Deluge Valve Vendor Data - Comments

CLA-VAL Automatic Control Valve
CLA-VAL 134E-05
MANUEL DE MAINTENANCE
MAINTENANCE MANUAL
TECHNISCHE ANLEITUNG
Client :
Customer : NAFFCO
Kunde :
Reference :
CLA-VAL Model : 134E-G2E-05H1
CLA-VAL Reference : OUB1405191016 Pos.
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - Maintcomplet A 03/14

© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
CLA-VAL 134E/D-05
Solenoid Control Valve 3" - 10"
(for Fire Deluge Service)
 Operating data
1.1  SOLENOID CONTROL FEATURE
Solenoid control 311-D (2A) or 311-C (2B) is a direct acting, 3-way solenoid control valve that applies or relieves pressure in
the cover chamber of auxiliary valve (3), providing the operation shown in the following table:
134E-05 134D-05
Solenoid 311-D Auxiliary valve Main valve Solenoid 311-C Auxiliary valve Main valve
(2A) (3) (1) (2B) (3) (1)
Electrical position Position Position Electrical position Position Position
Energized 1 - 2 Open Open Energized 2 - 1 Closed Closed
De-energized 0 - 1 Closed Closed De-energized 1 - 0 Open Open
1.2  SELF-CLEANING STRAINER
The self-cleaning strainer CLA-VAL, type X46A (5) is at the inlet of the main valve (1) screwed. The assembly of the self-
cleaning strainer (5) removes the assembly of an external filter.
The check of the self-cleaning strainer (5) is requesting its removal from the main valve body (1).
1.3  OPTIONAL FEATURES
Suffix (C) - Closing speed:

Flow control CV (C) regulates the closing speed of main valve (1).
Flow control (C) adjustment: Turn the adjusting screw clockwise to make the valve close more slowly.
Suffix (F) - Remote sensing:

Remote sensing is obtained from a point upstream of the main valve (1) inlet, by a pipe size Ø 12 mm (not furnished by
CLA-VAL Europe), which must not have any high points and so formation of air pockets and avoid any pulsation of control.
Note: Independent operating pressure must be equal to or greater than pressure at the main valve inlet at all times.
Suffix (M) - Remote hydraulic control / emergency opening on site:

Open manual valve RB-117 (M) to by-pass the action of the solenoid valve (2A) or (2B). The main valve (1) opens fully.
Note: By-pass manual control valve (M) must be closed during normal operation.
Suffix (S) - Opening speed:

Flow control (S) regulates the opening speed of main valve (1).
Flow control (S) adjustment: Turn the adjusting screw clockwise to make the valve open more slowly.
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 134005CE D 02/15

CLA-VAL 134E/D-05
Solenoid Control Valve 3" - 10"
(for Fire Deluge Service)
1.4  CHECK LIST FOR PROPER OPERATION
□ System valves open upstream and downstream.

□ Periodical checking of the self-cleaning strainer (5).
□ Solenoid valve (2A) or (2B) connected as requested with correct voltage.
□ Manual solenoid valve (2A) or (2B) override disengaged.
□ Flow control(s) [optional feature (C) or/and (S)] open at least 1 turn.
□ Manual control valve [optional features (M)] closed.
□ Remote control line properly connected [optional features (F)].
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - 134005CE D 02/15

CLA-VAL 100G / 2100G
Deluge Valve
Simple, Reliable and Accurate

 U.L. Listed
 Globe or Angle pattern
 Proven reliable design
The CLA-VAL Model 100G/2100G Deluge Valve is designed for use in
controlling water flow to Deluge, Pre-Action, or Foam-Water type fire
protection sprinkler systems. This valve is U.L. Listed in "Special Systems
Water Control Valves Class I (VLFT)".
The Model 100G-2100G is a hydraulically-operated, diaphragm-actuated,
globe or angle pattern Deluge Valve. It consists of three major
components: the body, the cover, and the diaphragm assembly. The only
moving part is the diaphragm assembly. Packless construction and
simplicity of design assures long service life and dependable low
maintenance for this valve. All ferrous parts are fusion epoxy coated
internally and externally for added corrosion resistance, along with a delrin
sleeve stem and teflon coated removable seat.
 TYPICAL APPLICATION (1) From system water supply

(2) System shut-off valve (visual stem)
The Model 100G/2100G is installed to control the (3) CLA-VAL model 100G or 2100G
water flow to the sprinklers in Deluge, Pre-Action, or (4) Pilot control system
Foam-Water type systems. A simplified system is (5) Sprinkler system piping
(6) Sprinklers
used to illustrate typical operation.
The Model 100G/2100G Deluge Valve (3) is
maintained in the closed position by means of system
water pressure controlled by a pilot control (4). When
the pilot control valve receives a signal from the fire
detection system, it allows the deluge valve to open.
Firefighting water (1) then enters system piping (5)
and discharges from sprinklers (6).
 SPECIFICATIONS
 When Ordering, Please Specify
Sizes:  Globe:3" - 10"
 Angle:3" - 10" 1. Catalog No. 100G or 2100G
End Details:  Ductile Iron 150 ANSI B16.42 / B16.5 flanged 2. Valve size
 Cast Steel 150 ANSI B16.5 flanged 3. Body and cover material
4. Globe or angle pattern
Pressure Rating:  150 class, 250 psi maximum (Ductile Iron)
5. Pressure class
 150 class, 285 psi maximum (Cast Steel)
6. Internal trim material
 300 class, 400 psi maximum
Temperature Range:  Water to 4 - 80°C
Materials: Main Valve Body & Cover:
 Ductile Iron* ASTM A-536 / EN-GJS-400 UL
 Cast Steel ASTM A216-WCB* UL  FRICTION LOSS
 Nickel Aluminum Bronze ASTM B148 UL For use in hydraulically calculated systems, friction loss
 Naval Bronze ASTM B61 UL equivalent to:
 Super Duplex Stainless steel UNS J93404 UL 100G (Globe): 2100G (Angle):
 Stainless Steel ASTM A743-CF-8M UL
3" Size=42 Ft. of 3" Pipe 3" Size=33 Ft. of 3" Pipe
Main Valve Internal Trim:
 Bronze ASTM B61 4" Size=92 Ft. of 4" Pipe 4" Size=44 Ft. of 4" Pipe
 Stainless Steel type 303 6" Size=116 Ft. of 6" Pipe 6" Size=79 Ft. of 6" Pipe
 Monel QQ-N-281 Class B 8" Size=123 Ft. of 8" Pipe 8" Size=105 Ft. of 8" Pipe
Diaphragm and Disc: 10" Size=201 Ft. of 10" Pipe 10" Size=153 Ft. of 10" Pipe
 Buna-N®synthetic rubber
*Internally & Externally Epoxy Coated Standard
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 100G01DE B 10/15

Deluge Valve
To calculate the maximum wet sprinkler pilot height above the valve, use the graph below.
CLA-VAL 100G & 2100G wet pilot line design criteria

For all valve sizes
Feet
Max. Elevation above valve, feet
Feet
* Equivalent length of
Feet
horizontal pipe and fittings
Feet
Feet
Feet
 FUNCTIONAL DATA
Inches 3 4 6 8 10
Valve size
mm 80 100 150 200 250
Globe gpm 115 200 440 770 1245
CV Pattern l/s 27.6 48 105.6 184.8 299
Factor Angle gpm 139 240 541 990 1575
Pattern l/s 33.4 58 130 238 378
gpm=Gal./Min. - l/s=Litres/Sec.
System supply pressure, psi

* Based on ½ inch schedule 40 pipe, C=120
If system supply pressure is variable, use minimum value
Wet pilot line equivalent lengths must be recalculated for systems using
pilot line and fittings other than that specified in the above graph
 DIMENSIONS
Outlet
Valve size 3 4 6 8 10 Valve size (mm) 80 100 150 200 250

(inches)
A 150 ANSI 12.00 15.00 20.00 25.38 29.75 A 150 ANSI 305 381 508 645 756
AA 300 ANSI 13.25 15.62 21.00 26.38 31.12 AA 300 ANSI 337 397 533 670 791
B Dia. 9.12 11.50 15.75 20.00 23.62 B Dia. 232 292 400 508 600
C Max. 8.19 10.62 13.38 16.00 17.12 C Max. 208 270 340 406 435
D 2.56 3.19 4.31 5.16 8.50 D 65 81 110 131 216
E 150 ANSI 7.00 8.50 10.00 12.69 14.88 E 150 ANSI 178 216 254 322 378
EE 300 ANSI / 8.81 10.50 13.19 / EE 300 ANSI / 224 267 350 /
F 150 ANSI 4.00 4.97 6.00 8.00 8.62 F 150 ANSI 102 126 152 203 219
FF 300 ANSI / 5.28 6.50 8.50 / FF 300 ANSI / 134 165 216 /
G 4.75 5.94 7.25 8.50 10.50 G 121 151 184 216 267
H 2.69 2.81 3.88 5.31 6.56 H 68 71 99 135 167
J 2.56 2.81 3.81 4.81 5.81 J 65 71 97 122 148
K 7.00 4.03 6.75 17.00 15.50 K 178 102 171 432 394
L 2.56 2.81 3.81 4.81 8.50 L 65 71 97 122 216
M 1.75 2.41 2.755 4.00 4.24 M 45 61 70 102 108
N NPT 1/2" 3/4" 3/4" 1" 1" N NPT 1/2" 3/4" 3/4" 1" 1"
P NPT 1-1/4" 2" P NPT 1-1/4" 2"
R 150 ANSI 2.50 3.47 3.25 4.19 7.12 R 150 ANSI 64 88 83 106 181
RR 300 ANSI 3.12 3.78 3.75 4.69 7.81 RR 300 ANSI 79 96 95 119 198
X Pilot System 15.00 17.00 29.00 31.00 33.00 X Pilot System 381 432 737 787 838
Y Pilot System 11.00 12.00 20.00 22.00 24.00 Y Pilot System 279 305 508 559 610
Z Pilot System 11.00 12.00 20.00 22.00 24.00 Z Pilot System 279 305 508 559 610
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - 100G01DE B 10/15

Recommended Commissioning Spare Parts
and Two Years Spare Parts Operation
For Clear Water and Sea Water Execution / Pressure Class ANSI 150 or 300
All repair Kit include soft parts and wear parts

MAIN VALVE 100G/2100G REPAIR KITS
Size Kit No. Remark
DN 40 22217-12K - *O-ring seal
DN 50 22217-13H - *Diaphragm
DN 65 22217-14F -
DN 80 22217-15C -
DN 100 22217-16A -
DN 150 22217-17J -
DN 200 22217-18G -
DN 250 22217-19E -
DN 300 22217-20C -
*Space washer
*Disc
*Repair parts
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 100G01SE A 11/14

CLA-VAL 100-01
Installation - Operation - Maintenance
NGE - GE - AE
 DESCRIPTION
The CLA-VAL Model 100-01 HYTROL Valve is a main
valve for CLA-VAL Automatic Control Valves. It is a
hydraulically operated, diaphragm-actuated, globe or
angle pattern valve.
This valve consists of three major components; body,
diaphragm assembly, and cover. The diaphragm
assembly is the only moving part. The diaphragm
assembly uses a diaphragm of nylon fabric bonded with
synthetic rubber. A synthetic rubber disc, contained on
three and one half sides by a disc retainer and disc guide,
forms a seal with the valve seat when pressure is applied
above the diaphragm. The diaphragm assembly forms a
sealed chamber in the upper portion of the valve,
separating operating pressure from line pressure. Illustration type GE
 INSTALLATION
1- Before valve is installed, pipe lines should be flushed of all chips, scale and foreign matter.
2- It is recommended that either gate or block valves be installed on both ends of the 100-01 HYTROL Valve to facilitate
isolating the valve for preventive maintenance and repairs.
3- Place the valve in the line with flow through the valve in the direction indicated on the inlet nameplate. (See "Flow
Direction" Section)
4- Allow sufficient room around valve to make adjustments and for disassembly.
5- CLA-VAL 100-01 HYTROL Valves operate with maximum efficiency when mounted in horizontal piping with the cover
UP, however, other positions are acceptable. Due to size and weight of the cover and internal components of 8 inch and
larger valves, installation with the cover UP is advisable. This makes internal parts readily accessible for periodic
inspection.
6- Caution must be taken in the installation of this valve to insure that galvanic and/or electrolytic action does not take
place. The proper use of dielectric fittings and gaskets are required in all systems using dissimilar metals.
7- If a pilot control system is installed on the 100-01 HYTROL Valve, use care to prevent damage. If it is necessary to
remove fittings or components, be sure they are kept clean and replaced exactly as they were.
8- After the valve is installed and the system is first pressurized, vent air from the cover chamber and pilot system tubing by
loosening fittings at all high points.
 FLOW DIRECTION
The flow through the 100-01 HYTROL Valve can be in one of two directions. When flow is "up-and-over the seat", it is in
"normal" flow and the valve will fail in the open position. When flow is "over the seat-and down", it is in "reverse" flow and
the valve will fail in the closed position. There are no permanent flow arrow markings.
The valve must be installed according to nameplate data.
BRIDGEWALL INDICATOR
(cast into side of valve body)
 RECOMMENDED TOOLS
1. Three pressure gauges with ranges suitable to the installation to be put at HYTROL inlet, outlet and cover connections.
2. CLA-VAL Model X101 Valve Position Indicator. This provides visual indication of valve position without disassembly of
valve.
3. Other items are: suitable hand tools such as screwdrivers, wrenches, etc. soft jawed (brass or aluminum) vise 400 grit
wet or dry sandpaper and water for cleaning.
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HYT001SE C 11/08

