Global 90i - OLD Frame - 7123-9001-008

Milking Equipment
Global 90i side-by-side milking parlour frame: 720

mm
Instruction Manual / Installation Instructions / Parts List

7123-9001-008
10-2004
Contents
1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 General remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Manufacturer’s address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Guidelines, laws, standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4.1 Manufacturer’s declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Successful milking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Owner’s obligation of care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Explanatory notes on the safety symbols and pictograms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Personnel qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.5 Protective devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Correct applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2 Changes to the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3 Design of the milking parlour frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.4 How the System Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Special personnel qualification required for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Safety instructions for transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.3 Checking what has been delivered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.4 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.5 Information on disposing of packing material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Special personnel qualification required for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Safety instructions for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Environmental prerequisites for setting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.4 Summary of the documents required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5 Special tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.6 To be provided by the customer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.7 During installation, note the following . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.8 Installation of pit edge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.8.1 Installation plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.8.2 Assembly material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.8.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.9 Fitting the templates for the posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.9.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.10 Setting up the A-posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.10.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
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2 10-2004
5.11 Installing the cross-members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
5.11.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.12 Installing the deflection posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.12.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
5.13 Installing the barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.13.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.14 Laying the cable guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.14.2 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.15 Earthing of the A-posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.16 Pouring the concrete foundations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5.17 Fitting the suspended posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.17.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.18 Installing the dung plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.18.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
5.19 Installing the exit gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.19.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.20 Installing the cylinder holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.20.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
5.21 Welding preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.21.1 Checking dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
5.21.2 Checking the position of the components on the shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
5.21.3 Assembling the assembly aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.22 Welding the exit gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
5.23 Installing the place deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
5.23.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
5.24 Installing the entry gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
5.24.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
5.25 Installing the vacuum supply (without Multiline) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.26 Installing railings at the entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.26.1 Installation plan for WestfaliaSurge railings 7123-5218-000 (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.26.3 To fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.27 Installing the pneumatic cylinder for the exit gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.28 Installation of the pneumatic controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.28.1 Installing the control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.28.2 Pneumatic connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.28.3 Connection to the compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.29 Attaching warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.30 Connecting cow drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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6 First Time Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.1 Special personnel qualification required for initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.2 Safety instructions for initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.3 Checks before initial commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.4 First start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
6.5 Handing over to the farmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.1 Special personnel qualification required for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.2 Safety instructions for operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
7.3 Workplaces for operating personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
7.4 Description of the operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
7.5 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.5.1 Loading the milking parlour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
7.5.2 Emptying the milking parlour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
8 Malfunctions and Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

8.1 Special personnel qualification required for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
8.2 Safety instructions for troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
8.3 Possible faults and removing them . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.1 Special personnel qualification required for maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.2 Safety instructions for maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
9.3 Cleaning and lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
9.4 Inspections and preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10 Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.1 Special personnel qualification required for decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.2 Safety instructions for decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
10.3 Final decommissioning/disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

11.1 Compressed air system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
11.2 Pneumatic cylinder for exit gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
11.3 Pneumatic cylinder for entry gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.4 Limit stop for entry gate and place deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.5 Bearing for Exit gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
7123-9001-008
4 10-2004
Customer service
Preface
1 Preface
1.1 General remarks
These instructions are supplied with the product.

They should be kept close at hand and remain with the equipment even if the
equipment is sold.
This manual is not covered by an amendment service. The current version can
be obtained through your technical dealer or directly from WestfaliaSurge.
In this manual the term ”Machine” or ”Equipment” refers to the product supplied
with this manual.
We reserve the right to make changes due to technical developments in the data
and images given in this manual.
Reproduction, translation or copying in any form, including extracts, requires
written authorization from WestfaliaSurge.
1.2 Manufacturer’s address
WestfaliaSurge GmbH WestfaliaSurge, Inc.

Werner-Habig-Str. 1 1880 Country Farm Dr.
59302 Oelde Naperville, IL 60563
Deutschland USA
Tel.: +49 (0) 2522 77-0 Tel: (630) 369-8100
Fax: +49 (0) 2522 77-24 88 Fax: (630) 369-9875
e-mail: contact@westfalia.com www.westfaliasurge.com
www.westfalia.com
1.3 Customer service

if necessary, please contact your authorized technical dealer or the
manufacturer.
7123-9001-008
10-2004 5
Guidelines, laws, standards
Preface
1.4 Guidelines, laws, standards
The content and instructions of the following guidelines and regulations have
been observed in the design and construction of this machine (device):
RL 98/37 EG Machine guideline

RL 73/23 EWG Low voltage guideline
RL 89/336 EWG EMC guideline
BGV A2 Electrical equipment
EN-ISO 12100-1 Machine safety, basic terms, general design guidelines.
Part 1: Basic terminology, methods
EN-ISO 12100-2 Machine safety, basic terms, general design guidelines.
Part 2: Technical guidelines and specifications
1.4.1 Manufacturer’s declaration
Name of supplier: WestfaliaSurge GmbH

Werner-Habig-Str.1
D-59302 Oelde (Germany)
Product category: Milking Parlour Frame
Name / Model: Global 90i
The named product is in conformity with the requirements of the following European directives:
Machine guideline
98/37/EC,
Low voltage guideline
73/23/EWG (amended by 93/68/EWG),
Guideline on electromagnetic compatibility
89/336/EWG (amended by 91/263/EWG, 92/31/EWG, 93/68/EWG).
Conformity with the requirements of these directives is testified by complete adherence to the
following standards:
Harmonized European standards: EN 292-1, EN 292-2
National Standards: BGV A2
Andreas Hölderlin
(Head of Design and
Oelde, 23.11.2003 Development)
This declaration certifies compliance with the guidelines indicated, but does not establish
any guarantee in the sense of paragraphs 443, 444 BGB.
This declaration of conformity becomes invalid if design changes are made which affect
the technical data given in the instructions and the correct use of the product, thereby
significantly altering the machine!
7123-9001-008
6 10-2004
Successful milking
Preface
1.5 Successful milking
Prerequisites for successful milking:

D a milking installation which has been designed and set up correctly
The milking vacuum and automatic cluster removal must be set correctly to
suit the animals. Regular checks and adjustments to meet any herd changes
will also ensure successful milking.
D a cluster which suits the animal
D a correctly positioned cluster with hose guide and cluster removal facility
Good cluster positioning prevents negative torsional and leverage forces
from being exerted on the udder. Poor adhesion, stripping difficulties and
udder problems can be prevented in this way!
Tube guide arms or automatic stripping machines facilitate the positioning
of the cluster, follow the movements of the animals and ensure successful
milking. Optimum positioning of the cluster can be achieved with a small
amount of effort with these systems. They make application easier and
reduce the physical effort required from the operator!
It is generally recommended to use a tube guide arm during milking!
As far as the arrangement of tubes are concerned, these are to be kept as
short as possible avoiding unnecessary sagging.
D scheduled maintenance and cleaning of the milking installation
Regular thorough cleaning and disinfection of the milking installation will
help to improve the health of the animals, the quality of the milk and therefore
milking results.
D when replacing parts, only use original spare parts
D recommended settings are only valid in conjunction with original
WestfaliaSurge products. They may need to be revised after a period of
utilisation (eg setting of automatic cluster removal facility).
7123-9001-008
10-2004 7
Successful milking
Preface
D Milking routine
Conscientious application of the milking routine has an effect on the milking
result.
5. Checking while
milking and gentle
1. Milking hygiene
removal of the
cluster
6. Disinfecting
2. Preliminary milking
(dipping)
7. regular control of
3. Udder cleaning
udder health
4. stimulation (by hand

or stimulating
pulsator)
Attention!
Milking without milk flow (blind milking)realy must be avoided as it
will very quickly have an adverse effect on teat condition and udder
health!
7123-9001-008
8 10-2004
Owner’s obligation of care
Safety
2 Safety
2.1 Owner’s obligation of care
The Global 90i milking parlour frame has been designed and constructed while
taking account of a potential risk analysis and after careful selection of the
harmonised standards and other technical specifications to be complied with.
It is therefore in line with the latest technical developments and guarantees a
maximum level of safety.
This safety can only be achieved in practice on the farm however when all of the
necessary measures have been taken. It is part of the farmer’s obligation of care
to plan these measures and check that they are carried out.
In particular, the owner must ensure that

D the legal requirements are observed.
D the instructions in the section entitled ”Basic safety instructions” are
observed.
D safety signs, plates and stickers on the product which are damaged or
illegible are to be replaced immediately!
D all safety and warning instructions applied are not removed and remain
legible.
D escape routes are marked by means of signs in accordance with national
regulations!
D the personal protective equipment required for personnel carrying out
operation, maintenance and repairs is made available and used.
D a full set of legible instructions is always kept by the milking parlour frame.
It must be ensured that anyone who has to carry out any work on the milking
parlour frame can look at the instructions at any time.
7123-9001-008
10-2004 9
Owner’s obligation of care
Safety
D the owner must draw up a set of operating instructions specially for the
conditions at his farm which again take account of the relevant safety
aspects in particular.
D unauthorized people (e.g. children) do not stand in the danger areas and do
not have access to the cleaning and disinfecting agents.
D anyone fitted with an implanted device (eg a pacemaker) should stay away
from designated areas.
D all personnel who operate, maintain, inspect or otherwise handle this
product read and understand the safety instructions and warnings in this
manual.
D the Global 90i milking parlour frame
- should only be used for its intended purpose.
- should only be used if it is in perfect operating condition and, in particular,
the safety equipment should be regularly checked to make sure it is in
perfect operating condition.
D trainee operating personnel may at first only work on the machine under the
supervision of an experienced person. Complete, successful training should
be confirmed in writing.
D the work to be carried out is performed by a sufficiently qualified person!
Attention!
Particular qualifications are described in the corresponding
chapters!
Work which may only be performed by trained personnel:

