc γ
Ma = ( ) ( ) − 1 (1)
γ − 1 pa
γ +1
1 1 γ − 1 2 γ −1
Ar = ( )(1 + Ma ) (2)
Ma γ + 1 2
where γ = 1.192, pa = 0.1 MPa, pc = 1.8 MPa, Ma = 2.46 and Ar = 3.48. The plug
expansion section of the aerospike nozzle is designed according to the simplified design
method of Gianfranco Angelino[15]. The length and relative angle of the characteristic
line of the expanded wave cluster are obtained through the method. Therefore, the shape
aerospike nozzle. R1 and R2 are the radial of the drop-shaped plug and the ring throat
at the throat section, respectively. θ is the angle between the throat section and the
centerline, which is equal to 40.5°. The radius of the base is 1.56 mm. The outer
diameter and the inner diameter of the plug straight section are 12 mm and 25mm,
respectively. The throat area of the aerospike nozzle is designed to be equal to that of
the de Laval nozzle. The area expansion ratio of the aerospike nozzle and the de Laval
nozzle are both 3.48. Fig. 3 shows the 3D structure of the aerospike nozzle which is
used in the firing test. The outer wall and the plug of the nozzle are connected by four
ribs. The ribs are made of stainless steel with a width of 8 mm. An adiabatic plate is
8
Fig. 1. Cutaway sketch of a lab-scale motor.
9
Table 1 The simulation cases setting.
A1 50 L1 50
A2 100 L2 100
A3 150 L3 150
A4 200 L4 200
A5 250 L5 250
A6 300 L6 300
A7 350 L7 350
A8 400 L8 400
A9 450 L9 450
A10 500 L 10 500
similar to the model in ref.[14]. The mesh of the HRM with the aerospike nozzle ignores
the plug connection structure. The three-dimensional (3D) mesh model of the HRM
with the aerospike nozzle is designed, which verifies the error of calculation results of
the simplified 2D model. The size of external flow field of the 3D mesh model is the
same as the 2D axisymmetric mesh model, whose length is 600mm and radius is
300mm. In order to make the mesh have good orthogonalization, the computational
domain grid uses structured meshes. The meshes are clustered near the fuel surface and
walls to meet the requirement of the turbulence model for the numerical simulation.
The 3D flow field computational domain grid of the HRM with the aerospike nozzle is
10
External Flow Field
Oxidizer Nozzle
Inlet Fuel Surface
Oxidizer
Inlet Fuel Surface Nozzle
11
(b) Mesh detail of nozzle flow field
Z X
12
2.2. Numerical models
with the User defined functions (UDFs). The 2D numerical models are the same as the
previous paper[14], which is omit here. The 3D numerical models are introduced below.
Navier-Stokes equations with transport equations and turbulence model equations. The
realizable k-ε turbulence model is employed in the equations. The gas governing
∂ρ ∂
+ ( ρ ui ) = H ρ (3)
∂t ∂xi
∂ ∂ ∂
( ρ ui ) + ( ρ ui u j + pt δ ij ) = τ ij + H ui (4)
∂t ∂xi ∂xi
∂ ∂ ∂ ∂T
e+ [(e + pt )ui ] = uiτ ij + λ + He (5)
∂t ∂xi ∂xi ∂xi
∂ ∂ ∂ ∂Y
( ρYm ) + ( ρ uiYm ) = ρ Dm i + H Ym (6)
∂t ∂xi ∂x ∂xi
where H contains the source terms combustion, turbulence and user defined sources, pt
is the effective pressure expressed as pt = p + (2/3) ρk, Ym is the mass fraction of the
The model transport equations for the turbulence kinetic energy k and its dissipation
13
∂ ∂
(ρk ) + ( ρ kui )
∂t ∂xi
(7)
∂ μt ∂k
= (μ + ) + Gk + Gb − ρε − Ym + S k
∂x j σ k ∂x j
∂ ∂
( ρε ) + ( ρε u j )
∂t ∂x j
(8)
∂ μt ∂ε ε2 ε
= ( μ + ) + ρ C S ε − ρ C + C1ε C3ε Gb + Sε
∂x j σ ε ∂x j 1 2
k + vε k
The oxidizer is assumed to be completely decomposed to GOX and water vapor when
it passes through the catalyst bed. The standard molar formation enthalpy of PE is
-41.2 KJ/mol. The gaseous ethylene (C2H4) is considered to be the pyrolysis product of
from the fuel surface[19]. The chemical reaction equation between C2H4 and O2 is
presented as follows
much longer than the reaction time. Eddy dissipation model is used to calculate the
reaction rate.