CLA-VAL 100-01
NGE - GE - AE
 PRINCIPLES OF OPERATION
(Illustration type GE) CLA-VAL control
On/Off Control On/Off Control
Full Open Operation: Tight Closing Operation: Modulating Control:

When pressure in the cover chamber is When pressure from the inlet The valve is pressure operating balanced.
relieved to a lower pressure or to pressure is applied to the cover The CLA-VAL "Modulating" Controls will
atmosphere, the pressure inlet opens the chamber, the valve closes drip- allow the valve to automatically
valve. tight. compensate for pressure changes.
 THREE CHECKS
The 100-01 HYTROL Valve has only one moving part (the diaphragm and disc assembly). So, there are only three major
types of problems to be considered.
First: Valve is stuck - that is, the diaphragm assembly is not free to move through a full stroke either from open to close or
vice versa.
Second: Valve is free to move and can’t close because of a worn out diaphragm.
Third: Valve leaks even though it is free to move and the diaphragm isn’t leaking.
CAUTION! Care should be taken when doing the troubleshooting checks on the 100-01 HYTROL Valve. These checks do
require the valve to open fully. This will either allow a high flow rate through the valve, or the downstream pressure will
quickly increase to the inlet pressure. In some cases, this can be very harmful. Where this is the case, and there are no
block valves in the system to protect the downstream piping, it should be realized that the valve cannot be serviced under
pressure. Steps should be taken to remedy this situation before proceeding any further.
COVER CHAMBER CAPACITY STEM TRAVEL

Valve size (DN) (liquid Volume displaced when valve opens) (Fully Open To Fully closed)
NGE GE [Liters] [Gallons] [mm] [Inches]
50 32 - 40 0.07 0.020 10.0 0.40
65 & 80 50 0.12 0.032 15.0 0.60
65 0.16 0.043 18.0 0.70
100 80 0.30 0.080 20.0 0.80
125 & 150 100 0.64 0.169 28.0 1.10
200 150 2.00 0.531 43.0 1.70
250 200 4.80 1.260 58.0 2.30
300 250 9.50 2.510 71.0 2.80
350 & 400 300 15.10 4.000 86.0 3.40
350 24.60 6.500 100.0 4.00
500 & 600 400 36.20 9.570 114.0 4.50
TYTAN [Liters] [Gallons] [mm] [Inches]

TYTAN-S 600 - 800 107.00 28.27 154.6 6.0
TYTAN-M 900 - 1000 159.00 42.00 190.0 7.5
TYTAN-L 900 - 1200 340.00 90.00 216.0 8.5

CLA-VAL 100-01
NGE - GE - AE
DIAPHRAGM CHECK (#1)

1. Shut off pressure to the HYTROL Valve by slowly closing upstream and downstream isolation valves. SEE CAUTION!
2. Disconnect or close all pilot control lines to the valve cover and leave only one fitting in highest point of cover open to
atmosphere.
3. With the cover vented to atmosphere, slowly open upstream isolation valve to allow some pressure into the HYTROL
Valve body. Observe the open cover tapping for signs of continuous flow. It is not necessary to fully open isolating valve.
Volume in cover chamber capacity chart will be displaced as valve moves to open position. Allow sufficient time for
diaphragm assembly to shift positions. If there is no continuous flow, you can be quite certain the diaphragm is sound
and the diaphragm assembly is tight. If the fluid appears to flow continuously this is a good reason to believe the
diaphragm is either damaged or it is loose on the stem. In either case, this is sufficient cause to remove the valve cover
and investigate the leakage. (See "Maintenance" Section for procedure.)
FREEDOM OF MOVEMENT CHECK (#2)
4. Determining the HYTROL Valve’s freedom of movement can be done by one of two methods.
5. For most valves it can be done after completing Diaphragm Check (Steps 1, 2, and 3.). SEE CAUTION! At the end of
step 3. the valve should be fully open.
6. If the valve has a CLA-VAL X101 Position Indicator, observe the indicator to see that the valve opens wide. Mark the
point of maximum opening.
7. Re-connect enough of the control system to permit the application of inlet pressure to the cover. Open pilot system cock
so pressure flows from the inlet into the cover.
8. While pressure is building up in the cover, the valve should close smoothly. There is a hesitation in every HYTROL Valve
closure, which can be mistaken for a mechanical bind. The stem will appear to stop moving very briefly before going to
the closed position. This slight pause is caused by the diaphragm flexing at a particular point in the valve’s travel and is
not caused by a mechanical bind.
9. When closed, a mark should be made on the X101 Valve position indicator corresponding to the "closed" position. The
distance between the two marks should be approximately the stem travel shown in chart.
10. If the stroke is different than that shown in stem travel chart this is a good reason to believe something is mechanically
restricting the stroke of the valve at one end of its travel. If the flow does not stop through the valve when in the indicated
“closed” position, the obstruction probably is between the disc and the seat. If the flow does stop, then the obstruction is
more likely in the cover. In either case, the cover must be removed, and the obstruction located and removed. The stem
should also be checked for scale build-up. (See “Maintenance, section for procedure.)
11. For valves 6” and smaller, the HYTROL Valve’s freedom of movement check can also be done after all pressure is
removed from the valve. SEE CAUTION! After closing inlet and outlet isolation valves and bleeding pressure from the
valve, check that the cover chamber and the body are temporarily vented to atmosphere. Insert fabricated tool into
threaded hole in top of valve stem, and lift the diaphragm assembly manually. Note any roughness. The diaphragm
assembly should move smoothly throughout entire valve stroke. The tool is fabricated from rod that is threaded on one
end to fit valve stem and has a "T" bar handle of some kind on the other end for easy gripping.
(See chart in Step 4 of "Disassembly" Section.)
12. Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open. The
distance between the two marks should be approximately the stem travel shown in stem travel chart. If the stroke is
different than that shown, there is a good reason to believe something is mechanically restricting the stroke of the valve.
The cover must be removed, and the obstruction located and removed. The stem should also be checked for scale build-
up. (See "Maintenance", section for procedure.)
TIGHT SEALING CHECK (#3)
13. Test for seat leakage after completing checks #1 & #2 (Steps 1. to 12.). SEE CAUTION! Close the isolation valve
downstream of the HYTROL Valve. Apply inlet pressure to the cover of the valve, wait until it closes. Install a pressure
gauge between the two closed valves using one of the two ports in the outlet side of the HYTROL. Watch the pressure
gauge. If the pressure begins to climb, then either the downstream isolation valve is permitting pressure to creep back, or
the HYTROL is allowing pressure to go through it. Usually the pressure at the HYTROL inlet will be higher than on the
isolation valve discharge, so if the pressure goes up to the inlet pressure, you can be sure the HYTROL is leaking. Install
another gauge downstream of isolating valve. If the pressure between the valves only goes up to the pressure on the
isolation valve discharge, the HYTROL Valve is holding tight, and it was just the isolation valve leaking.
 TROUBLESHOOTING
The following troubleshooting information deals strictly with the Model 100-01 HYTROL Valve. This assumes that all other
components of the pilot control system have been checked out and are in proper working condition. (See appropriate
sections in Technical Manual for complete valve).

CLA-VAL 100-01
NGE - GE - AE
All trouble shooting is possible without removing the valve from the line or removing the cover. It is highly recommended to
permanently install a Model X101 Valve Position Indicator and three gauges in unused HYTROL inlet, outlet and cover
connections.
SYMPTOM PROBABLE CAUSE REMEDY
Fails to close Closed isolation valves in control system, or in Open Isolation valves.
main line.
Lack of cover chamber pressure. Check upstream pressure, pilot system, strainer,
tubing, valves, or needle valves for obstruction.
Diaphragm damaged. (See Diaphragm Check) Replace diaphragm.
Diaphragm assembly inoperative. Clean and polish stem. Inspect and replace any
Corrosion or excessive scale build-up on valve damaged or badly eroded part.
stem. (See Freedom of Movement Check)
Mechanical obstruction. Object lodged in valve. Remove obstruction.
(See Freedom of Movement Check)
Worn disc. (See Tight Sealing Check) Replace disc.
Badly scored seat. (See Tight Sealing Check) Replace seat.
Fails to open Closed upstream and/or downstream isolation Open isolation valves.
valves in main line.
Insufficient line pressure. Check upstream pressure. (Minimum 5 psi flowing
line pressure differential.)
Diaphragm assembly inoperative. Clean and polish stem. Inspect and replace any
Corrosion or excessive build-up on valve stem. damaged or badly eroded part.
(See Freedom of Movement Check)
Diaphragm damaged. (For valves in "reverse Replace diaphragm.
flow" only)
After checking out probable causes and remedies, the following three checks can be used to diagnose the nature of
the problem before maintenance is started. They must be done in the order shown.
 MAINTENANCE
PREVENTATIVE MAINTENANCE
The CLA-VAL Model 100-01 HYTROL Valve requires no lubrication or packing and a minimum of maintenance. However, a
periodic inspection schedule should be established to determine how the operating conditions of the system are affecting the
valve. The effect of these actions must be determined by inspection.
DISASSEMBLY
Inspection or maintenance can be accomplished without removing the valve from the line. Repair kits with new diaphragm
and disc are recommended to be on hand before work begins.
: Maintenance personnel can be injured and equipment damaged if disassembly is attempted with pressure in the
valve. SEE CAUTION!
1. Close upstream and downstream isolation valves and independent operating pressure when used to shut off all
pressure to the valve.
2. Loosen tube fittings in the pilot system to remove pressure from valve body and cover chamber. After pressure has been
released from the valve, use care to remove the controls and tubing. Note and sketch position of tubing and controls for
re-assembly. The schematic in front of the Technical Manual can be used as a guide when reassembling pilot system.
3. Remove cover nuts and remove cover. If the valve has been in service for any length of time, chances are the cover will
have to be loosened by driving upward along the edge of the cover with a dull cold chisel.

CLA-VAL 100-01
NGE - GE - AE
On 6" and smaller valves block and tackle or a power hoist can be used to lift valve cover by inserting proper size eye
bolt in place of the center cover plug. On 8 inche and larger valves there are 4 holes (5/8" - 11 size) where jacking screws
and/or eye bolts may be inserted for lifting purposes. Pull cover straight up to keep from damaging the integral seat
bearing and stem.
COVER CENTER PLUG SIZE
Valve size
Thread Size (NPT)
NGE GE / AE
DN 50 DN 32 - 40 1/4"
DN 65 - 100 DN 50 - 80 1/2"
DN 125 - 200 DN 100 - 150 3/4"
DN 250 - 300 DN 200 - 250 1"
DN 650 - 400 DN 300 1 1/4"
- DN 350 1 1/2"
DN 500 - 600 DN 400 2"
TYTAN-S DN 600 - 800 1"

TYTAN-M DN 900 - 1000 2"
TYTAN-L DN 900 - 1200 2"
4. Remove the diaphragm and disc assembly from the valve body. With smaller valves this can be accomplished by hand
by pulling straight up on the stem so as not to damage the seat bearing. On large valves, an eye bolt of proper size
can be installed in the stem and the diaphragm assembly can be then lifted with a block and tackle or power hoist. Take
care not to damage the stem or bearings. The valve won't work if these are damaged.
VALVE STEM THREAD SIZE
Valve size
Thread Size (Internal)
NGE GE / AE
DN 50 - 80 DN 32 - 65 10 - 32 UNF
DN 100 - 150 DN 80 - 100 1/4 - 28 UNF
DN 200 - 400 DN 150 - 350 3/8 - 24 UNF
DN 500 - 600 DN 400 1/2 - 20 UNF
TYTAN-S DN 600 - 800 1/2 - 20 UNF

TYTAN-M DN 900 - 1000 M20
TYTAN-L DN 900 - 1200 M20
5. The next item to remove is the stem nut. Examine the stem threads above the nut for signs of mineral deposits or
corrosion. If the threads are not clean, use a wire brush to remove as much of the residue as possible. Attach a good
fitting wrench to the nut and give it a sharp "rap" rather than a steady pull. Usually several blows are sufficient to loosen
the nut for further removal. On the smaller valves, the entire diaphragm assembly can be held by the stem in a vise
equipped with soft brass jaws before removing the stem nut.
The use of a pipe wrench or a vise without soft brass jaws scars the fine finish on the stem. No amount of careful
dressing can restore the stem to its original condition. Damage to the finish of the stem can cause the stem to bind in the
bearings and the valve will not open or close.
6. After the stem nut has been removed, the diaphragm assembly breaks down into its component parts. Removal of the
disc from the disc retainer can be a problem if the valve has been in service for a long time. Using two screwdrivers
inserted along the outside edge of the disc usually will accomplish its removal. Care should be taken to preserve the
spacer washers in water, particularly if no new ones are available for re-assembly.
7. The only part left in the valve body is the seat which ordinarily does not require removal. Careful cleaning and polishing
of inside and outside surfaces with 400 wet/dry sandpaper will usually restore the seat’s sharp edge. If, however, it is
badly worn and replacement is necessary, it can be easily removed.
Seats in valve sizes 1 1/4" through 6" are threaded into the valve body. They
can be removed with accessory X109 Seat Removing Tool available from the
factory. On 8 inche and larger valves, the seat is held in place by flat head
machine screws. Use a tight-fitting, long shank screwdriver to prevent damage
to seat screws. If upon removal of the screws the seat cannot be lifted out, it will
be necessary to use a piece of angle or channel iron with a hole drilled in the
center. Place it across the body so a long stud can be inserted through the
center hole in the seat and the hole in the angle iron. By tightening the nut a
uniform upward force is exerted on the seat for removal.
Note: Do not lift up on the end of the angle iron as this may force the integral
bearing out of alignment, causing the stem to bind.