- Transport
- Operation
- maintenance
Work which may only be performed by authorized personnel:
- Installation
- Commissioning
- Maintenance
- Troubleshooting
- Repairs
- Decommissioning
D this personnel will be regularly instructed in all relevant matters of safety at
work and protection of the environment and be familiar with the manual,
particularly the safety instructions it contains.
7123-9001-008
10 10-2004
Explanatory notes on the safety symbols and pictograms used
Safety
2.2 Explanatory notes on the safety symbols and pictograms used
Safety symbols and pictograms draw attention to the importance of the adjacent
text.
Safety symbols
D The word ”Danger” together with a symbol signals a danger to people’s life
and health.
Danger!
D The word ”Attention” together with a symbol signals a danger for machine,
material, product or the environment.
Attention!
Pictograms
D This pictogram indicates information that will help towards a better
understanding of the working processes.
Note!
D This pictogram refers to a document or section.
D This pictogram indicates a special tool required for installation.
D A correction bar in the margin indicates changes to the previous edition.
7123-9001-008
10-2004 11
Basic safety instructions
Safety
2.3 Basic safety instructions
Danger!
There are warnings about specific residual dangers in the
corresponding chapters.
Attention!
If the work requires special qualifications, these are described in the
corresponding chapters!
D There are dangers involved in the operation and maintenance of dairy farm
equipment. For your own safety, please carefully read and observe the
instructions (especially the section on ”Safety instructions”)!
D The chapter on ”Technical data” gives the permissible working conditions
(pressure ranges, temperature ranges, airflow quantities etc.) and these
must be observed!
D Do not open or dismantle devices (risk of injury)!
D Do not remove any protective devices (risk of injury)!
D When working with cleaning and disinfecting agents observe the notes on
dangers and protective measures (risk of caustic burns)!
D When working with products from other manufacturers always observe the
warnings from the safety data sheets and operating instructions from the
product manufacturer!
D Observe measures on protection against noise!
D Do not stand underneath suspended loads.
D Always keep the control cabinet / all electricity supply units / electrical control
units closed. Access is only permitted to authorized personnel with a key or
special tool.
D Protect live and high-voltage components against moisture. Under no
circumstances may water jets or high-pressure cleaners be directed at
these!
7123-9001-008
12 10-2004
Personnel qualification
Safety
2.4 Personnel qualification
Anyone who performs work or activities relating to the machine must carefully
read the manual and sign to confirm that they have understood it and will act
accordingly!
In this respect
D all work on electric equipment and electrical connection work should only be
performed by trained electricians.
D all work on the hydraulic and pneumatic equipment should only ever be
performed by specialist personnel trained for this purpose.
D all welding work should only ever be performed by specialist personnel with
knowledge of welding.
In addition, special qualifications are required for the following activities:
D Transport
D Operation
D maintenance
D Cleaning
D Installation
D Commissioning
D Maintenance
D Troubleshooting
D Repairs
D Decommissioning
Attention!
Particular qualifications are described in the corresponding chapters!
7123-9001-008
10-2004 13
Protective devices
Safety
2.5 Protective devices
Warning signs on the A-posts
7123-9001-008
14 10-2004
Correct applications
Description
3 Description
3.1 Correct applications
WestfaliaSurge are designed exclusively for use in agricultural (mostly dairy)

farms.
The Global 90i milking parlour frame is only intended to hold animals during
milking times.
Treatment, insemination, pregnancy tests or other types of care may only be
carried out in a designated area within the barn installation.
any applications which are not listed here are not part of the intended purpose
and are therefore considered as improper use!
In particular, we would like to point out that it is forbidden to milk animals other
than cows using this frame.
The manufacturer/supplier is not liable for any resulting damage. The user
alone bears the risk.
Correct use also includes reading the instructions and observing the inspection
and maintenance conditions.
Original WestfaliaSurge parts and accessories are specially designed for
WestfaliaSurge components.
We would specifically like to point out that parts or accessories not supplied by
ourselves and setting instructions not provided by WestfaliaSurge are not
checked or released by us either.
The installation or use of such products can have a negative effect on the
specified characteristics of WestfaliaSurge products and can put people and
animals at risk.
The manufacturer cannot be held liable for injuries caused to people or animals
or damage caused to machines as a result of using non-original parts or
accessories.
7123-9001-008
10-2004 15
Design of the milking parlour frame
Description
3.2 Changes to the machine
For safety reasons, no unauthorised modifications may be carried out on the

machine.
Any planned changes must be approved in writing by WestfaliaSurge.
Parts and special equipment which have been obtained elsewhere must be
expressly authorized by WestfaliaSurge, in writing, for use in WestfaliaSurge
components and installations.
3.3 Design of the milking parlour frame
Legend:
A Exit gate
B A-post
C Top positioning bar
D Pneumatic cylinder
E Cross-member
F Suspended post
G Dung guard
H Barrier
I Pit edge
J Deflection post
K Post support
L Deflector
M Drive shaft
7123-9001-008
16 10-2004
Design of the milking parlour frame
Description
Number of modules for each parlour size

Size of p
parlour Cylinder
y Post Type of module
3 4 5
Double-4 0 2 0
4
Double-5 0 0 2
Double-6 4 0 0
Double-7 2 2 0
2
Double-8 6 0 4 0
Double-9 0 2 2
Double-10 0 0 4
Double-12 0 6 0
Double-14 8 0 2 4
Double-15 0 0 6
Double-16 0 8 0
4
Double-18 10 0 4 4
Double-20 0 0 8
Double-22 0 6 4
Double-24 12 0 2 8
Double-25 0 0 10
Double-28 6 0 4 8
14
Double-30 0 0 12
Double-32 0 6 8
16
Double-35 0 0 14
Double-36 8 0 8 8
18
Double-40 0 0 16
Double-45 20 0 0 18
10
Double-50 22 0 0 20
7123-9001-008
10-2004 17
How the System Works
Description
3.4 How the System Works
D
F H
The Global 90i milking parlour frame is designed for single-sided and
double-sided milking parlours.
The animals enter the milking parlour through the entry gate (X). They are held
in the milking position by the exit gate (A), the deflector (L), the dung plate (F)
and the barrier (H).
The position of the animals is optimised for the operator by the individual
indexing of the gate elements in the exit gate (A).
The exit gate (A) releases all the animals at the same time at the end of milking.
The entry gate and exit gate are operated by means of pneumatic cylinders (D).
Operation is carried out using main control units which are installed near to the
entry.
If the compressed air supply should fail during milking, the animals can be let
out manually one at a time.
You can also let a single animal out of the milking parlour if you need to.
7123-9001-008
18 10-2004
Information on disposing of packing material
Transport
4 Transport
4.1 Special personnel qualification required for transport
Transport may only be performed by specially qualified personnel in

accordance with the safety instructions.
Also see the chapter on ”Personnel Qualification”
4.2 Safety instructions for transport
To avoid damage to property and/or life-threatening injury to people during

transport, the following points must always be observed:
D Only the specified load suspension and stopping devices at the stipulated
holding points may be used for transport.
Also read the section on ”Safety”.
Special transport hazards:
D Projecting sharp edges may cause cuts.

D Suspended loads can fall and then there will be a risk of death - do not stand
underneath suspended loads!
D Parts which are stacked too high can collapse.
D If load suspension devices other than those indicated here are used, this
may lead to serious damage to property and/or life-threatening injury to
people.
D There is a fire hazard due to the highly inflammable packing material - naked
flames and smoking prohibited!
4.3 Checking what has been delivered
Check the goods supplied against the packing list enclosed for completeness
and damage.
For more information on the subject, also see the relevant section in
”Assembly material”.
4.4 Storage conditions
When storing the goods supplied, the location must provide protection against:
D Humidity
D external damage (jolts, knocks, rodents, insects, . . . )
4.5 Information on disposing of packing material
After unpacking, the packing material is to be handled properly and disposed

of carefully in accordance with the valid local regulations on waste disposal and
utilisation.
7123-9001-008
10-2004 19
Environmental prerequisites for setting up
Installation
5 Installation
manufacturer.
See chapter on ”Manufacturer’s address”
5.1 Special personnel qualification required for installation
Installation may only be carried out by specially qualified personnel in

5.2 Safety instructions for installation
To prevent damage to property and/or life-threatening injury to people during

installation, the following points must always be observed:
D Before installation, look for any damage caused during transport. Do not use
damaged components!
D In the area where the animals stand, all exposed conductive parts of
electrical equipment (components, housing, etc.) and any external
conductive parts which animals could come into contact with must be
connected to each other and to the PE conductor of the installation by
means of additional equipotential bonding.
Special hazards during installation:

D Lines which are not laid properly (eg bending radius too small) can cause
scorching and electrical fires.
If the bending radius is too small, it should be removed.
D There is a fire hazard associated with welding work.
D Components which have been incorrectly set down or which have not been
fastened properly may fall off or twist.
D Parts loosely placed on top of each other can slip and fall off.
D Components with sharp edges which are still open and accessible represent
a source of injury.
D Before working on pneumatic components, make sure they are not under
pressure!
D Faulty pressure pipes and connections can lead to serious physical injury.
5.3 Environmental prerequisites for setting up
The foundation must have been produced in accordance with WestfaliaSurge

foundation plans.
The milking parlour stalling should only be installed in a well ventilated area.
7123-9001-008
20 10-2004
Summary of the documents required
Installation
5.4 Summary of the documents required
Foundation plans
Post B
With a passageway for personnel

Post K
personnel
Without a
passageway
Post B
for
5% gradient
7123-9001-008
10-2004 21
To be provided by the customer
Installation
5.5 Special tools
Tension straps, a chain hoist and a hoist are to be provided for

assembly.
5.6 To be provided by the customer
D The railings for separating the entry area and the exit area are to be provided
by the customer.
Note!
The railings for the entry area are available as WestfaliaSurge
accessories (see the section entitled ”Installing railings at the entry
and exit”).
D Hollow tubes (for control tubes and cables) and a wire pull.
D If not all of the milking places are used, an additional barrier should be
installed at the last milking place used.
7123-9001-008
22 10-2004
During installation, note the following
Installation
5.7 During installation, note the following
Attention!
Before installation begins, ensure that the foundation corresponds
with the dimensions given in the WestfaliaSurge foundation plan!
Attention!
All screws, nuts and washers should be made from
stainless steel.
Cover screws thoroughly with grease!
Note!
Parts for fitting are packed as sets in bags.
Do not open the bags until the corresponding installation
stage has been reached.
Always follow the order of installation

To avoid injury and damage to property, and to guarantee perfect
operation, installation must be carried out in the order described!
D The assembly process is described in chronological order and is to be
carried out accordingly.
D All installation work is described in the individual sections as follows:
- Installation plan
- Assembly material
- To fit
Protective equipment for the installation work
Wear head protection
Wear a face guard!
Wear gloves!
Wear safety shoes!
7123-9001-008
10-2004 23
Installation of pit edge
Installation
5.8 Installation of pit edge
5.8.1 Installation plan

