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850 LAGOON DRIVE

CHULA VISTA CALIFORNIA 91910-2098 TEL: (619) 691-4111•TELEX:69-5038

May 1/22

SUBJECT: V2500 A1 and A5 Aft Engine Mount Component Maintenance


Manual (RDN 603)
Revision 30, Dated Feb 1/22

The subject manual revision is being transmitted.

Technical questions or comments concerning this publication should be


submitted through the web portal at
https://www.customers.collinsaerospace.com/.
Printing and distribution requirement changes should be directed to
Goodrich Aerostructures, Aftermarket Technical Services, e-mail at
techpubs2@collins.com.

Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U.S. Export Classification: EAR 9E991
THIS PAGE INTENTIONALLY LEFT BLANK
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No. 740-2040

TRANSMITTAL LETTER

TO: V2500-A1 and A5 Component Maintenance Manual Distribution

CONCERNING: 71-22-11 Revision 30, Dated Feb 1/22

MANUAL UPDATE INSTRUCTIONS

Revised Pages are listed below.

An * (asterisk) in front of an entry on the List of Effective Pages show a


revised page.

An (N) in front of an entry on the List of Effective Pages show a new page
to be put into your manual.

An (D) in front of an entry on the List of Effective Pages show a deleted


page to be removed from your manual.

Chapter/Section/Subject Page Number Description of Change

Title - - Revised Text

Record of Revisions 1-2 Revised Text

List of Effective Pages 1-2 Revised Text

Introduction 1-14 Added information for


CoMat use (Internal
reference CV21-11585)
Assembly and Storage 7001-7004 Correct typo Step
4.B.(1).(e) (Internal Ref
CV22-00060)

71-22-11 TRANSMITTAL LETTER


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Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 TRANSMITTAL LETTER


Page 2
Feb 1/22
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U. S Export Classification: EAR 9E991
AFT ENGINE MOUNT
PART NO.
740-2040
COMPONENT MAINTENANCE MANUAL
AND
ILLUSTRATED PARTS LIST

RDN 603
Initial Issue: February 1/09
Revised: Feb 1/22

TRANSMITTAL OF TECHNICAL DATA (EAR)


THESE COMMODITIES, TECHNOLOGY, OR SOFTWARE ARE CONTROLLED BY THE U.S. EXPORT
ADMINISTRATION REGULATIONS (EAR). DIVERSION CONTRARY TO U.S. LAW IS PROHIBITED
ECCN: 9E991

Goodrich Aerostructures Proprietary Information


The information contained in this document is Goodrich proprietary information and is disclosed in confidence. It is the property of Goodrich and shall not be
used, disclosed to others or reproduced without the express written consent of Goodrich, including, but without limitation, it is not to be used in the creation,
manufacture, development, or derivation of any repairs, modifications, spare parts, design, or configuration changes or to obtain FAA or any other government
or regulatory approval to do so. If consent is given for reproduction in whole or in part, this notice and the notice set forth on each page of this document shall
appear in any such reproduction in whole or in part. The information contained in this document may also be controlled by the U.S. export control laws.
Unauthorized export or re-export is prohibited.

Copyright License:
Customer is authorized to copy these materials for its own use only, provided that all copyright notices, proprietary legends, confidential markings, and other
restrictive notices appearing on the original materials are preserved on all such copies.

Caution Regarding Use of Materials:


It is customer’s sole responsibility to ascertain and ensure that all materials are current and appropriate for the use to which they are put and Goodrich
assumes no responsibility whatsoever in that regard. Customer agrees to indemnify and save harmless Goodrich against all claims and liability of whatever
nature, including those of third parties (including contractors and vendors to customer) where and by whomsoever brought, resulting from customer’s use of
materials or other information, consultation, assistance, or training furnished or any other performance in connection with this agreement by Goodrich or from
the manufacture, sale, delivery, resale of any product by customer. In no event shall Goodrich be liable for any special, incidental, indirect or consequential or
punitive damages.

71-22-11
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

THIS PAGE INTENTIONALLY LEFT BLANK


GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

RECORD OF REVISIONS

REV DATE DATE REV DATE DATE


NO. ISSUED INSERTED BY NO. ISSUED INSERTED BY
Initial Feb 1/09 Rev 24 Feb 1/20
Rev 1 Nov 1/09 Rev 25 May 1/20
Rev 2 May 1/10 Rev 26 Aug 1/20
Rev 3 Nov 1/10 Rev 27 Nov 1/20
Rev 4 Feb 1/11 Rev 28 Feb 1/21
Rev 5 May 1/11 Rev 29 Aug 1/21
Rev 6 Nov 1/11 Rev 30 Feb 1/22
Rev 7 Feb 1/12
Rev 8 Nov 1/12
Rev 9 Feb 1/13
Rev 10 May 1/13
Rev 11 Nov 1/13
Rev 12 May 1/14
Rev 13 Nov 1/14
Rev 14 Feb 1/15
Rev 15 Aug 1/15
Rev 16 Nov 1/16
Rev 17 Feb 1/17
Rev 18 May 1/17
Rev 19 May 1/18
Rev 20 Feb 1/19
Rev 21 May 1/19
Rev 22 Aug 1/19
Rev 23 Nov 1/19

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
DATE INSERTED, AND INITIALS.

V2500-A1/A5 71-22-11 RECORD OF REVISIONS


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 RECORD OF REVISIONS


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

RECORD OF TEMPORARY REVISIONS

ISSUE DATE ISSUE DATE


REV DATE INSERTED BY REV DATE INSERTED BY

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL. UPON RECEIPT OF REVISION,
INSERT REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE,
DATE INSERTED, AND INITIALS.

V2500-A1/A5 71-22-11 TEMPORARY REVISIONS


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 TEMPORARY REVISIONS


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

SERVICE BULLETIN LIST

SERVICE REVISION DATE BULLETIN


BULLETIN ORIGINAL NUMBER INCORPORATED INTO
NUMBER ISSUE DATE AND DATE MANUAL
SBN71-0082 Feb 15/91 Feb 1/09

V2500-A1/A5 71-22-11 SERVICE BULLETIN LIST


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 SERVICE BULLETIN LIST


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Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE


Title Page *1 Feb 1/22 and 2 Feb 1/19
*2 BLANK Operation 3 Feb 1/19
4 BLANK
Record of *1 Feb 1/22
Revisions *2 BLANK Disassembly *3001 Aug 1/21
*3002 Aug 1/21
Record of 1 Feb 1/19 *3003 Aug 1/21
Temporary 2 BLANK *3004 BLANK
Revisions
Cleaning 4001 Aug 1/20
Service 1 Feb 1/19 4002 Aug 1/20
Bulletin 2 BLANK
List Check 5001 Nov 1/20
5002 Nov 1/20
List of *1 Feb 1/22 5003 Nov 1/20
Effective *2 Feb 1/22 5004 Nov 1/20
Pages 5005 Nov 1/20
5006 Nov 1/20
Table of 1 Feb 1/19 5007 Nov 1/20
Contents 2 BLANK 5008 Nov 1/20
5009 Nov 1/20
Introduction *1 Feb 1/22 5010 Nov 1/20
*2 Feb 1/22 5011 Nov 1/20
*3 Feb 1/22 5012 Nov 1/20
*4 Feb 1/22 5013 Nov 1/20
*5 Feb 1/22 5014 BLANK
*6 Feb 1/22
*7 Feb 1/22 General 6001 Feb 1/19
*8 Feb 1/22 Repair 6002 Feb 1/19
*9 Feb 1/22 6003 Feb 1/19
*10 Feb 1/22 6004 BLANK
*11 Feb 1/22
*12 Feb 1/22 Repair 001 6001 Nov 1/19
*13 Feb 1/22 6002 Nov 1/19
*14 Feb 1/22 6003 Nov 1/19
*15 Feb 1/22 6004 Nov 1/19
*16 BLANK 6005 Nov 1/19
6006 Nov 1/19
Description 1 Feb 1/19 6007 Nov 1/19

* Indicates revised page


(N) Indicates new page
71-22-11 LIST OF EFFECTIVE PAGES
Page 1
(D) Indicates deleted page Feb 1/22
Printed in the U.S.A.
Rohr, Inc., operating as Goodrich Aerostructures
Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U. S. Exsport Classification: EAR 9E991
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE


6008 Nov 1/19 Bulletin 10002.2 BLANK
6009 Nov 1/19 List
Repair 001 6010 Nov 1/19
(Cont) 6011 Nov 1/19 Numerical 10003.1 Feb 1/19
6012 Nov 1/19 Index
6013 Nov 1/19
6014 BLANK Figure 1 10004.0 Feb 1/19
10004.1 Feb 1/19
Repair 002 6001 Feb 1/21 10004.2 BLANK
6002 Feb 1/21 10004.3 Feb 1/19
6003 Feb 1/21 10004.4 Feb 1/19
6004 Feb 1/21 10004.5 Feb 1/19
6005 Feb 1/21 10004.6 Feb 1/19
6006 Feb 1/21 10004.7 Feb 1/19
10004.8 Feb 1/19
Assembly & *7001 Feb 1/22
Storage *7002 Feb 1/22
*7003 Feb 1/22
*7004 Feb 1/22

Fits and 8001 Feb 1/19


Clearances 8002 Feb 1/19
8003 Feb 1/19
8004 BLANK

Special 9001 Feb 1/19


Tools, Fix- 9002 Feb 1/19
tures, and
Equipment

Illustrated 10001.1 Feb 1/19


Parts List 10001.2 Feb 1/19
Introduction 10001.3 Feb 1/19
10001.4 Feb 1/19
10001.5 Feb 1/19
10001.6 Feb 1/19

Service 10002.1 Feb 1/19

* Indicates revised page


(N) Indicates new page
71-22-11 LIST OF EFFECTIVE PAGES
Page 2
(D) Indicates deleted page Feb 1/22
Printed in the U.S.A.
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Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U. S. Exsport Classification: EAR 9E991
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

TABLE OF CONTENTS

Subject Page

Introduction. . . . . . . . . . . . . . . . . . . . . . . . INTRO-1

Description and Operation . . . . . . . . . . . . . . . . . 1

Testing and Fault Isolation (Not Applicable). . . . . . . . N/A

Automatic Test Requirements (Atlas) (Not Applicable) . . . N/A

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . 3001

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 4001

Check . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001

General Repair . . . . . . . . . . . . . . . . . . . . . . . 6001

Repair 001 - Replace the Link Bearing Assy . . . . . . . . 6001

Repair 002 - Replace the Bushing of the Beam Assy . . . . . 6001

Assembly and Storage . . . . . . . . . . . . . . . . . . . 7001

Fits and Clearances . . . . . . . . . . . . . . . . . . . . 8001

Special Tools, Fixtures, and Equipment . . . . . . . . . . 9001

IPL Introduction . . . . . . . . . . . . . . . . . . . . . 10001

Service Bulletin List . . . . . . . . . . . . . . . . . . . 10002

Numeric Index . . . . . . . . . . . . . . . . . . . . . . . 10003

Figure 1, Aft Engine Mount . . . . . . . . . . . . . . . . . 10004

V2500-A1/A5 71-22-11 TABLE OF CONTENTS


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Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 TABLE OF CONTENTS


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

AFT ENGINE MOUNT - INTRODUCTION 0

Task 71-22-11-830-001

Aft Engine Mount Component Maintenance Manual (CMM) Introduction

1. Aft Engine Mount CMM Introduction and Use

A. This Aft Engine Mount CMM contains ten sections as listed below:

(1) Introduction

(2) Description and Operation

(3) Disassembly

(4) Cleaning

(5) Check

(6) Repairs

(7) Assembly and Storage

(8) Fits and Clearances

(9) Special Tools, Fixtures, and Equipment

(10) Illustrated Parts List

The Illustration Parts List section contains a list of parts


necessary to return the unit to serviceable condition. An
explanation of the use of the use of the Illustrated Parts section
is given in the IPL INTRODUCTION.

B. Aft Engine Mount CMM Use

(1) This manual can be used to do repairs on the aft engine mount,
after the assembly has been removed from the engine.

(2) The Disassembly, Check and Assembly and Storage sections are
written so that malfunctions can be found and the damaged or
unserviceable components can be removed and replaced.

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

C. Refer to the Table of Contents for the page location of applicable


sections.

D. All weights and measures are in U.S. units with S.I. metric units
in parentheses.

E. This manual will be revised as necessary to show the most current


information.