CLA-VAL 100-01
NGE - GE - AE
INSPECTION OF PARTS
After the valve has been disassembled, each part should be examined carefully for signs of wear, corrosion, or any other
abnormal condition. Usually, it is a good idea to replace the rubber parts (diaphragm and disc) unless they are free of signs
of wear. These are available in a repair kit. Any other parts which appear doubtful should be replaced. WHEN ORDERlNG
PARTS, BE SURE TO GIVE COMPLETE NAMEPLATE DATA, ITEM NUMBER AND DESCRlPTlON.
Note: If a new disc isn’t available, the existing disc can be turned over, exposing the unused surface for contact with the
seat. The disc should be replaced as soon as practical.
REASSEMBLY
1. Reassembly is the reverse of the disassembly procedure. If a new disc has been installed, it may require a different
number of spacer washers to obtain the right amount of "grip" on the disc. When the diaphragm assembly has been
tightened to a point where the diaphragm cannot be twisted, the disc should be compressed very slightly by the disc
guide. Excessive compression should be avoided. Use just enough spacer washers to hold the disc firmly without
noticeable compression.
2. MAKE SURE THE STEM NUT IS VERY TIGHT. Attach a good fitting wrench to the nut and give it a sharp "rap" rather
than a steady pull. Usually several blows are sufficient to tighten the stem nut for final tightening. Failure to do so could
allow the diaphragm to pull loose and tear when subjected to pressure.
3. Carefully install the diaphragm assembly by lowering the stem through the seat bearing. Take care not to damage the
stem or bearing. Line up the diaphragm holes with the stud or bolt holes on the body. On larger valves with studs, it may
be necessary to hold the diaphragm assembly up part way while putting the diaphragm over the studs.
4. Put spring in place and replace cover. Make sure diaphragm is Iying smooth under the cover.
5. Tighten cover nuts firmly using a cross-over pattern until all nuts are tight.
6. Test HYTROL Valve before re-installing pilot valve system.
TEST PROCEDURE AFTER VALVE ASSEMBLY
There are a few simple tests which can be made in the field to make sure the HYTROL Valve has been assembled properly.
Do these before installing pilot system and returning valve to service. These are similar to the three troubleshooting tests.
1- Check the diaphragm assembly for freedom of movement after all pressure is removed from the valve. SEE CAUTlON!
Insert fabricated tool into threaded hole in top of valve stem, and lift the diaphragm assembly manually. Note any
roughness, sticking or grabbing. The diaphragm assembly should move smoothly throughout entire valve stroke. The tool
is fabricated from rod that is threaded on one end to fit valve stem (See chart in Step 4 of "Disassembly" section.) and
has a "T" Bar handle of some kind on the other end for easy gripping.
Place marks on this diaphragm assembly lifting tool when the valve is closed and when manually positioned open. The
distance between the two marks should be approximately the stem travel shown in stem travel chart. (See "Freedom of
Movement Check" section). If the stroke is different than that shown, there is a good reason to believe something is
mechanically restricting the stroke of the valve. The cover must be removed, the obstruction located and removed. (See
"Maintenance" Section for procedure.) Due to the weight of the diaphragm assembly this procedure is not possible on
valves 8" and larger. on these valves, the same determination can be made by carefully introducing a low pressure-less
than five psi) into the valve body with the cover vented. SEE CAUTION! Looking in cover center hole see the diaphragm
assembly lift easily without hesitation, and then settle back easily when the pressure is removed.
2- To check the valve for drip-tight closure, a line should be connected from the inlet to the cover, and pressure applied at
the inlet of the valve. If properly assembled, the valve should hold tight with as low as ten PSI at the inlet. See "Tight
Sealing Check" section.)
3- With the line connected from the inlet to the cover, apply full working pressure to the inlet. Check all around the cover for
any leaks. Re-tighten cover nuts if necessary to stop leaks past the diaphragm.
4- Remove pressure, then re-install the pilot system and tubing exactly as it was prior to removal. Bleed air from all high
points.
5- Follow steps under "Start-Up and Adjustment" Section in Technical Manual for returning complete valve back to service.

®
CLA-VAL 100-01 GE
TM
Vanne de base - Main Valve - Hauptventil
Ecrou
Nut
3 Mutter
Rondelle 21
29 Washer GE DN 400
Scheibe
Chapeau 18
6 Cover
Deckel
Palier de chapeau
5 Cover bearing 30
Deckellager
Ressort
17 Spring
19
Feder 6
Ecrou d'axe
7 Stem nut
Stösselmutter
5
Rondelle de membrane
8 Diaphragm washer
Membranscheibe
Joint torique
20* O-ring
O-ring
Membrane
9* Diaphragm
Membrane
Porte-joint 22
12 Disc retainer
Dichtungsträger
Cale d'épaisseur
10* Space washer
Toleranzscheibe
Joint de siège
13* disc
Dichtung
Contre-siège
11 Disc guide
Gegensitz
Axe
14 Stem
Stössel
15
Siège
15 Seat
Sitz 23
Joint torique
23 O-ring GE DN 200 - DN 400
O-ring
Goujon
4 Stud
Gewindebolzen
Corps
16 Body * = CLA-KIT
Gehäuse
GE DN 32 - DN 150
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HYG001TT F 03/07
CLA-VAL 100G G2E
DN 100 - 4"
ANSI 150 - ANSI 300
 STD: STANDARD
PIECE DE RECHANGE / SPARE PARTS / ERSATZTEILE
KIT DE REPARATION / REPAIR KIT / REPARATURSATZ

(a) CLA-KIT 100G/50B-4KG1 GE 100 22217-16A
POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr.

3 Ecrou (8x) Stud nut (8x) Mutter (8x) 303 67811-08D
4 Goujon (8x) Stud (8x) Gewindebolzen (8x) 303 37048-02C
5 Palier de chapeau Cover bearing Deckellager 316L C-1260-02K
6 Chapeau Cover Deckel ACC 57189-44
7 Ecrou d’axe Stem nut Stösselmutter 316L 89378-04G
8 Rondelle de membrane Diaphragm washer Membranscheibe ACC C-6288K/KC
9 Membrane Diaphragm Membrane RBR C-8184J (a)
10 Cale d’épaisseur Space washer Toleranzscheibe FIB V-0634F (a)
11 Contre-siège Disc guide Gegensitz 316 31052E
12 Porte-joint Disc retainer Dichtungsträger ACC C-6975B/KC
13 Joint de siège Disc Dichtung RBR V-5467F (a)
14 Axe (KG1) Stem (KG1) Stössel (KG1) 316 200030-02J
15 Siège Seat Sitz 316 31053C
16 Corps Body Gehäuse FD4 (**)
17 Ressort Spring Feder 316 31054A
20 Joint torique O-ring O-Ring RBR 00752G (a)
23 Joint torique O-ring O-Ring RBR 00836H
29 Rondelle plate (8x) Washer (8x) Unterlegscheibe (8x) 303 67753-04G
(**) Voir / See / Siehe HYT016F
KC: Revêtement époxy / Standard epoxy coating / Epoxy-Pulverbeschichtung (minimum 250 µm)
KCO: KC + Visserie en acier inoxydable / Stainless steel bolts / Deckelschrauben aus Edelstahl
KCS: KC + Siège et contre-siège en acier inoxydable / Stainless steel seat and guide / Sitz und Gegensitz aus Edelstahl
KCOS: KCO + KCS.
AE: Corps d’angle / Angle execution / Eckventil

GE: Corps droit / Globe execution / Durchgangsventil
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HGG002LT-21 A 11/14

CLA-VAL 100G G2E
DN 150 - 6"
ANSI 150 - ANSI 300
 STD: STANDARD

(a) CLA-KIT 100G/50B-4KG1 GE 150 22217-17J

3 Ecrou (12x) Stud nut (12x) Mutter (12x) 303 67811-08D
4 Goujon (12x) Stud (12x) Gewindebolzen (12x) 303 37048-02C
5 Palier de chapeau Cover bearing Deckellager 316 C-7145A
6 Chapeau Cover Deckel ACC 57190-44
7 Ecrou d’axe Stem nut Stösselmutter 316 89379-02J
8 Rondelle de membrane Diaphragm washer Membranscheibe ACC C-7053-40
9.1 Membrane Diaphragm Membrane RBR C-6365F (a)
10 Cale d’épaisseur Space washer Toleranzscheibe FIB V-5138C (a)
11 Contre-siège Disc guide Gegensitz 316 C-7148E
12 Porte-joint Disc retainer Dichtungsträger ACC C-3133A/KC
13 Joint de siège Disc Dichtung RBR V-1692C (a)
14 Axe (KG1) Stem (KG1) Stössel (KG1) 316 200031-02H
15 Siège Seat Sitz 316 57569-15
16 Corps Body Gehäuse FD4 (**)
17 Ressort Spring Feder 316 C-7136K
20 Joint torique O-ring O-Ring RBR 00941F (a)
23 Joint torique O-ring O-Ring RBR 00851G
29 Rondelle plate (12x) Washer (12x) Unterlegscheibe (12x) 303 67753-04G
(**) Voir / See / Siehe HYT016F
KC: Revêtement époxy / Standard epoxy coating / Epoxy-Pulverbeschichtung (minimum 250 µm)
KCO: KC + Visserie en acier inoxydable / Stainless steel bolts / Deckelschrauben aus Edelstahl
KCS: KC + Siège et contre-siège en acier inoxydable / Stainless steel seat and guide / Sitz und Gegensitz aus Edelstahl
KCOS: KCO + KCS.
AE: Corps d’angle / Angle execution / Eckventil

GE: Corps droit / Globe execution / Durchgangsventil
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HGG002LT-22 A 11/14

®
CLA-VAL 100-01 / 100-KR / 100-KHR

TM
HYTROL 3/8" - 1/2" - 3/4" - 1"
PN 10 - 16 - 25
Vanne auxiliaire HYTROL 100-01 / 100-KR / 100-KHR

Auxiliary Valve HYTROL 100-01 / 100-KR / 100-KHR
Hilfsventil HYTROL 100-01 / 100-KR / 100-KHR Y
100-01 100-KR & 100-KHR

C
24
6
D
17
A
7
Y 1 8
9
2
B
12
3
11
4
15
5
23
6
16
8
7
HYTROL 3/8"
Poids
Kv Cv HYTROL 1/2" - 3/4" - 1"
Weight
A B C D Y Gew icht (m3/h) (l/s)
Rp 3/8" 70 64 38 32 1/8" 1 kg 1,5 0,43 STD 000130LT
Rp 1/2" 89 79 54 25 1/8" 1 kg 5,2 1,44
Rp 3/4" 89 79 54 25 1/8" 1 kg 7,3 2,04
Rp 1" 130 111 70 41 1/4" 3 kg 11,5 3,20
Kv ou Cv = m3/h ou l/s @ 100kPa (1bar) perte de charge pour une eau à 15° (vanne totalement ouverte)
The Kv or Cv = m3/h ou l/s @ 100 kPa (1 bar) head loss with 15° water (valve totally open)
Die Koeffizienten Kv und Cv sind definiert als Wasserdurchfluss, bei einem Druckaball im Ventil von 1 bar
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 000130TT C 08/11
CLA-VAL 100-01 / 100-KR / 100-KHR
Vanne auxiliaire - Auxiliary Valve - Hilfsventil
3/8"
 STD: Standard

(a) CLA-KIT GE 3/8" (100-01 / 100-KR) 91698-01
(b) CLA-KIT GE KH 3/8" (100-KH / 100-KHR) 91698-01/KH

1 Vis (8x) Screw (8x) Schrauben (8x) SST 67578-21B
2 Chapeau (BSP) Cover (BSP) Deckel (BSP) VBZ 57810-04
2.1 Chapeau (NPT) Cover (NPT) Deckel (NPT) VBZ 91362E
*2.2 Chapeau (NPT) Cover (NPT) Deckel (NPT) LTO C-0090F
3 Ressort Spring Feder 316 67362E (a)
*3.1 Ressort renforcé Spring (heavy) Verstärkte Feder 316L V-5044C/316L…(b)
4 Rondelle de membrane Diaphragm washer Membranscheibe 303 30840D
5 Membrane Diaphragm Membrane RBR 61877H (a/b)
6 Porte-joint & joint Disc retainer assembly Dichtungsträger SR 30856K (a/b)
7 Bouchon 3/8" Plug 3/8" Zapfen 3/8" 316 BGT2001
8 Corps 3/8" Body 3/8" Gehäuse 3/8" VBZ 57811-04
8.1 Corps 3/8" Body 3/8" Gehäuse 3/8" VBZ C-0091D
* Pour 100-KHR uniquement / For 100-KHR only / Nur für 100-KHR
TYPE 100-01/STD CLA-VAL Nr.

