MM-76400-05 SINGLE HEAD BENCH TOP FILLER

NATIONAL INSTRUMENT COMPANY Part No. 4451-2, CE-AB-5

For filling free flowing* to semi viscous** liquids

TECHNICAL FILE
FILA ATIC ®
PART A

HARMONIZED STANDARDS FOLLOWED FOR CERTIFICATION FOR

EUROPEAN ECONOMIC COMMUNITY: EN 55014:1993, EN 55104:1995, ENV 50141:1993,
EN 61010-1:1993+A2:1995, EN 61000-4-2:1995, EN 61000-4-4:1995, EN 61000-4-5:1995 ,
EN 61000-4-11:1994 & IEC 1010-1:1990+A2:1995.

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* Free-Flowing = aqueous solutions, water-thin reagents

** Semi-Viscous = thin oils, conditioner, shampoo,
thin syrup, saturated solutions, agar, hand/body lotion

COVER PAGE
DANGER

NOT EXPLOSION RESISTANT

FIRE OR EXPLOSION MAY RESULT WHEN MACHINE IS ENERGIZED IN THE PRESENCE OF
COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS. DO NOT ENERGIZE IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.

CAT. 2140
NATIONAL INSTRUMENT COMPANY, INC. (TF 2.2)
4119 FORDLEIGH ROAD BALTIMORE, MARYLAND 21215-2292, U.S.A. PHONE: (410) 764-0900 FAX: (410) 764-7719
IMPORTANT SAFETY INSTRUCTIONS
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN SERIOUS PERSONAL INJURY
OR DAMAGE TO THE EQUIPMENT.
DANGER
This equipment must be operated in a safe and competent
manner in strict compliance with (i) established safety operating
procedures as set forth by any applicable laws and governmental
regulations and (ii) National Instrument’s operating instructions as
outlined in National Instrument’s operating manual. Copies of the
operating manual are available from National Instrument’s
headquarters in Baltimore, Maryland. This equipment may cause
personal injury or economic loss if it is not regularly and
properly maintained, if it is enhanced, repaired, replaced,
changed, altered or added to by anyone other than authorized
National Instrument personnel, or if operated with abrasive or
corrosive materials not specifically authorized by the National
NOT EXPLOSION RESISTANT
FIRE OR EXPLOSION MAY RESULT WHEN
Instrument Company in writing.
MACHINE IS ENERGIZED IN THE PRESENCE
BEFORE OPERATING THE FILLING MACHINE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS
1. Read all instruction manuals thoroughly before OR VAPORS. DO NOT ENERGIZE IN THE
operating Equipment. PRESENCE OF COMBUSTIBLE OR
FLAMMABLE LIQUIDS OR VAPORS.
2. Eye protection must be worn when
DE-ENERGIZE AND "LOCK-OUT" EQUIPMENT
operating, servicing, or maintaining this
BEFORE EXPOSING MACHINE TO PRESENCE
equipment. OF COMBUSTIBLE OR FLAMMABLE VAPORS.
3. Take note of Explosion-Resistant or Non-Explosion- THIS WARNING APPLIES TO ALL EXPLOSIVE,
Resistant operation of machine and operate FLAMMABLE AND COMBUSTIBLE LIQUIDS
accordingly. Do not operate a non-explosion resistant AND VAPORS, INCLUDING BUT NOT LIMITED
TO CLEANING AND FLUSHING SOLUTIONS.
machine in an explosive atmosphere.
The National Instrument Company can
4. Be sure the machine is properly grounded according to provide filling equipment that incorporates
the local electrical code. the use of components that meet or exceed
5. Remove all temporary parts, tools and adjusting the N.F.P.A. rating of Class1, Division 1,
Group D for use with flammable or
apparatus.
combustible liquids. We suggest that you
6. Be sure all hose connections, clamps and mounting consult with a fire hazard specialist, normally
devices on the Filling Units are secure. available through an insurance broker or
carrier, if you have any questions concerning
DURING OPERATION the hazard rating of the products to be filled
1. Keep all body parts and clothing clear of rotaing or cleaning materials. S.S. 519

volume control.
2. Keep all Safety Devices in place and operational.
SAFETY WARNING SYMBOL
3. Be sure the area around the Filling Machine is clear of
Please note the safety warning symbol.
any tools, trash or debris.
This symbol is used throughout the instructions materials to
FOR SERVICING OR MAINTAINING call attention to important safety related information. Please
1. Unplug the machine. read the related information.
Do not operate the equipment if you do not understand
2. Be sure to properly secure any removable or sliding
the meaning of the warnings and safety systems. Please
panels.
ask your supervisor, a qualified technician, or contact the
CLEANING National Instrument Company for further explanation of the
1. Refer to the cleaning instructions page. safety systems and warnings.
Please note the location of the warning labels on the
2. Do not autoclave plastic components! filling machine. These labels identify the places on the
machine where a hazardous situation may exist. Caution
should be exercised in these areas.

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 2
TABLE OF CONTENTS

COVER PAGE ...................................................................................................................................... 1

IMPORTANT SAFETY INSTRUCTIONS .............................................................................................. 2
TABLE OF CONTENTS ....................................................................................................................... 3
IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND ......................................................... 4
SAMPLE PARTS ORDERING PROCEDURE ...................................................................................... 5
MODEL: CE-AB-5 FILLING MACHINE INTENDED USE AND FUNCTION DESCRIPTION ............... 6
PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE .......................................................... 7
INSTALLATION INSTRUCTIONS ........................................................................................................ 8
CONTROLS DESCRIPTION ................................................................................................................ 9
OPERATION INSTRUCTIONS ........................................................................................................... 10
PREPARING FOR A PRODUCTION RUN ......................................................................................... 11
PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS ............... 12
AB-5 MECHANICAL ASSEMBLY DWG. 4442 .................................................................................. 13
DRIVE ASSEMBLY DWG. 3696-3 ..................................................................................................... 14
SAFETY LABEL / NAMEPLATE ASSEMBLY DWG. 55068 .............................................................. 15
NOZZLE BRACKET ASSEMBLY DWG. 3084-1 ................................................................................ 16
ELECTRICAL HARDWIRE DIAGRAM ASSEMBLY DWG. SKE-6297 ............................................... 17