2. Consumable Materials Index

A. The Consumable Materials Index gives details of all the consumable


materials that are necessary during repair of the Aft Engine Mount.

B. For any party performing maintenance and/or repairs covered by


this Component Maintenance Manual, please be advised that
products/substances specified within the Consumable Items Table
may be regulated or restricted within the jurisdiction
(e.g. EU REACH) where the repairs are being performed and or where
the repaired item maybe shipped. For use in connection with such
maintenance and/or repairs. Safe Use Information concerning
Candidate List Substances is provided through the following
link: https://utcaerospacesystems.com/reach-compliance/.

C. The index is divided into three sections:

(1) An alphanumeric index which lists the consumable materials in


alphabetical order.

(2) A materials index, which lists the consumable materials by


CoMat number.

(a) V01 - Processing and Cleaning Materials

(b) V02, U1 - Processing Sundries

(c) V04, U5 - Jointing Compounds and Greases

(d) V05 - Polishing, Abrasives, and Blasting

(e) V06, U2 - Inspecting

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

(f) V07, U4 - Paints, Varnishes, and Thinners

(g) V08, U3 - Bonding Adhesives, Fillers, and Sealers

(h) V10, U6- Oils, Fluids, and Lubricants

(i) V12 - Packing

(3) A list of suppliers names and addresses which are in order


alphanumerically by SUPPLIER CODE.

V2500-A1/A5 71-22-11 INTRODUCTION


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Goodrich Proprietary - This document is subject to the controls and restrictions on the title page.
U. S. Exsport Classification: EAR 9E991
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

D. Alphanumerical Index

DESIGNATION ITEM NUMBER


Aluminum oxide abrasive paper 05-129
Anti-seize compound 10-078
Approved engine oils 10-077
Barrier material 01-233
Catalyst 07-139
Converter U4-0007
Curing Solution U4-0009
Epoxy primer 07-140
Epoxy primer U4-0002D
Epoxy primer U4-0002E
Identification tag 02-092
Isopranol Alcohol 01-012
Lint-free cloth 02-099
Lint-free gloves 02-097
Lockwire 02-126
Rubber gloves (Neoprene coated) 02-200
Marking pen, no. 30001 black 06-131
Deleted 01-070
Alkali cleaner (General Purpose) 01-340
Liquid Wrench Penetrating Oil U5-0023
Solvent 01-438
Stainless steel wire brush 02-331
Synthetic grease, moly-disulfide 10-073
Temporary rust preventive 10-015
Thinner 07-116
Epoxy Primer 07-140A
Thinner 07-144

V2500-A1/A5 71-22-11 INTRODUCTION


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U. S. Exsport Classification: EAR 9E991
GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

E. Materials Index

COMAT
ITEM SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
01-012 Isopranol Analar Grade, To clean Local
Alcohol Omat:1/119 (RR components VK6835
Ref)
01-070 Deleted Turco 5948-R To clean V0BYN5
components VIAE247
VK4958
01-233 Barrier MIL-B-121 Type To protect V0A354
material 2 Gr. A, CL1 components
01-340 Alkali Cleaner Turco 5948 DPM To clean Local
(General SPMC 105 components V71410
Purpose)
01-438 Solvent TURCO No. 6646 To clean VIAE228
mechanical
components

02-092 Identification N/A To identify Local


Tag components
02-097 Lint-free N/A To protect Local
gloves hands and
components
02-099 Lint-free N/A To clean Local
cloth components
02-126 Lockwire N/A To lock with VIAE61
wire VK6835
02-200 Rubber gloves Neoprene coated To protect V3A054
gloves the hands
02-331 Stainless 4300-0024 To clean V17987
steel wire components
brush
05-129 Aluminum oxide Grit size 320 To contour V06565
abrasive paper repairs

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

COMAT
ITEM SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
06-131 Marking pen Sharpie Marker To mark V86874
no. 30001 permanently
black, 30002
red, 30003 blue
07-116 Thinner TR-19 To thin Local
primer V91342

07-139 Catalyst EC117 Catalyst V91342


component of
primer
system
07-140 Epoxy primer 10-P4-2 Base V91342
component of
coating
system
07-140A Epoxy Primer RMS 118 Type 1 Torque
Class G primer Stripe V91342
base. Use with
CoMat 07-139
epoxy primer
catalyst and
CoMat 07-116
thinner.
07-144 Thinner TR-19 To thin V0S4B8
primer

10-015 Temporary rust MIL-C-16173, To protect V07950


preventive Grade 2 components V36131
NATO C-614 VIAE248

10-073 Synthetic Aeroshell To lubricate V07950


grease, Moly- grease 17 components VIAE248
Disulfide VK6835

10-077 Approved Mobil Jet II To lubricate V19135


engine oils Aeroshell 560 bolt threads VK1315
Exxon 2380 V29700

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

COMAT
ITEM SUPPLIER
NUMBER DESIGNATION SPECIFICATION USAGE CODE
10-078 Anti-seize MIL-L-25681 To assemble V81349
compound parts

U4-0002D Epoxy Primer 515K011 Torque Stripe 5HCF1


(alternate RPS 13.97 Type
to 07- I, Grade A,
140A) Class G (UTAS
Spec)
U4-0002E Epoxy Primer 02GN058/02GN-58 Torque Stripe 33461
(alternate RPS 13.97 Type I,
to 07- Grade A, Class G
140A) (UTAS Spec)
U4-0007 Converter 02GN058 CAT 33461
(used with RPS 13.97 Type
U4-0002E) I, Grade A,
Class G
(UTAS Spec)
U4-0009 Curing Solution 910-012 5HCF1
(used with RPS 13.97 Type I,
U4-0002D) Grade A, Class G
(UTAS Spec)
U5-0023 Liquid Wrench SP05 26965
Penetrating Oil

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

F. Suppliers Names and Addresses

CODE NAME AND ADDRESS


33461 PRC Desoto International, Inc.
DBA PPG Aerospace, Deft
17451 Von Karman Ave
Irvine, CA 92614
USA
5HCF1 PRC Desoto International, Inc.
PPG Aerospace
12780 San Fernando Rd
Sylmar, CA 91342
USA
V06565 Norton Company
Coated Abrasive & Tape Div.
P.O. Box 808
Troy, NY 12181
USA
V07950 Royal Lubricants Co. Inc.
P.O. Box 518
Merry Lane
East Hanover, NJ 07936
USA
V0A354 James River Corp.
H.P. Smith Paper Div.
5001 W 66th Street
Bedford Park, IL 60638
USA
V0BYN5 TURCO Products, Inc.
Division of ELF Atochem North America
7300 Bolsa Avenue
Westminster, CA 92684-3600
USA
V17987 Gordon Brush Manufacturing, Inc.
2150 Sacramento Street
Los Angeles, CA 90021-1786
USA

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

CODE NAME AND ADDRESS


V19135 Mobil Oil Corp.
Beaumont Refinery
Interstate 10
P.O. Box 3311
Beaumont, TX 77704
USA
V26965 Radiator Specialty Co
600 Radiator Rd
Indian Trail, NC
28079-5225
USA
V29700 Exxon Co., USA
800 Bell Street
Houston, TX 77002 or
P.O. Box 4803
Houston, TX 77210-4803
USA
V3A054 McMaster-Carr Supply Company
9630 Norwalk Blvd
Santa Fe Springs, CA 90670-2932
USA
V36131 Shell Canada, LTD
400 4th Avenue SW
Calgary, Alberta
Canada T2P 1H5
V51563 Rohr, Inc.
850 Lagoon Drive
Chula Vista, CA 91910-2098
USA
V71410 Henkel Corporation
32100 Stephenson Highway
Madison Heights, MI 78071
USA
V81349 Military Specifications promulgated
by Military Departments/Agencies
Under Authority of US Def.
Standardization Manual 4120 3M
V86874 Sanford Corp.
2711 Washington Blvd
Bellwood, IL 60104
USA

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

CODE NAME AND ADDRESS


V91342 Dexter Corporation
AKZO Nobel Aerospace Coatings
Incorporated
1 East Water St
Waukegan, IL 60085-5652
USA
VIAE07 National Tape Corporation
P.O. Box 23237
New Orleans, LA 70123
USA
VIAE61 Rolls Royce Inc.
Supply Services
11911 Freedom Drive
Suite 600
Reston, VA 22090
USA
VIAE228 Turco Purex Industrial
24600 S. Main Street
P.O. Box 6200
Carson, CA 90749
USA
VIAE247 TURCO Italiana S.P.A.
Via Artiglianale
25010 Montirone (Brescia)
Italy
VIAE248 Shell Company of Australia, LTD.
Shell House
Level 23
1 Spring Street
Melbourne, Victoria 3000
P.O. Box 872 K
Australia
VIAE367 SEMCO
5454 San Fernando Road
Glendale, CA 92103
USA

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

CODE NAME AND ADDRESS


VK1315 Shell Oils
Delta House
Wavell Road
Wythenshawe
Manchester M22 5SB
Great Britain
VK4958 TURCO Chemical Products, LTD
Brunel Road
Earlstr
EES Industrial Estate, Corby
Northants NN17 2JW
Great Britain
VK6835 MED-LAB Ltd.
Copeland Street
Derby DEI 2PU
Great Britain

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

3. Cautions, Warnings and Dangers

NOTICE!! Carefully read and obey all CAUTION and WARNING


statements in this manual. Refer to the
descriptions of these statements that follow:
- A "CAUTION" statement is given to prevent damage
to equipment.
- A "WARNING" statement is given to prevent
personal injury or illness

CHEMICALS - Obey the warning below for maintenance of components


manufactured or delivered by Goodrich.
WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND
OBEY ALL SAFETY INSTRUCTIONS FOR THE CHEMICALS.
THESE INSTRUCTIONS INCLUDE INSTRUCTIONS FROM THE
MANUFACTURER, THE MATERIAL SAFETY DATA SHEET
(MSDS), AND GOVERNMENT REGULATIONS. CHEMICALS MAY
CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN SAFETY
INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS. GET INSTRUCTIONS FROM YOUR
EMPLOYER ON HOW YOU MUST SAFELY USE, KEEP, AND
DISCARD CHEMICALS.
CADMIUM - Obey the warnings below before you touch or do maintenance
on parts that are cadmium plated. Many small steel parts, including
fasteners, are cadmium plated. Some primers and top coat finishes
may contain cadmium. The Occupational, Safety, and Health
Administration (OSHA) sets mandatory limits on exposure to cadmium
dust (29 CFR 1910.1027).
WARNING: DO NOT GET CADMIUM IN YOUR MOUTH. CADMIUM THAT IS
SWALLOWED CAN CAUSE KIDNEY OR REPRODUCTIVE SYSTEM
DISEASE. AFTER YOU TOUCH CADMIUM PLATED PARTS,
CLEAN YOUR HANDS BEFORE YOU EAT OR SMOKE. GET
SAFETY INSTRUCTIONS FROM YOUR EMPLOYER. OBEY
GOVERNMENT AND OSHA REGULATIONS WHEN YOU DISCARD
PARTS THAT CONTAIN CADMIUM.
WARNING: DO NOT INHALE CADMIUM PARTICLES, FUMES, OR DUST.
THESE PARTICLES, FUMES, OR DUST CAN CAUSE LUNG OR
KIDNEY DISEASE. IF MAINTENANCE PROCEDURES CREATE
CADMIUM PARTICLES, FUMES, OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION, AND/
OR PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

The Occupational, Safety, and Health Administration (OSHA) has an


applicable DANGER warning (29 CFR 1910.1027 (m)(3)(ii)) as follows:
DANGER: CONTAINS CADMIUM. CANCER HAZARD. AVOID CREATING
DUST. CAN CAUSE LUNG AND KIDNEY DISEASE.
ASBESTOS - Obey the warning below before you touch or do maintenance
on parts that contain asbestos. Some old assembly components may
contain asbestos. The Occupational, Safety, and Health
Administration (OSHA) sets mandatory limits on exposure to asbestos
dust (29 CFR 1910.1001).
WARNING: DO NOT BREATHE ASBESTOS DUST. THIS DUST CONTAINS
ASBESTOS FIBERS THAT CAN CAUSE CANCER AND LUNG
DISEASE. DO NOT USE COMPRESSED AIR TO CLEAN PARTS
OR ASSEMBLIES THAT POSSIBLY CONTAIN ASBESTOS DUST.
IF MAINTENANCE PROCEDURES EXPOSE PERSONNEL TO
ASBESTOS DUST, TELL YOUR EMPLOYER TO SUPPLY
RESPIRATORS, VENTILATION, AND/OR PROCEDURES TO
PREVENT EXPOSURE TO PERSONNEL. OBEY GOVERNMENT AND
OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT
CONTAIN ASBESTOS.
The Occupational, Safety, and Health Administration (OSHA) has an
applicable DANGER warning (29 CFR 1910.1001 (j)(4)(ii)) as follows:
DANGER: CONTAINS ASBESTOS FIBERS. AVOID CREATING DUST.
CANCER AND LUNG DISEASE HAZARD.
BERYLLIUM or BERYLLIUM COPPER ALLOYS - Obey the warning below before
you touch or do maintenance on parts that contain beryllium. Bronze
bearings and bushings may contain beryllium or beryllium copper
alloys. The Occupational, Safety, and Health Administration (OSHA)
sets mandatory limits on exposure to dust or fumes from beryllium or
beryllium copper alloys
(29 CFR 1910.1000).
WARNING: DO NOT BREATHE BERYLLIUM PARTICLES OR DUST. THESE
PARTICLES OR DUST CAN CAUSE CANCER OR LUNG DISEASE.
IF MAINTENANCE PROCEDURES MAKE BERYLLIUM PARTICLES
OR DUST, TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS,
VENTILATION, AND/OR PROCEDURES TO PREVENT EXPOSURE
TO PERSONNEL. OBEY GOVERNMENT AND OSHA REGULATIONS
WHEN YOU DISCARD PARTS THAT CONTAIN BERYLLIUM. READ
AND OBEY THE NEWEST APPLICABLE MATERIAL SAFETY DATA
SHEET (MSDS) THAT IS AVAILABLE FROM BRUSH WELLMAN
INC. (REFER TO THE ADDRESS BELOW).