100-01 / 100-KR 100-01-3724K BSP
100-01 / 100-KR 100-01-203H NPT
100-KHR 100-01-5790J BSP
100-KHR 100-01-727F NPT
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 000130LT E 05/16

CLA-VAL 311C/D
Standard Solenoid Valve 3/2 Lucifer
 GENERAL APPLICATION VALVES 3/2 - DIRECT OPERATED
Solenoid valves are electro-mechanical devices that control fluid flow. This is
achieved by opening or closing one or several orifices in the solenoid valve. The
(solenoid) coil is the electrical element that converts an electrical signal into a
mechanical force which, in turn, shifts the mobile plunger that opens or closes
an orifice (nozzle) by means of its seat disc(s). Solenoid valves are usually
constructed from 3 distinct components:
 The body (including the sleeve assembly)

 The coil (or coil housing)
 The housing (or nut/nameplate fixing elements).
These 3 modular components are in many cases interchangeable i.e. a valve

body can be used with a number of coil/housing combinations.
Fig. 1
 DIRECT OPERATED VALVES (SEE FIG. 1)
The magnetic force is used directly to open or close the passage of fluid at the plunger sealing. The performance is limited
by the available performance of the coil (limits of pressure/orifice size.)The pressure rating of the valve starts from zero bar
to the maximum value.
 DIMENSIONS
1/4
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - ELE311TE B 03/10

CLA-VAL 311C/D
 TECHNICAL DATA
Function: 3/2 Universal solenoid valve: closed or open when de-energized
Open: Closed:
De-energized De-energized
Valve design: Direct operated poppet valve

Port size: Port 0 G 1/8 Port 1&2 G 1/4
Mounting position: Unrestricted
Material specifications: Brass nickel plated body or stainless steel SS316. Internal parts from stainless steel
 The manual override allows to feign the switched on of the solenoid valve.
Manual override:  The manual override situated on the body of the solenoid valve is activated by a clockwise
screw rotation (1/4 turn).
 dP min = 0 bar
Safe body working pressure:
 dP max = 30 bar
 With DC supply: Switch on time 15 ms - Switch off time 10 ms
Response time (for air):
 With AC supply: Switch on time 10 ms - Switch off time 10 ms
Cycling rate: Up to 2000 cycles per minute
Dry or lubricated air, inert gases, neutral liquids, mineral and fuel oils up to 76 cSt (10°E)
Media:
viscosity
Ambient temperature: -10°C to + 50°C
Standard coil 2995/481865, 483510 encapsulated in synthetic material. Electrical connection
Electrical parts:
with plug 2P + E, DIN 43650 type A. Degree of protection IP65.
Coil housings with degree of protection IP67, large choice of «explosion proof» electrical parts,
Special protections:
available on request.
Voltages: CC: 12/24/48/110V - CA/50Hz: 24/48/110/220-30
Class of insulation material: Class F 155°C
Solenoid duty: Continuous duty solenoid
Power rating: 8-14 W
Voltage tolerance: -10% to +10% of nominal
 SPECIFICATIONS FOR STANDARD COIL
This coil conforms to the IEC/CENELEC safety standards and complies with European low-voltage directive 73/23/EC.
Electrical power
Ambient temperature
Electrical connection
Degree of protection
DC AC
Class of insulation
Specifications
Attraction cold
P (cold) 20C
Pn (holding)
Pn (hot)
IP65 according to Trough a 2 P +

IEC/EN 60529 F E plug according -40°C to 26 VA /
Standard 9W 12 W 8W
standards (with 155°CF to DIN 43650 +50°C- (9 W)
plug connection) type A

CLA-VAL 311C/D
 OPTION: EXPLOSION-PROOF SOLENOIDS II 2 G EEX DM IIC T4
Explosionproof solenoids with flameproof enclosure/encapsulation “dm”

According to ATEX directive 94/9/EC and Standards EN 50014, EN 50018, EN 50028 and EN 50281-1-1.
Application:
Control of solenoid valves intended for installations in hazardous areas in which explosive gas-atmospheres are present, i.e.
zones 1 or zones 2 (ATEX: Group II, apparatus categories 2G or 3G).
The enclosure of these explosion proofs solenoids "dm" is made entirely in synthetic material. All external metallic
components in contact with the atmosphere are made in stainless steel. The integrated sealing and O-rings assure the
degree of protection IP67. Therefore, these products took into account not only the suitability with hazardous areas but also
extremely corrosive environment, e. g. Chemical, Petrochemical and Refineries industries (CPR). Due to the compact size
and easy cable connection by screw terminals, these solenoids may be mounted in confined spaces.
Features:
The coil winding (copper wires of insulation Class H) and magnetic iron path are encapsulated in synthetic material Class H
and meet "m" protection. The connection box and cover of selected high quality synthetic material (Class H) in order to meet
the standard EN 50018 for type of protection "d" flameproof enclosure. The cable gland assembly M20x1.5 makes part of
the "d" certificated enclosure. The solenoids are provided with an embedded non-resetting thermal fuse to prevent
excessive heating, i.e. assuring the maximum allowed surface temperatures T5/T4. A varistor for peak voltages suppression
is potted-in, in Epoxy resin Class H.
Reference: 495905
Approval / Type of protection: LCIE 02 ATEX 6451 X Gas II 2 G – EEx dm IIC T4
Degree of protection: IP67
Ambiant temperature: -40 to +65 °C
Insulation Class: H (180 °)
Electric connection is done in the connection box on an easily accessible
connector terminal. The introduction of the cable (Ø min 7mm, Ø max. 9mm,
Electrical connection:
section max. 2.5mm²) in the connection box passes by the built in M20x1.5
cable gland.
DC Pn (hot) 8W P (cold) 20°C 9W
Electr. Power:
AC Pn (holding) 8W Attraction cold 9W
Nominal voltage: 6 to 110 VCC 12 to 240 VCA
Voltage tolerance: ± 10 % of the nominal voltage
Solenoid duty: Continuous duty solenoid (ED 100%)

®
CLA-VAL X58-CSA
TM
Accessoires - Accessories - Zubehör
PN 10 - 16 - 25
Buse d'injection R 1/8" - R 1/2"

Restriction assembly R 1/8" - R 1/2"
Verschraubung mit Eingebauter Düse R 1/8" - R 1/2"
POS Description Description Bescreibung
Raccord : laiton ou acier Verschraubung : Messing oder
1 Fitting: Brass or stainless steel
inoxydable Edelstahl
2 Buse : Delrin ou Monel Orifice : Delrin or monel Düse : Delrin oder Monel
2 1
X58A-CSA
nd
Raccord Té
T-fitting
T-Verschraubung
2
nd
1
X58B-CSA
Raccord coudé
Angle-fitting
Eck-Verschraubung
1 2
X58C-CSA
nd
Raccord droit
Straight-fitting
Gerade-Verschraubung
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - X58CSATT B 08/10

CLA-VAL X46
Filtre - Strainer - Filter X46A & X46B
PN 10 - 16 -25
 FILTRE INTERNE AUTONETTOYANT / FLOW CLEAN STRAINER / SELBSTREINIGENDER

INNENFILTER
X46A Droit X46B Angle

X46A Straight X46B Angle
X46A Gerade Ausführung X46B Eck Ausführung
1 DIMENSIONS / DIMENSIONEN
X46A X46B
A B D E I B C D H E I
1/8" 1/8" 44.5 19.1 6.35 1/8" 1/4" 85.7 22.2 15.9 6.35
1/4" 1/4" 57.2 25.4 9.5 1/4" 1/4" 19.1 25.4 19.1 9.5
3/8" 3/8" 63.5 25.4 12.7 3/8" 1/4" 50.8 25.4 22.2 12.7
3/8" 1/2" 63.5 31.8 19.1 3/8" 3/8" 47.6 25.4 22.2 12.7
1/2" 1/2" 76.2 31.8 19.1 1/2" 3/8" 60.3 31.8 31.8 16.9
3/8" 3/4" 85.7 50.8 22.2
3/4" 3/4" 101.6 50.8 22.2
3/8" 1" 108.0 69.9 22.2
1" 1" 114.3 69.9 22.2
1/2" 1" 108.0 69.9 22.2
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - X46101TT A 11/08

INSTALLATION / OPERATION / MAINTENANCE
MODEL
X46
Flow Clean Strainer
• Self Scrubbing Cleaning Action
• Straight Type or Angle Type
X46A Straight The Cla-Val Model X46 Strainer is designed to prevent passage of
foreign particles larger than .015". It is especially effective against
such contaminant as algae, mud, scale, wood pulp, moss, and root
fibers. There is a model for every Cla-Val. valve.
X46B Angle The X46 Flow Clean strainer operates on a velocity principle utiliz-
ing the circular "air foil" section to make it self cleaning. Impingement
of particles is on the "leading edge" only. The low pressure area on
the downstream side of the screen prevents foreign particles from
clogging the screen. There is also a scouring action, due to eddy
currents, which keeps most of the screen area clean.
Dimensions (In Inches)

X46A Straight Type A (In Inches)
Width Across Flats A (NPT) B (NPT) C D E
G F Male Pipe NPT E
SAE 1/8 1/8 1-3/4 1-3/4 1/2
FLARE 1/4 1/4 2-1/4 3/4 11/16
J 3/8 3/8 2-1/2 7/8 7/8
B
H Female Male 1/2 3/8 2-1/2 1/2 7/8
Pipe D A Pipe 1/2 1/2 2-3/4 1 1-1/16
X46 Angle Type (In Inches) NPT NPT
C 3/4 3/8 3-3/8 1/2 1-1/16
F(NPT) G(SAE) H J
3/4 1/2 3-3/8 1/2 1-1/16
1/8 1/4 1-3/8 5/8 When Ordering, Please Specify: 3/4 3/4 3-1/2 1 1-7/16
1/4 1/4 1-3/4 3/4
• Catalog Number X46 1 3/8 4-1/4 1/2 1-3/8
3/8 1/4 2 7/8 • Straight Type or Angle Type
• Size Inserted Into and Size Connection 1 1/2 4-1/2 1/2 1-3/8
3/8 3/8 1-7/8 7/8
• Materials 1 1 4-1/2 1-1/4 1-3/4
1/2 3/8 2-3/8 1
INSTALLATION CLEANING
The strainer is designed for use in conjunction with a Cla-Val After inspection, cleaning of the X46 can begin. Water service usually will produce
Main Valve, but can be installed in any piping system where mineral or lime deposits on metal parts in contact with water. These deposits can
there is a moving fluid stream to keep it clean. When it is used be cleaned by dipping X46 in a 5-percent muriatic acid solution just long enough for
with the Cla-Val Valve, it is threaded into the upstream body port deposit to dissolve. This will remove most of the common types of deposits.
provided for it on the side of the valve. It projects through the Caution: use extreme care when handling acid. If the deposit is not removed by
side of the Main Valve into the flow stream. All liquid shunted to acid, then a fine grit (400) wet or dry sandpaper can be used with water. Rinse parts
the pilot control system and to the cover chamber of the Main in water before handling. An appropriate solvent can clean parts used in fueling ser-
Valve passes through the X46 Flow Clean Strainer. vice. Dry with compressed air or a clean, lint-free cloth. Protect from damage and
dust until reassembled.
INSPECTION REPLACEMENT
Inspect internal and external threads for damage or evidence If there is any sign of damage, or if there is the slightest doubt that the Model X46
of cross-threading. Check inner and outer screens for clogging, Flow Clean Strainer may not afford completely satisfactory operation, replace it.
embedded foreign particles, breaks, cracks, corrosion, fatigue, Use Inspection steps as a guide. Neither inner screen, outer screen, nor housing is
and other signs of damage. furnished as a replacement part. Replace Model X46 Flow Clean Strainer as a com-
plete unit.
DISASSEMBLY
When ordering replacement Flow-Clean Strainers, it is important to determine pipe
Do not attempt to remove the screens from the strainer housing.
size of the tapped hole into which the strainer will be inserted (refer to column A or
F), and the size of the external connection (refer to column B or G).
X46001SE
CLA-VAL RB-117
PN 10 - 16 - 25 - 40
Robinet de barrage à bille

Corps laiton nickelé ou inox, mécanisme interne en inox
Isolation Ball Valve

Stainless steel or nickel plated body, stainless steel 303 trim
Kugelhahn
Gehäuse aus vernickeltem Messing oder Edelstahl, Innenteile aus Edelstahl
Rp 3/8" 1/2" 3/4" 1"