APRIL 2003

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 3
IMPORTANT CLEANING INSTRUCTIONS & LABEL LEGEND

FAILURE TO FOLLOW THESE INSTRUCTIONS

MAY RESULT IN SERIOUS PERSONAL INJURY
OR DAMAGE TO THE EQUIPMENT.
DANGER DANGER
Cleaning the machine carefully after each production run is
necessary to insure that your machine will provide many
years of safe, dependable operation. A first step for a
successful production run is carefully planning the clean-up
and disposal of the cleaning supplies. Cleaning procedures
should be in writing and carefully reviewed by your safety
officer. When establishing your cleaning procedures please NOT EXPLOSION RESISTANT
FIRE OR EXPLOSION MAY RESULT
consider the following criteria: HAZARDOUS VOLTAGE WHEN MACHINE IS ENERGIZED IN
CAN CAUSE SERIOUS INJURY THE PRESENCE OF COMBUSTIBLE
1. Certain cleaning solutions may be hazardous. OR DEATH IF HAND OR ANY PART OR FLAMMABLE LIQUIDS OR
2. Always determine the compatibility of the cleaning OF BODY IS PLACED IN THIS VAPORS. DO NOT ENERGIZE IN
solution with your equipment before using the equipment. ENCLOSURE. FOLLOW LOCKOUT / THE PRESENCE OF COMBUSTIBLE
3. Different cleaning solutions may be required for different TAGOUT BEFORE OPENING OR FLAMMABLE LIQUIDS OR
THIS ENCLOSURE. P/N: 9041-CE VAPORS.
areas of your equipment. For example, when cleaning a P/N: 9028-1

machine used for filling nail polish a solvent based

solution may be needed to clean the filling system and
water may be suitable for cleaning the machine cabinet.
4. Flammable and combustible solutions may be used to CAUTION WARNING
wipe down the machine.
5. Use extreme caution when handling any flammable or
combustible cleaning solution.
6. Review and follow your inhouse procedures for handling
the solution, and any applicable MSDS’s before opening
SHA TTERING
SHATT ERING GLASS OR
the cleaning solutions. The MSDS is the most important PRESSURIZED AIR
source of information for any hazardous material. SERIOUS EYE INJURY
MOVING PARTS
7. All employees exposed to hazardous materials must be MAY RESULT.
MAY CAUSE SERIOUS INJURY. ANSI APPROVED EYE PRO-
trained in accordance with OSHA's Hazard Communica- DO NOT OPERATE WITH TECTION MUST BE WORN
tion Standard 29 CFR, part 1910.1200 or applicable GUARDS REMOVED. DO NOT WHEN OPERATING, OR
code. ATTEMPT TO DEFEAT SERVICING EQUIPMENT.
INTERLOCKS. KEEP HANDS FOLLOW LOCKOUT / TAGOUT
8. Always unplug the machine before introducing any AND CLOTHING AWAY FROM PROCEDURES BEFORE
cleaning solutions whether they are flammable, combus- MOVING PARTS. P/N:9043-1
SERVICING OR MAINTENANCE.
P/N: 9045-1
tible or non-flammable and non-combustible.
9. Cleaning the machine is considered a service procedure.
10. Provide adequate ventilation when cleaning the machine
to prevent dangerous confinement of hazardous, explo- IMPORTANT
sive, flammable or combustible vapors. COMPLEX MACHINERY. PERSONAL INJURY OR MACHINE DAMAGE
MAY RESULT IF OPERATED BY UNTRAINED PERSONNEL.
11. Wipe down only, do not spray with hose or steam clean. READ AND UNDERSTAND OPERATING MANUAL BEFORE
12. Determine what protective clothing will be required, and COMMENCING OPERATION.
To obtain a Manual contact:
insure that it fits the intended operator and that the National Instrument Co., 4119-27 Fordleigh Rd, Baltimore, MD. 21215,
PHONE: (410) 764-0900
operator is trained in its use.
REFER SERVICING ONLY TO QUALIFIED SERVICE PERSONNEL.
13. Insure that no residual cleaning solutions or vapors are DO NOT MAKE MECHANICAL ADJUSTMENTS WHILE POWER IS ON.
present before energizing the machine. DO NOT MAKE ANY CHANGES OR MODIFICATIONS WITHOUT
CONSULTING THE NATIONAL INSTRUMENT CO., INC.
14. Certain exposed bearing areas require lubrication after DO NOT OPERATE MACHINE WITH GUARDS REMOVED, ORWHEN
cleaning. WEARING LONG HAIR, JEWELRY OR LOOSE CLOTHING.
FOR MACHINES REQUIRING COMPRESSED AIR, THE COMPRESSED
15. Plan for the safe disposal of all waste materials. AIR SUPPLY MUST BE CLEAN AND DRY AT THE REQUIRED
PRESSURE AND VOLUME.
P/N: 9044-1

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 4
SAMPLE PARTS ORDERING PROCEDURE

IMPORTANT PARTS ORDERING NOTE:

The parts listed in the parts manuals, drawings and parts sheets prepared by the NATIONAL
INSTRUMENT CO. are available and can be sent to you upon ordering. The OEM
manufacturer’s bulletins provided in the machine’s documentation package are for important
maintainence and lubrication. These bulletins will sometimes contain parts information for parts
that are to be obtained from the particular manufacturer. We provide this information to you to
enhance the machine’s maintainability, we regret that we cannot stock the subassembly parts in
the components used in our machines.

When ordering parts for this equipment please specify the following information:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.
c) PAGE NO., ITEM NO., PART NO. AND NAME — as indicated in parts list.
d) QUANTITY REQUIRED.
e) CATALOG NUMBER — located on front cover, upper right hand corner.
SAMPLE PARTS ORDERING
Please send the following part for a Model: CE-AB-5, Serial No. ———,
Technical File # ____(thisTecnical File's number).

“PAGE __, ITEM __ PART NO. 3054, Bearing Sleeve, QTY. 1”

When ordering an Instructions Set for this equipment please specify the following
information:

a) MODEL OF EQUIPMENT — located on control panel.

b) SERIAL NUMBER OF EQUIPMENT — located on nameplate.
c) ORIGINAL OWNER — if known.
d) QUANTITY OF SETS REQUIRED.

NOTE: Use only portions of this catalog which are applicable to your particular
equipment.

IMPORTANT PLEASE READ THIS NOTICE BEFORE OPERATING EQUIPMENT

This equipment must be operated in a safe and competent manner in strict compliance with (i) established
safety operating procedures as set forth by any applicable laws and governmental regulations and (ii)
National Instrument’s operating instructions as outlined in National Instrument’s operating manual.
Copies of the operating manual are available from National Instrument’s headquarters in Baltimore,
Maryland. This equipment may cause personal injury or economic loss if it is not regularly and properly
maintained, if it is enhanced, repaired, replaced, changed, altered or added to by anyone other than
authorized National Instrument personnel, or if it operated with abrasive or corrosive materials not
specifically authorized by the National Instrument Company in writing.