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

The newest MSDS for beryllium is available from:


Brush Wellman Inc. Tel.: (800) 862-4118
Product Stewardship Fax: (419) 862-4414
Department www.brushwellman.com
14710 W. Portage River
S. Road
Elmore, Ohio 43416-9502
USA
CERAMIC FIBERS - Obey the warning below before you do maintenance on
parts that contain ceramic fibers. Heat resistant cloth and foil
covered heat shields and thermal blankets may contain ceramic
fibers. The Occupational, Safety, and Health Administration (OSHA)
and the Refractory Ceramic Fibers Coalition (RCFC) have a voluntary
personnel protection program (PSP 2002, Feb. 11, 2002). This program
gives limits on personnel exposure to ceramic fibers.
WARNING: DO NOT BREATHE CERAMIC FIBER DUST. THIS DUST
CONTAINS CERAMIC FIBERS THAT MAY CAUSE CANCER. DO
NOT USE COMPRESSED AIR TO CLEAN PARTS OR ASSEMBLIES
THAT POSSIBLY CONTAIN CERAMIC FIBERS. IF
MAINTENANCE PROCEDURES EXPOSE PERSONNEL TO CERAMIC
FIBERS, TELL YOUR EMPLOYER TO SUPPLY RESPIRATORS,
VENTILATION, AND/OR PROCEDURES TO PREVENT EXPOSURE
TO PERSONNEL. OBEY GOVERNMENT AND OSHA REGULATIONS
WHEN YOU DISCARD PARTS THAT CONTAIN CERAMIC FIBERS.
READ AND OBEY THE NEWEST APPLICABLE MATERIAL SAFETY
DATA SHEET (MSDS).
CHROMATES (HEXAVALENT CHROMIUM) - Obey the warnings below before you
touch or do maintenance on parts that contain hexavalent chromium.
Chromated primers, Alodines, and corrosion inhibiting sealants used
in the manufacture and assembly of components may contain hexavalent
chromium. Emissions that are created when you weld or thermally cut
metal alloys may contain hexavalent chromium. The Occupational
Safety and Health Administration (OSHA) sets mandatory limits on
exposure to chromium dust (29 CFR 1910.1000).
WARNING: DO NOT GET HEXAVALENT CHROMIUM ON YOUR SKIN.
REPEATED SKIN CONTACT CAN CAUSE DERMATITIS AND SKIN
ULCERS. DIRECT EYE CONTACT WITH HEXAVALENT
CHROMATE DUSTS CAN CAUSE EYE DAMAGE. AFTER YOU
TOUCH HEXAVALENT CHROMIUM PARTS, CLEAN YOUR HANDS
BEFORE YOU EAT OR SMOKE. GET SAFETY INSTRUCTIONS
FROM YOUR EMPLOYER. OBEY GOVERNMENT AND OSHA
REGULATIONS WHEN YOU DISCARD PARTS THAT CONTAIN
HEXAVALENT CHROMIUM.

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

WARNING: DO NOT BREATHE HEXAVALENT CHROMIUM PARTICLES,


FUMES OR DUST. THESE PARTICLES, FUMES OR DUST CAN
CAUSE CANCER OR LUNG DISEASE. IF MAINTENANCE
PROCEDURES MAKE HEXAVALENT CHROMIUM PARTICLES,
FUMES OR DUST, TELL YOUR EMPLOYER TO SUPPLY
RESPIRATORS, VENTILATION AND/OR PROCEDURES TO
PREVENT EXPOSURE TO PERSONNEL.
CRYSTALLINE SILICA (Quartz) - Obey the warning below before you
touch or do maintenance on parts that contain crystalline silica.
Primers, sealants, static conditioners, and fillers may contain
crystalline silica. The Occupational, Safety, and Health
Administration (OSHA) sets limits on exposure to crystalline silica
dust (29 CFR 1910.1000 Table Z-3).
WARNING: DO NOT BREATHE CRYSTALLINE SILICA PARTICLES OR
DUST. THESE PARTICLES OR DUST CAN CAUSE SILICOSIS
AND OTHER LUNG DISEASE. IF MAINTENANCE PROCEDURES
MAKE CRYSTALLINE SILICA PARTICLES OR DUST, TELL
YOUR EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION
AND/OR PROCEDURES TO PREVENT EXPOSURE TO
PERSONNEL.
LEAD - Obey the warnings below before you touch or do maintenance on
parts that contain lead. Soldered components and high temperature
dry lubricants may contain lead. The Occupational, Safety, and
Health Administration (OSHA) sets limits on exposure to lead (29 CFR
1910.1025).
WARNING: DO NOT GET LEAD IN YOUR MOUTH. LEAD THAT IS
SWALLOWED CAN CAUSE REPRODUCTIVE OR BLOOD SYSTEM
DISEASE. AFTER YOU TOUCH LEAD PARTS, CLEAN YOUR
HANDS BEFORE YOU EAT OR SMOKE. GET SAFETY
INSTRUCTIONS FROM YOUR EMPLOYER. OBEY GOVERNMENT
AND OSHA REGULATIONS WHEN YOU DISCARD PARTS THAT
CONTAIN LEAD.
WARNING: DO NOT BREATHE LEAD PARTICLES, FUMES OR DUST. THESE
PARTICLES, FUMES OR DUST CAN CAUSE REPRODUCTIVE OR
BLOOD SYSTEM DISEASE. IF MAINTENANCE PROCEDURES
MAKE LEAD PARTICLES, FUMES OR DUST, TELL YOUR
EMPLOYER TO SUPPLY RESPIRATORS, VENTILATION AND/OR
PROCEDURES TO PREVENT EXPOSURE TO PERSONNEL.

V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 INTRODUCTION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

AFT ENGINE MOUNT - DESCRIPTION AND OPERATION 0

Task 71-22-11-830-002

Description and Operation of the Aft Engine Mount

1. Description and Operation of the Aft Engine Mount

A. Description (See Figure 1.)

(1) This publication contains maintenance instructions and an


illustrated parts list for the Aft Engine Mount.

(2) The aft engine mount is a two-piece Inconel 718 beam assembly
that attaches to the aircraft pylon. There are three link
assemblies that connect the beam assembly to the rear turbine
frame of the engine.

(3) The beam assembly is made of an inner beam and an outer beam
bolted together as a matched part. It has bushings installed in
the attach points for the links.

(4) The three link assemblies are made of two identical parts that
are machined, drilled, and bolted together as a matched set.
The link assemblies have staked bearings installed at each end.

(5) The spherical bearing end of each link is connected to the beam
assembly. The outer end is connected to an attach point on the
rear turbine frame of the engine. Dual-element pins with
retainers are used at all link attach points.

(6) The aft engine mount is attached to the aircraft pylon with
bolts and self-locking nuts.

(7) Two shear pins, installed on the mount beam assembly, are for
alignment of the aft engine mount with the aircraft pylon when
the engine is installed.

V2500-A1/A5 71-22-11 DESCRIPTION & OPERATION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

B. Operation

(1) The aft engine mount is part of a two point fail-safe system.
It bolts the engine on the aircraft and transmits thrust loads
from the engine to the aircraft pylon structure.

(2) The aft mount prevents engine movement in all directions except
forward and aft. The forward and aft movement ability permits
stress relief during thermal expansion and contraction of the
engine.

C. Pertinent Data (Refer to Table 1.)

Aft Engine Mount (approximate)

Weight: 81.6 lbs (37 kg)

Beam Assy (approximate):

Height: 5.9 in. (15 cm)

Length: 14 inches (35,6 cm)

Width: 5.8 inches (14,7 cm)

Material: Inconel 718 forging

Links (approximate):

Height: 3 inches (7,6 cm)

Length: 7.3 inches (18,5 cm)

Width: 1.3 inches (3,3 cm)

Material: Inconel 718 bar

Table 1
Pertinent Data

V2500-A1/A5 71-22-11 DESCRIPTION & OPERATION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

SHEAR PIN

BEAM
ASSEMBLY

SHEAR PIN
OUTER
BEAM

INNER
LINK BEAM
ASSEMBLY

LINK
ASSEMBLY

A5C030
Aft Engine Mount
Figure 1

V2500-A1/A5 71-22-11 DESCRIPTION & OPERATION


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 DESCRIPTION & OPERATION


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GOODRICH AEROSTRUCTURES
COMPONENT MAINTENANCE MANUAL
Part No 740-2040

AFT ENGINE MOUNT - DISASSEMBLY 0

Task 71-22-11-000-001

Disassemble the Aft Engine Mount

1. Disassemble The Aft Engine Mount

A. General

(1) Standard Equipment

Standard Workshop Equipment

(2) For Consumable Materials, See Table 301.

COMAT NUMBER NOMENCLATURE


01-233 Barrier material
U5-0023 Liquid Wrench Penetrating Oil
Table 301
Consumable Materials

(3) Special Tools - None

(4) Expendable Parts - None

(5) Disassemble the Aft Engine Mount only to the extent necessary
to perform required maintenance.

WARNING: MAKE SURE THE AFT ENGINE MOUNT IS TIGHTLY HELD DURING
DISASSEMBLY. THE MOUNT WEIGHS 81.6 LBS (37 KG) AND IF
DROPPED THE MOUNT CAN INJURE PERSONNEL AND/OR DAMAGE
EQUIPMENT.

V2500-A1/A5 71-22-11 DISASSEMBLY


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

B. Disassemble the Aft Engine Mount (See IPL Figure 1).

NOTE: References to item numbers in the text agree with the same
item numbers in the Illustrated Parts List.

(1) Remove the link assemblies (230) as follows:

(a) Remove the nuts (130), washers (115 and 120), and bolts
(110) at the link assemblies attach points.

(b) Remove the retainers (140).

(c) Remove the outer pins (160) and the inner pins (150).
Remove the link assemblies (230). Keep the pins together
for inspection and check.

1 If the pin is hard to remove:

a Protect the engine and the surrounding equipment

b Apply the penetrating oil (Material VU5-0023 or


equivalent as many times necessary around the pin.

c Wait for the product to penetrate as long as


necessary.

d Remove the thinner pins (150) and outer pins (160)


from the link assemblies (230)

2 If you still cannot remove the pins, contact Collins Aerospace


for instructions

(d) If the pin is hard to remove

(e) Wrap the outer pins (90 and 160) and the inner pins (80 and 150)
with CoMat 01-233 barrier material.

(2) Remove the shear pins (170 and 190) as follows:

(a) Remove the shear pins (170 and 190) from the barrel nuts
(180).

V2500-A1/A5 71-22-11 DISASSEMBLY


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

(b) Push the barrel nuts (180) and the retainers (210) thru the
hole in the beam assembly (300).