L 49 61 70 84
A 85 85 105 105
Type : M
Type : R
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - RB117-TT A 02/17

CLA-VAL CMD-12
Manual Emergency Release
The Manual Emergency Release CLA-VAL CMD-12 is a normally

closed release device, used for manual opening a Deluge valve. It is
connected to the CLA-VAL Deluge valves control trim and can also
be mounted on a wet or dry pilot line for additional manual remote
operation.
Design and material specification:
Model CMD-12-TC:
Mounting plate: Steel with RAL 3000 Epoxy
Isolation Ball valve: 316 Stainless Steel
Fitting: 316 Stainless Steel
Connections: Rp 1/2" / R 1/2"
Model CMD-12-TT:
Mounting plate: 316 Stainless Steel with RAL 3000 Epoxy
Isolation Ball valve: 316 Stainless Steel
Fitting: 316 Stainless Steel
Connections: Rp 1/2" / R 1/2"
Model CMD-12-MT:
Mounting plate: 316 Stainless Steel with RAL 3000 Epoxy
Isolation Ball valve: Monel (ASTM A494)
Fitting: Monel
Connections: 1/2" FNPT / 1/2" MNPT
Pressure Rating
Water: 400 PSI / 27,5 bar
130 96
46
100
127
100
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - CMD002TT - 11/16

®
CLA-VAL X105-M
TM
PN 10 - 16 - 25
Contact de fin de course IP 55 (anti-déflagrant)

Switch assembly IP 55 (Ex-Proof)
Endschalter IP 55 (ex-Schutz)
Type :
X105-MCW : 1x capteur / detector / Schalter : 1x (6) & (12) Rp 1/2"
X105-M2W : 2x capteurs / detectors / Schalters : 2x (6) & (12)
10
12 6
8 6 12
7
1 mètre de câble 1 mètre de câble
60 1 meter cable length
1 meter kabel
1 meter cable length
13 11 1 meter kabel
40 8
X101
6 12
NGE, DN AE/GE, DN H H2
12 6 50-100 32-80 180 268
125-200 100-150 195 285
250 200 225 340
300 250 225 400
H
350-600 300-400 280 455
Contact inverseur (1)

Change-over Switch
Umschalter (2)
H2
Temp. : -10°C / + 40°C

(3)
li 100 mA
4
(1) : bleu ou gris / blue or grey / blau oder grau
(2) : brun / brown / braun
(3) : noir / black / schwarz
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - X105M1TT D 05/13

CLA-VAL X105-M
Switch assembly (Ex-Proof)
Pièce de rechange: Contact fin de course (Antidéflagrant)

Spare parts: Switch assembly (Ex-Proof)
Ersatzteile: Endschalter (Ex-Schutz)
POS DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. No.

HYTROL 32-65 304 57121-133-1
HYTROL 80 304 57121-133-2
HYTROL 100-150 304 57121-164
1 Tige Stem Stange
HYTROL 200-250 304 57121-186
HYTROL 300 304 57121-215
HYTROL 400 304 57121-241
HYTROL 32-40 316 RTT0110-31
HYTROL 50-80 316 RTT0110-33
2 Réduction Adapter Reduktion HYTROL 100-150 316 RTT0110-43

HYTROL 200,
316 RTT0110-63
250 & 400
HYTROL 400 316 RTT0110-73
HYTROL 32-80 304 57120-115
HYTROL 100-150 304 57120-130
3 Tube Tube Rohr
HYTROL 200-250 304 57120-155
HYTROL 300-300 304 57120-210
HYTROL 150-300 303 57001
4 Réduction Adapter Reduktion
HYTROL 350-400 303 57002
5 Réduction Adapter Reduktion 303 57141
X10A-MCW PS 57150
6 Support contact Holding bracket Halterung
X105-M2W PS 57150-01
7 Ecrou Nut Mutter 303 57688
8 Joint torique O-ring O-ring NBR ORN1240
9 Rondelle Washer Scheibe V2A RDS05011
10 Raccord supérieur Cover Deckel 303 57021
11 Aimant Magnet Magnet AMP3105
12 Contact Switch Schalter KWU-16EX
VMS060016-
13 Vis M6x16 Screw M6x16 Schraube M6x16 V2A
01
© Copyright CLA-VAL CO. - USA

CLA-VAL
Switzerland NUM. X105M1TE-2
TEL : +41 (0) 21 643 1555 FAX : +41 (0) 21 643 1550 REV. B 08/07
Web : www.cla-val.ch E-mail : cla-val@cla-val.ch QUA. FJ 08/07
CLA-VAL X105-M
Magnetic Switches in Protection Class

EEx ia IIC T6 to T1 with li 100mA
TECHNICAL DATA:
Switching action: monostable
Contact material: Wolfram
Switching capacity: max. 30VA
Switching voltage: max. 230V
Switching current: max. 0,5A
Switching frequency: 100 Switches/sec.
Switching hysteresis: approx. 1 - 2 mm
Ambient temperature: -10°C 9 +40°C
Protection rating: IP55
Connection cable: PVC
SWITCHING HYSTERESIS
The extent of the switching hysteresis (stroke of the actuating magnet) is dependent on the size of the
actuating magnet and the magnetic shunt via the iron content of the surroundings. In the case of most
magnetic switches it amounts to approximately 2 to 5mm stroke of the actuating magnet.
SWITCHING POINT ACCURACY

The reproducible switch point accuracy of a magnetic switches is extremely high in constant conditions and
lies at 0,01mm. When barium ferrite magnets are used as actuating magnets the switch point shifts
depending on ambient temperature changes, as the magnetic field becomes stronger with lower
temperatures and weaker with higher temperatures.
DESCRIPTION AND FUNCTION

A magnetic switch contact consists of two fl at contact tongues which are sealed in a glass tube filled with
protective gas. When approached by a permanent magnet, the over-lapping contact tongue ends attract
each other and spring into contact.
When the permanent magnet is re-moved, the contact tongues demagnetize immediately and return to
their rest positions as quickly as lightening. The air gap between the contact end is only 0,2-0,3mm and the
mass of the contact tongues to be moved and their elastic force are very small. Therefore, a magnetic
switch switches almost inertia-lessly and it can be referred to as a "quasi-electronic component".

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CLA-VAL X105-M
CONTACT FUNCTIONS
If a permanent magnet (a north pole red or a south pole blue) is placed near the actuating zone of the
magnetic switch, the contact tongues of the built in protective gas contact are magnetized and attract each
other.
A change over contact has one movable and two static contact tongues. When there is no magnetic field,
the movable contact tongue rests on the static home contact (normally closed) by means of its elastic force.
When approached by an actuating magnet the contact tongue is attracted by the working contact (normally
open).
By means of a polarizing magnet, a contact tongue is magnetized with a south pole field in such a way that
when a permanent magnet (north pole red) is placed in its proximity the magnetic switch contact closes and
opens again when a permanent magnet (south pole blue) is placed in its proximity.
Normally open Change over Bistable
CONNECTION DIAGRAMS
CONTACT PROTECTION MEASURES
RC-NETWORKS FOR INDUCTIVE-LOAD CONTACT PROTECTION
Operation of the magnetic switch with permanent magnets is completely free of wear and tear, as the
magnetic field does not become worn out. As the contact tongues are extremely soft, fatigue fractures do
not appear even after 3x109 switching operations. However, the switching contacts are very sensitive to
high current load. The electrical life can be raised by contact protection measures.

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CLA-VAL X105-M
ADVANTAGES
- Magnetic switches operate impeccably under extreme environmental influences, e.g. dirt,
moisture, gases, dust, shavings, etc.
- Stable switching point, reproducible switching point exactness 0,01mm.
- Operable from several directions.
- Installation independent of position.
- Bistable models can store signals even in the event of power failure and are particularly suited for
extremely long strokes.
- Designs for temperatures from -30°C to +200°C.
- Particularly priceworthy component for automation.
- Available with different approvals.
APPLICATION
Magnetic switches are mainly used:
- As pulse generators for revolution, stroke and footage or meter counters, electro-mechanical
counters.
- Running and stationary monitoring of machines.
- As floor switches in elevators.
- For resonant conveyors and sieves.
- At filling and weighing machines.
- For the indication of end position of power cylinders in pneumatics.
- In apparatus engineering for position indication of slides, flaps and valves.
- For controlling machine tools.
- For level control of fluids.
- On textile machines, printing machines, etc.
HAZARD NOTICES
- It is not allowed to make a temporary installation if components or whole instruments are faulty or
wrong, particularly when components are missing.
- Instruments and their accessory parts should not be used to secure lifting gear, to act as foot
rests or any other mechanical aids that could damage the installation.
- Where there is a hazard or danger present, warning signs have to be displayed according to the
local and national standards. Any isolation device fitted must also comply with these standards
- The operators have to wear protection clothes according to the local circumstances and
regulations. The operators have to be trained and given instructions as well as to be in
possession of the technical data.
- The operator is responsible, to ensure that unauthorized persons do not have access to the
installations or instruments and these operations.
- If passing the instruments and installations on to a third party, all documentation has to be
included indicating the correct mounting procedures, operational details and hazards.

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CLA-VAL X105-M
Precautions are necessary for:

- Heat radiation from outside on to the instruments.
- Heat radiation from the instruments to the surroundings.
- Electrical heating systems.
- Exposure to medium, gas, mist or steam.
ELECTRICAL CONNECTION
The electrical connection must comply with the safety regulations for installing electrical systems and
equipment that apply in the country where the unit is installed and this work may only be undertaken by
qualified personnel. The service life of the switches can be increased considerably trough the use of a
contact protection relay.
CAUTION
If the switch is connected to an inductive load, it may be damaged beyond repair. A protective circuit with
an RC element or a freewheeling diode should be provided.
If connected to a capacitive load, a protective resistor is to be connected in series to limit the peak.
Electrical overloading may result in the switch being damaged irreparably. This may cause the control
connected in the outgoing circuit to malfunction and result in damage to property or injury to persons.
Maximum electrical switching capacities must be complied with.
If a fault is present on units with metal enclosures and connecting cables without a ground terminal, the
units may be live and thus cause damage to property or injury to persons. These units may only be
operated on extra-low voltage or they must have an additional ground connection.
It is important that an adequate and correct power supply is used.

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CLA-VAL X105-M
MAINTENANCE
The units must be installed and commissioned in accordance with the generally accepted rules of
engineering practice. When in service the units do not require any maintenance, provided that the magnetic
switch is designed for the ambient conditions such as the temperature, protection rating and medium.
FUNCTIONAL TEST
With the electrical connection between the switch and the control disconnected, a continuity tester is then
connected and the functionality of the switch is tested using a magnet. Reconnect the electrical connection
after the test has been completed.
NOTES
- Do not operate magnetic switches in close proximity to powerful eletro-magnetic fields. Minimum
clearance: 1m.
- The magnetic switches must not be subjected to any mechanical loads, vibrations or shock
influences. If these loads are existing, support or protecting elements have to be used.
- Mechanical shocks transmitted trough the medium to the instrument is not allowed.
- For flammable or explosive mediums, instruments with 94/9/EG ATEX approvals have to be
used.
- Disposal of instruments should be in accordance with regional and national directions and
guidelines. By disposal it is possible that residues of the medium remain within the instrument.
- The conditions of the environment have to be optimised so that all indicating instruments on-site
can be read correctly and be positioned to be in a normal field of view.
NOMINAL DATA FOR EX-INSTRUMENTS
VERSION WITH "INTRINSIC SAFETY" PROTECTION RATING

Supply circuit:
For protection rating EEx ia IIC.
Only for connection to a certified intrinsically safe circuit.
Maximum current: Ii 100mA.
The effective self inductance and capacitance are negligible.

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CLA-VAL X105-M
INFORMATION FOR EX-INSTRUMENTS

Magnetic switches in accordance with 94/9/EG ATEX approvals may only be used in Zones 1 and 2 and in
gas groups IIA, IIB and IIC, which are subject to explosion hazards as a result of combustible substances in
the range of temperature classes T1 to T6.
The assignment between the temperature classes and the maximum ambient temperature has to be taken
from the following table.
AMBIENT TEMPERATURE
Temperature Class EEx ia IIC Basis
T6 80°C
T5 95°C
T4 130°C
T3 190°C
T2 290°C
T1 300°C
If temperatures in excess of 70°C occur at the cable lead-in or above 80°C at the wire terminations, only a
verified heat-resistant cable for the relevant temperature may be connected.
Equipment for use in hazardous locations is identified with a special rating plate containing all data relevant
to explosion protection.

