001-RA - Unloading and Erection of Pipe Spools REV-5

Elephant Project – Sayakha Gujarat
Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

Project Number : 506111-2041 Revision Number : 05
Location Applicable : Elephant project Revision Date : 20.05.2022
Activity/Event : Unloading and erection of pipe spools
Risk A Risk Assessment & Control Measure Worksheet (RA Sheet)
Consequence / If high risk, can
Sr. Steps in Activity Residual risk
Hazard / Aspect (2) Impact Initial risk level (4) the hazard be Control measures (6)
No. (1) level (7)
(3) avoided? (5)
Risk Level
Risk Level
Likelihood
Likelihood
Y/N
Severity
Severity
1 Preparation 1. Mobilization of Legal issues 3 2 M Y 1.1 Ensure medical fitness 2 1 L
man power and certificate and Covid 19
failure to attend vaccination for everyone comes
the induction for induction and ensure 100%
2. Failure to induction for everyone before
assessment of entering into site.
Logistic Plan 2.1. Ensure the route survey and
3. Failure to prepare logistic plan as per
obtained permit requirements and get approved
4. Lack of Training from APG.
5. In Competency / 3.1. Ensure to obtain the relevant
License permits from APG before
6. Invalid starting the work.
documentation 4.1. Ensure job specific training for
everyone and training
passbook signed by APG.
5.1. Operators should have valid
license with competent
certificate and specified skilled
workers should have
competency certificate.
6.1. All relevant documents shall be
available at site.
2. Covid-19 Spread of corona virus Human ill-health 2 2 M Y 1.1. Daily temperature check at 1 1 L
Page 1 of 11

No. (1) level (7)
(3) avoided? (5)
Precautions entry.
1.2. Ensure hand sanitation at
regular intervals.
1.3. Ensure to wear nose masks
and maintain social distancing.
1.4. Covid-19 caution boards.
1.5. Ensure the training to
awareness about the covid-19
virus and causes.
1.6. Ensure the vaccination and
reporting of ill-health.
3, Marching of 1. Improper access. Body injury 3 3 H Y 1.1. Vehicle entry permission from 1 2 L
manlift/Farana 2. Hit injury Damage of APG.
/Crane 3. Un Authorized Equipment 1.2. Logistic safety plan shall be
person operating Property damage prepared for vehicle movement
& person injury 1.3. Ensure access should be clear
from any obstruction.
1.4. Ensure no overhead electric
cable.
2.1. Flagman shall be provided to
guide farana /crane operator
2.2 Speed limit of 10km/hr shall be
strictly followed.
3.1. Operator should have valid
license with competent
certificate.
4. Positioning of 1. Instability of Human 2 3 H Y 1.1 Make sure ground condition 1 2 L

Farana/manlift/ Farana/man injury/property should be checked & verified
Page 2 of 11

No. (1) level (7)
(3) avoided? (5)
Crane lift/Crane due to un damage before placing of

even surface. Farana/manlift/Crane.
2.1. Spreader shall be used for
2. Farana/Crane crane outriggers and out
Topple riggers shall be fully extended.
3. Improper position 3.1 Ensure that all Farana
and operation of /manlift/crane document which
Farana/manlift/ is needed for safety purpose
Crane due to lack must be there (Insurance,
of competency. PUC, RC, TPI certificate,
4. Muddy Area Driver license & competency
(Improper ground Certificate for operator and
condition) rigger etc.)
5. Weather condition 4.1 Ensure the area is free from
(Extreme heat, obstacles for
rain & heavy wind) Farana/Crane/manlift
operations and ground is
6. Incompetency of
properly backfilled and
operator/flagman
compacted.
7. Unauthorized
5.1. Drinking water provided.
entry of equipment
5.2. Work will be stop if raining or
moving or
heavy wind (20KMpH).
operating lack of
6.1. Trained & experienced flag
inspection
man with flag red & green with
whistle always be there as
traffic marshal.
7.1 Area barricading avoid