The pyrolysis of the solid fuel grain is a complex fluid-solid coupling process which
satisfies the law of mass conservation and the law of energy conservation[21]. The mass
conservation equation at the surface of the solid fuel grain can be described as
14
ρ g v = − ρs r (10)
where ρg is the density of the fuel pyrolysis gas, v is the velocity of the fuel pyrolysis
The energy balance equation at the fuel grain surface can be described as
Considering that there is no metal contained in the fuel in this study, the radiation
∂T ∂T
-λg = -λf + ( - ρg vhg − ρ f rh
f,itf ) (12)
∂y g.itf
∂y f.itf
The heat transferred into the solid fuel grain can be determined as
∂T
λf = ρf cp r (Tf,itf − Tf,ini ) (13)
∂y
∂T
-λ g = ρ s r ( hC 2 H 4 ,Ts − hs,ini ) (14)
∂y g.itf
the C 2 H 4 at the grain surface temperature and hs,in i is the enthalpy of the fuel at the
The regression rate of PE fuel is related to the temperature of the grain surface, which
where A is the pre-exponential factor, E is the activation energy, R is the universal gas
constant and Ts is the surface temperature of the fuel grain. The value of A is 2678.1
15
m/s and the value of E is 125604.0 J/mol[24][25]. The fuel grain surface temperature
and the fuel regression rate can be calculated by Eq. (14) and Eq. (15) in the UDFs.
inlet is defined as the mass flow inlet of GOX and water vapor at the temperature of
1028 K. The atmospheric boundary condition of the external flow field of the pressure
and the temperature is 0.1 MPa and 300 K, respectively. The surface of the solid fuel
model. Other solid surfaces including the end face of the grain are defined as adiabatic
Both 2D and 3D simulations of the HRM with the aerospike nozzle are carried out.
discussions indicate that the difference of results between the simplified 2D simulations
and the 3D simulations is very small. In order to facilitate the analysis and comparison
of flow field differences, 2D simulations of the HRM with the aerospike nozzle are
selected for comparison with the simulation of the HRM with the de Laval nozzle. Case
A1, A5, A9, L1, L5 and L9 are chosen to study the flow field characteristics. The
performance of the throttleable HRM with the aerospike nozzle and the de Laval nozzle
is discussed.
16
Fig. 6 displays the temperature contours of the two motors. The upper half of every
figure belong to the HRM with the aerospike nozzle, and the lower part of the figures
belong to the HRM with the de Laval nozzle. The temperature distribution between two
motors in the pre-chamber and the grain gas passage portion is basically similar. The
fuel pyrolysis products mix and react with the oxidizer stream near the grain wall. A
thin layer near the grain wall is the center of the combustion reaction, whose
temperature is significantly higher than other parts. Because the aerospike nozzle
structure is special, the temperature distribution in the post-chamber and the nozzle is
different.
A1
L1
17
(b) Temperature contours of A5 and L5
18
Fig. 7 presents the flow field characteristic of the post-chamber and the nozzle more
clearly. Since the motor temperature contour and the stream lines of different oxidizer
mass flow are basically similar, case A1 and L1 are chosen to study the flow field
characteristics of two motors in post-chamber and nozzle. The combustion gas reflux
forms vortex in post-chamber. The vortex improves the mixing degree and the residence
time of the gas in the chamber. The average temperature of the post-chamber is higher
From the stream lines of the post-chamber and the nozzle in Fig. 7, there is a vortex
in the plug straight section. The plug straight section increases the residence time of the
combustion gas and provides a place for further reaction. For the case of the HRM with
the de Laval nozzle, the core oxidizer directly flows out of the nozzle. This is
determined by the diffusion combustion of the HRM. The average temperature in the
post-chamber and nozzle inlet of the HRM with the aerospike nozzle is always higher
than that with the de Laval nozzle. The core structure of the aerospike acts as a spoiler
to improve the reaction degree of the gas and increase the average temperature of the
gas in post-chamber. In Fig. 7a, gas flow separation emerges in the de Laval nozzle at
oxidizer mass flow rate of 50 g/s. In case L1, the chamber pressure is low, and the
nozzle expansion ratio is relatively too large. The nozzle is serious over-expansion,
which causes gas flow separation. The shock wave generates inside the nozzle
expansion section. After the shock wave, the temperature of the gas flow increases
significantly. At the same time, outside air enters the nozzle. Therefore, the
19
phenomenon of temperature variation roughly from 2200 K to 300 K inside the de Laval
Fig. 7 Flow field temperature contours and the stream lines of the post-chamber and
nozzle.