(3) Remove the barrel nuts (200) and retainers (220) as follows:

(a) Push the barrel nuts (200) and the retainers (220) thru the
hole in the beam assembly (300).

CAUTION: DO NOT TAKE APART THE MATCHED HALVES OF THE LINK


ASSEMBLIES. DAMAGE TO THE LINK ASSEMBLY CAN OCCUR.

C. Disassembly of link assembly (See IPL Figure 1)

(1) Do not disassemble the link assembly (230).

NOTE: For removal of the bearings (280) from the link


assembly (230), see Repair 001.

CAUTION: THE INNER AND OUTER BEAMS ARE BOLTED TOGETHER AND MACHINED
AS A MATCHED SET DURING MANUFACTURE. THEY ARE NOT
INTERCHANGEABLE. IF THEY ARE DISASSEMBLED, ONLY THE SAME TWO
PARTS CAN BE PUT BACK TOGETHER. IF YOU DO NOT MAINTAIN THE
MATCHED SET DAMAGE TO THE BEAM ASSEMBLY CAN OCCUR.

D. Disassembly of the Beam Assembly (See IPL Figure 1)

(1) Disassemble the beam assembly (300) as follows:

NOTE: The beam assembly (300) should not be disassembled


unless further crack examination is required. For
removal of the bushings (350 and 360), see REPAIR 002.

(a) Remove the nuts (340), washers (320 and 330), and bolts
(310).

(b) Remove the inner beam (370) from the outer beam (380).

V2500-A1/A5 71-22-11 DISASSEMBLY


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

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V2500-A1/A5 71-22-11 DISASSEMBLY


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

AFT ENGINE MOUNT - CLEANING 0


Task 71-22-11-100-001

Clean the Components of the Aft Engine Mount

1. Cleaning

A. General

(1) This section has the procedures necessary to clean the


components of the aft engine mount assembly.

(2) See Table 401 for materials used during cleaning.

NOTE: For the items shown in Table 401, see the Consumable
Materials Index in the Introduction. Equivalent
alternatives can be used.

COMAT NUMBER NOMENCLATURE


01-012 Isopranol Alcohol (Alternate CoMat
01-438)
01-070 Deleted
01-233 Barrier material
01-340 Alkali Cleaner (General Purpose)
01-368 Alkaline Rust Remover, Ardrox 185L
(Titanium only)
01-422 Alkali Cleaner, Ardrox 6333
01-438 Solvent
02-097 Lint-free gloves
02-099 Lint-free cloth
05-129 Aluminum oxide abrasive paper
02-200 Rubber gloves
02-331 Stainless steel brush
10-015 Temporary rust preventive
Table 401
Cleaning Materials

V2500-A1/A5 71-22-11 CLEANING


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU


DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY
ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE
INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND
GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE
PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

CAUTION: DO NOT LET SOLVENT CONTACT THE SEALED BEARINGS. DO NOT USE
COMPRESSED AIR TO DRY THE SEALED BEARINGS. DAMAGE TO THE
SEALED BEARINGS CAN OCCUR.

B. Cleaning procedures for parts other than bearings

(1) Fully clean all threaded areas and other metal parts with a
CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent, a CoMat 02-331 stainless steel wire brush, or CoMat
05-129 aluminum oxide abrasive paper.

(2) Flush metal parts that do not contain sealed bearings with
CoMat 01-438 solvent.

NOTE: Ultrasonic cleaning equipment can be used for parts


that do not contain sealed bearings.

(3) Rub that area clean before the solvent dries.

(4) Apply a thin layer of CoMat 10-015 temporary rust preventive to


all surfaces. Put the clean parts in CoMat 01-233 barrier
material until ready to install.

NOTE: All parts must be free of rust, corrosion, dirt,


grease, oil, and other contaminants.

C. Clean with pressure spray

(1) Apply the CoMat 01-340 primary cleaner to the component parts
with the pressure spray. Remove all dirt, grease oil or other
contamination.

(2) Use the pressure wash spray gun to flush the area with warm
water a minimum of two times. Remove all of the CoMat 01-340
primary cleaner.

(3) Dry the component parts with clean dry compressed air or use a
CoMat 02-099 lint-free cloth. Remove the remaining water.

V2500-A1/A5 71-22-11 CLEANING


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

AFT ENGINE MOUNT - CHECK 0

Task 71-22-11-200-001

Examine the Components of the Aft Engine Mount

1. Check the Components of the Aft Engine Mount

A. General

(1) This TASK gives the procedure for the inspection of the aft
engine mount.

(2) The policy that is necessary for inspection is given in the SPM
TASK 70-20-01-200-501 and TASK 70-21-00-220-501.

(3) Parts must be cleaned before any check required in this CHECK
section. Refer to CLEANING TASK 71-22-11-100-001.

(4) Visually examine all parts and surfaces that can be seen
without destructive disassembly. Look for corrosion, wear,
damage, and fasteners that are loose or missing. Remove
corrosion as necessary. Replace or repair worn or damaged
parts.

(5) Wear or damage that is not identified in this CHECK section


procedure must be referred to Goodrich Customer Support.

(6) Do not discard a part until you are sure no repairs are
available for that part. Refer to the Repair procedure before a
part is used again.

(7) All parts must be examined to make sure all repairs have been
done correctly.

CAUTION: DO NOT GET PENETRANT MATERIALS ON AREAS OF THE COMPONENTS THAT


YOU CAN NOT CLEAN. CLEAN ALL PENETRANT MATERIALS FROM THE
COMPONENTS AFTER INSPECTION. IF YOU DO NOT DO THIS, DAMAGE TO
THE COMPONENTS CAN OCCUR.

V2500-A1/A5 71-22-11 CHECK


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B. Examine the Aft Engine Mount Installation (1) Detail Parts and
Assembly (100) Detail Parts. See IPL Figure 1.

NOTE: References to item numbers in the text agree with the same
item numbers in the Illustrated Parts List.

NOTE: For definition of specified types of damage, refer to SPM


TASK 70-02-02-350-501.

(1) Examine the Beam Assembly (300) and Link Assemblies (230) for
cracks. (Reference Figure 501).

NOTE: The Beam Assembly should not be disassembled unless


further crack examination is required and the bushings
are to be replaced.

(a) Do a 10X magnification visual examination of the parts.


Refer to SPM TASK 70-21-01-220-501. Accept if there are no
cracks indicated.

(b) If the visual examination indicates any cracks, do a local


high or ultra-high sensitivity penetrant of the suspect
area. Refer to SPM TASK 70-23-05-230-501. Reject the
cracked parts.

(2) Examine the Beam Assembly (300) for Surface Damage. (Reference
Figure 504).

(a) Examine the lug areas, on each end of the beam assembly
(Zones 1 and 2), for nicks, scratches, dents or scored area

- Less than 0.005 in. (0,13 mm) in depth with no damage


directly across the section, see 1.

- Less than 0.010 in. (0,25 mm) depth on the edges, see 1.

1 Blend to damage depth only. Refer to SPM 70-35-03 and


accept.

(b) Reject the part if more than (a)

V2500-A1/A5 71-22-11 CHECK


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(c) Examine the remaining areas of the beam assembly for nicks,
scratches, dents or scored area. (Not Zone 1)

- Less than 0.045 in. (1,14 mm) in depth in localized area,


see 1.

1 Blend to damage depth only. Refer to SPM 70-35-03.

(d) Reject the damaged part if more than (c)

(3) Examine the Beam Assembly (300) Barrel Nut Holes. (Reference
Figure 501)

(a) Visually examine the barrel nut holes (inside surface) in


the beam assembly for nicks, cuts, scratches, gouges, or
tool marks less than 0.040 in. (1,02 mm) in depth.

NOTE: Inspection of the barrel nut hole (inside surface) excludes


the bottom of the blind hole. The blind hole is the
vertical hole that accepts the bolt. Refer to Figure 502.

1 Blend to damage depth only. Refer to SPM 70-35-03.

(b) Reject the damaged part if more than (a).

(4) Examine the Bushings (350 and 360). (Reference Figure 502)

(a) Bushing flange is in contact with the beam hole surface.


Accept if the bushing does not rotate.

(b) Replace the bushing if different from (a). Do REPAIR 002


(VRS2144) TASK 71-22-11-300-002.

(c) Accept if bushing ID is maximum of 1.1893 in. (30,208 mm)

(d) Replace the bushing if different from (c). Do REPAIR 002


(VRS2144) TASK 71-22-11-300-002

CAUTION: DO NOT DISASSEMBLE THE LINK ASSEMBLY (230). THE


ASSEMBLY IS A MATCHED SET. DAMAGE MAY OCCUR IF
THE ASSEMBLY IS SEPARATED.

V2500-A1/A5 71-22-11 CHECK


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(5) Examine the Link Assembly (230) for Surface Damage. (Reference
Figure 505)

(a) Examine each link half lug area (Zone 1) for nicks,
scratches, dents or scored area.

- Less than 0.005 in. (0,13 mm) in depth, see 1.

- Less than 0.010 in. (0,25 mm) depth on the edges, see 1.

1 Blend to damage depth only. Refer to SPM 70-35-03 and


accept.

(b) Reject if more than (a)

(c) Examine each link half edge area (Zone 2) for nicks,
scratches, dents or scored area.

- Less than 0.010 in. (0,25 mm) in depth. Blend to damage


depth only. Refer to SPM 70-35-03.

(d) Reject if more than (c)

(e) Examine the remaining areas of each link half for nicks,
scratches, dents or scored areas.

- Less than 0.020 in. (0,50 mm) in depth with no similar


damage on the mating half, see 1.

1 Blend the damage depth only. Refer to SPM 70-35-03.

(f) Reject the damaged part if more than (e).

(6) Examine the Bearings (280). (Reference Figure 503).

(a) Examine the bearing assembly for any movement of the outer
race along its axis.

(b) Remove and replace link assembly if any movement of the


bearing assembly is found along the bearing axis. Report
the incident to Goodrich Customer Support.

(c) Accept if the bearing moves freely in bearing race.

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(d) Replace the bearing if outer race slot is not 90° ±5°to
axis of link. See Figure 506.

(e) Accept if less than 0.0035 in (0,089 mm) wear in the radius
between the inner and outer race.

(f) Replace the bearing if other than (c) or (e). Do REPAIR 001
(VRS2145) TASK 71-22-11-300-001.

(7) Examine the Shear Pins (170 and 190). (Reference Figure 501).

(a) Scored Areas.

- Less than 0.005 in (0,127 mm) in depth, local damage


only, see 1.

- Thread damage to the first two threads less than 0.010 in


(0,25 mm) in depth

1 Blend to damage depth only. Refer to SPM 70-35-03

(b) Reject the damaged part if more than (a)

(8) Examine the Outer Pins (90 and 160) and the Inner Pins (80 and
150). (Reference Figure 501)

(a) Accept if outer pin (90) ID maximum 0.9384 in. (23,835 mm)
(160) ID maximum 0.8134 in. (20,660 mm) and (90) and (160)
OD minimum 1.1853 in. (30,107 mm)

(b) Reject if other than (a)

(c) Accept Inner Pin (80) OD minimum 0.9357 in. (23,767 mm) and
(150) OD minimum 0.8107 in. (20,592 mm).

(d) Reject if other than (c)

(9) Examine the Retainers (70 and 140). (References Figure 501)

(a) Do a visual examination of the parts for cracks, bent,


scored, faces, corrosion or wear. Reject the damaged parts.

V2500-A1/A5 71-22-11 CHECK


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(10)Examine the bolts (10), washers (30) and nuts (200).


(Reference IPL Figure 1 for details)

(a) Do a visual examination of the bolts for shank diameter


wear. Accept a shank diameter wear of up to 0.006 in.
(0,152 mm).

(b) Reject if other than (a)

(c) Do a visual examination of the washers for scored faces,


wear or corrosion. Reject scored, worn or corroded washers.

(d) Do a 10X magnification visual examination of the barrel


nuts. No cracks, nicks, scratches or gouges are allowed. If
any damage is found, replace the barrel nut. Silver plating
missing from the external surface of the barrel nut is
acceptable. The threads must be in good condition and no
silver plating is allowed to be missing from the threads.
If silver plating is missing from the barrel nut threads,
the barrel nut must be replaced.

(e) Do a high or ultra-high sensitivity penetrant inspection of


the engine mount bolts for damage. Refer to SPM TASK
70-23-03-230-501 (High) or 70-23-04-230-501 (Ultra High).
If any damage is found, reject the part.