CLA-VAL
TEL : +41 (0) 21 643 1555 FAX : +41 (0) 21 643 1550 REV. B 08/07
Global Presence for
Peace of Mind
Direct & Indirect Acting Solenoid Valves

Models FP06P, FP10P, FP12P, BXS & SPR
NAMUR Mount Available on FP06P & BXS
Solenoid Valve Range
(Up to and including 508 psi / 35 bar working pressure)
Superior Performance Throughout the Full Operational Range

Solenoid Valve Worldwide Solenoid Approvals
SIL 3 Third Party Certified Ex emb, Ex d, Ex ia & Explosion Proof
Solenoid Free to Rotate ATEX Registered
Through 360º
Low Power - 1.8W
316L Stainless Steel Solenoid
Enclosure and Valve. Aluminium High Flow - Up to 11.1 Cv
Options Available
Up to and including 508 psi / 35 bar
Arctic Service Options to -60ºC Working Pressure
Innovative and Reliable

bifold.co.uk
Valve Solutions
Solenoid Valve Product Options
Port Connections Port Connections

Port Connections for 3/2
(FP06P, FP10P, FP12P, BXS & SPR) Port Connections for 5/2 & 5/3 (BXS), & 5/2 (SPR)
PORT CONNECTIONS TABLE PORT CONNECTIONS TABLE

Configuration Pressure Service Vent Configuration Pressure Service Vent
Normally Closed 1 2 3 XX 1 2&4 3&5

YY 1 2&4 3&5
Normally Open 3 2 1 ZZ 1 2&4 3&5
For port connections, please refer to selection chart ordering example For port connections, please refer to selection chart ordering example
on pages 24, 25, 26, 27, 28, 29, 30, 33 & 35. on pages 31, 32, 34 & 36.
Solenoid Coil Spare Solenoid Coil Spare

Solenoid Coil Spare Selection Chart Solenoid Coil Spare Selection Chart
Ordering Example Type 74AT4, 27 & 77 Ordering Example Type 58
109 Coil Type 58 Coil Type
XXX Voltage 74AT4 (Ex emb)24 & 48 Vdc 135 Resistance (Ω) 58 (Ex ia) 135 Ohms Resistance †
27 (Ex d) 12, 24, 48 &110 Vdc
27 (Ex d) 110 & 240 Vac Voltage
27 (Ex d) 50 & 60 Hz
77 (Ex d) 12, 24, 48 &110 Vdc
77 (Ex d) 110 & 240 Vac
77 (Ex d) 50 & 60 Hz
XX Power (W) 74AT4 (Ex emb) 1.8, 3.6, 4.4
& 6.8 Watts
27 (Ex d) 1.8, 3.0, 3.5, 5.7 Power
& 6.5 Watts
77 (Ex d) 1.8, 3.0, 3.5, 5.7,
6.5 & 12 Watts 58 135 Ordering Example
† Solenoid must be used in conjunction with a correctly matched Intrinsically Safe
(IS) solenoid driver. The valve installer is responsible for a correct and safe IS
109-XXX-XX Ordering Example system.
For solenoid operator Type 27 & 77 (Ex d) Vdc & Vac, the coil spare ordering
examples are shown below:-
109-110DC-57
109-110AC-57 Solenoid Coil Spare
Solenoid Coil Spare Selection Chart
Type MK3 Ordering Example Type 28 & 78
109 Coil Type
Type MK3 Terminal Block 12 Nominal Voltage 28 & 78 (Ex ia) 12 V Nominal Voltage
The type MK3 terminal block can accommodate solid conductors between
260 Resistance (Ω) 28 & 78 (Ex ia) Resistance †
the range of 0.5mm² to 2.5mm² and flexible conductors between the range of 260 Ohms
0.5mm² to 1.5mm².
109-12-260 Ordering Example

† Solenoid must be used in conjunction with a correctly matched Intrinsically Safe
(IS) solenoid driver. The valve installer is responsible for a correct and safe IS
system.
Accuracy of information
We take care to ensure that product information in this
catalogue is reasonably accurate and up-to-date. However,
our products are continually developed and updated
so to ensure accurate and up-to-date information please Quality Assurance
refer to the product catalogue issue list on our web site or All Bifold products are manufactured to a most stringent
is a member of the
bifold.co.uk contact a member of our sales team.
When selecting a product, the applicable operating system

QA programme to ensure that every product will give optimum
performance and reliability. We are third party certified to
BS EN ISO 9001:2008. Functional test certificate, letter of
19
design must be considered to ensure safe use. The products conformity and copies of original mill certificates, providing of companies
function, material compatibility, adequate ratings, correct total traceability are available on request, to BS EN 10204 3.1
installation, operation and maintenance are the where available. We reserve the right to make changes
to the specifications and design etc., without prior notice.
BFD370 November ‘14 responsibilities of the system designer and user.
© Bifold 2014
Standard Solenoid Options
Ex emb Options
Options Table 1 74AT4 (Ex emb)
SOLENOID OPTIONS TABLE 1 74AT4 (Ex emb)
Solenoid Typical Power Cable
Product Standard CV Temperature Ingress
Order Apparatus Consumption Entry Certification Options
Type Voltage Rate Range (ºC) Protection
Code Code (W) Connection
3.6
0.35 Media #
-20ºC to +90ºC
4.4 0.6 -55ºC to +90ºC
24 Vdc Ambient M20 x 1.5
6.8 1.0 -25ºC to +55ºC (T3) IP66
Ex emb II (½" NPT
74AT4 IP67 ATEX IECEx
T3 / T4 (3.0 W & Below)
48 Vdc 1.8 1.0 -25ºC to +50ºC (T3 & T4) NEMA 4X Option)
(Manual Latch) (4.0 W & Below)
FP06P 3.6 1.0 -25ºC to +40ºC (T3)
(Manual Latch) (6.8 W & Below)
Media #
-20ºC to +90ºC
-55ºC to +90ºC
3.6 0.35
24 Vdc Ambient M20 x 1.5
IP66
Ex emb II -25ºC to +55ºC (T3)
74AT4 4.4 0.6 IP67 (½" NPT ATEX IECEx
T3 / T4 (3.0 W & Below)
NEMA 4X Option)
48 Vdc -25ºC to +50ºC (T3 & T4)
6.8 1.0
(4.0 W & Below)
FP10P -25ºC to +40ºC (T3)
(6.8 W & Below)
Media #
-15ºC to +130ºC
-55ºC to +130ºC
24 Vdc Ambient
IP66 M20 x 1.5
Ex emb II -25ºC to +55ºC (T3)
74AT4 3.6 0.73 IP67 (½" NPT ATEX IECEx
T3 / T4 (3.0 W & Below)
NEMA 4X Option)
48 Vdc -25ºC to +50ºC (T3 & T4)
(4.0 W & Below)
BXS -25ºC to +40ºC (T3)
(6.8 W & Below)
Media #
-20ºC to +100ºC
-60ºC to +100ºC
Ambient
24 Vdc IP66 M20 x 1.5
-25ºC to +55ºC (T3)
Ex emb II IP67 (½" NPT
74AT4 3.6 3.0 (3.0 W & Below) ATEX IECEx
T3 / T4 NEMA 4X Option)
-25ºC to +50ºC (T3 & T4)
48 Vdc
(4.0 W & Below)
SPR-08 -25ºC to +40ºC (T3)
(6.8 W & Below)
Media #
-20ºC to +120ºC
-60ºC to +90ºC
Ambient
24 Vdc IP66 M20 x 1.5
-25ºC to +55ºC (T3)
Ex emb II IP67 (½" NPT
74AT4 3.6 11.1 (3.0 W & Below) ATEX IECEx
T3 / T4 NEMA 4X Option)
-25ºC to +50ºC (T3 & T4)
48 Vdc
(4.0 W & Below)
SPR-16 -25ºC to +40ºC (T3)
(6.8 W & Below)
For detailed information on certification, please see page 16.

Other Wattages available upon request.
# Permissible media operating temperatures are dependent upon the selected O-Ring material. Please refer to the product selection charts on pages 24, 26, 28 & 30 to 36.
is a member of the
20 bifold.co.uk contact a member of our sales team.

BFD370 November ‘14 responsibilities of the system designer and user. to the specifications and design etc., without prior notice.
© Bifold 2014
Ex d Options
Options Table 2 27 (Ex d)
STANDARD SOLENOID OPTIONS TABLE 2 27 (Ex d)
3.5 0.6 Media #

12 Vdc -20ºC to +90ºC
24 Vdc (Manual Stayput)
48 Vdc 5.7 1.0 -55ºC to +90ºC
Ex d IIC IP66 M20 x 1.5
110 Vdc IP67 (½" NPT ATEX IECEx
27 T6, T5 Ambient
6.5 1.0 NEPSI
FP06P or T4 110 Vac NEMA 4X Option)
-60ºC to +40ºC (T6)
Aluminium 240 Vac
50 or 60 Hz 3.0 1.0 -60ºC to +55ºC (T5)
Enclosure (Manual Latch) -60ºC to +90ºC (T4)
316L Stainless
Steel Body
Media #
12 Vdc -15ºC to +130ºC
24 Vdc
48 Vdc 1.8 -55ºC to +130ºC
110 Vdc IP67 (½" NPT ATEX IECEx
27 T6, T5 0.73
Ambient NEPSI
BXS or T4 110 Vac 3.0 NEMA 4X Option)
-60ºC to +40ºC (T6)
Aluminium 240 Vac
50 or 60 Hz -60ºC to +55ºC (T5)
Enclosure -60ºC to +90ºC (T4)
316L Stainless
Steel Body
For detailed information on certification please see page 16.

Other wattages available upon request.
# Permissible media operating temperatures are dependent upon the selected O-Ring material. Please refer to the product selection charts on pages 24, 26 & 30 to 32.
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21
© Bifold 2014
Ex d Options
Options Table 3 77 (Ex d)
STANDARD SOLENOID OPTIONS TABLE 3 77 (Ex d)
3.5 0.6 Media #

12 Vdc -20ºC to +90ºC ATEX IECEx
24 Vdc (Manual Stayput)
48 Vdc 5.7 1.0 -55ºC to +90ºC INMETRO
110 Vdc GOST
77 T6, T5 IP67 (½" NPT
6.5 1.0 Ambient CSA (C, US)
C
or T4 110 Vac NEMA 4X Option)
-60ºC to +40ºC (T6) NEPSI
240 Vac
50 or 60 Hz 3.0 1.0 -60ºC to +55ºC (T5) KTL
FP06P (Manual Latch) -60ºC to +90ºC (T4)
Media #
12 Vdc 3.5 0.6
(Manual Stayput) -20ºC to +90ºC ATEX IECEx
24 Vdc
48 Vdc 5.7 1.0 -55ºC to +90ºC INMETRO
110 Vdc GOST
77 T6, T5 IP67 (½" NPT
6.5 1.0 Ambient CSA (C, US)
C
240 Vac
50 or 60 Hz 3.0 1.0 -60ºC to +55ºC (T5) KTL
FP10P (Manual Latch) -60ºC to +90ºC (T4)
Media #
24 Vdc
48 Vdc 6.5 -30ºC to +90ºC INMETRO
110 Vdc (Manual Latch) GOST
77 T6, T5 2.5 IP67 (½" NPT
Ambient CSA (C, US)
C
or T4 110 Vac 12.0 NEMA 4X Option)
240 Vac
50 or 60 Hz -60ºC to +55ºC (T5) KTL
FP12P -60ºC to +90ºC (T4)
Media #
24 Vdc
110 Vdc GOST
77 T6, T5 0.73 IP67 (½" NPT
Ambient CSA (C, US)
C
3.0 -60ºC to +40ºC (T6) NEPSI
240 Vac
BXS -60ºC to +90ºC (T4)
Media #
24 Vdc
-60ºC to +100ºC INMETRO
Ex d IIC 48 Vdc 1.8 IP66 M20 x 1.5
110 Vdc GOST
77 T6, T5 3.0 IP67 (½" NPT
Ambient CSA (C, US)
C
240 Vac
SPR-08 -60ºC to +90ºC (T4)
Media #
24 Vdc
110 Vdc GOST
77 T6, T5 11.1 IP67 (½" NPT
Ambient CSA (C, US)
C
240 Vac
SPR-16 -60ºC to +90ºC (T4)
For detailed information on certification please see page 16.

Other wattages available upon request.
# Permissible media operating temperatures are dependent upon the selected O-Ring material. Please refer to the product selection charts on pages 24, 26 & 28 to 36.
is a member of the

© Bifold 2014
Slimline & Standard Solenoid Options
Ex ia Options
Options Table 4 58 (Ex ia)
SLIMLINE SOLENOID OPTIONS TABLE 4 58 (Ex ia)
Solenoid
Product
Order
Typical Resistance CV Temperature Ingress Cable Entry
Certification Options
Type Apparatus Code (Ohms) Rate Range (ºC) Protection Connection
Code
Media #
-20ºC to +90ºC ATEX IECEx
Ex ia IIC -55ºC to +90ºC INMETRO
58 † 135 0.35 IP66 M20 x 1.5
T6 EAC
Ambient
NEPSI
-40ºC to +60ºC (T6)
FP06P
For detailed information on certification, please see page 17.
† Solenoid must be used in conjunction with a correctly matched Intrinsically Safe (IS) solenoid driver. The valve installer is responsible for a correct and safe IS system.
# Permissible media operating temperatures are dependent upon the selected O-Ring material. Please refer to the product selection chart on pages 25 & 27.
Ex ia Options
Options Table 5 28 & 78 (Ex ia)
STANDARD SOLENOID OPTIONS TABLE 5 28 & 78 (Ex ia)
Solenoid
Product
Order
Typical Resistance CV Temperature Ingress Cable Entry
Certification Options
Type Apparatus Code (Ohms) Rate Range (ºC) Protection Connection
Code
Media #
-15ºC to +130ºC
ATEX IECEx
Ex ia IIC -55ºC to +130ºC
28 † 260 0.73 IP66 M20 x 1.5 EAC
T6 or T4 Ambient
BXS -60ºC to +60ºC (T6) NEPSI
Aluminium -60ºC to +95ºC (T4)
Enclosure
316L Stainless
Steel Body
Media #
78 † 260 0.73 IP66 M20 x 1.5
T6 or T4 Ambient EAC
-60ºC to +95ºC (T4)
BXS
Media #
78 † 260 3.0 IP66 M20 x 1.5
SPR-08 -60ºC to +95ºC (T4)
Media #
78 † 260 11.1 IP66 M20 x 1.5
SPR-16 -60ºC to +95ºC (T4)
For detailed information on certification, please see pages 17 & 18.