The pit edge is available in two designs:
D Standard (finishes at operator pit)
D extended pit edge (overhangs the operator pit)
1
300
4
2000
5.8.2 Assembly material
Pos. Part No. Description

überbaute
1 7070-5454-020 Pit edge, compl.
Grubenfertigkante
2 7070-5454-030 Pit edge, compl. Standard
3 7750-0106-450 Bracket
4 6929-0278-300 Pipe 35x1,5; 6m
0019-5325-050 Wood screw 10x70
0026-2305-890 Dowel 12
7123-9001-008
24 10-2004
Installation
5.8.3 To fit
D Align edge of pit with the wall and fix.
If using the ”extended pit edge” design, support the edge of the pit (X).
extended pit edge
Standard
300
D Fasten pit edge with screws (A)

3 A and dowels (B).
10x70
D Insert bracket (3).
D Fasten bracket at the opening (C)
by turning the panel.
C B
D Push the rods for the reinforcing

D mesh (D) into the holder and weld
to the whole reinforcement
system
D Weld pit edge, bracket and rods

together (for equipotential
bonding).
D Connect reinforcing mesh to the
equipotential busbar (weld on
stainless steel plate or fasten with
armour clamp).
7123-9001-008
10-2004 25
Installation
D Position the tube (4) and

templates (E) at the pit edge.
Make the templates on site (4 for
4 each side of the milking parlour).
E
D Weld on tube.
35
D Treat and sand down all of the
weld points on the pit edge.
7123-9001-008
26 10-2004
Fitting the templates for the posts
Installation
5.9 Fitting the templates for the posts
cord
Note!
D Always fit the templates to the foundations in the following
arrangement.
D The sequence for the templates is the same on both sides of the
milking parlour except that:
- the right-hand side will start with the end cover 7123-9972-020.
- the left-hand side will finish with the end cover 7123-9972-020.
7123-9001-008
10-2004 27
Installation
Arrangement of the templates 7123-9972-... for each side of the milking

parlour from the entry
Milking places
4 -050
5 -030
6 -060 -060
7 -060 -050
8 -050 -050
9 -050 -030
10 -030 -030
12 -050 -050 -050
13 -050 -050 -030
14 -030 -030 -050
15 -030 -030 -030
16 -050 -050 -050 -050
18 -030 -030 -050 -050
20 -030 -030 -030 -030
22 -050 -050 -050 -030 -030
24 -030 -030 -050 -030 -030
25 -030 -030 -030 -030 -030
28 -050 -050 -030 -030 -030 -030
30 -030 -030 -030 -030 -030 -030
32 -030 -030 -050 -050 -050 -030 -030
35 -030 -030 -030 -030 -030 -030 -030
36 -050 -050 -030 -030 -030 -030 -050 -050
40 -030 -030 -030 -030 -030 -030 -030 -030
45 -030 -030 -030 -030 -030 -030 -030 -030 -030
50 -030 -030 -030 -030 -030 -030 -030 -030 -030 -030
Legend:
7123-9972-030 Template for 5 milking places
7123-9001-008
28 10-2004
Installation
With a passageway for personnel Without a passageway for personnel
7123-9001-008
10-2004 29
Installation
Note!
D The distance between the A-post and the pit edge is to be kept to
precisely.
D The distance between the A-post and the corner of the standing
area is always the same regardless of whether or not there is an
overhang.

Number of milking places on each side of the milking
parlour
Pos. Part No. Description 4 5 6 7 8 9 10 12 14 15 16 18
10 7123-9972-020 Template end 2 2 2 2 2 2 2 2 2 2 2 2
20 7123-9972-060 Template for 3 places 0 0 4 2 0 0 0 0 0 0 0 0
700 7123-9901-000 Set of fasteners 3 3 4 5 5 5 6 7 8 8 9 10

parlour
10 7123-9972-020 Template end 2 2 2 2 2 2 2 2 2 2 2 2
700 7123-9901-000 Set of fasteners 10 12 12 13 14 15 16 17 18 20 22 24
Pos. Part No. Description Number per set

700 7123-9901-000 Set of fasteners
7010 0026-2305-890 Dowel S12 6
7020 0019-5329-050 Wood screw 10 x 100 6
7030 0026-1348-300 Washer 10.5 x 20 x 2 6
7123-9001-008
30 10-2004
Installation
5.9.3 To fit
D Lay the templates on the foundations as

shown in the assembly diagram above.
D Pull the cord tight in order to ensure that all the
templates are in a line.
D The modular dimension of 720 mm between

two templates must be kept to.
720 mm
A D Drill fixing holes 14 mm in diameter in the

foundations.
D Screw the templates to the foundations using
the wood screws, washers and dowels from
the set of fasteners 7123-9901-000. Pos. 700
(7010-7020-7030).
D Weld all the templates together.
7123-9001-008
10-2004 31
Setting up the A-posts
Installation
5.10 Setting up the A-posts
cord

parlour
50 7123-5594-270 Tube (A-post) 4 4 6 6 6 6 6 8 8 8 10 10
60 7123-5594-260 Tube (post K) 0 0 0 0 0 0 0 0 0 0 0 0
70 7123-5594-310 Tube (post B) 2 2 2 2 2 2 2 2 2 2 2 2
80 7123-5662-000 Railings 2 2 2 2 2 2 2 2 2 2 2 2
90 7123-5502-000 Welded strap (D-loop) 2 2 4 4 4 4 4 6 6 6 8 8
710 7123-9901-010 Set of fasteners 4 4 6 6 6 6 6 8 8 10 10 10

parlour
50 7123-5594-270 Tube (A-post) 10 12 12 12 14 14 16 16 18 18 20 22
60 7123-5594-260 Tube (post K) 0 0 0 0 0 0 0 0 0 0 0 0
70 7123-5594-310 Tube (post B) 2 2 2 2 2 2 2 2 2 2 2 2
80 7123-5662-000 Railings 2 2 2 2 2 2 2 2 2 2 2 2
710 7123-9901-010 Set of fasteners 10 12 12 12 14 14 16 16 18 18 20 22

7110 0019-6551-300 Screw 12 x 150 2
7120 0013-0280-300 Nut 12 2
7130 0026-1371-300 Washer 12 2
7123-9001-008
32 10-2004
Setting up the A-posts
Installation
5.10.3 To fit
D Position the A-posts 7123-5594-270 on the

templates.
D Align the A-posts:
The recess for the cable guide should be
pointing towards the operator pit.
D Stop the A-post from tipping over!
7123-9001-008
10-2004 33
Installing the cross-members
Installation
5.11 Installing the cross-members
Attention!
The cross-members should only be installed if there are at least 2
people and an approved lifting device (at least 250 kg load-bearing
capacity).
Risk of falling!
There is a risk of falling when installing the cross-members, e.g. from
a ladder.
Only use equipment which ensures a secure standing position and
adequate safety.
Suspended loads!
During the installation work, falling cross-members can cause serious
injury.
Block off the danger area during the installation work.
Laser level showing angle of incline
cord
7123-9001-008
34 10-2004
Installation

parlour
140 7123-5216-050 Stand off bracket 4 4 6 6 6 6 6 8 8 8 10 10
150 7123-5216-060 Welded holder for pit cross-member 4 4 6 6 6 6 6 8 8 8 10 10
160 7123-5490-520 Rectangular tube for 3 places (end) 0 0 4 2 0 0 0 0 0 0 0 0
190 7123-5490-500 Rectangular tube for 4 places (transition piece) 0 0 0 0 0 0 0 2 0 0 4 0
210 7123-5490-530 Rectangular tube for 4 places (2 ends) 2 0 0 0 0 0 0 0 0 0 0 0
230 7123-5490-370 Rectangular tube (pit cross-member) 2 2 3 3 3 3 3 4 4 4 5 5
730 7123-9901-030 Set of fasteners 4 4 6 6 6 6 6 8 8 8 10 10

parlour
Pos. Material-Nr. Description 20 22 24 25 28 30 32 35 36 40 45 50
150 7123-5216-060 Welded holder for pit cross-member 10 12 12 12 14 14 16 16 18 18 20 22
230 7123-5490-370 Rectangular tube (pit cross-member) 5 6 6 6 7 7 8 8 9 9 10 11
730 7123-9901-030 Set of fasteners 10 12 12 12 14 14 16 16 18 18 20 22

7310 0019-6938-300 Screw 10 x 35 5
7320 0019-6951-300 Screw 10 x 100 3
7330 0013-0279-300 Nut 10 8
7340 0026-1348-300 Washer 10.5 8
7350 0019-6551-300 Screw 12 x 150 2
7360 0013-0280-300 Nut 12 2
7370 0026-1371-300 Washer 12 2
7123-9001-008
10-2004 35
Installation
5.11.3 To fit
Preparing the pit cross-members
D Cut cable openings measuring 50 x 80 mm in

the pit cross-members 7123-5490-370:
- Cut out cable openings only on one side of
the pit cross-member.
- Cut out one cable opening in each post
and each suspended post.
- The position of the cable openings will
depend on the width of the operator pit and
the number of sides to the milking parlour.
- Deburr cable openings thoroughly and
use cold zinc paint to protect against
corrosion.
7123-9001-008
36 10-2004
Installation
Mounting the cross-members on the A-posts
D Fit the welded holders 7123-5216-050 (140)

C
to the A-posts.
Note:
Do not screw down yet!
D Lay the cross-members 7123-5490-... on the
holders according to the number of milking
places.
- The cable openings should remain free.
- All the A-posts should be standing upright.
- Check with a spirit level.
D Lay the welded holders 7123-5216-060 (150)

on the cross-members.
D Lay the pit cross-members 7123-5490-370 on
the holders (150):
- The cable openings should be pointing
downwards.
7123-9001-008
10-2004 37
Installation
Note relating to single-sided milking parlours

D Fix the welded holders 4053-5216-501 to the
wall using the parts from the set of fasteners
7123-9901-140 so that the pit cross-member
is horizontal.
D Shorten the pit cross-member to the required
length.
D Protect the cut edge against corrosion by
applying cold zinc paint.
D Fix the pit cross-member to the holder
4053-5216-501 using the fixings (7320, 7330,
7340) from the set of fasteners
7123-9901-030.
7123-9001-008
38 10-2004
Installation
Align the holders so that they are parallel