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 5
MODEL: CE-AB-5 FILLING MACHINE INTENDED
USE AND FUNCTION DESCRIPTION
INTENDED USE: FILLING UNIT DRIVE DESCRIPTION:
The Model: CE-AB-5 Filling Machine is a volumetric liquid filling The filler drive is a gearmotor driven, electronically
machine. This machine is to be used in a laboratory or manu- controlled system that will turn the crankshaft up to 35
facturing facility. The types of liquids typically dispensed with rpm. The rotation speed of the filler drive motor con-
the Model: CE-AB-5 filler are parenteral pharmaceutical solu- trols the pressure of the product being dispensed. The
tions, cosmetic products and food additives. The machine is amount of product dispensed from each Filling Unit can
normally manually operated by a person holding a container be adjusted by better than + or - 1% to dispense
under the nozzle and pressing the foot switch. However, the precise fill volumes to the hundreth of a gram. This
machine can be incorporated into an automatic production line drive rpm is controlled using a speed control knob on
by replacing the foot switch actuator with a remote proximity the front of the machine.
switch actuator circuit. The Filling Unit (pump), and external moving drive
components are all enclosed in a polycarbonate safety
BASIC DESCRIPTION: enclosure on the side of the machine. This area is
The Model: CE-AB-5 Filling Machine incorporates a variable enclosed as much as the design will allow using a
speed 1/12 hp electrical gearmotor drive. This rotational drive removable safety cover. This cover is interlocked
turns a crankshaft that drives a volumetric piston pump called which must be connected to enable the machine to be
a “Filling Unit”. The Filling Units are accessories that are powered-up.
offered to dispense a wide range of liquids. The Filling Units
are fabricated from Stainless Steel. Depending which Filling
Unit is used the machine will dispense volumes of free flowing
water thin liquids to semi-viscous liquids from <1mL to 60mL
up to 35 cycles per minute.

OPERATION DESCRIPTION: FILLING MACHINE MODEL: CE-AB-5

Product may be supplied from a floor level reservoir, an over- Specifications:
head supply or a pressurized source. To fill a container the
operator holds a container under the nozzle tip so when fluid is Material of construction:Stainless steel with
transparent polycarbonate guard panels
dispensed from the nozzle it will flow into the container. Then
the operator presses and holds the foot switch down to make a Electrical Requirements:
fill. The motor will turn the crankshaft pulling the piston rod 208 - 240 V - 1Ø - 50 - 60 Hz. 210watts
down. Downward motion of piston (1) creates a vacuum in
pump chamber (4) opening intake valve (2). Preset volume of Filling Speed: Adjustable to 35 rpm
liquid flows from supply source Into the pump chamber. (4).
Filler Motor Horsepower:1/12 hp
Upward motion of piston (1) closes intake valve (2) and opens
discharge valve (3). Liquid is then discharged from nozzle (5).
A graduated micrometer volume control (6) adjusts the piston Environmental Conditions
travel, and thus the volume of liquid dispensed per stroke.
Indoor Use
Altitude up to 2000meter

Temperature range of 5 C to 40 C

Max. relative humidity 80% for temperature

up to 31 C decreasing linearly to 50% relative
humidity at 40 C.

Mains supply voltage fluctuations not to exceed

±10% of the nominal voltage

Transient overvoltage installation category

number II
Polution degree 2

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 6
PREVENTATIVE MAINTENANCE AND LUBRICATION GUIDE
Different parts of the machine which require PREOPERATIONAL CHECKS:
recurrent lubrication are shown in this lube guide. C-1 Volume Control Nut Check for tighteness
Recommended lubrication intervals are before operation
approximate and based on 8 hours of operation C-2 Pump Post Nut Check for tighteness
per day, 5 days a week. Therefore, depending on before operation
hours of use, and ambient environment the parts
may require lubrication more often than C-3 Pump Post Body Check for tighteness
recommended. before operation
C-4 Red Vent Plug Remove during installation,
LUBRICANT LEGEND:
prior to start-up. Stow
LO SAE 10 to 30W way lube oil, petroleum based plug for future if shipment
HG Lithium based white grease of NGLI is ever required.
consistancy 2 with EP additive.
GO GEAR OIL (SAE 90) LOCATION: INTERVALS:
L-1 Pump Post Bushing LO. W/AC
INTERVAL LEGEND:
L-2a Volume Control Bushing LO W/AC
W = Weekly
L-2b Volume Control Screw HG M/AC
AC = After Cleaning or GO 6M
L-3 Gear Motor (internal)
Wash Down
Refill to oil level indicator.
6M = Every 6 Months Do not overfill
For USDA H1 Lubrication requirements
replace the LO with KLUBEROIL 4 UH 1-32
replace the HG with KLUBERSYNTH 1 14-31
Available from Kluber 603-434-7704
Remove panel on this side to
access inside of
the machine Remove Guard
on this side
for machine access.

Interlock Switch

L-1
13 C-2 C-3
50
13
130 30
13
R
FO
SG E
NG
RI

PUMP POST
SY LY
ON

13

L-1
50
13
30

20
10 CLOSE VIEW
10
10
C-2
L-3
13
30
13
38
30
19
57
13
50

13
50

C-4

L-2b

L-2a, 2b

C-1

L-2a VOLUME CONTROL

C-1 CLOSE VIEW

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 7
 INSTALLATION INSTRUCTIONS
Discharge Lifting TRANSPORT, HANDLING AND STORAGE
Tubing Handle DESCRIPTION:
Please retain the original packing material for at least one
year. In the event that you need to return the machine to the
manufacturer please use this material to ship it in. When not
RIG using the Filamatic Filling machine please keep it in an
HT
SID environment below 70% humidity, with ambient temperature
E
0 to 40°C (104°F). Do not drop machine or subject it to
Filling
vibration. This may damage the drive or the electronic
Nozzle
components. Use the lifting handle to carry the machine.
Install the red plastic oil fill vent hole plug into the oil fill vent
hole on the gearmotor located inside the machine if the
machine is to be transported or stored on its side.
LOCATING MACHINE FOR OPERATION:
The machine must be positioned on a level surface ca-
Filling pable of supporting it without tipping. As explained in the
Unit Micrometer Explosion danger warning note the machine may not be
operated in the presence of combustible or flammable
Volume
liquids or vapors. The machine is not water tight and
Control therefore must not be hosed down or submerged. Do not
operate the machine if the inside cabinet is wet or damp
enough to cause electrical shock.
Safety Cover Remove the red plastic oil fill vent hole plug from the oil fill
vent hole on the gearmotor located inside the machine.
This plug is to be reinstalled only if the machine is to be
transported or stored on its side.
(8")
PLUGGING IN THE MACHINE:
20cm Before you plug in the FILAMATIC Filler please read all
instructions carefully. Then before you plug in the machine
for use, plug in the Actuator. The power cord is the electri-
cal isolation device for this machine. Always unplug it
28cm when performing any maintenance or adjustment to the
(11") machine. This will prevent the machine form accidently
starting and possible injuring the operator and damaging
IC
the machine. When not using the machine turn it off and
®
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unplug the power cord. Proper maintenance of the power