- A high or ultra-high sensitivity penetrant inspection is


only required for the bolts that have been used
previously. The new bolts do not require this inspection

(11)Examine the Barrel, Nuts (180 and 200) and Retainers (210 and
220). (Reference Figure 501)

(a) Do a 10X magnification visual examination of the barrel


nuts. Refer to SPM TASK 70-21-01-220-501. Accept if no
cracks indicated. Silver plating missing from the external
surface of the barrel nut is acceptable.

(b) If the visual examination indicates any cracks, do a local


high or ultra high sensitivity penetrant of the suspect
area. Refer to SPM TASK 70-23-05-230-501. Reject the
cracked barrel nuts.

V2500-A1/A5 71-22-11 CHECK


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(c) Do a visual examination of the barrel nut threads for


damage, corrosion or missing silver plating. Reject the
barrel nuts if threads are damaged, corroded, or silver
plating is missing.

(d) Do a visual examination of the retainers for cracks, bends,


wear or corrosion. Reject the cracked, bent, worn or
corroded retainers.

(e) Examine the barrel nuts (200) for run-on torque value of 90
lbf. in. (10,169 N·m) to 700 lbf. in. (7,90 m.daN). Replace
barrel nuts if run-on torque value is less than minimum or
more than maximum.

(12)Examine the Bolts (20, 110, and 310, Washers (40, 50, 115, 120,
320, and 330), and Nuts (60, 130, and 340)

(a) Do a 10X magnification visual examination of the bolts,


washers and nuts. Refer to SPM TASK 70-21-01-220-501.
Accept if no crack indications.

(b) If the visual examination indicates any cracks, do a local


high or ultra-high sensitivity penetrant of the suspect
area. Refer to SPM TASK 70-23-05-230-501. Reject the
cracked parts.

(c) Do a visual examination of the bolts and nuts for thread


damage or corrosion. Reject the damaged or corroded bolts
or nuts.

(d) Do a visual examination of the washers for scored faces,


wear, or corrosion. Reject the damaged washers.

V2500-A1/A5 71-22-11 CHECK


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Aft Engine Mount


Figure 501

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Aft Engine Mount Inner and Outer Beam Bushings


Figure 502

V2500-A1/A5 71-22-11 CHECK


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Aft Engine Mount Link Assembly Bearings


Figure 503

V2500-A1/A5 71-22-11 CHECK


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Aft Engine Mount Beam Assembly Lug Areas


Figure 504

V2500-A1/A5 71-22-11 CHECK


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Aft Engine Mount Link Assembly


Figure 505

V2500-A1/A5 71-22-11 CHECK


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Aft Engine Mount Link Assembly


Figure 506

V2500-A1/A5 71-22-11 CHECK


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AFT ENGINE MOUNT - GENERAL REPAIR 0

Task 71-22-11-300-000

General Repair of the Aft Engine Mount

1. Repair

A. This section gives the repair procedures for the Aft Engine Mount.
Refer to Table 601 for a list of repairs by repair number. Refer to
Table 602 for a list of repairs by VRS number.

B. Before the repair is started, make a decision on the level of


repair that is necessary to make the damaged component
serviceable. Disassemble the damaged items only to the level
necessary to do the repair without damage to adjacent components.

C. Refer to the IPL for repair parts. If a part is affected by a


repair procedure, a VRS number is given in the IPL. For example:
VRS2299.

2. Minor Repair Information

A. Remove minor corrosion and surface damage on Inconel 718 parts.


Polish the area with 240-grit aluminum oxide or silicone carbide
coated abrasive cloth.

B. Keep a 10 to 1 (length to depth) ratio. Do not increase the depth


of damage.

C. Make the repair area smooth. Use a 600-grit emery cloth or


equivalent.

D. Make sure the surface smoothness us 125 microinches (3,2 µm)


minimum.

V2500-A1/A5 71-22-11 GENERAL REPAIR


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3. Repair Definitions

A. The three types of repairs are defined as Standard Practice, Minor


and Major.

(1) Standard Practice repairs are repairs that can be accomplished


by standard shop practice. For more information about Standard
Practice repairs, refer to the Standard Practices Manual (SPM).

(2) Minor repairs are those required to return the assembly to the
original design configuration. These repairs are accomplished
by Standard Practice repair, or by replacing worn or damaged
parts. This manual contains repairs of this type.

(3) Major repairs return the assembly to an airworthy condition.


These repairs are approved by the FAA/DGAC. For more
information about major repairs, refer to the Aircraft
Structure Repair Manual (SRM).

4. Repair Number to VRS Number, See Table 601

REPAIR VRS
NUMBER NUMBER TITLE
Repair 001 VRS2145 Replace the Aft Engine Mount Link
Assembly Bearing.
Repair 002 VRS2144 Replace the Aft Engine Mount Beam
Assembly Bushing.
Table 601
Repair Number to VRS Number

V2500-A1/A5 71-22-11 GENERAL REPAIR


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5. VRS Number to Repair Number, See Table 602

VRS REPAIR
NUMBER NUMBER TABLE
VRS2144 Repair 002 Replace the Aft Engine Mount Beam Assembly
Bushing.
VRS2145 Repair 001 Replace the Aft Engine Mount Link Assembly
Bearing.
Table 602
VRS Number to Repair Number

V2500-A1/A5 71-22-11 GENERAL REPAIR


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REPAIR 001
AFT ENGINE MOUNT, LINK ASSEMBLY
REPLACE THE BEARING ASSEMBLY
(VRS2145) 0

Task 71-22-11-300-001

Replace the Bearing Assembly of the Aft Engine Mount Link Assembly

1. Effectivity

NOTE: See the Illustrated Parts List (IPL) section for figure and item
locations of specific part numbers.

2. Equipment and Materials

NOTE: Equivalent material or equipment can be used.

A. Standard Equipment

Standard workshop tools


Rentention groove cutting tool
Bearing removal tool
Bearing installation tool
Proof test tools

V2500-A1/A5 71-22-11 REPAIR 001


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B. See Table 601 for consumable materials.

NOTE: To further identify the consumable materials, see the


Consumable Material Index in the Introduction.

COMAT NUMBER NOMENCLATURE


01-438 Solvent
02-099 Lint-free cloth
05-129 Aluminum oxide abrasive paper
06-131 Marking pen
07-139 Catalyst
07-140 Epoxy primer
07-144 Thinner
10-073 Synthetic Grease, Moly-Disulfide
Table 601
Consumable Materials

C. See Table 602 for special tools

Description Part Number Manufactures


Roller Swaging Tool RST2199 Rexnord/Shafer
2400 Curtiss Street
Downers Grove, IL 60515
USA
(V77896)
Table 602
Special Tools

D. Expandable Parts - None

E. Repair Parts

NOTE: To identify repair or replacement parts, refer to the IPL


section.

V2500-A1/A5 71-22-11 REPAIR 001


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3. General

A. Refer to Table 603 for material of component.

NOMENCLATURE MATERIAL
Link Inconel 718
Bearing assembly Inconel 718
Table 603
Materials of Component

B. This repair gives the procedures to replace the bearing assemblies


in the link assembly.

NOTE: Item numbers in the procedures refer to the IPL Figure


Item.

4. Replace the Link Assembly (230) Bearing. See Figure 601

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU


DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY
ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE
INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND
GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE
PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

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CAUTION: DO NOT LET CUTTING TOOL CONTACT THE LINK ASSEMBLY BORE OR
CHAMPFER. DAMAGE TO THE LINK ASSEMBLY CAN OCCUR.

CAUTION: MAKE SURE ALL OF THE RETENTION LIP IS FULLY REMOVED BEFORE
YOU PUSH OUT THE BEARING. DO NOT USE A HAMMER OR ANY TOOL
WHICH WILL CAUSE SHOCK LOADS TO THE BEARING OR LINK ASSEMBLY.
DAMAGE THE LINK CAN OCCUR.

CAUTION: DO NOT PUSH ON THE BEARING BALL OR USE A HAMMER OR ANY TOOL
WHICH WILL CAUSE SHOCK LOADS TO THE BEARING BALL. DAMAGE TO
THE BEARING BALL CAN OCCUR.

A. Cut the bearing assembly (280) retention lip

(1) Remove the bearing ball. Use the retention groove cutting tool
to cut a circular groove in the bearing assembly (280) outer
race retention lip. Remove the retention lip ring.

B. Push out the bearing assembly (280)

(1) Hold the link assembly (230) and use a bearing removal tool to
push put the bearing (280) race.

C. Clean the link assembly (230)

(1) Use the CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface clean before the solvent
dries.

D. Visually examine the link assembly (230) bearing hole

CAUTION: THE REQUIREMENT OF 4.F.(1) MUST BE MET AFTER BLEND.

(1) Examine the link assembly (230) bearing hole for small nicks,
scratches, burrs or corrosion. If found, remove with
CoMat 05-129 aluminum oxide abrasive paper.

E. Examine the link assembly (230) for cracks

(1) Do a 10X magnification examination of the link assembly (230)


for cracks. If you think a crack is present, do a local high or
ultra-high sensitivity penetrant examination of the area. No

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cracks are permitted.

F. Dimensionally check the link assembly (230) bearing hole

(1) The bearing hole must be 2.1248 to 2.1253 in. (53,9699 to


53.9826 mm) in diameter. If the bearing hole diameter is more
than the dimensions given, reject the link. It is not permitted
to install an oversize bearing in the link.

G. Clean the link assembly (230)

(1) Use the CoMat 02-099 lint-free cloth made moist with
CoMat 01-438 solvent. Rub the surface clean before the solvent
dries.

H. Mix the primer

(1) Mix the CoMat 07-140 epoxy primer, CoMat 07-139 catalyst and
CoMat 07-144 thinner. Refer to the manufacturer’s
instructions.

I. Apply the primer to the link assembly (230) bearing hole and
bearing (280) race.

(1) Apply the primer mixture to the external surface of the bearing
(280) race and the link assembly (230) bearing hole. Do not put
the primer on the bearing surface. Remove unwanted primer with
a CoMat 02-099 lint-free cloth.

J. Push the bearing (280) into the link assembly (230) bearing hole

(1) While the primer is wet, align the bearing (280) race with the
slots in position to the axis of the link assembly (230)
bearing hole. Use the bearing installation tool to push the
bearing into the link assembly.

K. Clean the link assembly (230)

(1) Remove the unwanted primer with a CoMat 02-099 lint-free cloth.

V2500-A1/A5 71-22-11 REPAIR 001


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L. Visually examine the link assembly (230)

(1) Make sure that the bearing (280) outer race lip ring touches
the link assembly (230) chamfer continuously for at least 60%
of the circumference. A 0.005 in. (0,127 mm) maximum clearance
between the lip ring and the link assembly chamfer is permitted
on the remaining 40% of the lip ring circumference, and the
race is set to 0.003 in. (0,076 mm) below to 0.015 in. (0,381
mm) above the link surface.

M. Do a movement check of the bearing (280)

(1) Make sure the bearing (280) ball moves freely in the bearing
race.

N. Set up the roller swage tool

(1) Install the RST2199 roller swaging tool in a drill press and
hold link assembly (230) on the locating fixture. Apply a thin
layer of CoMat 10-073 synthetic grease, moly-disulfide to the
bearing race groove. Set the drill speed at 60 to 150 RPM and
apply clean, dry, oil free compressed air at the lower point of
the rollers.

O. Roller swage the bearing (280) race

NOTE: Swage the bearing race with the ball in the race.

(1) Put the roller swaging tool in touch with the bearing (280)
race. Apply gradual pressure as the roller swaging tool turns
until a bearing retention lip ring forms. Make sure the lip
ring touches the link assembly (230) chamfer continuously for
at least 60% of the circumference. A 0.005 in. (0,127 mm)
maximum clearance between the lip ring and the link assembly
chamfer is permitted on the remaining 40% of the lip ring
circumference.

V2500-A1/A5 71-22-11 REPAIR 001


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P. Proof load the bearing (280) and examine

(1) Hold the link assembly (230) and apply an axial proof load on
the swaged side of the bearing (280) race. Proof load to 4950
lbs. (22,018 N). Axial displacement of bearing with respect to
the housing during or after completion of proof testing shall
not exceed 0.003 in. (0,0762 mm). Any deflection greater than
0.003 in. (0,0762 mm) between the bearing outer race and the
housing shall be cause for rejection.