D Pull a cord tight between all the holders (140):
- Align all the holders at the same time and
set them at the same height.
- Then drill a 14 mm hole through the holder
(140) and pit cross-member.
D Screw them together using screws, washers
and nuts (7350, 7360, 7370) from the set 730.
7123-9001-008
10-2004 39
Installation
Align the A-posts using a laser level

D The A-posts must be square to the exit:
- Maximum deviation 0.1°.
D The A-posts must be at an angle of 90° to the

standing surface in the direction of movement
of the animals:
- Take the gradient of the standing surface
into consideration.
C Screw down the frame

D Drill through the pit cross-members so that
they can be fixed using the screws (7320).
D Screw the holders, cross-members, pit
cross-members and A-posts together using
parts 7310-7370 from the set of fasteners
7123-9901-030.
7123-9001-008
40 10-2004
Installation
Preparing the electrical installation

D In each A-post, pull a wire pull through the
cable openings and the cross-members so
that the cables can be pulled through quite
easily later on.
Welding the A-posts

D Weld the A-posts to the templates.
7123-9001-008
10-2004 41
Installing the deflection posts
Installation
5.12 Installing the deflection posts
cord

parlour
100 7123-5576-000 Upright complete 6 8 10 12 14 16 18 22 26 28 30 34
110 7123-9972-000 Assembly aid 1 1 1 1 1 1 1 1 1 1 1 1
120 7123-9972-010 Fixing arm for assembly aid 2 2 2 2 2 2 2 2 2 2 2 2
130 7123-5271-010 Fishplate 2 2 2 2 2 2 2 2 2 2 2 2
720 7123-9901-020 Set of fasteners 2 2 2 2 2 2 2 2 2 2 2 2

parlour
100 7123-5576-000 Deflection post 38 42 46 48 54 58 62 68 70 78 88 98
110 7123-9972-000 Assembly aid 1 1 1 1 1 1 1 1 1 1 1 1
120 7123-9972-010 Fixing arm for assembly aid 2 2 2 2 2 2 2 2 2 2 2 2
130 7123-5271-010 Fishplate 2 2 2 2 2 2 2 2 2 2 2 2
720 7123-9901-020 Set of fasteners 2 2 2 2 2 2 2 2 2 2 2 2

7210 0019-6973-300 Screw 12 x 45 8
7220 0013-0280-300 Nut 12 8
7230 0026-1371-300 Washer 12 8
7123-9001-008
42 10-2004
Installation
5.12.3 To fit
Assembling the assembly aid

D
D The assembly aid is to be assembled using
pos. 110 and pos. 120 and the parts from the
set of fasteners (720).
D The arrangement of the fixing arms will
depend on the number of milking places
between the A-posts (50).
3 milking places between the A-posts
E Installing the uprights

D Fix the assembly aid to the A-post using the
links (130).
D Also use parts 7210, 7230 and 7240 from the
set of fasteners 7123-9901-020 verwenden.
D Fit the uprights (100) to the tubes of the

assembly aid.
D The uprights should stand in the templates.
Note:
There are no uprights next to the first and last
A-posts on one side of the milking parlour as
deflectors are only located between the animals.
7123-9001-008
10-2004 43
Installation
Check the position of the uprights (100). The

uprights should be
D square in the direction of the exit.
D always at 90° to the surface in the direction of
entry of the animals.
D The uprights should stand in the templates.
D Weld the uprights (100) to the templates.

D Remove the assembly aid and set it up
between the next A-posts.
D Repeat the assembly procedure until all the
uprights have been installed.
D Once all the uprights have been welded,
strengtheners are to be welded between the
uprights for the concrete reinforcement.
7123-9001-008
44 10-2004
Installing the barrier
Installation
5.13 Installing the barrier
cord

parlour
80 7123-5662-000 Railings 2 2 2 2 2 2 2 2 2 2 2 2
710 7123-9901-010 Set of fasteners 4 4 6 6 6 6 6 8 8 10 10 10

parlour
80 7123-5662-000 Railings 2 2 2 2 2 2 2 2 2 2 2 2
710 7123-9901-010 Set of fasteners 10 12 12 12 14 14 16 16 18 18 20 22

7110 0019-6551-300 Screw 12 x 150 2
7120 0013-0280-300 Nut 12 2
7130 0026-1371-300 Washer 12 2
7123-9001-008
10-2004 45
Installing the barrier
Installation
5.13.3 To fit
D Fix the barrier (80) to the last post (50) on each

B
side of the milking parlour in each case:
- Drill holes 14 mm in diameter in the tube to
correspond with the holes in the barrier.
- Just fix to the two top holes using a set of
fasteners 7123-9901-010 (pos. 7110,
7130 and 7120) first of all.
Note:
The dimensions specified are not unfinished
dimensions; they relate exclusively to the
installation once it has been fully tiled and
plastered.
1438
D The barrier should be at right angles to the row

of deflection posts.
D Weld the freestanding post to the pit edge and
the concrete reinforcement.
90°
Fit a bracket welded to each A-post (apart from to

the first post at the entry):
D Drill holes 14 mm in diameter in the tube to
correspond with the holes in the bracket.
D Fix using parts 7110, 7130 and 7120 from the
set of fasteners 7123-9901-010.
7123-9001-008
46 10-2004
Laying the cable guide
Installation
5.14 Laying the cable guide
Note!
D The cable guide is not included in the scope of supply. It will be
provided by the customer.
D Use plastic tubes 50 mm in diameter for the cable guide.
D Do not use drainpipes.
Cable guide 50 mm in diameter between the

A-posts and the pit edge
5.14.2 To fit
Lay the cable guide 50 mm in diameter in the

A-posts and in the foundations:
D Lay one cable guide to the first and last posts
in a row in each case.
D Lay two cable guides to all the other posts.
D Push the cable guide up into the A-post at
least 40 cm so that no concrete can get into
the cable guide.
D Seal the cable outlets in the A-posts using

adhesive tape so that no concrete can get into
the A-post.
7123-9001-008
10-2004 47
Pouring the concrete foundations
Installation
5.15 Earthing of the A-posts
Note!
Electrical installation work in accordance with:
EN 60204-1 and VDE 0100-705 or relevant country-specific
specifications.
D Fix equipotential bonding to the reinforcing

mesh for the foundations.
D Connect each A-post to the equipotential
bonding.
5.16 Pouring the concrete foundations
Pour the concrete foundations in accordance with the WestfaliaSurge

foundation plan.
7123-9001-008
48 10-2004
Fitting the suspended posts
Installation
5.17 Fitting the suspended posts
Note!
Only use the fixing bracket 7123-1073-000 (260) in installations
without Multiline.
Use the holder 7750-0110-576 from the scope of supply of Multiline in
installations with Multiline.

parlour
240 7123-5574-190 Suspension post, welded 4 4 6 6 6 6 6 8 8 8 10 10
250 7123-5155-120 Clamping piece 4 4 6 6 6 6 6 8 8 8 10 10
260 7123-1073-000 Angle bracket 4 4 8 8 8 8 8 12 12 12 16 16
740 7123-9901-040 Set of fasteners 4 4 6 6 6 6 6 8 8 8 10 10

parlour
240 7123-5574-190 Suspension post, welded 10 12 12 12 14 14 16 16 18 18 20 22
250 7123-5155-120 Clamping piece 10 12 12 12 14 14 16 16 18 18 20 22
260 7123-1073-000 Angle bracket 16 20 20 20 24 24 28 28 32 32 36 40
740 7123-9901-040 Set of fasteners 10 12 12 12 14 14 16 16 18 18 20 22

7410 0019-6938-300 Screw 10 x 35 6
7420 0013-0279-300 Nut 10 6
7430 0026-1348-300 Washer 10 6
7440 0019-6984-400 Screw 12x100 2
7450 0013-0280-300 Nut 12 2
7460 0026-1371-300 Washer 12 2
7123-9001-008
10-2004 49
Installation
5.17.3 To fit
D Fix the suspended post (240) and clamping

piece (250) to the pit cross-members (230)
using parts 7410, 7430 and 7420 from the set
of fasteners 7123-9901-040.
D Screw two fixing brackets (260) to the

suspended posts using parts 7440, 7450 and
7460 from the set of fasteners
7123-9901-040.
Note:
Only screw one fixing bracket to the first and last
suspended posts on each side of the milking
parlour.
7123-9001-008
50 10-2004
Installation
Note:
Use holder 7750-0110-576 for Multiline milking
parlour panelling.
The holders are included in the scope of supply
of the milking parlour panelling.
Note:
During assembly, feed wire pulls through the
cable openings so that cables and hoses can
be pulled through quite easily later on.
7123-9001-008
10-2004 51
Installing the dung plates
Installation
5.18 Installing the dung plates

parlour
270 7123-5453-340 Dung plate for 3 places 0 0 4 2 0 0 0 0 0 0 0 0
300 7123-5449-080 Inlet end piece for dung plate 2 2 2 2 2 2 2 2 2 2 2 2
310 7123-5449-090 Outlet end piece for dung plate 2 2 2 2 2 2 2 2 2 2 2 2
790 7123-9901-090 Set of fasteners 3 3 4 5 5 5 5 8 8 8 10 10

parlour
Pos. Description 20 22 24 25 28 30 32 35 36 40 45 50
Part No.
300 7123-5449-080 Inlet end piece for dung plate 2 2 2 2 2 2 2 2 2 2 2 2
310 7123-5449-090 Outlet end piece for dung plate 2 2 2 2 2 2 2 2 2 2 2 2
790 7123-9901-090 Set of fasteners 10 13 13 13 15 15 18 18 20 20 23 25

7910 0019-5575-300 Saucer-head screw 8 x 25 8
7920 0026-1345-300 Washer 8 8
7123-9001-008
52 10-2004
Installation
5.18.3 To fit
D Lay the dung plates 7123-5453-... on the

fixing brackets (260) according to the number
of milking places.
D Fix using parts 7910 and 7920 from the set of
fasteners 7123-9901-090.
D Align the dung plates