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cord is essential to the safe efficient operation of the

44cm ins his p
ide an machine. Keep the cord free from liquids and other
(17") of el
ma contamination. Keep the electrodes on the plug clean and
ch
ine free from corrosion. If necessary discard the cord if the
. 5
6 7
8
9
4

3 11
10 insulation is torn or cracked or if the electrodes are
2
1
missing or corroded.
WARNING. This machine is intended to be electrically
20 8V
- 24
0V grounded. Your FILAMATIC is equipped with a three-wire
21 0W
50 -
z -
60 H
plug--a plug that has a third grounding pin. This plug will fit
only a grounded AC outlet. This is a safety feature. If you
are unable to insert the plug into the outlet, contact a
licensed electrician to replace the outlet with a properly
CE-AB-5 grounded outlet. Do not defeat the purpose of the ground-
FILLING MACHINE ing plug! Serious shock or burn to the operator or damage
NOT TO SCALE to the machine can occur if this note is disregarded.
The warranty is void if any unauthorized modifications are
done to the mechanical components or electrical wiring of
this machine.
FILA ATIC National Instrument Company, Inc. CAT. 2140
®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 8
CONTROLS DESCRIPTION
SPEED CONTROL KNOB:
Regulates the Filler speed. Turn clockwise to increase
speed, counter-clockwise to decrease speed. The speed
of the filler directly and proportionately affects the product
flow rate as it leaves the nozzle, this speed should be set
as fast as possible without causing foaming and
splashing.
MODE SELECTOR SWITCH:
Selects OFF, ON or CONTINUOUS CYCLING operation.
The machine will stop cycling immediately when the
selector switch is set to the OFF position. Power is
still supplied to the controls inside the machine. If
removing panel to access the inside of the machine
cabinet the power cord must be unpluged from the
Power Connector Receptacle. Serious injury to the
operator may result if this note is disregarded. Turning
OFF the selector switch DOES NOT de-energize the
circuits inside the machine cabinet. Set the power switch
to the ON/Run Position to operate the machine in
the run mode. Set the selector switch to the
Continuous Cycle position to operate the machine
continuously. This mode is used for priming or rinsing the
Filling System.
FOOT SWITCH (ACTUATOR) RECEPTACLE:
Receptacle for foot switch or any other CE certified
normally open contact type actuator switch.
FOOT SWITCH: (INSULATION RATING 300V)
Controls operation of the Filler. To start filling sequence
POWER CORD RECEPTACLE:
This is the power cable input connector. Refer to the
instructions paragraph “Pluging in The Machine” for
additional information.
POWER CORD: (NOT SHOWN HERE)
This is the power input cord. The insulation on this cord
is rated at 300v. Refer to the instructions paragraph
“Pluging in The Machine” for additional information.
SAFETY COVER: (NOT SHOWN HERE)
The Filling Unit drive area is guarded with a removable,
interlocked safety guard. Lift to remove this guard to
install or adjust the filling system. This guard panel must
be in position with the switch connected to operate the
machine. It is very important not to tamper with the
safety switch. Serious injury to the operator may result if
the operator's hands are caught in the moving
mechanism.
CIRCUIT BREAKERS: The drive circuit is protected
from current overload with these circuit breakers. If the
circuit breakers trip from a current overload carefully
consider what caused this. The common cause is a
restriction in the fluid discharge line.
FILA ATIC ®

press foot switch, the filler will operate as described in NATIONAL INSTRUMENT COMPANY
the Operating Instructions description. 4119 Fordleigh Rd.
BALTIMORE, MD 21215
PHONE: (410) 764-0900 FAX: (410) 764-7719
PUMP POST
http://www.filamatic.com

TNB NOZZLE HOLDER / ACTUATOR SWITCH:

(INSULATION RATING 300V)
Controls operation of the Filler. This is an alternate
actuator that is to be plugged into the Foot Switch
(actuator) Receptacle instead of the Foot Switch, when
required. To start filling sequence press button on
6
5 7
bracket the filler will operate as described in the 4 8
MODE
3 9
Operating Instructions description. 2 10 SELECTOR
1 11 SWITCH

SPEED
CONTROL
DANGER KNOB

GRADUATED
KNOB

FOOT SWITCH
RECEPTACLE 208V - 240V
NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN 50 - 60Hz
ECCENTRIC
MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR POST NUT
FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND VOLUME
CONTROL
COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT CIRCUIT
NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS. BREAKERS
POWER
CORD
FEMALE
CONNECTOR

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 9
OPERATION INSTRUCTIONS

1. Turn Speed Control Knob all the way counter

clockwise, and set the selector switch to the
“OFF” position.
2. Plug foot switch into Filler Actuator Socket and install
the safety cover. The machine will not operate when DANGER
the cover is not installed.
3. Plug line cord into any properly grounded
electrical outlet, which supplies
the voltage indicated on the DANGER
WEAR CORRECT SAFETY GEAR IF MACHINE IS USED TO
FILL POISONOUS OR HAZARDOUS LIQUIDS OR LIQUIDS THAT
nameplate. WARNING: DO NOT EMIT POISONOUS OR HAZARDOUSVAPORS.
ENERGIZE THE FILLER IN THE PRESENCE OF THIS WARNING APPLIES TO ALL POISONOUS OR HAZARDOUS
MATERIALS, INCLUDING BUT NOT LIMITED TO CLEANING
COMBUSTIBLE OR FLAMMABLE VAPORS. AND FLUSHING SOLUTIONS.
IGNITION OF COMBUSTIBLE OR FLAMMABLE
VAPORS CAN RESULT IN FIRE OR EXPLOSION
AND SERIOUS PERSONAL INJURY.
4. Place selector switch to the “Continuous”
position. DANGER
5. Turn Speed Control Knob clockwise. Press the Foot
Switch (actuator), the Filamatic Filler will now operate
continuously. Maintaining or releasing the actuator will
not affect operation, machine will operate continuously. NOT EXPLOSION RESISTANT FIRE OR EXPLOSION MAY RESULT WHEN
MACHINE IS ENERGIZED IN THE PRESENCE OF COMBUSTIBLE OR
Adjust speed of Filler with the Speed Control Knob. To FLAMMABLE LIQUIDS OR VAPORS. DO NOT TURN ON MAIN SWITCH IN
THE PRESENCE OF COMBUSTIBLE OR FLAMMABLE LIQUIDS OR VAPORS.
stop the filler at the beginning of the fill stroke when THIS WARNING APPLIES TO ALL EXPLOSIVE, FLAMMABLE AND
operating in the Continuous mode turn the selector COMBUSTIBLE OR FLAMMABLE MATERIALS, INCLUDING BUT
NOT LIMITED TO CLEANING AND FLUSHING SOLUTIONS.
switch to the On / Run position. The filler will stop at
the beginning of the fill stroke, the 5:00 o’clock
position.
6. With the selector switch to the “ON / Run”
FILA ATIC
position press the Foot Switch (actuator), the Filamatic ®