† Solenoid must be used in conjunction with a correctly matched Intrinsically Safe (IS) solenoid driver. The valve installer is responsible for a correct and safe IS system.
# Permissible media operating temperatures are dependent upon the selected O-Ring material. Please refer to the product selection charts on pages 30 to 36.
Safety Parameters:Type 58 Safety Parameters:Type 28 & 78

Ui = 35V dc, Ii = 600 mA, Pi = 3 W, Ci = 0 μF, Li = 0 mH Ui = 31 V, Ii = 210 mA, Pi = 1.5 W, Ci = 0 μF, Li = 0 mH
Coil Resistance : 135 Ohm ± 5% Coil Resistance : 260 Ohm ± 5%
Minimum Current @ solenoid coil = 80 mA Minimum Current @ solenoid coil = 45 mA
Safety parameters applicable to table 4. Accuracy of information Safety parameters applicable to table 5.
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© Bifold 2014
FP06P 3/2 Standard Solenoid Valve Range Selection Chart
FP06P 3/2 For a dimensional drawing of this

product please see page 38.
FP06P Selection Chart - Ordering Example

FP06P Model Code
S1 145 psi / 10 bar Maximum Valve Pressure
Operator
S2 232 psi / 16 bar Maximum Valve Pressure (For AC Coils = 6.5 Watts)
04 ¼" Body Ported (Stainless Steel)
A04 ¼" Body Ported (Aluminium) (Option only available with the type 27 Ex d solenoid) Connections
32 3 Way 2 Position Valve Configuration

NU Normally Universal (for the port connections table, please refer to page 19) Valve Configuration
S Nitrile (-20ºC to +130ºC) For maximum operating
SA Nitrile (Low Temperature) (-25ºC to +130ºC) temperatures see 'T' Rating
O-ring Material
V Viton (standard) (-20ºC to +90ºC) Limitations for Ex emb &
AL Flourosilicone (-55ºC to +90ºC) Ex d on pages 20, 21 & 22
XX Refer to Solenoid 74AT4 (Ex emb) Page 20 - Table 1
options tables (For the 74AT4 option only please go straight to voltage) Solenoid **
27 & 77 (Ex d) Pages 21 & 22 - Tables 2 & 3
74AT4
(Ex emb) 27 & 77(Ex d)
A ATEX/IECEx Dual Certified/Labelled  
G GOST/IECEx Dual Certified/Labelled x  (77 Only)
I INMETRO/IECEx Dual Certified/Labelled x  (77 Only)
Solenoid Approval
N NEPSI/IECEx Dual Certified/Labelled x 
U CSA (US)/ATEX Dual Certified/Labelled x  (77 Only)
K KTL/IECEx Dual Certified/Labelled x  (77 Only)
XXX Voltage, refer
74AT4 (Ex emb) Page 20 - Table 1
to Solenoid Voltage
option tables 27 & 77 (Ex d) Pages 21 & 22 - Tables 2 & 3
M Electrical to switch or temporary manual override
ML Electrical and manual required to switch or temporary manual
override (3.0 Watts Ex d only)
MLT Electrical and manual required to latch - tamperproof Options
MOR Electrical to switch or stayput manual override
LE Latched Energised (Only available as NU on S1 option, LE only
available as NO, 6.5 Watts, Ex d (77) on S2 option)
XX Power (W) 74AT4 (Ex emb) 1.8, 3.6, 4.4 & 6.8 Watts
Page 20 - Table 1
Power
27 & 77 (Ex d)
3.0, 3.5, 5.7 & 6.5 Watts
Pages 21 & 22 - Tables 2 & 3
NO LETTER M20 x 1.5 Cable Entry
Cable Entry
K85 ½" NPT Cable Entry
NO LETTER NPT Ports
Option
K6 BSPP Ports
FP06P-S1-04-32-NU - V - 77 A-24D-ML - 30-K85 - K6 Ordering Example

Bespoke configured datasheets are available for specific model numbers, please contact Bifold for more information.
For the shaded block sections, please refer to the same shaded sections on pages 20, 21 & 22.
** Special conditions for safe use Type 74AT4 - The supply circuit shall be fitted with a fuse capable of meeting a 1500 Amp short circuit current. Must be
compliant with Special Conditions for Safe Use as defined in EC Type Examination Certificate Sira01ATEX3248U.
is a member of the

© Bifold 2014
FP06P 3/2 Slimline Solenoid Valve Range Selection Chart
FP06P 3/2 For a dimensional drawing of this

product please see page 38.
FP06P Selection Chart - Ordering Example

FP06P Model Code
S1 145 psi / 10 bar Maximum Valve Pressure Operator
04 ¼" Body Ported (Stainless Steel) Connections
32 3 Way 2 Position Valve Configuration
NU Normally Universal (for the port connections table, please refer to page 19) Valve Configuration
S Nitrile (-20ºC to +130ºC) For maximum operating
SA Nitrile (Low Temperature) (-25ºC to +130ºC) temperatures see 'T' Rating
O-ring Material
V Viton (standard) (-20ºC to +90ºC) Limitations for Ex ia on
AL Flourosilicone (-55ºC to +90ºC) page 23
XX Refer to Solenoid options tables 58 (Ex ia) Page 23 - Table 4 Solenoid
58 (Ex ia)
A ATEX/IECEx Dual Certified/Labelled 
G EAC/IECEx Dual Certified/Labelled 
I INMETRO/IECEx Dual Certified/Labelled  Solenoid Approval
N NEPSI/IECEx Dual Certified/Labelled 
U CSA (US)/ATEX Dual Certified/Labelled x
K KTL/IECEx Dual Certified/Labelled x
M Electrical to switch or temporary manual override
Options
ML Electrical and manual required to switch or temporary manual override
XX Resistance (Ω) 58 (Ex ia) - 135 Ohms Page 23 - Table 4 Resistance †
NO LETTER M20 x 1.5 Cable Entry
Cable Entry
K85 ½" NPT Cable Entry
NO LETTER NPT Ports
Option
K6 BSPP Ports
FP06P-S1-04-32-NU - V - 58 A - M - 135-K85 - K6 Ordering Example

Bespoke configured datasheets are available for specific model numbers, please contact Bifold for more information.
For the shaded block section, please refer to the same shaded section on page 23.
† Solenoid must be used in conjunction with a correctly matched Intrinsically Safe (IS) solenoid driver.The valve installer is responsible for a correct and safe IS system.
is a member of the

25
© Bifold 2014
Standard 2 & 7 Series & Slimline 5 Series Solenoid Enclosures
Dimensional Drawings
2 & 7 Series Standard Solenoid Enclosure (Ex emb & Ex d)
Ø 68 86,5
TYPE M, ML
& MLT
OVERRIDE
OPTION
129,5
104,9
EXTERNAL
EARTH
TERMINAL
M20 x 1.5p
CABLE ENTRY
APPROXIMATE WEIGHT:
STAINLESS STEEL - 1.7kg
ALUMINIUM - 1.0kg
All dimensions in mm
5 Series Slimline solenoid Enclosure (Ex ia)
M20 x 1.5p
CABLE ENTRY
Ø 50 72,5
TYPE M & ML
OVERRIDE
OPTION
126
APPROXIMATE WEIGHT:
All dimensions in mm
is a member of the

37
© Bifold 2014
Standard & Slimline Solenoid Dimensional Drawings
Example Code - FP06P-S1-04-32-NU-V-74AT4-24D-36
Ø 68 86,5
TYPE M, ML & MLT

OVERRIDE OPTION
M20 x 1.5p
CABLE ENTRY
SCHEMATIC 3/2 NU
190,7
166
2 x Ø5,5 MOUNTING 1
130,2
POSITION HOLES EXTERNAL 2
EARTH
TERMINAL 3
3
2
41,5
VALVE LIMITS
1
28,5
28,5
17
12,5
6,22 32
25,4
44,45
APPROXIMATE WEIGHT:
FP06P
All dimensions in mm ALUMINIUM - 1.3kg
Auto Reset
Example Code - FP06P-SI-04-32-NU-V-58A-135

Ø 50 72,5
TYPE M & ML M20 x 1.5p

OVERRIDE OPTION CABLE ENTRY
SCHEMATIC 3/2 NU
187,5
155,4
1
2 x Ø5,5 MOUNTING 2
POSITION HOLES
3
3
2 VALVE LIMITS
41,5
1
28,5
28,5
17
12,5
6,22 32
25,4
44,45
APPROXIMATE WEIGHT:
FP06P
All dimensions in mm STAINLESS STEEL - 1.2kg Auto Reset
Example Code - FP06P-S1-N14-32-NC-V-74AT4-24D-36

Ø 68 86,5
TYPE M, ML & MLT

OVERRIDE OPTION
M20 x 1.5p
CABLE ENTRY
SCHEMATIC 3/2 NC
192
167,3
EXTERNAL
2 x M5 BOLTS EARTH
1 2
136,5
TERMINAL
ACTUATOR 1/4" NPT INLET
N4 = SUPPLY (Port 2) (Port 1)
N14 = SPRING SIDE (Port 3) 1
24,4
28
32
VALVE LIMITS
3
3
11,4 16
1/4" NPT EXHAUST

(Port 3)
44,45 ACTUATOR 44,45
N4 = SPRING SIDE (Port 2) 59,6
24 25,4 N14 = SUPPLY (Port 3)
2 x Ø5 MOUNTING PINS
APPROXIMATE WEIGHT:
FP06P
Namur Mount Auto Reset
All dimensions in mm ALUMINIUM - 1.5kg
Left Hand Feed
is a member of the

© Bifold 2014
Standard & Slimline Solenoid Dimensional Drawings
Example Code - FP06P-S1-N4-32-NC-V-58A-135
Ø 50 72,5
TYPE M & ML
OVERRIDE OPTION M20 x 1.5p
CABLE ENTRY
SCHEMATIC 3/2 NC
189
1 2
162
2 x M5 BOLTS
ACTUATOR 1/4" NPT INLET
N4 = SUPPLY (Port 2) (Port 1)
N14 = SPRING SIDE (Port 3) 1
24,4
28
VALVE LIMITS
3
32
3
11,4 16
1/4" NPT EXHAUST

(Port 3)
44,45 ACTUATOR 44,45
N4 = SPRING SIDE (Port 2) 59,6
2 x Ø5 MOUNTING PINS 24 25,4 N14 = SUPPLY (Port 3)
APPROXIMATE WEIGHT:
FP06P
NAMUR Mount Auto Reset
All dimensions in mm Right Hand Feed
Example Code - FP10P-SI-04-32-NU-V-74AT4-24D-36

ø 68 86,5
TYPE M, ML & MLT

OVERRIDE OPTION
M20 x 1.5p
CABLE ENTRY
SCHEMATIC 3/2 NU
191,1
166,4
130,6
2 x M6 MOUNTING HOLES EXTERNAL 1

(BOTH SIDES) EARTH 2
TERMINAL
3
3
2
47,8
46,4
VALVE LIMITS
1
35,9
20,8
17,8
44,45 44,45
APPROXIMATE WEIGHT:
FP10P
All dimensions in mm STAINLESS STEEL - 2.5kg
Auto Reset
Example Code - FP12P-S1-08-32-NU-V-77A-24D-120

Ø 68 86,5
TYPE M, ML & MLT

OVERRIDE OPTION
M20 x 1.5p
CABLE ENTRY
SCHEMATIC 3/2 NU
225,5
200,8
EXTERNAL
2 x M6 MOUNTING HOLES EARTH 1
(BOTH SIDES) TERMINAL 2
170
3
3
VALVE LIMITS
67
61
1
43,75
26,5
19,5
44,5
8,22 27,75
44,5
APPROXIMATE WEIGHT:
FP12P
All dimensions in mm STAINLESS STEEL - 3.2kg Auto Reset
is a member of the

39
© Bifold 2014
Accessory Information
Options
Product Options for Type 74, 27, 77, 28 & 78
The range of products displayed in this brochure, are designed to accommodate all the options shown below. If the style
or arrangement required for your application is not shown, please contact our office with full description and specification
details.
Type M - Electrical to Switch or Temporary Type MOR - Electrical to Switch or Stayput