Q. Do a check of the bearing (280) ball

(1) Make sure the bearing (280) ball moves freely in the bearing
race.

R. Visually examine the completed repair

(1) Examine the completed repair to make sure this repair procedure
was done satisfactorily.

S. Write VRS2145 adjacent to the assembly part number

(1) Refer to the V2500 SPM TASK 70-09-00-400-501.

V2500-A1/A5 71-22-11 REPAIR 001


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BEARING BALL CUT GROOVE


(REMOVED) BEARING RETENTION
SWAGING LIP RING
CUTTING
TOOL
PUSH OUT
DIRECTION 45° CHAMFER

LINK BORE

BOTTOM OF
CHAMFER

LINK
BEARING RACE ASSEMBLY

SHOULDER
FLANGE
SUPPORT

A5C024

Link Assembly Bearing Replacement


Figure 601 (Sheet 1 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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DRIVER

SWAGED END OF
LINK ASSEMBLY BEARING RACE
(AFTER LIP IS CUT OFF)

LINK ASSEMBLY
RECEIVER

A5C025

Link Assembly Bearing Replacement


Figure 601 (Sheet 2 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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LINK ASSEMBLY

A 90° ± 5°
90° ± 5°

A
BEARING ASSEMBLY

-A-

2.1248-2.1253 in. (53,9699-53,9826 mm)


MAX CLEARANCE DIAMETER
(REFERENCE ONLY) 0.040-0.055 in. (0,016-1,397 mm) x 45°
0.004 in. CHAMFER BOTH SIDES
(0,1016 mm) SECTION A-A
A5C026a

Link Assembly Bearing Replacement


Figure 601 (Sheet 3 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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DRIVER

BEARING ASSEMBLY

LINK ASSEMBLY SHOULDER


FLANGE

LINK ASSEMBLY
RECEIVER

A5C027

Link Assembly Bearing Replacement


Figure 601 (Sheet 4 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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DRILL PRESS CHUCK

0.005 in. (0,127 mm)


MAXIMUM 40%
CIRCUMFERENCE
ROLLER FIXTURE

LINK ASSEMBLY

A A
BEARING RACE

BEARING
ASSEMBLY

LOCATING FIXTURE

DRILL PRESS BED

A5C028

Link Assembly Bearing Replacement


Figure 601 (Sheet 5 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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GAUGE
TEST TO
4950 LBF (22,018 N)

APPLIED LOAD

PROOF
LOADING
TOOL

SWAGED END OF
BEARING RACE

BEARING

LINK
ASSEMBLY

SUPPORT
TOOL

INDICATOR

NO MOVEMENT PERMITTED
AT 4950 LBF (22,018 N)
APPLIED LOAD
A5C029

Link Assembly Bearing Replacement


Figure 601 (Sheet 6 of 6)

V2500-A1/A5 71-22-11 REPAIR 001


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THIS PAGE INTENTIONALLY LEFT BLANK

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REPAIR 002
AFT ENGINE MOUNT BEAM ASSEMBLY
REPLACE THE BUSHINGS
(VRS2144) 0

Task 71-22-11-300-002

Replace the Bushings of the Aft Engine Mount Beam Assembly

1. Effectivity

NOTE: See the Illustrated Parts List (IPL) section for figure and item
locations of specific part numbers.

2. Equipment and Materials

NOTE: Equivalent material or equipment can be used.

A. Standard Equipment

Bushing removal tool


Machine tools
Standard workshop tools

B. See Table 601 for consumable materials.

NOTE: To further identify the consumable materials, see the


Consumable Material Index in the Introduction.

COMAT NUMBER NOMENCLATURE


01-438 Solvent
02-099 Lint-free cloth
03-026 Liquid nitrogen
05-129 Aluminum oxide abrasive paper
06-131 Marking pen
07-139 Catalyst
Table 601
Consumable Materials

V2500-A1/A5 71-22-11 REPAIR 002


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COMAT NUMBER NOMENCLATURE


07-140 Epoxy primer
07-144 Thinner
Table 601
Consumable Materials

C. Special Tools - None

D. Expandable Parts - None

E. Repair Parts

NOTE: To identify repair parts or replacement parts, refer to the


IPL section.

3. General

A. Refer to Table 602 for material of component.

NOMENCLATURE MATERIAL
Beam assembly Inconel 718 forging
Cross beam assembly Titanium bar TI-6AL-4V
Bearing assembly Inconel 718 bar
Table 602
Materials of Component

B. This repair gives the procedures to replace the bushings in the


beam assembly.

NOTE: Item numbers in the procedures refer to the IPL FIG. ITEM.

V2500-A1/A5 71-22-11 REPAIR 002


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4. Replace the Link Assembly (300) Bearing. See Figure 601

WARNING: WEAR APPLICABLE PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN YOU


DO THIS TASK. BEFORE YOU USE PPE, READ, UNDERSTAND AND OBEY
ALL INSTRUCTIONS FOR ITS USE. THESE INSTRUCTIONS INCLUDE
INSTRUCTIONS FROM THE MANUFACTURER, YOUR EMPLOYER AND
GOVERNMENT REGULATIONS. YOU CAN GET INJURED IF YOU DO NOT USE
PPE. GET INSTRUCTIONS FROM YOUR EMPLOYER ON WHICH PPE IS
NECESSARY.

WARNING: BEFORE YOU USE CHEMICALS, READ, UNDERSTAND, AND OBEY ALL
SAFETY INSTRUCTIONS FOR THE CHEMICALS. THESE INSTRUCTIONS
INCLUDE INSTRUCTIONS FROM THE MANUFACTURER, THE MATERIAL
SAFETY DATA SHEET (MSDS), AND GOVERNMENT REGULATIONS.
CHEMICALS MAY CAUSE INJURY TO YOU OR MAKE YOU SICK WHEN
SAFETY INSTRUCTIONS ARE NOT OBEYED. AN MSDS GIVES
INSTRUCTIONS ON HOW YOU MUST SAFELY USE, KEEP, AND DISCARD
CHEMICALS. GET INSTRUCTIONS FROM YOUR EMPLOYER ON HOW YOU
MUST SAFELY USE, KEEP, AND DISCARD CHEMICALS.

CAUTION: DISASSEMBLY OF THE BEAM IS NOT REQUIRED FOR BUSHING


REPLACEMENT.IF THE BEAM IS DISASSEMBLED, THE BUSHINGS MUST BE
REPLACED AND AFTER RE-ASSEMBLY OF THE BEAM, THE BUSHING MUST
BE ALIGN BORED. IF NECESSARY, REMOVE THE BOLTS ONE AT A TIME.
INSTALL AND TORQUE THE REMOVED BOLT BEFORE YOU REMOVE THE
NEXT ONE.

DO NOT LET THE BUSHING REMOVAL EQUIPMENT CONTACT THE BEAM


BUSHING HOLE. DAMAGE TO THE BEAM CAN OCCUR.

A. Remove the bushing (350 or 360)

(1) Use the bushing removal tool to push out the bushing (350 or
360) from the beam assembly (300) lug.

B. Clean the bushing hole

(1) Use a CoMat 02-099 lint-free cloth made moist with CoMat 01-438
solvent to clean the beam assemlby (300) hole. Rub the surface
dry before the solvent dries.

V2500-A1/A5 71-22-11 REPAIR 002


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C. Visually examine the bushing hole

(1) Visually examine the beam bushing hole for small nicks,
scratches, burrs, or corrosion. If found, remove with
CoMat 05-129 aluminum oxide abrasive paper.

D. Examine the beam assembly (300) for cracks

(1) Do a 10X magnification examination of the beam assembly for


cracks. If you think a crack is present, do a local high or
ultra high sensitivity penetrant examination of the area. No
cracks are permitted.

E. Examine the dimension of the bushing hole and replacement bushing

(1) The bushing hole must be 1.3750 to 1.3760 in. (34,9250 to


34,9504 mm) in diameter. If the hole does not meet this
dimension, contact Goodrich Customer Support.

(2) Examine the replacement bushing to make sure the following


dimensions are maintained prior to installation.

(a) OD: 1.3765 in. - 1.3773 in.

(b) ID: 1.150 in. - 1.160. in

F. Mix the primer

(1) Mix the CoMat 07-140 epoxy primer, CoMat 07-139 catalyst and
CoMat 07-144 thinner per the manufacturer’s instructions.

G. Apply the primer

(1) Apply the primer to the beam assembly bushing hole. Remove the
unwanted primer with a CoMat 02-099 lint-free cloth.

H. Cure the primer

(1) Let the primer air dry for a minimum of three hours.

I. Make the bushing (350 or 360) smaller

V2500-A1/A5 71-22-11 REPAIR 002


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(1) Use a short length of locking wire bent on one end to lower the
bushing (640) into the liquid nitrogen for five minutes.

J. Install the bushing (350 or 360)

(1) Remove the bushing (350 or 360) from the liquid nitrogen with
the locking wire and put it on a clean surface. Make sure you
are wearing the correct safety items to pick up the bushing.
Push the bushing into the beam assembly hole until the bushing
flange is flush with the beam assembly lug surface. Let the
installation warm to room temperature.

K. Machine the bushing (350 or 360) (See Figure 601)

(1) Machine bore and ream or machine the bushings to 32 micro


inches RMS surface finish or better in-line to 1.1875-1.1885
in. (30,1625 - 30,1879 mm).

L. Check the distance between the bushing (360) flanges. See Figure
601

(1) Check that the distance between the bushing (360) flanges is
between 1.464 and 1.467 in. (37,1856 and 37,2618 mm). If
necessary, machine an equal amount of material, up to 0.062 in.
(1,57 mm), from each flange.

M. Visually examine the repair

(1) Examine the completed repair to make sure all requirements of


this repair procedure have been correctly done.

N. Write VRS2144 adjacent to the assembly number

(1) Use a CoMat 06-131 marking pen of a color that contrasts.

V2500-A1/A5 71-22-11 REPAIR 002


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Part No 740-2040

Replace the Beam Assembly Bushings


Figure 601

V2500-A1/A5 71-22-11 REPAIR 002


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ASSEMBLY AND STORAGE 0


Task 71-22-11-400-001

Assembly and Storage of the Aft Engine Mount

Subtask 71-22-11-400-050

1. Assembly of the Aft Engine Mount

A. General

(1) Lubricate all threads and mating faces of nuts and bolts and
the inner and outer pins of the link assemblies with CoMat
10-078 Anti-Seize Compound.

(2) Standard Equipment


Standard workshop equipment

(3) See Table 701 for consumable materials.

NOTE: For more information on items shown in Table 701, see the
Consumable Materials Index in the Introduction. Equivalent
alternatives can be used.

NOMENCLATURE COMAT NUMBER


Lockwire CoMat 02-126
Anti-Seize Compound CoMat 10-078
Epoxy Primer CoMat 07-140A
Epoxy Primer CoMat U4-0002D
(alternate to 07-140A)
Epoxy Primer CoMat U4-0002E
(alternate to 07-140A)
Converter CoMat U4-0007
(used with U4-0002E)
Curing Solution CoMat U4-0009
(used with U40002D)
Consumable Materials
Table 701

V2500-A1/A5 71-22-11 ASSEMBLY & STORAGE


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(4) Special Tools - None

(5) Expendable Parts - None

WARNING: MAKE SURE THE AFT ENGINE MOUNT IS TIGHTLY HELD DURING
ASSEMBLY. THE MOUNT WEIGHS 81.6 LBS (37 KG) AND IF
DROPPED THE MOUNT CAN INJURE PERSONNEL AND/OR DAMAGE
EQUIPMENT.

CAUTION: THE INNER AND OUTER BEAMS ARE BOLTED TOGETHER AND
MACHINED AS A MATCHED SET DURING MANUFACTURE. THEY ARE
NOT INTERCHANGEABLE. IF THEY ARE DISASSEMBLED, ONLY THE
SAME TWO PARTS CAN BE PUT BACK TOGETHER. IF YOU DO NOT
MAINTAIN THE MATCHED SET DAMAGE TO THE BEAM ASSEMBLY CAN
OCCUR.

B. Assemble the Aft Engine Mount (See IPL Figure 1)

(1) Assemble the aft engine mount beam (300).

NOTE: References to item numbers in the text agree with the


same item numbers in the Illustrated Parts List.

NOTE: All bushings must be installed before the beams are put
together. (See REPAIR 002)

(a) Install the barrel nuts (180) with the retainers (210) in
the inner beam (370).