20
2.3.2. Combustion efficiency
*
csim
ηc* = (16)
cth*
pc ⋅ At
*
csim = (17)
m
where m is the sum of oxidizer mass flow rate and fuel mass flow rate. Fig. 8a shows
the relationship between the characteristic velocity and oxidizer mass flow rate of the
2D simulations. Fig. 8b shows the relationship between the combustion efficiency and
oxidizer mass flow rate of the 2D simulations. When the oxidizer mass flow rate
increases, the O/F ratio is further away the optimal O/F ratio which value is about 6.8,
so the characteristic velocity of the motor is reduced. The aerospike nozzle does not
affect the combustion in the grain passage, so the O/F ratio of the two motors are equal.
At the same oxidizer mass flow rate, the cth* of the two motors are almost the same.
The average chamber pressure of the HRM with the aerospike nozzle is always higher
is always greater than that of the HRM with the de Laval nozzle.
21
Table 2 Summary of two-dimensional simulation results.
NO. m ox pc O /F F c th* *
csim Is CF η c*
nozzle.
NO. m ox pc O /F F c th* *
csim Is CF η c*
22
A9-3d 450 3.480 16.19 874.85 1383.06 1287.08 1831.00 1.4226 0.9306
A10-3d 500 3.838 16.61 971.43 1375.25 1279.44 1832.54 1.4323 0.9303
(a) (b)
of two-dimensional simulation.
The combustion of oxidizer and fuel are diffusion combustion in the HRM.
oxidizer and fuel to fully react. When the mass flow rate is relatively small, the oxidizer
flow velocity is slow. There is more residence time for propellant in the chamber. The
plug of the aerospike nozzle has spoiler effect, which is favorable for the reaction to
improved. When the oxidizer mass flow rate is greater than 150 g/s, the O/F ratio is
much larger than the optimum O/F ratio. The combustion efficiency tends to be stable.
The combustion efficiency of the HRM with the aerospike nozzle is significantly higher
than that with de Laval nozzle and always higher than 0.92, which is attributed to the
23
With the increase of the oxidizer mass flow rate, the combustion efficiency of the
HRM with the de Laval nozzle decreases first and then increases. When the oxidizer
mass flow rate is about 100 g/s, the combustion efficiency of the HRM with the de
Laval nozzle is at the minimum value. When the oxidizer mass flow rate is small, the
diffusion of the fuel pyrolysis product into the oxidizer mainstream has a great influence
on the combustion efficiency. As the oxidizer mass flow rate increases, the diffusion
effect decreases, so the combustion efficiency decreases. When the oxidizer mass flow
rate is larger, temperature of the combustion gas in the post-chamber gets higher. The
higher temperature indicates that the blending degree between the fuel and the oxidizer
Under the same oxidizer mass flow rate, the combustion efficiency of the HRM with
the aerospike nozzle is 3.9%~8.6% higher than that of the HRM with the de Laval
Fig. 9 shows 2D and 3D simulation temperature flow field contours for oxidizer mass
flow rate of 50 g/s. The temperature contours show that the average temperature of the
simulation ignores the connection structure of four ribs, which can increase the degree
Fig 10 shows the results of the characteristic velocity and the combustion efficiency
of the 3D simulation and 2D axisymmetric flow field simulation of the HRM with the
24
the 3D flow field are slightly larger than that of the 2D axisymmetric flow field. The
plug connection structure of the aerospike nozzle can slightly improve the characteristic
(a) (b)
Fig 10. Characteristic velocity (a) and Combustion efficiency (b) of simulation results
of the HRM with aerospike nozzle
F is acquired by
F = ( pe − pa ) Ae +m ⋅ ue (18)
where pa is the ambient pressure and Ae indicates the nozzle-exit area. CF is acquired
by
25
F
CF = (19)
pc ⋅ At
Fig. 11 shows the relationship between the thrust coefficient of the HRM with the
two types of nozzles and oxidizer mass flow rate. As can be seen in Fig. 7a, the flow
separation occurs in the de Laval nozzle of case L1. The difference between the thrust
coefficient of case A1 and L1 is as large as 12.3% of the thrust coefficient of the HRM
with the de Laval nozzle. The flow separation reduces performance of de Laval nozzle.