NATIONAL INSTRUMENT COMPANY

Filler will cycle one complete cycle and stop at the 4119 Fordleigh Rd.
BALTIMORE, MD 21215
PHONE: (410) 764-0900 FAX: (410) 764-7719
PUMP POST

5:00 o’clock position. Release the Foot Switch http://www.filamatic.com

(actuator), the machine will stop immediately.

7. If the above instructions have been carefully followed
and everything is in proper working order, follow the
piston pump installation instructions in the appropriate
6
piston pump instructions manual and then the 4
5 7
8
MODE
3 9
preparing for production run instructions in this 2
1 11
10 SELECTOR
SWITCH
manual.
SPEED
CONTROL
KNOB

GRADUATED
KNOB

FOOT SWITCH
RECEPTACLE 208V - 240V
50 - 60Hz
ECCENTRIC
POST NUT

VOLUME
CONTROL
CIRCUIT
BREAKERS
POWER
CORD
FEMALE
CONNECTOR

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 10
PREPARING FOR A PRODUCTION RUN
ADJUSTMENT
1. Set the volume control setting to the maximum for the prime cycle. SCALE KNOB
Loosen the Post Nut on the volume control. Turn adjustment knob to set volume
control for longest stroke possible. This long stroke is needed to prime the POST
NUT
Filling Units with the minimum number of cycles. This reduces wear on the
piston seals. Tighten eccentric post jam nut on volume control. IMPORTANT:
The Post Nut must be tightened on all volume controls before operating the
filler. Serious damage to the volume controls will occur if it is not tightenten VOLUME CONTROL ASSEMBLY

before operation.

2. Place the intake hoses of the Filling Units into the supply tank. Hold the nozzles over the supply tank. If installed in
your Filling Units, turn the suck back adjustment knob counter-clockwise several turns before attempting to prime
the Filling Unit. This is done to allow the ball to seat during priming. Do not unscrew the adjustment knob
completely, as that will allow air to pass through the adjustment stem port.

3. Operate Filling machine in the prime mode until liquid in the discharge hose shows no air bubbles. Presence of air
bubbles means that air is being drawn in during the intake stroke. Air can be drawn in around: intake hose at the
intake barb, intake valve seals, head gasket, piston rings, clean out screw, or the piston “O” rings depending on
what piston seals are installed in the Filling Units. A good indication the the piston seals are not sealing against the
cylinder walls is product inside the cylinder under the piston. Carefully inspect these areas and tighten as
necessary, inspect the “O” rings as a last step. IMPORTANT: When tightening the cylinder into the head first
insure that the gasket is not torn or broken and use a strap wrench or suitable tool that will not crush the
cylinder. The piston will not travel through the cylinder if it is even slightly bent and the cylinder may have
to be replaced. To inspect the piston O-rings refer to the pump Instructions sheet. Continue to operate Filling
machine in the prime mode until liquid in the discharge hoses show no air bubbles.

4. DRIPPING: Dripping from the nozzle tip between fills may be encountered when dispensing viscous liquids with a
low surface tension. To prevent dripping, turn the suck-back adjustment knob clockwise until it stops to unseat the
valve ball during filling. Refer to the suck-back system instructions in the pump manual. Suck-Back setting changes
will change the fill volume dispensed slightly. Therefore, make the suck-back setting before fine tuning the fill
volume.

5. Place Nozzle over containers to be filled. Make a sample fill and measure it. If not correct, adjust volume control for
fill required. To adjust volume control, first loosen the eccentric post nut on the volume control with an appropriate
wrench. (Do NOT use pliers.) Turn graduated knob clockwise to increase fill volume, counter-clockwise to decrease
fill volume. EXAMPLE: To fill 12cc per stroke with a 15cc Filling Unit, set Volume Control on graduation number 10.
Tighten eccentric post nut!

6. Adjust the filling speed so that the containers are filled without excessive splashing or foaming. When all settings
have been completed, you are ready to proceed with the production run.
PRODUCT VISCOSITY CONSIDERATION:
The force required to move liquid increases as the viscosity of the liquid increases. If a high viscosity liquid is to be
dispensed begin with slow speeds. Gradually increase the filler speed and watch the behavior of the filler. If the filler
seems to stall or if the circuit breaker trips operate the machine at a a slower speed than when the stalling or circuit
breaker tripping occured.

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 11
PUMP POST & VOLUME CONTROL ASSEMBLY ILLUSTRATIONS AND PARTS LISTS
1 3
ITEM
4 NO. PART NO. DESCRITPION

5 1 09-142-202 Socket Head Cap Screw

2 2 09-753-434 Lock Washer
3 3051 Back Plate
4 3031 Post Washer

6 7
8
9

ITEM PART NO. DESCRITPION

NO.

5 3032 Locking Nut

6 3033 Post Stud
7 3054 Bearing Sleeve Housing Pump Post Assembly
8 09-702-403 Bearing Washer 3111
9 09-440-080 Pump Post Nut Illustration & Parts List

ITEM PART NO. DESCRITPION

NO. 13

1 3621 Volume Control Adapter

2 3015 Volume Control Body
3
3 3016 Socket Head Screw
4 3017 Post Nut Washer 7
5 3020 Lead Screw Bushing
6 3021 Adjustment Knob 11 1
8
4
9
10

2 5 12 6

7 3022 Indicator Washer

8 3044 Bearing Sleeve Housing Assembly
9 3548-3 Eccentric Post Nut
10 3037 Lead Screw Assembly
Volume Control Assembly
11 3025 Bearing Sleeve 3013
12 09-346-364 Set Screw Illustration & Parts List
13 09-144-248 S.H.C. Screw

FILA ATIC National Instrument Company, Inc. CAT. 2140

®

4119-27 FORDLEIGH ROAD / BALTIMORE MD. 21215, U.S.A. / (410) 764-0900 - www.filamatic.com Pg. 12
 4 3 2 1
REMOVE ALL BURRS & THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.
SHARP CORNERS AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
D REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