NOTE: Position the barrel nuts (180) with the curved side
up and the retainers (210) at the bottom side of the
nut.

NOTE: Use the shear pins (170 and 190) to align the barrel
nuts (180) with the shear pin hole of the inner beam
(370).

(b) Carefully align the inner beam (370) in the outer beam
(380).

(c) Install the bolts (310), the washers (320 and 330), and the

V2500-A1/A5 71-22-11 ASSEMBLY & STORAGE


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nuts (340).

NOTE: Install the washers (320) with the cupped side to


the bolt head.

(d) Torque the nuts (340) to 40 - 60 lb/in. (4,52 - 6,78 N·m).

NOTE: The nuts (340) are designed to tighten against the


shoulders of the bolts (310) and not against the
outer beam. There may be some end play or looseness
of the bolts after the nut torque has been set.

(e) Apply a torque stripe to the nuts (340). Use CoMat 07-140A.

(2) Install the shear pins in the main beam assembly.

(a) Install the shear pins (170 and 190) through the outer beam
(380) and into the barrel nut (180) in the inner beam
(370).

NOTE: Align the barrel nuts (180) with the shear pins (170
and 190), through the holes in the sides of the
outer beam (380) and the inner beam (370).

(b) Torque the shear pins (170 and 190) to 100 - 120 lb/in.
(11,29 - 13,55 N·m).

(c) Apply a torque stripe to the barrel nuts (180). Use CoMat
07-140A.

(3) Install the link assemblies on the beam assembly.

(a) Remove the CoMat 01-233 barrier material from the link
assemblies (230).

(b) Install the link assemblies (230) with the inner pins (150)
and the outer pins (160).

(c) Install link pin retainers (140) with bolts (110), washers
(115 and 120), and nuts (130).

NOTE: Install the washers (115) with the cupped side to


the bolt head.

V2500-A1/A5 71-22-11 ASSEMBLY & STORAGE


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(d) Torque the nuts (130) to 20 - 25 lb/in. (2,26 - 2,82 N·m).

(e) Apply a torque stripe to the nuts (130). Use CoMat 07-140A.

(f) Put the bolts (20), washers (40 and 50), nuts (60),
retainers (70), pins (80 and 90), barrel nuts (200), and
retainers (220) in a bag and attach to the mount for use at
installation on the engine.

Subtask 71-22-11-550-050

2. Storage of the Aft Engine Mount

A. Storage After Assembly

(1) Storage Materials (See Table 702)

NOTE: Equivalent alternatives can be used for items shown in


Table 702.

NOMENCLATURE CoMat Number


Barrier material 01-233
Identification tags 02-092
Storage Materials
Table 702

(2) Storage Procedures

(a) Write the aft engine mount name, part number, and date on
each of the two CoMat 02-092 identification tags.

(b) Attach one identification tag to the aft engine mount


assembly.

(c) Seal the assembly in CoMat 01-233 barrier material.

(d) Attach the second identification tag to the wrapping in a


visible position.

(e) Put the assembly in a clean, dry, safe area.

V2500-A1/A5 71-22-11 ASSEMBLY & STORAGE


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Part No 740-2040

AFT ENGINE MOUNT - FITS AND CLEARANCES 0


Task 71-22-11-820-001

Fits and Clearances of the Aft Engine Mount

1. Fits and Clearances and Torque Values

A. Diametral Fit and Clearances (See IPL Figure 1)

NOTE: References to ITEM numbers in Table 801 agree with the same
ITEM numbers in the Illustrated Parts List.

(1) See Table 801 for diametral tolerances and assembly tolerances.

(2) The assembly clearance given is total diametral clearance;


radial clearance is one-half of the diametral clearance.

Original Mfg Limits In-Service Wear Limits


Dimension Assembly Dimension Limits Max.
Inches (mm) Clearance Inches (mm) Allowable
Item Inches (mm) Clearance
Max Min Max Min Max Min Inches (mm)
080 OD 0.9367 0.9357
(Pin) (23,792) (23,767)

090 ID 0.9384 0.9375


(Pin) (23,835) (23,813)

090 OD 1.1863 1.1853


(Pin) (30,132) (30,107)

150 OD 0.8117 0.8107


(Pin) (20,617) (20,592)

160 OD 1.1863 1.1853


(Pin) (30,132) (30,107)

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Original Mfg Limits In-Service Wear Limits


Dimension Assembly Dimension Limits Max.
Inches (mm) Clearance Inches (mm) Allowable
Item Inches (mm) Clearance
Max Min Max Min Max Min Inches (mm)
160 ID 0.8134 0.8125
(Pin) (20,660) (20,638)

170 OD 0.6287 0.6280


(Pin) (15,969) (15,951)

190 OD 0.5499 0.5492


(Pin) (13,967) (13,949)

280 ID 1.1875 1.1870


(Bearing) (30,163) (30,150)

350 OD 1.3773 1.3765


(Bushing) (34,983) (34,962)

350 ID 1.160 1.150 1.1893


(Bushing) (29,464) (29,210) (30,208)

360 OD 1.3773 1.3765 1.3765


(Bushing) (34,983) (34,962) (34,962)

360 ID 1.160 1.150 1.1893


(Bushing) (29,464) (29,210) (30,208)

Diametral Tolerances
Table 801

V2500-A1/A5 71-22-11 FITS & CLEARANCE


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

B. Torque Values (See IPL Figure 1)

NOTE: References to ITEM numbers in Table 802 agree with the same
ITEM numbers in the Illustrated Parts List.

(1) See Table 802 for torque values.

(2) Bolts tightened from the head end must be tightened to the high
value of the torque. Necessary torques are included in the
Assembly text.

Torque Values
Inch-Pound Newton-Meters
Item Nomenclature (in./lb) (N·m)
130 Nut 20-25 (2,26 - 2,82)
170 and 190 Shear Pin 100-120 (11,29 - 13,55)
340 Nut 40-60 (4,52 - 6,78)
Torque Values
Table 802

V2500-A1/A5 71-22-11 FITS & CLEARANCE


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V2500-A1/A5 71-22-11 FITS & CLEARANCE


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AFT ENGINE MOUNT - SPECIAL TOOLS,


FIXTURES, AND EQUIPMENT 0

Task 71-22-11-570-001

Special Tools, Fixtures, and Equipment of the Aft Engine Mount

1. Special Tools, Fixtures, and Equipment (See Table 901)

NOTE: Equivalent items can be used for the items listed in Table 901.

DESCRIPTION PART NUMBER/VENDOR CODE USAGE


Aft engine mount 1N20015 Lift/remove the aft
sling (V0AM53) engine mount
Roller Swaging RST2199 Swage end of bearing
(V77896) race
Special Tools
Table 901

V2500-A1/A5 71-22-11 SPECIAL TOOLS


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AFT ENGINE
MOUNT SLING
BOLT (PART NO. 1N20015)
WASHER
(2 off)

LIFTING TAB
(2 off)

AFT ENGINE
MOUNT

A5C014

Aft Engine Mount Special Tools


Figure 901

V2500-A1/A5 71-22-11 SPECIAL TOOLS


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Part No 740-2040

AFT ENGINE MOUNT - ILLUSTRATED PARTS LIST

Task 71-22-11-830-003

Illustrated Parts List of the Aft Engine Mount

1. Illustrated Parts List

A. Introduction and Purpose

(1) This section has the illustration and breakdown of the parts
for the assembly which can be disassembled, repaired, or
replaced and reassembled.

(2) This section contains a parts list consisting of five columns:


FIG and ITEM, PART NUMBER, NOMENCLATURE, USAGE CODE, and UNITS
PER ASSY.

B. Explanation and Usage

(1) The FIGURE and ITEM column gives the figure number and the item
number for each detailed part. The figure number is given once
at the top of the column. Each part is called out by an item
number. Any part which is not illustrated will have an item
number preceded by a dash (-).

(2) The PART NUMBER column gives Goodrich, vendor, and government
standard part numbers for each detail part. Always use the part
number exactly as listed when procuring parts.

(3) The NOMENCLATURE column gives the description and nomenclature


of the detail part.

(a) If a part is not manufactured by Goodrich, a vendor is


given. The name and address of each vendor is given at the
end of this section.

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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(b) The part description in the nomenclature column is indented


to depict the relationship of the part to the next higher
assembly. For example:

Top Assembly
. Detail Parts for Top Assembly
. Sub-Assembly
. Attaching Parts
***
Detail Parts
. . Detail Parts for Sub-Assembly
. . Sub-Sub-Assembly
. . Attaching Parts
***
. . . Detail Parts for Sub-Sub-Assembly

(c) If a part is affected by a repair procedure, a VRS number


is given. For example: VRS2299. Refer to the General Repair
section for a complete list of all applicable repair
numbers.

(4) The USEAGE CODE column is used to show effectivity (additional


configurations) to the top assembly. Each configuration is
assigned a code letter, A through Z (except I and O). All
detail parts associated with a configuration are coded with the
same letter. A blank space in the effectivity column indicates
that the detail part is used on all configurations of the top
assembly.

(5) The UNITS PER ASSEMBLY column shows the total quantity of each
part required. The abbreviation AR indicates that the quantity
required will be determined during assembly procedures. The
abbreviation RF indicates that the item is listed for reference
purposes only.

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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C. Abbreviations

(1) The abbreviations used throughout this catalog are as follows:

ABBR TITLE ABBR TITLE


ALT Alternate NO(S) Number (s)
ASSY Assembly NP Not
Provisioned
AUX Auxiliary OPT Optional
CONFIG Configuration POS Position
CMM Component PPK Power Plant Kit
Maintenance (Parts in Power
Manual Plant Kit)
DIA Diameter PRESS Pressure
ENG Engine REF Reference
FIG Figure REPL(S) Replace(s)
FLEX Flexible REV Revision
FWD Forward RH Right Hand
HYD Hydraulic SB Service
Bulletin
IAE International SUPSD(S) Superseded,
Aero Engines Supersedes
IN Inch UPR Upper
INSTL Installation
LH Left Hand
LKG Locking
LWR Lower
MFD Manufactured
MM Millimeter
MTG Mounting
NHA Next Higher Assy

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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D. Replacement Data

(1) The interchangeability relationship between parts is provided


by the appearance of the following notes:

SUPSDS OR SUPSD BY One-Way Interchangeable


The old part number may be used
as a replacement only where the
old part number was installed.
The new part number is an
acceptable replacement for
either the old or new part.

REPLS OR REPL BY Two-way Interchangeable


The old and new part number are
each acceptable replacement for
both the old and new part
numbers.

E. Service Bulletins

(1) The following terms apply to Service Bulletins


SB -- Is used when the part number
appears on the add side (NEW)
of the Service Bulletin. The
word (Post) will not appear in
the Text.

PRE SB -- Is used when the part number


appears on the cancel side
(OLD) of the Service Bulletin.

F. Vendor Information

(1) The vendor information that follows contains the name and
address of each vendor whose CODE number is used in the
NOMENCLATURE column of the illustrated parts list, in numerical
sequence.

