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TPS Value Stream Mapping /Process Flow Chart

Customer
Line JCP / COOLMAX DNSS Style SMV 16.726 Min= 1004 Sec Prepared By Date Revision R0
/Style

Right Front
Fall 2 Layer

Fall 1 Layer

Left Front
Back Part
Placket

Placket
Band 2

Band 1

Pocket

Center
Sleeve
Sleeve
Process

Layer

Label

Label
Layer

Yoke

Yoke
Cuff
Operation Name Machine Type Tools NT HT MT OT PT M

IL
21A 17A4B 17A1A 17B 17A 11B 11A 8A4B 8A4A 8A3A 8A2A 8B 8A 3A 2A 1A 0A Code

1 1 SET TOP CENTER VM1804P 11 0 0 6 1


HEM POCKET
2A-1 2A-1 DDL9000DS 12 0 0 22 1
MOUTH
ATTACH POCKET
2A-2 2A-2 DDL9000DS 8 0 0 10 1
EDGE I/L
2A-3 2A-3 CREASE POCKET NS-84 7 0 0 15 1

2 2 SET POCKET DDL9000DS 29 0 0 17 1

3 3 HEM RIGHT FRONT DDL9000DS 12 0 0 40 1


PRESS CENTER
4 4 0 16 0 0 17 1
FRONT
5 5 BH FRONT TD 22 0 0 25 1

6 6 BS FRONT LH1903 22 0 0 35 1
COLLAR DOWN
7 7 LK1903 8 0 0 22 1
BUTTON SEW
ATTACH
8A-1 8A-1 INTERLINING TO DDL9000DS 16 0 0 10 1
YOKEYOKE
ATTACH
8A-2 8A-2 0 11 0 0 12 1
LABEL
ATTACH YOKE
8A-3 8A-3 0 10 0 0 12 1
LABEL
ATTACH BACK
8A4A-1 8A4A-1 DDL9000DS 8 0 0 6 1
SIDE LABEL
ATTACH BACK
8A-4 8A-4 DDL9000DS 23 0 0 39 1
YOKE
8A-5 8A-5 TRIM/ IRON YOKE B/HND 16 0 0 0 0

8 8 JOIN SHOULDER DDL9000DS 25 0 0 32 1


STAYSTITCH
9 9 DDL9000DS 11 0 0 13 1
NECKLINE
10 10 PRESS YOKE SEAM 0 14 0 0 24 2
BIND
11A-1 11A-1 UPPER&UNDER DDL9000DS 23 0 0 30 1
WIDE PLACKET
TOPSTITCH
11A-2 11A-2 DDL9000DS 36 0 0 32 2
PLACKET END
PRESS/ BS/ BH
11A-3 11A-3 NS8236 26 0 0 29 1
SLEEVE PLACKET
11 11 SET SLEEVE MH380AT8 34 0 0 40 1
TOPSTITCH
12 12 DDL9000DS 24 0 0 42 1
ARMHOLE(1)
13 13 PRESS ARMHOLE AHHWRVB 27 0 0 41 1

14 14 JOIN SIDE SEAM F84002A11 45 0 0 40 1


OVERLOCK
15 15 AZ8500G 12 0 0 10 1
BOTTOM
16 16 HEM BOTTOM DDL9000DS 29 0 0 37 1

17A-1 17A-1 RUNSTITCH FALL DMN5420N7 17 0 0 21 1


TRIM/TURN/PRESS
17A-2 17A-2 NS-81 9 0 0 20 1
FALL
17A-3 17A-3 TOPSTITCH FALL DDL9000DS 13 0 0 16 1

17A4A-1 17A4A-1 HEM BAND DDL9000DS 9 0 0 11 1

17A-4 17A-4 ATTACH BAND DLM5400N7 19 0 0 41 1

17A-5 17A-5 TOPSTITCH BAND DDL5556N7 16 0 0 19 1


TRIM BAND
17A-6 17A-6 DLM5200N7 4 0 0 7 1
BOTTOM
17A-7 17A-7 MARK BAND NS-91 4 0 0 4 1

17A-8 17A-8 BH COLLAR LBH1790 8 0 0 7 1

17 17 SET COLLAR DDL9000DS 20 0 0 45 1


CLOSESTITCH
18 18 DDL5556N7 21 0 0 39 1
COLLAR
BH ASSEMBLY
19 19 LBH1790 8 0 0 14 1
BAND
BS ASSEMBLY
20 20 LH1903 18 0 0 22 1
BAND
21A-1 21A-1 HEM CUFF DDL9000DS 9 0 0 10 2

21A-2 21A-2 RUNSTITCH CUFF DLM5400 26 0 0 23 1


TURN CORNER
21A-3 21A-3 AND TOPSTITCH DDL9000DS 22 0 0 24 1
CUFF
21 21 SET CUFF DDL9000DS 31 0 0 44 1
PRESS SIDE &
22 22 NS-8436 14 0 0 40 1
SLEEVE SEAM
Total 792 0 0 0 1059 47

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