33 13 14 01 REVISED 08-04-99 GEC

02 CORRECT DRAWING 08-18-99 GEC

03 ITEM 21 QTY WAS 2, ADD 33 09-30-99 GEC

04 REMOVED ITEM 11 (4780) 12-26-01 B.H. D

05 ITEM 12 (3159) WAS MXP-11648, ITEM 17 (09-702-403)

WAS QTY. 4, ITEM 22 (3038) WAS 09-141-755, ITEM 24

(09-713-421) WAS QTY. 3, ITEM 27 WAS 09-742-425,

ITEM 28 (09-144-247) WAS QTY. 1, ITEM 29 (09-703-404)

29 WAS QTY. 4 09-19-02 B.H.

28
24
1 09-288-106 SCREW, BIND HD 8-32 X .63 PLATED 33
22 8 2 09-404-035 NUT, 6-32 PLATED 32
C 2 09-760-441 WASHER, LOCK 6 PLATED 31
C
20 12 20 10 9 25 7 2 09-286-102 SCREW, BINDER HD 6-32 X 1 LG PLATED 30
05 4 09-703-404 WASHER, FLAT 1/4 SS 29
05 3 09-144-247 SCREW, SHC 1/4-20 X .75 LG SS 28
0 27 27

26 1 09-411-047 NUT, HEX 1/4-28 SS 26

2 MXP-11844 SCREW, FLAT HD SOC CAP 10-32 X .25 LG SS 25
24 05 5 09-713-421 WASHER, LOCK 1/4 SS 24
130 13 50 13 1 09-480-712 KEY, SQ .13 X .50 LG 23
15
FOR
SG 30 13
SYRINGE
ONLY

50
30
13

13
05 2 3038 WASHER, HANDLE SS 22
20 10

3 09-447-086 NUT, SPEED CLIP 8-32 PLATED 21

DWG NO.
10 10
38
1 10
20 10
19 22 09-304-561 SCREW, TRUSS HD 8-32 X .38 LG SS 20
57
108

57
1 09-347-577 SCREW, SOC HD SET 8-32 X .19 LG SS 19
2 09-224-195 SCREW, BUT HD, 1/4-20 X 1 LG SS 18
05 2 09-702-403 WASHER, FLAT 10 SS 17
2 09-411-044 NUT, HEX 1/4-20 SS 16

4442
1 3028 STUD, SHORT MOUNTING SS 15
B 1 50252 ASSEMBLY, AB GUARD 14
1 4758 SHEILD, SPLASH SS 13
05 1 3159 HANDLE SS 12
1 4440 ASSEMBLY, CABINET AB & AB-5 & AB-8 SS 10

24 1 3111 ASSEMBLY, PUMP POST, AB SS 9

SH
1 3084-1 ASSEMBLY, NOZZLE BRACKET, NB-5-130 SS 8

1
16 1 4756 PLATE, UPPER POST SS 7

REV
1 15015 BRACKET, MICROSWITCH 6

05
29 1 01-131-700 BEARING, FLANGED 5
4 04-802-063 FOOT, RUBBER 4

6 18 2 3016 SCREW, SHC VOLUME CONTROL SS 3

1 2 4 5 1 3013 ASSEMBLY, #1 VOLUME CONTROL SS 2
1 3621 ADAPTER, VOLUME CONTROL SS 1
21 23 3 20 QTY PART OR NOMENCLATURE MATERIAL ITEM
REQD IDENTIFYING NO. OR DESCRIPTION SPECIFICATION NO.

17 28
PARTS LIST
UNLESS OTHERWISE SPECIFIED CONTRACT NO.
DIMENSIONS ARE IN INCHES
TOLERANCES ARE:

A 30 19 FRACTIONS
± 1/64
DECIMALS ANGLES
.XX ± .01 ± 1/2˚
NATIONAL INSTRUMENT COMPANY, INC.
4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA A
.XXX ± .005 APPROVALS DATE
ASSEMBLY
31 MATERIAL

SEE PARTS LIST

DRAWN
MLS 12-30-98
MECHANICAL, AB & AB-5
CHECKED
FINISH SIZE CAGE CODE DWG NO. REV

32 63 ISSUED
C 4442 05
DIMENSIONS APPLY AFTER
DO NOT SCALE DRAWING SCALE 1/4 SURFACE TREATMENT U.O.S.
SHEET 1 OF 1

4 3 2 1
 8 7 6 5 4 REMOVE ALL BURRS & BREAK
EXTERNAL CORNERS .005 MIN.
THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.
AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
DWG NO.
3696
SH
1
REV
06 1
REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

03 DRAWN IN AUTOCAD 09/10/96 JSG

04 CORRECTED BOM, ADDED ITEM 18 WAS 04-01-99 D.P.F.
05 ADD ITEM 19 08-17-99 GEC
06 REVISED BOM, ADDED NOTES AND CORRECTED
GEARMOTOR ORIENTATION 06-25-02 B.H.

D D

C C

OBS - WAS USED FOR AB-8 220 CE

AB-8 (110VAC) & CE-AB-8 (220VAC)

OBS - WAS USED FOR AB-8 220

CE-AB-5 (220VAC)
CE-DAB (220VAC)
CE-AB (220VAC)