- The underside of the dung plates should
be 660 mm above the ground.
A - The outside edge of the drainage channel
should be totally flush with the edge of the
concrete (line A-A).
7123-9001-008
10-2004 53
Installation
D Remove the protective film from the dung

plates.
Note:
D Always remove protective film gently, ie
parallel with the surface underneath, and
slowly.
D Remove any film left on the plate using
”WL-75” cleaning agent (7311-0080-199):
- Spray on.
- Leave to work for 5 minutes.
- Wipe off with a soft cloth.
D Weld all the dung plates together with a

continuous weld seam.
7123-9001-008
54 10-2004
Installation
D Weld the outlet end piece (310) onto the

lowest end of each side of the milking parlour.
D Weld the inlet end piece (300) onto the highest

end of each side of the milking parlour.
D Clean all the weld seams and then polish

them.
7123-9001-008
10-2004 55
Installing the exit gate
Installation
5.19 Installing the exit gate

Example with 8 milking places

Gate elements
parlour
410 7123-5545-000 Exit gate complete, right-hand 4 5 6 7 8 9 10 12 14 15 16 18
420 7123-5545-010 Exit gate complete, left-hand 4 5 6 7 8 9 10 12 14 15 16 18
430 7123-1244-000 Stop 8 10 12 14 16 18 20 24 28 30 32 36
440 7123-5594-330 Threaded pipe 8 10 12 14 16 18 20 24 28 30 32 36
580 7123-2139-000 Retaining ring 2 2 4 4 4 4 4 6 8 8 8 8

parlour
Pos. Description 20 22 24 25 28 30 32 35 36 40 45 50
Part No.
410 7123-5545-000 Exit gate complete, right-hand 20 22 24 25 28 30 32 35 36 40 45 50
420 7123-5545-010 Exit gate complete, left-hand 20 22 24 25 28 30 32 35 36 40 45 50
430 7123-1244-000 Stop 40 44 48 50 56 60 64 70 72 80 90 100
440 7123-5594-330 Threaded pipe 40 44 48 50 56 60 64 70 72 80 90 100
580 7123-2139-000 Retaining ring 8 8 12 12 12 12 12 16 16 16 20 20
7123-9001-008
56 10-2004
Installation
Shafts

parlour
320 7123-6234-160 Tube 2980 mm, 4 milking places, end piece 0 0 0 0 0 0 0 0 2 0 0 0
350 7123-6234-280 Tube 7200 mm, 10 milking places, transition 0 0 0 0 2 2 0 0 0 0 0 0
piece
piece
370 7123-6234-240 Tube 7400 mm, 10 milking places, end piece, 2 0 0 0 0 0 0 2 0 2 2 0 2
ends
ends
390 7123-5120-000 Bearing 4 4 6 6 6 6 6 8 8 8 10 10
400 7123-5271-040 Fishplate 4 4 6 6 6 6 6 8 8 8 10 10
550 7123-5587-020 Lever, welded bottom section 2 2 2 2 2 2 2 2 4 4 4 4
750 7123-9901-050 Set of fasteners 4 4 6 6 6 6 6 8 8 8 10 10

parlour
piece
piece
ends
ends
390 7123-5120-000 Bearing 10 12 12 12 14 14 16 16 18 18 20 22
400 7123-5271-040 Fishplate 10 12 12 12 14 14 16 16 18 18 20 22
750 7123-9901-050 Set of fasteners 10 12 12 12 14 14 16 16 18 18 20 22

7510 0019-6973-300 Screw 12 x 45 4
7520 0013-0280-300 Nut 12 4
7530 0026-1371-300 Washer 12 4
Note!
In the case of milking parlours with 4 to 9 milking places, shorten the
tubes for the shafts on each side of the milking parlour to the following
lengths:
Number of Length of tube no.

milking points 7123-6234-140 7123-6234-150 7123-6234-280
4 3080 mm
5 3800 mm
6 4520 mm
7 5240 mm
8 5960 mm
9 6680 mm
7123-9001-008
10-2004 57
Installation
5.19.3 To fit
D On the surface where the animals stand, push

the gate elements (410 or 420), limit stops
(430), threaded tube (440) and bearing (390)
onto the tube (3xx) in the order shown below.
Note:
Push on the retaining ring (580) at the lowest point
of the shaft before the bearing!
D Once all the parts have been pushed on,

check again to make sure that they are in the
correct order.
D Align the limit stop next to the gate element.
7123-9001-008
58 10-2004
Installation
Exit gate - 4 to 7 milking places
7123-9001-008
10-2004 59
Installation
Exit gate - 8 to 12 milking places
7123-9001-008
60 10-2004
Installation
D Fix a chain hoist to the milking parlour frame.

D Lift the whole unit and place on the welded
holder (140).
Note:
Stabilise large units at the ends using retaining
straps.
D Centre the shaft between the ends using a

sledge hammer.
7123-9001-008
10-2004 61
Installation
D Push the bearing (390) onto the shaft.

Note:
Only fit the retaining ring (580) at the lowest point
of the shaft.
D Fix the bearing with the bracket (400) to the
holder (140)
D Use parts 7510, 7530 and 7520 from the set
of fasteners 7123-9901-050 verwenden.
Note:
The lubricating nipples should protrude from the
holes in the bracket (400).
7123-9001-008
62 10-2004
Installing the cylinder holder
Installation
5.20 Installing the cylinder holder
7123-9001-008
10-2004 63
Installation

parlour
530 7123-2132-010 Clamping piece 2 2 2 2 2 2 2 2 4 4 4 4
540 7123-5506-000 Clamping plate, welded 4 4 4 4 4 4 4 4 8 8 8 8
560 7123-5587-030 Lever, welded top section 2 2 2 2 2 2 2 2 4 4 4 4
570 7123-9972-040 Assembly aid (replaces the pneumatic cylinder 1 1 1 1 1 1 1 1 2 2 2 2
for the exit gate during assembly)
780 7123-9901-080 Set of fasteners 2 2 2 2 2 2 2 2 4 4 4 4

parlour
Pos. Description 20 22 24 25 28 30 32 35 36 40 45 50
Part No.
530 7123-2132-010 Clamping piece 4 4 6 6 6 6 6 8 8 8 10 10
540 7123-5506-000 Clamping plate, welded 8 8 12 12 12 12 12 16 16 16 20 20
570 7123-9972-040 Assembly aid (replaces the pneumatic cylinder 2 2 3 3 3 3 3 4 4 4 5 5
for the exit gate during assembly)
780 7123-9901-080 Set of fasteners 4 4 6 6 6 6 6 8 8 8 10 10

7810 0019-6938-300 Screw 10 x 35 8
7820 0013-0279-300 Nut 10 8
7830 0026-1348-300 Washer 10 8
7840 0019-6972-300 Screw 12 x 40 4
7850 0019-6617-300 Screw 16 x 110 1
7860 0019-7038-300 Screw 16 x 45 2
7870 0013-0282-300 Nut 16 3
7880 0026-1335-300 Washer 16 5
7123-9001-008
64 10-2004
Installation
5.20.3 To fit
D Screw down the welded lever (560) in the

centre of the slot in the lever (550).
D Use parts 7860, 7880 and 7870 from the set
of fasteners 7123-9901-080.
D Screw the plates (540) to the welded holder

(520) using the screws 7840 from the set of
fasteners 7123-9901-080.
D Screw the welded holder (520) and clamping
piece (530) to the cross-member using parts
7810, 7830 and 7820 from the set of fasteners
7123-9901-080 .
D Do not tighten the screws yet.
7123-9001-008
10-2004 65
Welding preparations
Installation
5.21 Welding preparations
Attention!
The exit gate can only be guaranteed to operate properly if this section
is adhered to precisely!
5.21.1 Checking dimensions
7123-9001-008
66 10-2004
Welding preparations
Installation
5.21.2 Checking the position of the components on the shaft
F D Check the position of the components on each

shaft very carefully:
- Check the distance between the tube and
Distance the limit stop on each side of a gate
element.
E - Centre the two welded holders (550, 560)

Assembly aid in relation to each other.
Centre the holder
Bracket against limit stop
7123-9001-008
10-2004 67
Welding the exit gate
Installation
5.21.3 Assembling the assembly aid
D Fix the assembly aid (570) to the welded

holder (520) and lever (560):
D Move the welded holder (520) so that the
assembly aid is not tilted and can move freely.
D Screw down the holder (520).
5.22 Welding the exit gate
D Weld the welded holder (550) onto the shaft:

- Weld on the lever at right angles to the
axis of the shaft.
90° - Weld all the way round on each side.
- Also weld in the 3 slots.
7123-9001-008
68 10-2004
Welding the exit gate
Installation
Repeat this procedure for each gate element.

D Fix the limit stop:
- Move the bracket of the gate element into
the ”closed” position.
- Fix it in this position using clamping tongs.
- Clamp a 1400 mm long rod (tube or
suchlike) between the edge of the dung
plate and the gate element.
- Then fix the limit stop to the shaft
temporarily by means of 3 spot welds.
- Remove the rod and check to make sure
that the dimension of 1400 mm has been
met.
D Weld the limit stop:
- Once all the limit stops have been fixed,
check to make sure that all the gate
elements are in the same position.
- Then weld all round the limit stops on the
shaft.
D Only weld tube 580 (7123-2139-000) in the

holes on the shaft.
Note!
After welding, all weld seams and spot welds are to be cleaned
carefully and protected against corrosion by applying cold zinc paint.
7123-9001-008
10-2004 69
Installing the place deflectors
Installation
5.23 Installing the place deflectors
Note!
The longer half of the place deflector should point towards the entry
to the side of the milking parlour in question.
7123-9001-008
70 10-2004
Installation

parlour
450 7123-5552-020 Gate, welded 3 4 5 6 7 8 9 11 13 14 15 17
470 7123-5566-000 Retaining ring 3 4 5 6 7 8 9 11 13 14 15 17
480 7123-1244-010 Stop 6 8 10 12 14 16 18 22 26 28 30 34
600 7750-0039-696 Spring 6 8 10 12 14 16 18 22 26 28 30 34
760 7123-9901-060 Set of fasteners 6 8 10 12 14 16 18 22 26 28 30 34

parlour
Pos. Description 20 22 24 25 28 30 32 35 36 40 45 50
Part No.
450 7123-5552-020 Gate, welded 19 21 23 24 27 29 31 34 35 39 44 49
470 7123-5566-000 Retaining ring 19 21 23 24 27 29 31 34 35 39 44 49
480 7123-1244-010 Stop 38 42 46 48 54 58 62 68 70 78 88 98
600 7750-0039-696 Spring 38 42 46 48 54 58 62 68 70 78 88 98
760 7123-9901-060 Set of fasteners 38 42 46 48 54 58 62 68 70 78 88 98

