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Mill & Silo Monitoring System

Walsn Mill & Silo Monitoring system (MSM-100) is specifically designed to continuously

detect carbon monoxide (CO) in pulverizing mills. This system has been developed to
detect high levels of CO, produced by any incomplete combustion, effectively giving

advance warning of a potential mill fire.

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Product Details
Overview:

Walsn's Mill & Silo Monitoring system (MSM-100) is specifically designed to continuously

detect carbon monoxide (CO) in pulverizing mills. This system is specifically designed to

detect high levels of CO, produced by any incomplete combustion, effectively giving

advance warning of a mill fire.

This system is intended for operation in the electricity, metals, cement, steel, and

processing industries, while also suitable for any coal system where advance warning of

spontaneous combustion is required.

A probe, blowback unit, and control unit act as the three principal parts of the MSM-100

system.

MSM - 100 Series, including:

Operating Principle:
   

Information

1.coal mill 

2.probe 

3.sample gas 
4.radiator 

5.gas cooler 

6. condensate water collector 

7.secondary particle filter

8.sample gas flow sensor 

9. sampling pump

10.O₂ sensor (single channel optional

11. compressed air

12. sensor conversion electromagnetic valve

13.CO dual sensors

14. exhaust gas outlet

15. compressed air electromagnetic valve

16. compressed air inlet

Sample gas (pulverized coal and air mixture) enters the gas cooler through a sampling

tube, to be cooled and dry cleaned. A secondary filter is then utilized to remove small

particles. The measurement system which consists of dual CO sensors, produces an

electrical signal output which is proportional to the concentration of CO. The signal will

be transformed to ppm concentration after being calculated by the system, and is then

transformed into an analog signal output (4-20mA).

MSM-100 detecting system consists of controlling system and sampling system.

Each sampling channel is equipped with a sampling pump, which collects the sample air

through a probe sampling tube. At this point, the sample air will be refrigerated to get
cooled and dehumidified. Condensation will be drained regularly through a peristaltic

pump, while the heat produced by the sample air will be released through the radiator

located at the external wall of the chassis.

Gas is analyzed by the MSM-100 sensor, resulting in all waste gas being exhausted

through the bottom area of the chassis, leaving only the clean and dry gas. Control

orders are achieved through the microprocessor, which is installed on the circuit board.

The MSM-100 boasts a user-friendly menu system which not only promotes ease of use

for all operational functionality, but also capable of providing a user with the relevant

diagnostic messages in the event of a fault.

Specifications:
Display type LCD+LED backlight
Display size 60mmx16mm（2.4inx1.6in）
Display parameter 4x20 character dot matrix
Indicating light 2 LED indicating light
Indicating light usage system ok，power usage
Current loop outputs 0.2 or 4mA to 10 or 20mA isolated output
 1000Ω maximum loop impedance
Relay outputs CO high & low alarm；system ok；mainten
Auto Cal relay contacts CO null point; calibration range
Case spraying metal classis RAL7035，sealing le
Operation temperature 0℃—50℃
EMC EN-61326
Power supply standard EN-61010-2
Power supply 220V±10% 50Hz-60Hz(can be adjusted depe
Power 300W
Zero calibration 2 bar, clean &dry ,flow volume
Cooling air 2bar~10bar clean and dry,90l/min
Calibration gas 2bar/30psi
Standard gas categories working components CO/background compo
Dimension 600mmx630mmx390mm
Weight 53kg
Sampling tube perimeters
Categories reinforce nylon tube
Length 25m
Blowback parameters
Dimension 400mmx300mmx210mm
Weight 14.2kg
Case spraying metal classis RAL7035，sealing le
Probe parameters
Materials stainless steel，replaceable
Filter stainless steel
Sampling probe temperature below 600℃
Pressure ±10inch of water
Length 475mm
Installation 3/4" / 150lb ANSI specification
Flange weight 4.2kg
Calibration and analysis system technical parameters
Categories MSM-100
 Automatic
Calibration Zero and range calibration
Keyboard programming
Measuring range 1ppm—4000ppm
Resolution ratio 1ppm or 1mg
Repeatability 0.5% FS
Linear ±1% FS
Zero drift ±2 % FS
Span drift ±2 % FS
Response time T90<30s

Installation / MSM-100-D:

Monitoring Unit Installation

Each monitoring unit should be installed vertically with all cable entries at the bottom.

Four brackets are fixed to the sides of the enclosure as convenient fixing points. The

unit will not operate correctly if it is not vertically mounted with the cable entries at the

bottom.

Probe Installation

Each probe should be mounted at the outlet of the mill. Areas that have moving parts

should be avoided, and it is recommended that the adaptor flange should be welded to

a stand pipe that is less than 75mm in length.

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