Due to the altitude compensation characteristic, the aerospike nozzle can theoretically
When the oxidizer mass flow rate is less than 250 g/s, the de Laval nozzle is in over-
expansion state. The thrust coefficient of the aerospike nozzle is much larger than that
of the de Laval nozzle especially when the oxidizer mass flow rate is 100 g/s and
50 g/s. When the oxidizer mass flow rate is greater than 250 g/s, the two types of nozzles
are both in the incomplete-expanded state. Since the chamber pressure of the HRM with
aerospike nozzle is stronger than that of the HRM with de Laval nozzle at the same
oxidizer mass flow rate, the working pressure ratio of the HRM with the aerospike
nozzle is greater than that of the HRM with the de Laval nozzle. Therefore, the thrust
26
Fig. 11 Thrust coefficient of two-dimensional simulation.
Fig. 12 shows the results of the thrust coefficient of the 3D simulation and 2D
axisymmetric flow field simulation of the HRM with the aerospike nozzle. The
connection structure of four ribs in the aerospike nozzle reduces the velocity of gas
entering the nozzle. As shown in the Fig. 12, the thrust coefficient of the 3D simulation
Fig. 12 Thrust coefficient of simulation results of the HRM with aerospike nozzle
27
2.3.4. Specific impulse
Fig. 13 shows the relationship between the specific impulse of the HRM with the two
types of nozzles and oxidizer mass flow rate. The specific impulse of the HRM with
the two types of nozzles increases with the increase of the oxidizer mass flow rate, and
the growth rate gradually decreases. When the oxidizer mass flow rate is the same, the
specific impulse of the HRM with the aerospike nozzle is always greater than that of
the HRM with the de Laval nozzle. The specific impulse of the HRM with the aerospike
nozzle is 8.9%~23.4% higher than that of the HRM with the de Laval nozzle when the
3. Experimental research
28
Fig. 14 shows the test platform (a), the lab-scale motor (b) and the firing test (c). The
lab-scale motor and the aerospike nozzle have been introduced in 2.1 geometry model.
The de Laval nozzles are made by C-C composite material, whose area expansion ratio
is 3 and throat diameter is 15 mm. The throat area of the aerospike nozzle and the de
Laval nozzle are the same. The area expansion ratio of the aerospike nozzle is 3.48. The
drop-shaped plug and the ring throat are made of copper infiltrated tungsten. The outer
wall of the nozzle and the plug is connected by four ribs. The width of the four ribs is
8 mm. An insulation plate is placed in front of the plug and the ribs. 90% HP is catalyzed
by the catalytic bed. The motor is ignited by catalytic products of 90% HP. The oxidizer
mass flow rate is controlled by a venturi tube during the firing test. The fuel grain is PE
with a density of 950 kg/m3. The nitrogen purge valve is opened 0.5 s after closing the
oxidizer supply valve, and the residual 90% HP in the pipeline is blown into the
combustion chamber. The combustion chamber and the nozzle are cooled to facilitate
(a) (b)
29
(c)
Fig. 14 Test platform (a), assembled lab-scale motor (b) and firing test (c).
The measure system adopts pressure and thrust sensors to acquire the pressure and
thrust dates. The percentage errors of pressure and thrust sensors are 0.2% and 0.1%
respectively. The oxidizer mass flow rate is measured by a flowmeter which percentage
error is 0.1%. The weight of the fuel grain is measured by an electronic weight scale
which error is 1 g. The programmable logic controller (PLC) is selected to control the
The aerospike nozzle used in case A1~A3 have no obvious ablation while the
aerospike nozzle used in case A4~A6 has a certain degree of ablation. The de Laval
nozzles have no obvious ablation. The typical experimental traces of the firing test (A4,
L4) are presented in Fig. 15. According to the chamber pressure curve, the working
process of the HRM is divided into five sections, including valve response section,
30
catalytic bed startup section, combustion pressure building section, chamber pressure
stability section and combustion after-effect section, represented by s0, s1, s2, s3 and s4
respectively.