7610 0019-5575-300 Screw 8 x 25 2
7620 0013-0278-300 Nut 8 2
7630 0026-1345-300 Washer 8 2
7640 0026-2628-170 Splint 8 x 55 1
7123-9001-008
10-2004 71
Installation
5.23.3 To fit
D Screw the limit stop (480) to each welded door

(450 or 460) using parts 7610, 7620 and 7630
from the set of fasteners 7123-9901-060.
D Insert the place deflector through the
deflection post.
D Push the retaining ring (470) onto the
connecting piece of the place deflector and
secure using the splint (7640) from the set of
fasteners 7123-9901-060.
D Push the connecting piece of the place
deflector through the bearing on the deflection
post.
D Push the retaining ring (470) onto the
connecting piece of the place deflector and
secure using the splint (7640) from the set of
fasteners 7123-9901-060.
- Important: The retaining ring has a
specific position on each side of the
milking parlour.
D Hang the spring (600) in the eye on the
deflection post and in the eye of the retaining
ring:
- Gate in loading position = spring (600)
slightly under tension.
- Gate in milking position = spring (600)
under maximum tension.
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Installing the entry gate
Installation
5.24 Installing the entry gate
A-post, entry area

Pos. Part No. Description Number on each side of the milking parlour
490 7123-5216-080 Stand off bracket 2
500 7123-5545-030 Door, welded 2
510 7123-5271-060 Fishplate 4
770 7123-9901-070 Set of fasteners 2

7710 0019-6972-300 Screw 12 x 40 4
7720 0019-6551-300 Screw 12 x 150 2
7730 0013-0280-300 Nut 12 6
7740 0026-1371-300 Washer 12 6
7750 0026-0803-300 Pin 1
7760 0026-1335-300 Washer 17 1
7770 0026-0998-300 Splint 4 x 28 1
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10-2004 73
Installation
5.24.3 To fit
A-post, entry area D Fix the welded holder (490) to the entry post
using the brackets (510) and parts 7710, 7730
and 7740 from the set of fasteners
7123-9901-070 fixieren.
D Noch nicht festschrauben, damit das
Eingangstor noch justiert werden kann.
D Check the height of the holder (490).
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Installation
D Turn the holder (490) so that the bracket acts

as the limit stop for the first gate.
Axis of the cross-member
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Installing the vacuum supply (without Multiline)
Installation
D Laschen (510 und den Pfosten mit einem

Bohrer Ø 13 mm durchbohren.
- Vorsicht, dass keine Kabel im Pfosten
verlegt sind!
D Also prevent the entry gate from twisting using
parts 7720, 7730 and 7740 from the set of
fasteners 7123-9901-070.
D Install the pneumatic cylinder between the

holder (490) and gate (500) using the bolt,
splint and ring (7760, 7770, 7780) from the set
of fasteners 7123-9901-070 montieren.
5.25 Installing the vacuum supply (without Multiline)
Note!
If Multiline milking parlour panelling is used, the vacuum supply must
not be installed separately.
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Installing the vacuum supply (without Multiline)
Installation

parlour
7...-2165-050 Holder set
10 7065-5216-020 Holder, welded 3 3 3 4 5 5 5 7 7 7 9 9
260 7123-1073-000 Angle bracket 2 2 4 4 4 4 4 6 6 6 8 8

parlour
Pos. Description 20 22 24 25 28 30 32 35 36 40 45 50
Part No.
7...-2165-050 Holder set
10 7065-5216-020 Holder, welded 9 11 11 11 13 13 15 15 17 17 19 21
260 7123-1073-000 Angle bracket 8 10 10 10 12 12 14 14 16 16 18 18
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Installing railings at the entry and exit
Installation
5.26 Installing railings at the entry and exit
Note!
Both railings are manufactured by the customer to their own design.
WestfaliaSurge offers railings for the entry as an option:
D The railings are fixed to the concrete in the waiting area by means
of plugs.
D They can be used in milking parlours with a square or V-shaped
operator pit.
5.26.1 Installation plan for WestfaliaSurge railings 7123-5218-000 (option)
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Installing railings at the entry and exit
Installation
Pos. Part No. Description Quantity

7123-5218-000 V-shaped railings
10 7071-2803-360 Tube bend 60.3 x 2.9 1
20 7071-2483-110 Clamping piece complete, 2” 6
30 0019-5325-050 Wood screw 10 x 70 12
40 0026-1348-300 Washer 10.5 12
50 0026-2305-890 Dowel 12 12
60 7123-2803-050 Tube bend 60.3 x 3 4
70 7071-5574-300 Welded tube, clamping piece 2x2”/90° 6
80 0019-6154-300 Cheese head screw M10 x 75 24
90 0013-0279-300 Hexagon head nut M10 24
100 0018-6708-030 Clamping T-piece, 2” x 2” 9
110 0018-2649-050 Threaded tube 60.3 x 3.65, l = 1495 1
120 0018-2649-050 Threaded tube 60.3 x 3.65, l = 1761 1
130 0018-2649-050 Threaded tube 60.3 x 3.65, l = 3114 4
140 0003-0092-800 Plug 60 1
5.26.3 To fit
A D Fix the tube bends (10-60) using the dowel

(50) and wood screw (30)
D The tube bends can be shortened if required.
D Connect the tube bend and threaded pipe

B
(130) using the T-piece (100).
D The threaded tubes can be shortened if
required.
D Connect the tube bend (60) and threaded

C
tube (120) using the cross sleeve (70), screws
(80) and nuts (90).
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Installing the pneumatic cylinder for the exit gate
Installation
5.27 Installing the pneumatic cylinder for the exit gate
Attention!
The seals on the compressed air cylinder may be destroyed by the
effects of severe heat.
Any welding work required must have been completed before it is
installed!
Attention!
Once the blanking plug on the cylinder has been removed, make sure
that no foreign bodies get into the cylinder.
D Assemble the pneumatic cylinder:

- Coat the thread of the restrictor and the
fast drain with sealing material.
- Screw the restrictor into the cylinder.
- Screw the fast drain into the cylinder and
just tighten by hand. Do not use tongs!
- Fit the eyebolt.
Note:
The lock nut of the eyebolt must not be further
than a maximum of 27 mm from the underside of
the ”eye”.
The distance should be as small as possible for
commissioning.
D Install the pneumatic cylinder:

- Lift all the brackets.
- Remove the assembly aid (570) and install
the pneumatic cylinder in its place.
- Close all the brackets again.
Note:
The pneumatic cylinder for the exit gate is heavy
and fragile.
Therefore take care when handling it during
assembly!
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Installation of the pneumatic controller
Installation
5.28 Installation of the pneumatic controller

5.28.1 Installing the control units
D Either weld the main control unit in the entry area to the dung plate or fix it
to the railings in the waiting area.
D Fit the additional control unit in the desired location in the milking parlour
using the same method.
Description
Each side of the milking parlour is controlled by means of a main control unit with
3 knobs.
The valve for the entry gate and the valve for the exit gate are located in the
housing of the main control unit.
Legend:
1 Push in knob = Raise exit gate
2 Push in knob = Lower exit gate
3 Push in knob = Close entry gate
Pull out knob = Open entry gate
If there are 12 or more milking places on each side of the milking parlour, the
milking parlour will be supplied with an additional control unit. The additional
control unit is also available as an option for smaller milking parlours.
Legend:
A Push in knob = Raise exit gate
B Push in knob = Lower exit gate
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Installation
Auto-Entry gate (option)

This entry gate opens automatically.
If you press in the red knob, the exit gate will be lowered. The entry gate can
be operated independently from the exit gate using the black knob.
Multiline (option)
In the case of installations with Multiline milking parlour panelling, the valves and
knobs are integrated in the milking parlour panelling.
For further information on the subject, see the instructions for the
Multiline SBS milking parlour panelling.
5.28.2 Pneumatic connection
Attention!
Clean the compressed air lines carefully before installation in order
to remove all foreign bodies.
Cut the hoses and compressed air lines to size in accordance with the plans
below and pull them through the posts and cross-members.
Standard installation
Legend:
1 Pneumatic cylinder for entry gate 11 Fast drain
2 Valve, Entry gate open/closed (black 12 Cable duct
knob)
3 Main control unit
4 Valve, Lower exit gate (white knob) 20 Hose 1/4”
5 Valve, Raise exit gate (green knob) 21 Hose 5/32”
6 Remote control 22 Hose 3/8”
7 Logic control 23 Reducer 1/2”-1/4”
8 Main valve 24 T-piece 1/2”
9 Restrictor 25 Air supply
10 Pneumatic cylinder for exit gate
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Installation
Installation with automatic entry
Legend:
1 Pneumatic cylinder, entry gate 11 Fast drain
2 Valve, Entry gate open/closed (black 12 Cable duct
knob)
3 Main control unit 13 4-way valve
4 Valve, Lower exit gate (white knob) 20 Hose 1/4”
5 Valve, Raise exit gate (green knob) 21 Hose 5/32”
6 Remote control 22 Hose 3/8”
7 Logic control 23 Reducer 1/2”-1/4”
8 Main valve 24 T-piece 1/2”
9 Restrictor 25 Air supply
10 Pneumatic cylinder for exit gate
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84
Installation
Cylinder for exit gate

Cylinder for entry gate
Cylinder for exit gate

Valve box
Remote control: Close exit gate
Remote control: Open exit gate
Open/close entry gate Open exit gate Close exit gate
10-2004
black knob green knob white knob
Main control unit
7123-9001-008
Installation
5.28.3 Connection to the compressed air system
Attention!
Before connecting the components to the compressed air line, remove
all foreign bodies and dirt from the compressed air line!
When making the connection note the following:

- Never use PVC or galvalized piping for the compressed air line!
- Inside diameter of copper pipe (12) : at least 19 mm
- Connect ”compressed air” supply line (12) directly to each main control
unit (13, 14).
Compressed air system
Note!
The compressed air system used must be designed by specialist
personnel for the existing milking installation to WestfaliaSurge
requirements.
The output calculation should be based on the following values:

- Air consumption per pneumatic cylinder (exit gate): 170 l/min
- Air pressure: 7 bar
- Temperature: 2 degrees Celsius.
Example: Installation diagram, compressed air system
1 Air compressor (2-stufig) 9 Cooler-dryer with filter (4 µ)