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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CAGE
CODE NAME AND ADDRESS
10630 ANILLO INDUSTRIES, INC.
2090 NORTH GLASSELL
ORANGE, CA 92667
USA
32124 ANDERSEN H W PRODUCTS, INC.
45 EAST MAIN ST
OYSTER BAY, NY 11771
USA
56878 SPS TECHNOLOGIES, INC.
AEROSPACE AND INDUSTRIAL PRODUCTS DIVISION
HIGHLAND AVENUE
JENKINTOWN PA 19046
USA
USE APPLICABLE FACILITY CODE
FORMERLY STANDARD PRESSED STEEL
57606 PSI BEARINGS INC.
2175 UNION PLACE
SIMI VALLEY CA 93065
USA
FORMERLY: IN VAN NUYS AND PACOIMA, CA
80539 SPS TECHNOLOGIES, INC.
AEROSPACE PRODUCTS DIVIDION
2701 SOUTH HARBOR BLVD
P.O. BOX 1259
SANTA ANA, CA 92702-1259
USA
FORMERLY NUT SHELL DIVISION OF S.P.C. WESTERN CO.
92215 VOI-SHAN DIVISION OF VSI CORP.
SUB. OF FAIRCHILD INDUSTRIES, INC.
8463 HIGUERA STREET
CULVER CITY CA 90232
USA
Table 1001
Vendor Cage Code With Names and Address

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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CAGE
CODE NAME AND ADDRESS
97393 SHUR-LOCK CORP.
2541 WHITE ROAD
P.O. BOX 19584
IRVINE CA 92713
USA
FORMERLY SHUR LOK CORP. VB0060
FORMERLY IN SANTA ANA, CA 92714
Table 1001
Vendor Cage Code With Names and Address

V2500-A1/A5 71-22-11 IPL INTRODUCTION


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COMPONENT MAINTENANCE MANUAL
Part No 740-2040

SERVICE BULLETIN LIST

SERVICE DATE BULLETIN


BULLETIN ORIGINAL ISSUE REVISION NUMBER INCORPORATED INTO
NUMBER DATE AND DATE MANUAL
71-0082 Feb 15/91 Feb 1/09
71-0298 Oct 21/08 Rev 2 Jan 27/10 May 1/10

V2500-A1/A5 71-22-11 SERVICE BULLETIN LIST


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V2500-A1/A5 71-22-11 SERVICE BULLETIN LIST


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COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

NUMERICAL INDEX

AIRLINE AIRLINE
PART NUMBER PART FIGURE− TTL PART NUMBER PART FIGURE− TTL
NUMBER ITEM REQ NUMBER ITEM REQ
AS4987NP16C 01 −030A RF 740−2040−501 01 −100 1
AS4987NP3 01 −050A RF 740−2040−503 01 −100A 1
01 −120A RF 740−2041−5 01 380 RF
AS4987NP3C 01 −040A RF 740−2041−503 01 −300 1
01 −115A RF 740−2041−7 01 370 RF
AS4987NP4 01 −330A RF 740−2044−501 01 230 3
AS4987NP6C 01 −320A RF 740−2046−501 01 170 1
MS21043−3 01 060 12 740−2046−503 01 190 1
01 130 12 740−2048−501 01 150 3
NAS6303U4 01 020 12 740−2048−505 01 080 3
NAS6303U5 01 110 12 740−2049−501 01 160 3
NS202139−3 01 −050B RF 740−2049−505 01 090 3
01 −120B RF 740−2050−501 01 140 6
NS202139−4 01 −330B RF 740−2050−505 01 070 6
NS202139C16 01 −030B RF 740−2052−501 01 350 6
NS202139C3 01 −040B RF 740−2052−503 01 360 6
01 −115B RF 745−2000−503 01 −001A RF
NS202139C6 01 −320B RF 83644−1612 01 200 4
P24490 01 280 2 83769H16−14 01 010 4
RA82088−16 01 −030C RF 92707−1612 01 −200A 4
RA82088−3 01 −040C RF
01 −115C RF
RA82088−6 01 −320C RF
RA82089−3 01 −050C RF
01 −120C RF
RA82089−4 01 −330C RF
S700B1078 01 310A 7
S700B1497−601 01 −310B RF
SL4109−7 01 180 2
SLR4001−7B 01 210A 2
SLR414N16B 01 220 4
VN400B048 01 340 7
VN936NP16C 01 030 4
VN936NP3 01 050 12
01 120 12
VN936NP3C 01 040 12
01 115 12
VN936NP4 01 330 7
VN936NP6C 01 320 7
740−2000−509 01 −001 RF

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A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

ILLUSTRATED PARTS LIST

AFT ENGINE MOUNT


IPL FIGURE 1 (SHEET 1 OF 2)

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ILLUSTRATED PARTS LIST

AFT ENGINE MOUNT


IPL FIGURE 1 (SHEET 2 OF 2)

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COMPONENT MAINTENANCE MANUAL
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A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1 AFT ENGINE MOUNT
−1 740−2000−509 MOUNT INSTL − AFT ENG A RF
REPL BY: 745−2000−503
−1A 745−2000−503 MOUNT INSTL − AFT ENG B RF
REPLS: 740−2000−509
10 83769H16−14 .BOLT 4
(DETAIL OF SHIPLOOSE KIT)
V56878
POST SERVICE BULLETIN:
N71−0298
20 NAS6303U4 .BOLT 12
(DETAIL OF SHIPLOOSE KIT)
30 VN936NP16C .WASHER 4
(DETAIL OF SHIPLOOSE KIT)
V92215
OPTIONAL PART: AS4987NP16C
OPTIONAL PART: NS202139C16
OPTIONAL PART: RA82088−16
−30A AS4987NP16C .WASHER RF
V10630
OPTIONAL PART: VN936NP16C
OPTIONAL PART: NS202139C16
OPTIONAL PART: RA82088−16
−30B NS202139C16 .WASHER RF
V80539
OPTIONAL PART: VN936NP16C
OPTIONAL PART: AS4987NP16C
OPTIONAL PART: RA82088−16
−30C RA82088−16 .WASHER RF
V32134
OPTIONAL PART: AS4987NP16C
OPTIONAL PART: NS202139C16
OPTIONAL PART: VN936NP16C
40 VN936NP3C .WASHER 12
(DETAIL OF SHIPLOOSE KIT)
V92215
OPTIONAL PART: AS4987NP3C
OPTIONAL PART: NS202139C3
OPTIONAL PART: RA82088−3
− ITEM NOT ILLUSTRATED

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A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−40A AS4987NP3C .WASHER RF
V10630
OPTIONAL PART: VN936NP3C
OPTIONAL PART: NS202139C3
OPTIONAL PART: RA82088−3
−40B NS202139C3 .WASHER RF
V80539
OPTIONAL PART: VN936NP3C
OPTIONAL PART: AS4987NP3C
OPTIONAL PART: RA82088−3
−40C RA82088−3 .WASHER RF
V32134
OPTIONAL PART: VN936NP3C
OPTIONAL PART: AS4987NP3C
OPTIONAL PART: NS202139C3
50 VN936NP3 .WASHER 12
(DETAIL OF SHIPLOOSE KIT)
V92215
OPTIONAL PART: AS4987NP3
OPTIONAL PART: NS202139−3
OPTIONAL PART: RA82089−3
−50A AS4987NP3 .WASHER RF
V10630
OPTIONAL PART: VN936NP3
OPTIONAL PART: NS202139−3
OPTIONAL PART: RA82089−3
−50B NS202139−3 .WASHER RF
V80539
OPTIONAL PART: VN936NP3
OPTIONAL PART: AS4987NP3
OPTIONAL PART: RA82089−3
−50C RA82089−3 .WASHER RF
V32134
OPTIONAL PART: AS4987NP3
OPTIONAL PART: NS202139−3
OPTIONAL PART: VN936NP3
60 MS21043−3 .NUT 12
(DETAIL OF SHIPLOOSE KIT)

− ITEM NOT ILLUSTRATED

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A319/A320/A321 − V2500−A1/A5
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Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
70 740−2050−505 .RETAINER 6
80 740−2048−505 .PIN − INNER 3
90 740−2049−505 .PIN − OUTER 3
−100 740−2040−501 .MOUNT ASSY A 1
REPL BY: 740−2040−503
PRE SERVICE BULLETIN: N71−0082
VRS2144, VRS2145
−100A 740−2040−503 .MOUNT ASSY 1
REPLS: 740−2040−501
POST SERVICE BULLETIN:
N71−0082
VRS2144, VRS2145
110 NAS6303U5 ..BOLT 12
115 VN936NP3C ..WASHER 12
V92215
OPTIONAL PART: AS4987NP3C
OPTIONAL PART: NS202139C3
OPTIONAL PART: RA82088−3
−115A AS4987NP3C ..WASHER RF
V10630
OPTIONAL PART: VN936NP3C
OPTIONAL PART: RA82088−3
OPTIONAL PART: NS202139C3
−115B NS202139C3 ..WASHER RF
V80539
OPTIONAL PART: RA82088−3
OPTIONAL PART: VN936NP3C
OPTIONAL PART: AS4987NP3C
−115C RA82088−3 ..WASHER RF
V32134
OPTIONAL PART: VN936NP3C
OPTIONAL PART: AS4987NP3C
OPTIONAL PART: NS202139C3

− ITEM NOT ILLUSTRATED

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A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
120 VN936NP3 ..WASHER 12
V92215
OPTIONAL PART: AS4987NP3
OPTIONAL PART: NS202139−3
OPTIONAL PART: RA82089−3
−120A AS4987NP3 ..WASHER RF
V10630
OPTIONAL PART: VN936NP3
OPTIONAL PART: NS202139−3
OPTIONAL PART: RA82089−3
−120B NS202139−3 ..WASHER RF
V80539
OPTIONAL PART: VN936NP3
OPTIONAL PART: AS4987NP3
OPTIONAL PART: RA82089−3
−120C RA82089−3 ..WASHER RF
V32134
OPTIONAL PART: VN936NP3
OPTIONAL PART: AS4987NP3
OPTIONAL PART: NS202139−3
130 MS21043−3 ..NUT 12
140 740−2050−501 ..RETAINER − LINK PIN 6
150 740−2048−501 ..PIN − INNER 3
160 740−2049−501 ..PIN − OUTER 3
170 740−2046−501 ..PIN 1
180 SL4109−7 ..NUT − BARREL 2
V97393
190 740−2046−503 ..PIN 1
200 83644−1612 DELETED
−200A 92707−1612 ..NUT − BARREL 4
(DETAIL OF SHIPLOOSE KIT)
V56878
POST SERVICE BULLETIN:
N71−0082
210A SLR4001−7B ..NUT − BARREL 2
V97393

− ITEM NOT ILLUSTRATED

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A319/A320/A321 − V2500−A1/A5
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Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
220 SLR414N16B ..RETAINER 4
(DETAIL OF SHIPLOOSE KIT)
V97393
230 740−2044−501 ..LINK ASSY 3
280 P24490 ...BEARING 2
−300 740−2041−503 ..BEAM ASSY 1
310A S700B1078 ...BOLT 7
SUPSD BY: S700B1497−601
−310B S700B1497−601 ...BOLT RF
SUPSDS: S700B1078
320 VN936NP6C ...WASHER 7
V92215
OPTIONAL PART: AS4987NP6C
OPTIONAL PART: NS202139C6
OPTIONAL PART: RA82088−6
−320A AS4987NP6C ...WASHER RF
V10630
OPTIONAL PART: VN936NP6C
OPTIONAL PART: NS202139C6
OPTIONAL PART: RA82088−6
−320B NS202139C6 ...WASHER RF
V80539
OPTIONAL PART: VN936NP6C
OPTIONAL PART: AS4987NP6C
OPTIONAL PART: RA82088−6
−320C RA82088−6 ...WASHER RF
V32134
OPTIONAL PART: VN936NP6C
OPTIONAL PART: AS4987NP6C
OPTIONAL PART: NS202139C6
330 VN936NP4 ...WASHER 7
V92215
OPTIONAL PART: AS4987NP4
OPTIONAL PART: NS202139−4
OPTIONAL PART: RA82089−4

− ITEM NOT ILLUSTRATED

Page 10004.7

Printed in U.S.A.
71−22−11 Feb 01/2019
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.
GOODRICH AEROSTRUCTURES
A319/A320/A321 − V2500−A1/A5
COMPONENT MAINTENANCE MANUAL
Document Part No. 740−2040

ILLUSTRATED PARTS LIST

FIG.& AIRLINE UNITS


ITEM PART PART NOMENCLATURE EFF PER
NO. NUMBER NO. 1234567 CODE ASSY
1
−330A AS4987NP4 ...WASHER RF
V10630
OPTIONAL PART: VN936NP4
OPTIONAL PART: NS202139−4
OPTIONAL PART: RA82089−4
−330B NS202139−4 ...WASHER RF
V80539
OPTIONAL PART: VN936NP4
OPTIONAL PART: AS4987NP4
OPTIONAL PART: RA82089−4
−330C RA82089−4 ...WASHER RF
V32134
OPTIONAL PART: VN936NP4
OPTIONAL PART: AS4987NP4
OPTIONAL PART: NS202139−4
340 VN400B048 ...NUT 7
V92215
350 740−2052−501 ...BUSHING − OUTER BEAM 6
VRS2144
360 740−2052−503 ...BUSHING − INNER BEAM 6
VRS2144
370 740−2041−7 ...BEAM NP RF
380 740−2041−5 ...BEAM NP RF

− ITEM NOT ILLUSTRATED

Page 10004.8

Printed in U.S.A.
71−22−11 Feb 01/2019
Rohr, Inc., operating as Goodrich Aerostructures. U.S. Export Classification: EAR 9E991
Goodrich Proprietary − This document is subject to the controls and restrictions on the title page.

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