It is assumed that the pyrolysis of the fuel grain and the combustion of the propellant
only exist on s2, s3 and s4, so the analysis is based on these sections. In section s4, after
the nitrogen purge valve opens, the residual HP in the pipeline is blown into the
combustion chamber which reacts with the fuel. Table 4 shows the test conditions and
results, where Δmf is the fuel grain mass loss after the firing test, Δmf_a is the fuel grain
mass consumption in s4, m f_w is the average fuel mass flow rate and O/F is the average
mass flow ratio of oxidizer to fuel in s2 and s3. If Δmf_a is estimated, the fuel grain
consumption in the working section (s2, s3) can be obtained. The pressure of the
nitrogen supply per test is in the range of 3.0~3.8 MPa. The amount of residual HP in
each firing test is assumed the same, so the fuel grain mass consumed in s4 is
t1
Δmf_a =
tw
pc dt ⋅ Δmf
(21)
t1
t0
pc dt
31
The two fuel grains of case A1 and case A5 are tested three times and twice
respectively. For case A1, the time set in the first two tests is not long enough to ignite
the fuel grain, so the third test is carried out. For case A5, there is a sensor measuring
point abnormality, so the tests are carried out twice. In case A1 and case A5, the value
fuel grain mass consumption in s4 of each test needs to be divided by the number of
test times. It can be seen from Table 4 that the fuel grain mass consumption in s4 of
each test is between 15.7 g and 20.2 g. Therefore, the estimation of Δmf_a is considered
Δmf - Δmf_a
m f_w = (22)
t w - t0
The fuel grains of the same oxidizer mass flow rate are compared after the test. The
fuel grains consumption at the end face of the fuel grain with the aerospike nozzle is
larger than that of the HRM with the de Laval nozzle at the same oxidizer mass flow
rate. Table 4 shows that the fuel mass flow rate of the HRM with the aerospike nozzle
32
L2 0.87 100.0 95 16.2 8.2 12.21 1137.84 1470.59 0.774
L3 1.38 153.4 110 16.9 13.2 11.60 1220.24 1488.21 0.820
L4 1.67 186.9 126 17.9 17.1 10.95 1297.10 1507.27 0.861
L5 1.99 222.1 134 16.8 20.4 10.86 1317.92 1510.20 0.873
L6 2.34 234.1 168 15.7 24.9 11.30 1294.84 1494.53 0.866
According to Table 4 , the chamber pressure of the HRM with the aerospike nozzle
is significantly higher than that of the HRM with the de Laval nozzle under the same
working condition. The total mass flow rate of the HRM with the aerospike nozzle and
the de Laval nozzle is basically equal in the contrast cases. The smallest gap between
the drop-shaped plug and the ring throat is the annular throat of the aerospike nozzle,
which is only about 2.1 mm. The throat area of the aerospike nozzle is assumed to be
smaller than the design area during the test, which causes the chamber pressure of the
HRM with the aerospike nozzle to become larger. The throat area of the aerospike
nozzle is acquired by
π ( R22 − R12 )
At = (23)
sin θ
where R1 and R2 are marked in Fig. 2, θ is the angle between the nozzle throat and the
where the machining accuracy of ΔR1 and ΔR2 is 0.05 mm and 0.02 mm, respectively.
The calculated machining uncertainty of At is 4.98%. The left side of Fig. 16 is a top
view of the aerospike nozzle after firing tests and the right side of the figure is the ring
throat. There is a layer of blue object covering the surface of the ring throat, which is
considered to be the product of adiabatic ablation. The liquid copper film forms on the
33
surface during firing test. These two effects on the ventilating area of the nozzle are
ΔAt 2ΔR
= (25)
At R
where the machining accuracy of ΔR is 0.02 mm and throat radius R equals 15 mm, so
c*
ηc = * (26)
cth*
tw
c =
* t0
pc dt ⋅ At
(27)
(m f_w + m o_w ) ⋅ (tw - t0 )
Δc* is the uncertainty of c*, which is acquired by
tw
Δc ∗
=
t0
Δpc dt
+
ΔAt Δm
+ (28)
c∗ tw
At m
t0
pc dt
34
The percentage uncertainty of c* of the HRM with the aerospike nozzle and the de
Laval nozzle is 5.3% and 0.57%, respectively. From Fig. 17, the characteristic velocity
and combustion efficiency of the HRM with the aerospike nozzle are significantly
greater than that of the HRM with the de Laval nozzle. The combustion efficiency of
the HRM with the aerospike nozzle is about 8%~23% higher than that of the HRM with
the de Laval nozzle. The chamber pressure of the HRM with the aerospike nozzle is
higher than that of the HRM with the de Laval nozzle. One reason is that the fuel mass
flow rate and characteristic velocity of the HRM with aerospike nozzle are greater than
that of the HRM with the de Laval nozzle. The other reason is that the actual throat area
of the aerospike nozzle becomes smaller than the designed value. The smaller throat
area leads to large calculated values of test characteristic velocity and combustion
efficiency. Considering the influence of the smaller throat area, the combustion
efficiency of the HRM with aerospike nozzles is not such a large increase than that of
(a) (b)
Fig. 17 Characteristic velocity (a) and Combustion efficiency (b) of testing results
35
In Table 5, CF is acquired by
F
CF = (29)
At ⋅ pc
where F and pc is the average thrust and the chamber pressure of the test stable
section. Since the thrust sensor of some cases is not working normally, the thrust
coefficient of those cases in Table 5 are obtained. ΔCF is the uncertainty of CF, which
is acquired by
ΔF ⋅ pc F ⋅ Δpc F ⋅ pc ⋅ ΔAt
ΔCF = + + (30)
At At At2
The percentage uncertainty of CF of the aerospike nozzle and the de Laval nozzle is
36
Fig. 18 Thrust coefficient with the variation of combustion chamber pressure.