2 Additional water cooler 10 Filter
3 Tank (300 l) 11 Pressure reducer mit Filter und Anzeige
4 Drain valve 12 Copper pipe (inside diameter: 19 mm)
5 Copper pipe (inside diameter: 19 mm) 13 Main control unit (milking parlour side)
6 Air filter (external) 14 Main control unit (milking parlour side)
7 3-way valve 15 Machine room
8 Particle filter (0.03 microns)
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Connecting cow drivers
Installation
5.29 Attaching warning signs
Attach warning signs to the uprights using a set of accessories 7071-9901-780

so that they are clearly visible:
Part No. Description Number per set Number on each side of the milking parlour
up to 20 milking 20 to 50 milking
places places
7071-9901-780 Set of sign accessories
0024-0063-000 Danger sign 2 2 3
0019-0077-030 Self-tapping screw 8 8 12
5.30 Connecting cow drivers
An automatic cow driver (CowMander 07/015, CowMander 600/700) can be

connected once a pressure switch has been fitted.
Connecting cow drivers

S3/S4 CowMander 07 / 015
X1.29/30 CowMander 600 / 700
Pressure switch ON when gate is

open
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Handing over to the farmer
First Time Use
6 First Time Use

6.1 Special personnel qualification required for initial commissioning
Initial commissioning may only be performed by specially qualified personnel in
All settings that have to be made (e.g. on control units) should always be carried
out by personnel with corresponding training/instruction from WestfaliaSurge.
6.2 Safety instructions for initial commissioning

To prevent damage to property and/or life-threatening injury to people when
commissioning for the first time, the following points must always be observed:
D Before starting for the first time check that all tools and other parts have been
removed from the danger area.
D Activate all safety devices and emergency stop switches before
commissioning.
D check the direction of rotation of the motor before commissioning.
D Are all of the operating media suitable, present and connected?
Special risks involved in initial commissioning:

D Defective connections can cause unexpected movements of the entry gate
and the exit gate.
D Check all pressure ranges for leaks.
6.3 Checks before initial commissioning

Operating air pressure: 7 bar
6.4 First start

D Close exit gate.
D Open entry gate.
D Drive in the animals.
D Once all the milking places are occupied, close the entry gate.
D The position of the animals in the milking parlour will be optimised
automatically by the weight of the gate elements (individual indexing).
D Once all the animals have been completely milked, open the exit gate and
let all the animals out.
D When the exit gate closes, the entry gate opens automatically.
D The new operating cycle will start.
6.5 Handing over to the farmer

Hand-over report for the milking installation
Make sure that the hand-over report is completed and initialled!
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Safety instructions for operation
Operation
7 Operation
7.1 Special personnel qualification required for operation
Operation may only be performed by specially qualified personnel in

The operator may only carry out work on the machine if he has been trained,
instructed and authorized to do so by the owner.
7.2 Safety instructions for operation
In order to prevent damage to property and/or life-threatening injury to people

when operating the equipment, the following points must always be observed:
D The milking parlour frame may only be used for the application agreed.
D Before switching on, find out what to do in an emergency.
Before operating, make sure you are adequately familiar with the following:
D the operating and control elements on the machine

D the equipment on the machine
D how the machine works
D the immediate surroundings of the machine
D the safety equipment on the machine
D what to do in an emergency
Carry out the following checks before every start:
D Check and make sure that all operating media is suitable, present and
connected.
D Check and make sure that all safety devices (deflector panels,
emergency-off switches, etc.) are fitted and are working.
D Check the milking parlour frame for signs of damage; any defects found are
to be rectified immediately or reported to the supervisory staff - the milking
parlour frame may only be operated if it is perfect condition.
D Check and make sure that there are only authorized personnel in the
working area and no other people will be endangered by the machine
starting.
D Check and make sure that there are no objects or materials in the working
area if they are not necessary for operation.
After switching on:
D Check pressure areas after switching on.
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Workplaces for operating personnel
Operation
In normal operation:
D The milking parlour frame may only be started from the designated
workstation.
D During operation, operating personnel may only stand at the specified
workplaces.
See chapter on ”Work stations for operating personnel”
D No safety equipment may be removed or put out of operation during

operation.
D During operation, it is strictly forbidden to remain within the hazard area!
D Operating personnel should make sure that no unauthorized personnel are
in the working area.
D After switching off the operating personnel must wait until all moving parts
have come to a halt and the operating lights have gone out!
Only then can they leave the milking parlour frame.
D The following checks are to be carried out at least once a day:
- Visual checks for any damage that can be seen on the outside
- check all pneumatic hoses for leaks and check that they are connected
correctly
Special dangers involved in operation and normal operation:

D Applications other than those intended may lead to serious damage to
property and/or life-threatening injury to people and animals.
D Danger from animals
D If the correct procedure is not followed in case of an emergency, this can
result in serious injury to personnel and damage to property - therefore
familiarise yourself with the instructions on what to do in an emergency.
7.3 Workplaces for operating personnel

Operation is from the operator pit, directly in front of the controller.
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Description of the operating elements
Operation
7.4 Description of the operating elements
D One main control unit (A) is used for operation of each side of the milking
parlour.
D Auxiliary control units (B) may also be used as an option according to the
size of the milking parlour. The entrance gate cannot be controlled with an
auxiliary control unit.
See instructions for further information on the subject

7071-90 . . -048
A B
1
1
2 2
Function Button Action

Open exit gate 1 green
Close exit gate 2 white Press button
Close entry gate 3 black
Open entry gate 3 black Pull button
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Operating
Operation
7.5 Operating
Note!
The exit gate and the entry gate should be closed between milking
times.
Danger!
There is a risk of being crushed between moving and stationary parts.
It is strictly forbidden to stand in the danger area.
7.5.1 Loading the milking parlour

D Push in the red ”Enter” knob to lower the exit gate (loading position).
D Push in the black ”Entry Gate” knob to open the entry gate.
D The animals will enter the milking parlour one after the other.
D Pull out the black ”Entrance Gate” knob to close the entry gate.
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Operating
Operation
7.5.2 Emptying the milking parlour

Letting all the animals out of the milking parlour
D Push in the green ”Exit” knob to raise the exit gate.
D The animals from one side of the milking parlour will leave the milking parlour
together.
Letting individual animals out of the milking parlour
An individual animal can be let out of the milking parlour if required:
Danger!
Risk of injury from the animals!
D Only lift the gate element from the side.
D Only let calm animals out of the milking parlour individually.
Lift the bracket.
Lift the gate element manually and let the

animal out.
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Safety instructions for troubleshooting
Malfunctions and Interference
8 Malfunctions and Interference

manufacturer.
8.1 Special personnel qualification required for troubleshooting
Troubleshooting may only be performed by specially qualified personnel in

8.2 Safety instructions for troubleshooting

during troubleshooting operations, the following points must always be
observed:
D First of all, prevent the machine from being started up again unintentionally.
D Ensure that safe disconnection can be carried out by a second person at any
time.
D Secure the range of action for any moving parts.
Special dangers involved in troubleshooting:

D If energy sources are switched on unintentionally this may cause serious
damage to property or life-threatening injury to people.
D Discharged compressed air may cause serious injury.
D Contact with the fluids that are discharged may cause caustic burns.
D Unsecured manual operation means a higher risk of injury due to
crushing/shearing/being pulled in/...
D Special dangers may arise from direct contact with the animal (crushing, risk
of being kicked or trodden on)
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Possible faults and removing them
Malfunctions and Interference
8.3 Possible faults and removing them
Malfunction Cause Remedy

Exit g
gate and/or entryy gate
g do Air line damaged. Replace defective air lines.
not move although the control Air lines connected incorrectly Correct connections.
knobs have been pushed in. in
No compressed air. Check the compressor.
The exit gate moves too slowly The air pressure is too high or Set the air pressure to
or too quickly. too low. between 5.5 and 7 bar.
The exit gate should open or
close within 5 to 6 seconds.
Air flow too low due to small Fit lines with a larger diameter.
cross-section.
Air flow too low due to Replace defective hoses.
defective lines or lines with
Remove kinks from hoses.
kinks in them.
Gaskets in the pneumatic Replace gaskets.
cylinders are defective.
May only be carried out by
the WestfaliaSurge
specialist.
The restrictor on the Set restrictor correctly.
pneumatic cylinder for the exit
The exit gate should open or
gate is set incorrectly.
close within 5 to 6 seconds.
Noises emitted when the exit Shaft bearings not lubricated Grease bearings.
gate is raised or lowered. enough.
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Safety instructions for maintenance
Maintenance
9 Maintenance
manufacturer.
9.1 Special personnel qualification required for maintenance work
Maintenance work may only be performed by specially qualified personnel in

9.2 Safety instructions for maintenance

In order to prevent damage to property and/or life-threatening injury to people,
the following points must always be observed:
Attention!
The seals on the compressed air cylinder may be destroyed by the
effects of severe heat.
Any welding work required must have been completed before it is
installed!
D Maintenance work should only be performed with the tools envisaged for this
purpose.
D Also note the special information in this manual for the individual
components.
D All warnings and warning signs must be present and legible.
D Immediately replace any components that are not in perfect condition.
D Only use original spare parts / original wearing parts / original accessories.
If parts have been purchased from other companies and not released by
WestfaliaSurge, it cannot be guaranteed that they have been designed and
manufactured in accordance with the intended purpose and safety
regulations.
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Safety instructions for maintenance
Maintenance
Before carrying out any maintenance work, make sure of the following:
D the area for the maintenance work and access to the working area should
be secured over a wide area and there should not be any unauthorized
people in the working area.
D before performing any work on electrical installations or equipment
(components, housing, etc.) switch off all sources of voltage and make sure
they cannot be switched back on again. Put up a sign warning against
switching them back on again.
D 5 safety rules have been heeded:
- Isolate equipment.
- GPrevent restarting.
- Verify isolation from the supply.
- GEarth and short-circuit if necessary.
- BCover or fence off adjacent live parts.
D disconnect all pressure units from the pressure source and make sure they
cannot be switched back on again unintentionally
D All components have cooled to room temperature
D There are suitable hoists and load suspension devices available for
changing larger parts
D suitable collecting vessels are available for all substances which are harmful
to groundwater (oils and suchlike)
Special risks involved in maintenance work:

D Serious damage to property may occur if incorrect replacement or wearing
parts are installed.
D If energy sources are switched on unintentionally, this may lead to serious
bodily injury or damage to property.
D There is a risk of injury from components/tools... with accessible sharp
edges.
D There is a fire hazard associated with welding work.
D Lines which are not laid properly (eg bending radius too small) can cause
scorching and electrical fires
D Leaking lubricants, solvents, preservatives, .... can cause injury if they come
into direct contact with the skin.
D Unsecured manual operation means a higher risk of injury due to
crushing/shearing/being pulled in/...
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Cleaning and lubrication
Maintenance
NOn completion of the maintenance work, check that:

D The installation values set before the work was performed have not been
changed by the work (see settings report).
D Any screwed connections that were loosened earlier have been tightened.
D Any guards, cover, lids, sieves, filters, ... that were removed earlier have
been put back again correctly.
D All safety equipment is working perfectly again.
D Any tools, materials and other equipment used have been taken back out
of the working area.
D The working area has been cleaned.
(possibly to remove any fluids or similar substances that came out of the
machine)
D Operation has been checked after maintenance work has been completed
or parts replaced. Produce a full test report if necessary.
9.3 Cleaning and lubrication
Attention!
Never clean electrical equipment with water or similar fluids.
D 1 x per month
- Lubricate the bearings of the exit
gate by applying lubricating grease
0015-0113-020 to the lubricators
Part No. Description

0015-0113-020 Lubricating grease KSB8-50G
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Inspections and preventive maintenance
Maintenance
9.4 Inspections and preventive maintenance
Carry out regular checks on electrical equipment:

D Retighten any loose connections
D Replace damaged lines or cables immediately
D Close off any cable openings that are not being used
Attention!
Replace the wearing parts indicated in the chapter on ”Spare parts”
during the regular service after the specified number of hours in
operation!
Attention!
Check all fastening screws after 50 hours of operation to ensure they
are securely seated!
As far as animal health and milking results are concerned, it is extremly

important for the milking installation to be inspected and settings checked on a
regular basis.
Keep records of checks in a safe place so that they can be inspected at any time.
Settings and milking equipment should always be adapted to the characteristics
of the current herd (milk yield, udder shape, etc.).
D Exit gate:
The characteristic of the size and constitution of a herd may change over
time. Therefore it may be necessary to readjust the loading position of the
exit gate.
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Final decommissioning/disposal
Decommissioning
10 Decommissioning
10.1 Special personnel qualification required for decommissioning
Decommissioning may only be performed by specially qualified personnel in

10.2 Safety instructions for decommissioning

when decommissioning, the following points must always be observed:
D All of the steps involved in the decommissioning work must be worked
through in the order specified.
D First of all, make the operating area for decommissioning completely safe.
D Make sure that operating media are disposed of without harming the
environment.
Special dangers involved in decommissioning:

D Leaking lubricants, solvents, preservatives, .... can cause injury if they come
into direct contact with the skin.
D Compressed air/gases/vapours/... discharged can cause serious physical
injury.
D Compomponents which have not been set down correctly may fall off or twist
D There is a risk of injury from open components / tools / .... with sharp edges.
D Suspended loads can fall and then there will be a risk of death - do not stand
underneath suspended loads!
D Using load suspension devices other than those specified here may result
in serious injury to people and damage to property.
10.3 Final decommissioning/disposal
After final decommissioning, handle all the components properly and dispose
of them correctly in accordance with valid local regulations on waste disposal
and utilisation.
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Compressed air system
Spare parts
11 Spare parts
11.1 Compressed air system

1 7750-0038-534 Knob, green (2)
2 7750-0038-533 Knob, white (2)
3 7750-0036-901 4-way valve with white knob
7750-0038-759 4-way valve with knob for automatic entry
3a 7750-0034-957 Knob, black (2)
4 7750-0034-984 Bend 1/4” NPT x 1/4” hose
5 7750-0038-525 Versa® valve
6 7750-0038-531 T-piece, 1/8” NPT x 1/4” hose (4)
7 7750-0036-888 Male adapter, 1/8” NPT x 5/32” hose
8 7750-0234-426 Hose 1/4”, clear (30 m approx.)
9 7750-0036-897 Logic control
10 7750-0036-878 Hose 5/32”, red
11 7750-0036-879 Hose 5/32”, green
12 7750-0037-013 Connecting piece 5/32”
13 7750-0036-892 Valve for exit gate, connection 1/4” NPT
13a 7750-0038-760 Repair kit for 7750-0036-892
14a 7750-0038-703 Repair kit for 7750-0038-702
15a 7750-0100-728 Repair kit for 7750-0100-727
16 7750-0035-998 Bend 1/8” NPT x 1/4” hose
17 7750-0036-895 1/8” NPT outlet
18 7750-0035-999 4-way valve for automatic entry
19 7750-0035-997 Bend 10-32 x 5/32” hose
20 7750-0039-162 Spanner for Versa® valve
X - Wear part. Replace after 1500 hours operation during regular service.
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Pneumatic cylinder for exit gate
Spare parts
11.2 Pneumatic cylinder for exit gate

7750-0038-604 Pneumatic cylinder (Lehigh) 5 x 23”, complete
10 7750-0036-904 Nut, 1”
20 7750-0036-903 Ring eye, 1”
30 7750-0036-905 Bolt, Nitrotec 1”
40 7750-0227-087 Ring, 1” (10)
50 7750-0036-882 Bend 3/8” NPT x 1/4” hose
60 7750-0039-603 Fast drain 3/8” NPT
70 7750-0100-639 Set of spare parts, 3/8”
80 7750-0036-907 Outlet 3/8” NPT
90 7750-0036-910 Adaptor 1/2” NPT male x 3/8” NPT male
100 7750-0036-906 Bend 1/2” NPT x 3/8” hose
110 7750-0036-909 Restrictor 1/2” NPT
7750-0038-597 X Set of spare gaskets for 7750-0038-604 (Lehigh)
7123-9001-008
10-2004 101
Limit stop for entry gate and place deflector
Spare parts
11.3 Pneumatic cylinder for entry gate

7750-0038-600 Pneumatic cylinder (Lehigh) 2 x 20”, complete
10 7750-0036-882 Bend 3/8” NPT x 1/4” hose
20 7750-0036-917 Bolt with ring
30 7750-0036-914 Nut 3/4”
40 7750-0036-913 Ring eye 3/4”
50 7750-0036-915 Bolt, Nitrotec 3/4”
60 7750-0036-916 Ring 3/4”
70 7750-0035-950 Restrictor 3/8” NPT
100 7750-0104-402 Ring eye, 3/4” complete
7750-0038-601 X Set of spare gaskets for 7750-0038-600 (Lehigh)
11.4 Limit stop for entry gate and place deflector

20 7123-2287-000 Bush
600 7750-0039-696 Spring
480 7123-1244-010 Limit stop, rubber
7123-9001-008
102 10-2004
Bearing for
Spare parts
11.5 Bearing for Exit gate

390 7123-5120-000 Bearing
0021-4571-000 Lubricator BM 10 x 1
7123-9001-008
10-2004 103
Bearing for
Spare parts
WestfaliaSurge GmbH Production and Central Warehouse WestfaliaSurge, Inc.

Werner-Habig-Straße 1 Mühlenstraße 17-20 1880 Country Farm Dr.
D-59302 Oelde (Germany) D-58313 Herdecke (Germany) Naperville, IL 60563 (USA)
Tel.: +49 (0) 2522/77-0 Tel.: +49 (0) 2330/64-0 Tel: (630) 369-8100
Fax: +49 (0) 2522/77-24 88 Fax: +49 (0) 2330/13866 Fax: (630) 369-9875
contact@westfalia.com www.westfaliasurge.com
www.westfalia.com
Dairy Farm Systems

Division
7123-9001-008
104 10-2004

Global 90i - OLD Frame - 7123-9001-008

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Global 90i - OLD Frame - 7123-9001-008

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Milking Equipment

Global 90i side-by-side milking parlour frame: 720

Instruction Manual / Installation Instructions / Parts List

8 Malfunctions and Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

11 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

These instructions are supplied with the product.

1.2 Manufacturer’s address

WestfaliaSurge GmbH WestfaliaSurge, Inc.

1.3 Customer service

1.4 Guidelines, laws, standards

RL 98/37 EG Machine guideline

1.4.1 Manufacturer’s declaration

Name of supplier: WestfaliaSurge GmbH

1.5 Successful milking

Prerequisites for successful milking:

4. stimulation (by hand

In particular, the owner must ensure that

Work which may only be performed by trained personnel:

2.2 Explanatory notes on the safety symbols and pictograms used

D This pictogram refers to a document or section.

D This pictogram indicates a special tool required for installation.

D A correction bar in the margin indicates changes to the previous edition.

2.3 Basic safety instructions

2.4 Personnel qualification

2.5 Protective devices

Warning signs on the A-posts

WestfaliaSurge are designed exclusively for use in agricultural (mostly dairy)

3.2 Changes to the machine

For safety reasons, no unauthorised modifications may be carried out on the

Any planned changes must be approved in writing by WestfaliaSurge.

3.3 Design of the milking parlour frame

Number of modules for each parlour size

3.4 How the System Works

4.1 Special personnel qualification required for transport

Transport may only be performed by specially qualified personnel in

Also see the chapter on ”Personnel Qualification”

4.2 Safety instructions for transport

To avoid damage to property and/or life-threatening injury to people during

Also read the section on ”Safety”.

Special transport hazards:

D Projecting sharp edges may cause cuts.

4.3 Checking what has been delivered

4.4 Storage conditions

4.5 Information on disposing of packing material

After unpacking, the packing material is to be handled properly and disposed

See chapter on ”Manufacturer’s address”

5.1 Special personnel qualification required for installation

Installation may only be carried out by specially qualified personnel in

Also see the chapter on ”Personnel Qualification”

5.2 Safety instructions for installation

To prevent damage to property and/or life-threatening injury to people during

Also read the section on ”Safety”.

Special hazards during installation:

5.3 Environmental prerequisites for setting up

The foundation must have been produced in accordance with WestfaliaSurge

5.4 Summary of the documents required

With a passageway for personnel

5.5 Special tools

Tension straps, a chain hoist and a hoist are to be provided for

5.6 To be provided by the customer

5.7 During installation, note the following

Always follow the order of installation

Protective equipment for the installation work

Wear head protection