AB-5 (110VAC)
DAB (110VAC)
AB (110VAC)
USED ON

3696-9
3696-8
3696-7
3696-6
3696-5
3696-4
3696-3
3696-2
3696-1
B B

6 7 1 0 EXP-2454 GEARMOTOR, 180VDC X 23RPM DISCONTINUED 17

17 16 14 13 12 11 10 9 8
OI
L LIO
1 3693-1 GEARMOTOR, 90VDC X 42RPM 1/12 HP 16
L

LE
L
E

EV VEL

3 5 6 1 0 56-804-305 GEARMOTOR, 180VDC X 23RPM DISCONTINUED 14

1 0 56-804-304 GEARMOTOR, 90VDC X 23RPM 1/10 HP 13
1 0 56-804-298 GEARMOTOR, 180VDC X 83RPM 1/12 HP 12
2
1 0 56-804-297 GEARMOTOR, 90VDC X 83RPM 1/12 HP 11
1 0 56-804-296 GEARMOTOR, 180VDC X 42RPM 1/12 HP 10
1 0 3693-4 GEARMOTOR, 180VDC X 42RPM 1/12 HP 9
1 1 0 56-804-295 GEARMOTOR, 90VDC X 42RPM 1/12 HP 8
ADJUST LOCATION & ROTATION 4 4 4 4 4 4 4 4 4 4 09-144-247 SCREW, SOC HD CAP .250-20 X .75 LG. S.S. 7
AT FINAL ASSEMBLY 6 6 6 6 6 6 6 6 6 09-713-421 WASHER, LOCK .25 S.S. 6
2 2 2 2 2 2 2 2 2 09-703-404 WASHER, FLAT .25 S.S. 5
1 1 1 1 1 1 1 1 1 3007 CAM 4
4 4 4 4 4 4 4 4 4 09-105-707 SCREW, HEX HD .250-20 X .63 LG. S.S. 3
4 4 4 4 4 4 4 4 4 46849 SPACER, DRIVE 2
1 1 1 1 1 1 1 1 1 4172 PLATE, MOTOR MOUNT 1
QTY PART OR NOMENCLATURE MATERIAL ITEM
REQD IDENTIFYING NO. OR DESCRIPTION SPECIFICATION NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED CONTRACT NO.
A DIMENSIONS ARE IN INCHES
TOLERANCES ARE: NATIONAL INSTRUMENT COMPANY, INC. A
FRACTIONS DECIMALS ANGLES 4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
± 1/64 .XX ± .01 ± 1/2˚
APPROVALS DATE
.XXX ± .005

MATERIAL DRAWN
JSG 09-10-96
ASSEMBLY,
SEE PARTS LIST DRIVE (AB, AB-5, AB-8)
CHECKED
FINISH
ISSUED SIZE CAGE CODE DWG NO. REV
63
D 3696 06
DO NOT SCALE DRAWING DIMENSIONS APPLY AFTER
SCALE 1/2 SURFACE TREATEMENT U.O.S. SHEET 1 OF 1

8 7 6 5 4 3 2 1
 8 7 6 5 4 REMOVE ALL BURRS &
SHARP CORNERS
THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.
AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
DWG NO.
55068
SH
1
REV
01 1
REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

01 ADD ITEM 14 03-03-00 GEC

-1
110 VAC -2
220 VAC
NON-CE
D CE D

9
8

ON MACHINE FRONT,
NOT GUARD

130 13
FOR
SG
SYRINGE

50
ONLY

13
50
30
13

13
7 130 13
FOR
SG
SYRINGE
ONLY
50
30
13

13

30 13
50 13

30 13

20 10

20 10

10 10
1 10 38 10 10
20 10 38
19 1 10
20 10

11 12
19
57
108 57
108
57
57

C 1 1 C
14 2

13 3 13

10
6

NOTE:
1) STAMP PROPER INFORMATION ON ITEM

B 11 OR 12 PRIOR TO RIVETING TO MACHINE. B

55 8-1
8-2
06
06
55
1 0 9043-1 LABEL, CAUTION, MOVING PARTS, GUARDED 14
4 4 09-600-088 RIVET SS 13
0 1 9031-2 PLATE, NAME FILLER CE 12
1 0 9031-1 PLATE, NAME FILLER NON-CE 11
1 0 9045-1 LABEL, WARNING SHATTERING GLASS 10
1 0 9041-1 LABEL, HIGH VOLTAGE WARNING 9
1 0 9044-1 LABEL, IMPORTANT INFORMATION 8
1 0 9028-1 LABEL, EXPLOSION WARNING 7
1 0 9024-1 LABEL, DANGER, MOVING PARTS CAUTION 6
1 0 9033 LABEL, FILLING UNIT INSTALLATION 5
0 1 9061-1 LABEL, DANGER, NON-EXPLOSION RESISTANT, CE (9028-1) 4
0 1 9058-1 LABEL, CAUTION, MOVING PARTS, CE (9024-1) 3
0 1 9060-1 LABEL, WARNING EYE SAFTEY, GLASS, CE (9045-1) 2
1 1 9059 LABEL, DANGER, ELECTRICAL HAZARD, CE 1
QTY PART OR NOMENCLATURE MATERIAL ITEM
REQD IDENTIFYING NO. OR DESCRIPTION SPECIFICATION NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED CONTRACT NO.
A DIMENSIONS ARE IN INCHES
TOLERANCES ARE: NATIONAL INSTRUMENT COMPANY, INC. A
FRACTIONS DECIMALS ANGLES 4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
± 1/64 .XX ± .01 ± 1/2˚
APPROVALS DATE
.XXX ± .005

MATERIAL DRAWN
G.CLAPPISON 08-05-99
ASSEMBLY,
SEE PARTS LIST SAFETY LABEL/NAMEPLATE
CHECKED
FINISH
ISSUED SIZE CAGE CODE DWG NO. REV
63
D 55068 01
DO NOT SCALE DRAWING DIMENSIONS APPLY AFTER
SCALE 1/4 SURFACE TREATEMENT U.O.S. SHEET 1 OF 1

8 7 6 5 4 3 2 1
REMOVE ALL BURRS & BREAK THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC. DWG NO. SH REV
EXTERNAL CORNERS .005 MIN. AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION 3084 1 02
REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

01 REDRWN TO ACAD, WAS A SIZE, SEE REV D 09-24-97 MJH

02 REVISED BOM ADDED -2 03-08-00 MLS

1 2 3 4

30 -2
-1
84
84
30
1 0 3028 STUD, SHORT MOUNTING SS 6
1 0 3607 BUSHING, THREADED MOUNTING SS 5
1 1 3082 BRACKET, NOZZLE HOLDER SS 4
1 1 04-006-304 O-RING, .13 ID X .25 OD X .06 CS VITON 3
1 1 09-610-002 FERRULE, STAND OFF SS 2
1 1 09-610-001 SCREW, RETAINING 10-24 SS 1
QTY PART OR NOMENCLATURE MATERIAL ITEM
REQD IDENTIFYING NO. OR DESCRIPTION SPECIFICATION NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED CONTRACT NO.
DIMENSIONS ARE IN INCHES
TOLERANCES ARE: NATIONAL INSTRUMENT COMPANY, INC.
FRACTIONS DECIMALS ANGLES 4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
± 1/64 .XX ± .01 ± 1/2˚
.XXX ± .005 APPROVALS DATE

MATERIAL DRAWN ASSEMBLY

SEE PARTS LIST CHECKED
NOZZLE BRACKET NB-5-130
FINISH SIZE CAGE CODE DWG NO. REV

63 ISSUED
B 3084 02
DIMENSIONS APPLY AFTER
DO NOT SCALE DRAWING SCALE 1/1 SURFACE TREATMENT U.O.S.
SHEET 1 OF 1
 8 7 6 5 4 REMOVE ALL BURRS &
SHARP CORNERS
THIS DRAWING IS THE PROPERTY OF THE NATIONAL INSTRUMENT CO., INC.
AND IT MAY NOT BE REPRODUCED WITHOUT OUR WRITTEN PERMISSION
DWG NO.
SKE-6297
SH
1
REV
05 1
REVISIONS