Fig. 18 shows the variation of thrust coefficient with the oxidizer mass flow rate. The
simulation thrust coefficient is also shown in the figure as a comparison. The test thrust
coefficient of the aerospike nozzle is consistent with the simulation results. Since the
simulation does not consider the end face burning of the grain, the test thrust coefficient
should be higher than the simulation result. The test thrust coefficient of the de Laval
nozzle is higher than the simulation results. The uncertainty of the thrust coefficient of
the aerospike nozzles is calculated to be 5.3%. The main uncertainty source of the thrust
coefficient is the machining uncertainty of the throat area. The actual throat area of the
aerospike nozzle is assumed to be the upper limit of the machining error range. When
the oxidizer mass flow rate is about 50 g/s, the thrust coefficient of the aerospike nozzle
is consistent with the simulation results. When the oxidizer is higher than 150 g/s, the
test thrust coefficient of the aerospike nozzle has little advantage over the test thrust
37
In Table 5, I sp is acquired by
tw
Isp =
t0
Fdt
(32)
(m f_w + m o_w ) ⋅ (tw − t0 )
Fig. 19 shows the variation of average specific impulse with the oxidizer mass flow
rate. The simulation specific impulse is also shown in the figure as a comparison. The
test average specific impulse of two HRMs is consistent with the trend of the simulation
specific impulse. Since the simulation does not consider the end face burning of the
fuel grain, the O/F ratio of the test cases is smaller than the simulation cases. The O/F
ratio of the test cases are closer to the optimal O/F ratio than that of the simulation cases,
so the test average specific impulse is generally higher than the simulation results as
shown in Fig. 19. The test average specific impulse of case L3 is lower than the
simulation results. O/F ratio of case L3 is slightly larger, which causes the test average
specific impulse of case L3 to be small. In general, the test specific impulse of the HRM
with the aerospike nozzle is significantly higher than that of the HRM with the de Laval
38
4. Conclusion
This paper focuses on performance comparison of the throttleable HRM with the
aerospike nozzle and that with the de Laval nozzle, including comparison of
(1) The simulation results show that the combustion efficiency of the throttleable HRM
with the aerospike nozzle is 3.9%~8.6% higher than that with the de Laval nozzle.
The test combustion efficiency of the HRM with the aerospike nozzle is about
8%~23% higher than that of the HRM with the de Laval nozzle. because of the core
structure of the aerospike nozzle. The aerospike nozzle with the core plug structure
(2) For the simulation results, when the oxidizer mass flow rate is less than 250 g/s, the
that of the de Laval nozzle; when the oxidizer mass flow rate is greater than 250 g/s,
the thrust coefficient of the aerospike nozzle is slightly larger. The test thrust
(3) The simulation results show that the specific impulse of throttleable HRM with the
aerospike nozzle is 8.9%~23.4% higher than that with the de Laval nozzle when the
working pressure ratio is lower than the design pressure ratio. The test specific
impulse of the HRM with the aerospike nozzle is significantly higher than that of
the HRM with the de Laval nozzle, especially when the oxidizer flow rate is small.
39
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Conflict of interest statement