unauthorized person enter in to
Page 3 of 11

No. (1) level (7)
(3) avoided? (5)
work area.
5. Erection of pipe 1. Damaged lifting Human 2 3 H Y 1.1 All lifting gears have valid third- 1 2 L
spools manually gears injury/property party certificates issued by an
/farana and boom lift 2. Failure of damage authorized competent person.
by using web sling inspection 1.2 Damage lifting gears will not allow
and chain block. 3. Unauthorized
use.
entry
1.3 All lifting gears must carry visible
4. Incompetent rigger
monthly color code identification
5. Lack of awareness
2.1. Make sure all lifting
for slinging accessories are physically in
6. Cut injury good condition and have valid
7. Fall from height TPI.
8. Falling objects 2.2. Softeners padding provide to
structural steel
2.3. Chain block and web sling
shall be inspected before use.
(every chain link is rust-free
etc.)
2.4. Chain block hanging point and
hanging arrangement shall
also be under SWL.
3.1. Area barricading and caution
boards to be placed.
4.1. Assign a competent rigger
rigging foreman.
4.2 All involved rigging foremen must
be certified by an authorized third
party.
Page 4 of 11

No. (1) level (7)
(3) avoided? (5)
5.1 Ensure a competent rigger is

deployed for fixing lifting
accessories.
5.2 Riggers should take care of their
hands and body parts while
hanging arrangements the lifting
gears.
5.3. Job-specific training should be
given to the working crew.
6.1.. Proper PPEs (Safety Helmet,
Hand gloves, Safety shoes,
safety goggles) shall be used
to protect against injuries.
6.2. Trained workers.
6.3. Keep fingers in a safe position
7.1 100% FBH tie-off an
anchorage point.
7.2 Maintained safe distance from
guard rails during pipe spool
erection time.
8.1 Secured all objects with rope.
8.2 All hand tools are tied with tool
lanyard.
8.3 Ensure the work area should
be clean & tidy
6. Unloading/Lifting of 1. Failure of lifting Human injury 3 3 H Y 1.1 Ensure third party test 1 2 L
pipe spool by crane & lifting certificate of crane and lifting
farana/mobile crane tools & tackles. Fall of object gears by competent person
2. Lifting Material 1.2 Ensure inspection checklist for
Page 5 of 11

No. (1) level (7)
(3) avoided? (5)
may fall due to Property damage crane as per schedule.

improper 1.3 Before starting the activity
slinging. inspect visually the lifting tools
3. Weather & tackles by supervisor.
condition. 1.4 Provide rubber packings to
4. Overhead protect the lifting Belt.
power Lines. 1.5 Engage competent operator
5. Swing of and signal man.
Material 2.1. Before starting the activity
6. Slip trip & fall ensure the permits and lifting
using pp rope plan approved by APG.
7. Lack of PPE 2.2 Lifting plan shall be available at
8. Lack of point of work.
supervision 2.3 Barricading the work area &
display the sign boards to
restrict unauthorized persons
entry.
3.1 NO lifting activity during rain or
wind speed is more than
20km/h.
4.1 Before starting the activity, check
for electrical powerline
near erection area. if present
isolate the power line on
erection area.
5.1 Two guide ropes of minimum
must be matched according to
Page 6 of 11

No. (1) level (7)
(3) avoided? (5)
the material during lifting.

5.2. All involved persons should be
away from suspended load.
5.3. Only authorized person shall be
available in working radius of
material and Farana.
5.4\. Material should not foul with
boom or any other obstruction
during lifting.
5.5. Crane operator should obey the
signal man signals while swing
the material
5.6. Only one person shall give
signal to Farana/manlift
Operator.
6.1. Unwanted materials to be
removed from ground area.
6.2 The rope should be tied

securely on either side of the
pipe to balance the pipe
6.3 Ensure that pp rope knots
secured from rigger fore man
before during the erection of
pipe in pipe rack.
6.4 Use full length pp rope during
the erection of pipe in pipe
Page 7 of 11

No. (1) level (7)
(3) avoided? (5)
rack.
6.5 Adopt safe rigging practices.
7.1 All mandatory PPE must be
worn.
7.2 Prescribed eyewear safety
goggles must be worn
8.1. Continuous safety personal
monitoring.
8.2. Assign sufficient supervisor to
execute the activity.
7. Access & Egress 1. BOOM LIFT may Human injury 3 2 6 Y 1.1 Ensure boom lift is approved by 2 2 M
for De-sling the topple APG before deploying at site.
column by BOOM 2. Fall of men/material Fatality 1.2 Third party certificate & operator
LIFT 3. Failure of BOOM manual shall be available at work
LIFT Material damage
location.
1.3 Cherry picker with valid TPI by a
competent person.
1.4 Ensure levelled & compacted
area for BOOM LIFT placement &
movement.
1.5 Ensure signalman with flag while
moving of boom lift.
2.1 Ensure anchoring the double

lanyard full body harness with
BOOM LIFT.
2.2 Ensure periodical maintenance
Page 8 of 11

No. (1) level (7)
(3) avoided? (5)
as per manufacturer guidelines.