ZONE REV DESCRIPTION DATE APPROVED

PRODUCTION RELEASE FOR NEW STYLE AB, AB-5

01 ADDED BILL OF MATERIAL FOR AB-5 01/28/98 DRM
02 UPDATE BOM AND DELETE OBSOLETE PARTS, FIRST 12/30/98 DRM
03 REMOVED ITEMS 16/17 & REPLACED W/ITEMS 38/39 04-23-03 SLK
04 ADDED GS-2 FOR CE-DAB-5 & CE-DAB-8 MODELS 04-23-03 SLK
33 19
LINE AUTO 05 REMOVED ITEM 26 & REPLACED W/ ITEM 40 04-28-03 SLK
40 27
LOAD OFF PRIME 8 7 6
L L' 1 5A GUARD SAFETY SWITCH GUARD SAFETY SWITCH FOOT SWITCH
D 3 (a) 5 FOOT SWITCH RELAY D
LINE INPUT 38 39 38 39
208-240 VAC 9 10 37 12 13
N 2 4 (b) 6 21 22
20 21 22
14 15
50/60 CYCLE CR2
N' SS-1 GS-1 GS-2 FS-1
SINGLE PHASE E
13 14 13 14

(c) 16
SEE NOTE 1

RESET CYCLE
NOTE 1: RELAY
IF MACHINE MODEL CE-AB, CE-AB-5, CE-AB-8 CR3
7.000 THEN PLACE A JUMPER WIRE BETWEEN
WIRES 20 AND 14. DO NOT TERMINATE GS-2. NORMAL FOOT SWITCH DYNAMIC BRAKE
6.125 STOP 14 15 RELAY RELAY
IF MACHINE MODEL CE-DAB-5, CE-DAB-8 CAM CR2
THEN TERMINATE GS-2 AS SHOWN. 12 13
(nc) 17
20 CR1
CS-1
5 FOOT SWITCH RESET CYCLE
(no) RELAY RELAY
CR2
6 18 19
12 13
CR3
U
RESET CYCLE
F-
RELAY
CR3
A+ L1 L2
IR RES

F
+ 220 VAC POWER PLUG SELECTION
SS-1
C a b c EXP-2208 EXP-2209 52-502-078 C
A- OFF 0 0 0 CONTINENTAL EUROPE 0 X 0
AUTO X X 0 UNITED KINGDOM X 0 0
ACCEL

P
U PRIME X X X UNITED STATES 0 0 X
2

7 F-

I1 A+ L1 L2
P P
3 1
I2

IR RES
MAX MIN IR CL F
+

FILLER DRIVE 2 3
CABINET CUT LINE

0V
(DCC-1) 8

22
A-

5;
B-
,A
ACCEL

AB
P

97
2 22 23 24

62
E-
SK
P P
I1 1 EXP-3274 CORD, LINE POWER 40
3 1
I2 0 EXP-2764 SWITCH, SAFETY KEY; STRAIGHT GS-1, GS-2 39
MAX MIN IR CL
0 EXP-2762 SWITCH, SAFETY INTERLOCK GS-1, GS-2 38
1 EXP-2196 RECEPTACLE, FOOT SWITCH FS-1 37
INSERT PLATE 2 51-105-083 BRACKET, RESISTOR R1 36
10
22 12 22 12 22 12 9 11 1 EXP-2182 FILTER, RFI F1 33
24 14 24 14 24 14 14.250 15.000 0 56-804-298 MOTOR, 1/12 HP 180VDC 83 RPM AB, 220VAC M1 31
5 4 5 4 5 4
FILLER SPEED POT 5
0 56-804-296 MOTOR, 1/12 HP 180VDC 42 RPM AB-5, 220VAC M1 30
6 3 6 3 6 3
B 0 EXP-____ PLUG, LINE POWER SELECT FOR COUNTRY 27 B
DYNAMIC BRAKE 1 EXP-2201 TERMINALS, END BARRIER 24
RELAY DYNAMIC BRAKE 6 EXP-2203 DIN RAIL 23
CR1 RESISTOR
13 6 EXP-2200 TERMINALS 22
7 2 7 2 7 2
DYNAMIC BRAKE 4 36
1 53-000-307 OVERLAY, AB; AB-5; 220V 20
RELAY
8 1 8 1 8 1
CR1 1 EXP-2191 BREAKER, CIRCUIT CB-1 19
A2 A1 A2 A1 A2 A1 12 1 15015 BRACKET, MICRO CS-1 15
21 11 21 11 21 11
1 50-201-001 SWITCH, ROLLER MICRO CS-1 14
3 EXP-2199 SOCKET, 8 PIN CR-1,-2,-3 13
MOTOR 3 50-101-184 RELAY, 8 PIN PLUG-IN 220V CR-1,-2,-3 12
M1 30 31 1 EXP-2189 CORD,FOOT SWITCH FS-1 10
1 EXP-2192 FOOT SWITCH FS-1 9
2 50-102-353 CONTACT, N.C. SS-1 8
1 50-208-335 SWITCH, 3 POSITION SELECTOR SS-1 7
1 50-102-304 CONTACT, N.O. WITH LATCH SS-1 6
1 52-706-021 KNOB, 3/4" DIA. 5
1 51-701-029 RESISTOR, DYNAMIC BRAKE, 10OHM R1 4
1 51-701-093 RESISTOR, I.R. DCC-1 3
1 51-302-071 CONTROLLER, DC DCC-1 2
QTY PART OR NOMENCLATURE MATERIAL ITEM
REQD IDENTIFYING NO. OR DESCRIPTION SPECIFICATION NO.

PARTS LIST
UNLESS OTHERWISE SPECIFIED CONTRACT NO.
A DIMENSIONS ARE IN INCHES
TOLERANCES ARE: NATIONAL INSTRUMENT COMPANY, INC. A
FRACTIONS DECIMALS ANGLES 4119 FORDLEIGH RD. BALTIMORE MD.,21215, USA
± 1/64 .XX ± .01 ± 1/2˚
APPROVALS DATE
.XXX ± .005

MATERIAL DRAWN
JGG 07/31/97
HARDWIRE DIAGRAM
SEE PARTS LIST CE-AB LIQUID FILLER (220VAC, 50HZ)
CHECKED
EBOM SKE-6297 DRM 11/21/97
FINISH
ISSUED SIZE CAGE CODE DWG NO. REV
NEXT ASSY USED ON 63 CHOPPER 11/21/97
D SKE-6297 05
APPLICATION DO NOT SCALE DRAWING DIMENSIONS APPLY AFTER
SCALE 1/1 SURFACE TREATEMENT U.O.S. SHEET 1 OF 1

8 7 6 5 4 3 2 1