Manual Override Manual Override
Manual Override Type M (E3 & E4) Manual Rotary Override Type MOR (E15 & E16)
The solenoid valve switches on and off with the electrical The solenoid valve switches on and off with the electrical
supply. The manual override button can be pressed to supply. The manual override button is rotated through ¾
operate the valve when the solenoid is in the electrically turn to operate the valve when the solenoid is in the
de-energised position. The manual override is non-detented, electrically de-energised position. The manual override is
i.e. does not latch in position. When the button is released, detented, i.e. remains in position until rotated back to its
the valve spring returns. original position when the valve spring returns.
Type ML - Electrical and Manual Required to Switch

or Temporary Manual Override
Type MLT - Electrical and Manual Required to
Latch - Tamperproof Type LE - Latched Energised
Manual Reset Type ML (E5 & E6) & MLT (E13 & E14) Latch Energised Type LE
For Types ML and MLT, apply the electrical signal and press
Designed specifically for Deluge systems. The solenoid
the reset button. With type ML, the valve moves to the
valve can be used in the electrically de-energised
energised position and will not de-energise until the
condition. When an electrical signal is applied to the valve,
electrical supply is removed. The manual reset button also
the valve shifts to the energised position and stays in this
acts as a manual override, when the valve is in the
position, even if the electrical signal is removed, and until
de-energised position and the electrical supply is off. The
the valve is manually moved back to the de-energised
manual reset is non-detented, spring return, i.e. does not
position by pressing the reset button. The valve can only
latch in position. With type MLT, the valve cannot be
be manually reset after the electrical signal is removed.
moved to the energised position by pressing the button if
The reset button is fitted at the base of the valve.
there is no electrical supply to the solenoid.
is a member of the

43
© Bifold 2014
Accessory Information
Options
Product Options for Type 58
The range of products displayed in this brochure, are designed to accommodate the options shown below. If the style
or arrangement required for your application is not shown, please contact our office with full description and specification
details.
Type M - Electrical to Switch or Temporary Manual Override

Type ML - Electrical and Manual Required to Switch or Temporary Manual Override
(Slimline 58 - Series)
Manual Override Type M & Manual Reset Type ML
The solenoid valve switches on and off with the electrical supply. The manual override button can be pressed to operate the
valve when the solenoid is in the electrically de-energised position. The manual override is non-detented, i.e. does not latch
in position. When the button is released, the valve spring returns.
For Type ML, apply the electrical signal and press the reset button. The valve moves to the energised position and will not
de-energise until the electrical supply is removed. The manual reset button also acts as a manual override, when the valve
is in the de-energised position and the electrical supply is off. The manual reset is non-detented, spring return, i.e. does not
latch in position.
is a member of the

© Bifold 2014
NAMUR Solutions - Mounting Block Options
Options
Supplied as Standard for use with: BXS-04-N4.., & BXS-04-AN4.. Solenoid Valves
Mounting Configuration: Mounting Configuration:
3 Way 2 Position 5 Way 2 Position & 5 Way 3 Position
Standard for use with: FP06P-S1-N4.. & FP06P-S1-N14.. & FP06P-S1-AN4.. & FP06P-S1-AN14.. Solenoid Valves
Mounting Configuration:
FP06P 3 Way 2 Position with 90° Rotation
is a member of the

45
© Bifold 2014
Retour IT421
CLA-VAL Procedure
Epoxy Application
1 DESCRIPTION
Epoxy resin powders were created and developed specifically for the application of thin film corrosion protection to metal or
other substrates. Epoxy resin coatings are suitable for continuous exposure to a wide range of corrosive elements. Of
particular interest for control valves is the high resistance to various water conditions. They also provide resistance to certain
acids, chemicals, solvents and alkalis. They have excellent adhesion to almost any prepared surface. They are sufficiently
flexible to be used to protect steel springs from corrosion and have an impact strength that allows retain ability and
restoration of surface coating under normal drop conditions.
The application process used by CLA-VAL is the fusion method. This method of applying epoxy resins utilizes the principle
of covering a suitably cleaned and preheated part with a one part dry powdered resin. The dry powdered resin fuses itself to
the heated part. A curing period in an oven completes the process. No volatile solvents are required and thus there are no
pinholes left by evaporation of such materials. The coating is applied by electrostatic spray or flock spray to a nominal
thickness recommended by the coating manufacturer and CLA-VAL internal procedures. The coating is applied under the
following procedures and specification.
2 MATERIAL
Current epoxy materials are dry powder manufactured by:
Standard Thickness
Manufacturer Colour Colour Reference
[microns]
AKZO NOBEL Olive-Green RAL 6013 250 ***
AKZO NOBEL Red AG006HF RAL 3000 250 ***
BS Coatings Eurokote blue RAL 5005 250 ***
BS Coatings Eurokote red brown 4820 250 ***

*** As per DIN 30677 part 2 - Table 1
3 PROCEDURE
3.1 SURFACE PREPARATION
 All deposits of oil or grease should be removed by washing with hot water high pressure cleaner. The water should be
70 - 80°C (160 - 180°F) at the nozzle.
 All parts shall be blast cleaned to a "white metal blast cleaned surface". Media used: Sinter Ball #20/40 or 20/40 Carbo
HSP Ceramic. Cleanliness: ISO 8501-1 Sa 2½.
 A "white metal" blast cleaned surface finish is defined as a surface with a grey-white, uniform metallic colour. The
surface, when viewed without magnification, shall be free of all oil, grease, dirt, visible mill scale, rust, corrosion
products, oxides, paint or any other foreign matter.
 Parts are moved from blasting machine to oven is shortest possible elapsed time to prevent rust or other contamination.
 Blast cleaning operations shall be conducted in such a manner that no damage is done to partially or entirely completed
portions of the work. Mask as required.
 Blast operations shall not be conducted on surfaces that will be wet after blast cleaning and before going to epoxy
application or when ambient conditions are such that any visible rusting might occur before the epoxy coating is applied.
 If any rust forms after blast cleaning, the surfaces shall again sandblasted before coating.
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - IT022E G 01/17

CLA-VAL Procedure
Epoxy Application
3.2 INTERIOR & EXTERIOR PROTECTIVE COATING PROCEDURE

 Parts without epoxy coating must be marked according to CLA-VAL internal procedures.
 Place parts in oven and heat the parts to 200°C (400°F). Leave in oven for sufficient time to ensure uniform surface
temperature. Uniform surface temperature is checked by infrared sensor.
 The epoxy powder is applied with the help of an electrostatic spray gun. Average coating thickness in accordance with
CLA-VAL internal procedures unless otherwise specified. Standard thickness according to above table.
 Return parts to oven and heat the applied epoxy for an average of twenty (20) minutes at 200°C (400°F), depending on
the weight of the part.
 Remove parts from oven and allow air cooling.
 Inspect parts as required to verify epoxy surface thickness. No excessive sags, voids pin holes, valleys or blisters shall
be allowed.
 Remove masking, check for overspray and/or seepage, clean all machined surfaces as required.
4 INSPECTION AND TESTING
ACCEPTANCE
TEST TYPE METHOD FREQUENCY CONSEQUENCE
CRITERIA
Visual examination Visual for sharp edges 100% of all surfaces No defects, see Defects to be
weld spatter slivers, specified repaired
rustgrade, etc. requirements
Cleanliness ISO 8501-1 100% visual of all In accordance with Reblasting
surfaces specified
requirements
Visual examination of Visual to determine 100% of surface after According to specified Repair of defects
coating curing, contamination, each coat requirements
solvent retention,
pinholes/popping,
sagging and surface
defects
Min. coating thickness According to 34 check points (body According to Coating to be
CLA-VAL IT535 & cover) CLA-VAL IT535 rejected
Adhesion ISO 4624 using Spot checks Adhesion measured Refer to Production
equipment with an during production Manager
automatic centred shall be at least
pulling force, and 12 MPa (mean for
carried out when three tests), with
coating system are individual values not
fully cured less than 10 MPa.
Curing DIN 3476 Subclause Spot checks Lining appearance Refer to Production
5.2.3 according to the shall be neither Manager
methyl isobutyl ketone blurred nor dull, and
test the cloth shall remain
clean
Freedom from DIN 30677-2 Spot checks According to DIN Refer to Production
imperfections Subclause 5.4.1 / 30677 Part 2 - Table 2 Manager
DIN 3476 Subclause
5.2.2.1 High-voltage
Cathodic disbonding DIN 3476 Subclause Spot checks No bubbles in coating. Refer to Production
5.2.6 / DIN 30677-2 Disbonding after 30 Manager
days 4.9 bis 5.4 mm
 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - IT022E G 01/17

PRE04
CLA-VAL Qualité Epoxage

®
TM
Epoxy Coating Quality
Revêtement Epoxy
Vanne de base (corps et chapeau) points de mesure

Main valve (body and cover) check points
K
+ Test de réticulation (Acétone)
Points K for acetone test
.
ax
m
cm
A
C
10
J
R
1
2
H 3
D
F Si < 250 mm : moyenne 1 + 2 + 3

E G If < 250 mm : average 1 + 2 + 3
Points de contrôle / Checkpoints

A B C D E F G H J K Total
- 18 si < 250
Contrôle d'entrée - 2x 2x - 6x 4x 4x - -
2x 20 if > 250
Inspection 2x 2x 2x 8x 6x 4x 4x 2x 2x 2x 34
Epaisseur en mm
Thickness in mm
Size (DN) STD Min.

32 - 1'200 300 250
Test d'acceptation / Acceptance test

Contrôle d'entrée, DN < 250 : 15 pts ≥ Min. & Moyenne / Average 18 pts ≥ STD
Contrôle d'entrée, DN > 250 : 17 pts ≥ Min. & Moyenne / Average 20 pts ≥ STD
Inspection : 28 pts ≥ Min. & Moyenne / Average 34 pts ≥ STD
CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - IT535 F 02/15

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Deluge Valve Vendor Data - Comments

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CLA-VAL Automatic Control Valve

CLA-VAL Model : 134E-G2E-05H1

CLA-VAL Reference : OUB1405191016 Pos.

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - Maintcomplet A 03/14

Electrical position Position Position Electrical position Position Position

Energized 1 - 2 Open Open Energized 2 - 1 Closed Closed

De-energized 0 - 1 Closed Closed De-energized 1 - 0 Open Open

1.2  SELF-CLEANING STRAINER

1.3  OPTIONAL FEATURES

Suffix (C) - Closing speed:

Suffix (F) - Remote sensing:

Suffix (M) - Remote hydraulic control / emergency opening on site:

Suffix (S) - Opening speed:

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 134005CE D 02/15

1.4  CHECK LIST FOR PROPER OPERATION

□ System valves open upstream and downstream.

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - 134005CE D 02/15

Simple, Reliable and Accurate

 TYPICAL APPLICATION (1) From system water supply

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 100G01DE B 10/15

CLA-VAL 100G & 2100G wet pilot line design criteria

System supply pressure, psi

Valve size 3 4 6 8 10 Valve size (mm) 80 100 150 200 250

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - 100G01DE B 10/15

All repair Kit include soft parts and wear parts

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 100G01SE A 11/14

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HYT001SE C 11/08

On/Off Control On/Off Control

Full Open Operation: Tight Closing Operation: Modulating Control:

COVER CHAMBER CAPACITY STEM TRAVEL

TYTAN [Liters] [Gallons] [mm] [Inches]

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 2 - HYT001SE C 11/08

DIAPHRAGM CHECK (#1)

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 3 - HYT001SE C 11/08

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 4 - HYT001SE C 11/08

TYTAN-S DN 600 - 800 1"

TYTAN-S DN 600 - 800 1/2 - 20 UNF

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 5 - HYT001SE C 11/08

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 6 - HYT001SE C 11/08

KIT DE REPARATION / REPAIR KIT / REPARATURSATZ

POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr.

(**) Voir / See / Siehe HYT016F

AE: Corps d’angle / Angle execution / Eckventil

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HGG002LT-21 A 11/14

KIT DE REPARATION / REPAIR KIT / REPARATURSATZ

POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr.

(**) Voir / See / Siehe HYT016F

AE: Corps d’angle / Angle execution / Eckventil

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - HGG002LT-22 A 11/14

CLA-VAL 100-01 / 100-KR / 100-KHR

Vanne auxiliaire HYTROL 100-01 / 100-KR / 100-KHR

100-01 100-KR & 100-KHR

KIT DE REPARATION / REPAIR KIT / REPARATURSATZ

POS. DESCRIPTION DESCRIPTION BESCHREIBUNG MAT. CLA-VAL Nr.

TYPE 100-01/STD CLA-VAL Nr.

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - 000130LT E 05/16

 GENERAL APPLICATION VALVES 3/2 - DIRECT OPERATED

 The body (including the sleeve assembly)

These 3 modular components are in many cases interchangeable i.e. a valve

 DIRECT OPERATED VALVES (SEE FIG. 1)

 CLA-VAL Europe www.cla-val.ch cla-val@cla-val.ch 1 - ELE311TE B 03/10

Function: 3/2 Universal solenoid valve: closed or open when de-energized

Valve design: Direct operated poppet valve