2.3 Engage trained persons for the
specific job.
2.4. Ensure to worn double lanyard
full body safety harness & anchoring
provision.
2.5. Barricade the working area &
display the sign boards to restrict
unauthorized persons entry.
2.6 All tools should be properly tied

with tool lanyard to prevent fall,
tag lines must be provided.
2.7 Height work trained persons only
allowed to work at height.
3.1. Boom lift operator always present

at working location.
3.2. Only two persons are allowed to
work at boom lift working platform with
hand tools only.
3.3 Do not allowed to work on mid-rail,
top-rail of the boom lift.
3.4 Ensure during boom movement
workers in basket are in sitting position.
3.5 No work or movement of workers
shall be done during manlift movement.
3.6 Use pp rope for tying un fixed pipe
Page 9 of 11

No. (1) level (7)
(3) avoided? (5)
spools at Piperack.
3.7 Ensure safety inspection check
sheet for boom lift before starting the
job & color coding for the month.
3.8. Provide wheel choke for all moving
equipment.
3.9 Manlift/farana to be parked at
designated places.
10 In case of 1. During emergency Human 1 1 L 1.1 Follow site emergency plan. 1 1 L

emergency injury/fatality/pro 1.2 Active and trained ERT team
perty Training.
1.3 Available of first Aider And first
AID kit.
1.4 Emergency vehicle.
1.5 Call to Emergency Contact
number
1.6 Make sure approved emergency
plan by APG
Prepared By Reviewed By Approved By Reviewed By Approved By
Area Engineer Area HSE HSEM RCM APG HSE APG Engineer
Name
Designation
Signature
Date
Page 10 of 11

No. (1) level (7)
(3) avoided? (5)
Guidelines on how to complete the HSRA

1. Record the hazard or aspect, e.g. exposure to noise, entering a confined space, etc.
2. Identify the worst-case effect of the hazard
3. Identify who could be affected by the risk, e.g. Project Team, Sub-consultants/contractors, Members of the public, etc.
4. Evaluate the level of risk for each hazard, by identifying its severity of harm and likelihood, using the risk matrix shown below
5. Ascertain if high risk, can hazard be avoided?
6. Identify control measures, noting that each hazard may require more than one control measure in order to reduce the level of risk to an acceptable level
7. Evaluate the level of risk for each hazard, taking into account the effect of the control measure(s)
8. Identify who is responsible for implementing or ensuring that the control measures have been implemented
9. Record the date the actions completed or due
Risk Level
Probability Severity
Severity of Harm Severity Index Likelihood Probability Index
Index Index
1 2 3
Death or major injury 3 Harm is certain or near certain to occur 3 1 L L M
Lost time injury or illness 2 Harm is likely to occur 2 2 L M H

All other injuries or
1 Harm is unlikely 1 3 M H H
illnesses
Page 11 of 11

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Elephant Project – Sayakha Gujarat

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

4. Positioning of 1. Instability of Human 2 3 H Y 1.1 Make sure ground condition 1 2 L

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

Crane lift/Crane due to un damage before placing of

7.1 Area barricading avoid

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

5.1 Ensure a competent rigger is

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

may fall due to Property damage crane as per schedule.

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

the material during lifting.

6.2 The rope should be tied

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

2.1 Ensure anchoring the double

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

as per manufacturer guidelines.

2.6 All tools should be properly tied

3.1. Boom lift operator always present

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

10 In case of 1. During emergency Human 1 1 L 1.1 Follow site emergency plan. 1 1 L

Company Name : TRIMURTI FABRICATORS PVT LTD Document Number : TFPL/APG/RA-001

Guidelines on how to complete the HSRA

Death or major injury 3 Harm is certain or near certain to occur 3 1 L L M

Lost time injury or illness 2 Harm is likely to occur 2 2 L M H

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