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Effect of Conditioning On Cotton Yarn Properties - Fibre2Fashion
Effect of Conditioning On Cotton Yarn Properties - Fibre2Fashion
Effect of Conditioning On Cotton Yarn Properties - Fibre2Fashion
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İplik, pamuk ve diğer liflerin üretimi sırasında bir dizi mekanik süreç yaşandı. Harman hallaç, tarak, cer, flyer ve ring
makinelerinde çalışma aşamalarında, optimum üretim verimliliği ve en düşük fire alabilmek için bu yerler bir departmandan
diğerine değiştirilebilir.
Bir araştırma, yüzde 25 ila yüzde 65 arasındaki bir aralık veya bağıl nem ve sık sık 25 santigrat derece sıcaklık için silindir
alıştırma kaymasının değiştiğini ortaya koyuyor. Daha yüksek bağıl nem nedeniyle özellikle yüzde 65 RH'de daha yüksek
alıştırma frekansı alınır. Yüzde 50 RH'ye kadar saf pamuk için daha düşük lepleme oranları not edilebilir ve bunun ötesinde,
bağıl nemdeki artışla daha yüksek lepleme sıklığı gözlemlenir.
P/C karışımları için yüzde 35 kadar düşük RH'de bile daha büyük alıştırma değeri kaydedildi. Aynı şekilde, bir kart odasında
uygun atmosferik koşulların sağlanması gerekir. Az miktarda bağıl nem, düzenli tülbent kırılmalarına, muazzam uçuntu
salınımlarına ve takım değiştiricide alıştırmalara neden olabilir. Büyük miktarda bağıl nem de, tülbent sarkmasına ve brizör
ve silindirin yüklenmesine yol açtığı için ihmal edilmelidir.
Karıştırma odası için önerilen bağıl nem yüzdesi yüzde 60-65, harman hallaç, tarak
ve cer ve hızlı makine bölümü için yüzde 50-55, ring iplik eğirme için yüzde 50-60
ve sarım bölümü için önerilen bağıl nem oranı yüzde 60-65'te tutuldu. Pamuk
hidrofilik bir elyaf olduğundan, standart atmosferik forma göre daha zayıf bağıl
nemde havada daha az nem bulunması nedeniyle kurur ve ayrıca iplik kalitesi
etkilenir. İpliğin nem içeriği, sonraki işlemlerde optimum sonuç için kontrolünün ve
uygunluğunun sonuçlandırılmasında önemli bir rol oynar.
Şu anda, ipliği tabanına kadar düzenlemek için modern teknolojiyi uygulayan ticari
olarak birkaç iplik koşullandırma makinesi elde edilebilmektedir. Pamuk ipliklerinin bu makinelerle koşullandırılmasının
yüzde 10'a varan daha yüksek mukavemet, yüzde 30 daha fazla uzama, yüzde 40 daha az tiftik ve elyaf uçuntusu verdiği ve
elektrostatik problemlerden bağımsız olduğu belirtiliyor. Ayrıca, buharla rahatlatmak, çözme işlemi boyunca bükülmeleri ve
hırıltıları ortadan kaldırır.
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Koşullandırmadan sonra, kalite faktörlerinin çoğu iyileşirken, kapasitans tipi düzgünlük test cihazlarının sağladığı kusur
değerlerinde belirgin bir artış var. İplik kusurlarındaki artış normalde mekanik işlemden kaynaklanır - esas olarak ipliğin
herhangi bir çevresel yüzeye sürtünmesi. Koşullandırma boyunca, bu kazanılmaz. Bu nedenle, aynısını tanımak ve artan
kusur sorununa çözüm bulmak için bir çalışma yapılmıştır.
Toplama ve dört durum (A, B, C ve D) altındaki fiziksel özellikler sekiz farklı şekilde ele alındı. Çalışmada 32 kombinasyonun
tamamı kullanılmıştır. İplik şartlandırma tesislerinin proses faktörleri, iplik fabrikaları tarafından takip edilen normal şartlara
göre tutulmuştur (Tablo 1).
Sonuçlar ve analiz
Değerler kondisyonlamadan önce ölçülmüştür, sadece kondisyonlama (ortam koşullarının olduğu bir laboratuvarda 24 saat
48 saat numune tutulduktan sonra), ipliğin fiziksel özellikleri 27'de tutulmuştur (2 santigrat derecelik değişim dikkate
alınarak) Tablo 2, 3 ve 4'te gösterilen santigrat derece ve yüzde 65 (yüzde 2'lik değişim dikkate alınarak) bağıl nem.
Increased yarn elongation observed after steam conditioning as the increment in moisture level in cotton yarn. In the
laboratory, after holding the yarn samples open for 24 hours and 48 hours, the disparity someway decreased. Though,
even after 48 hours the yarn tenacity values and elongation at break values were increased against unconditioned yarns.
The same drift is noted for hosiery and warp yarns (Figures 1 & 2).
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24.04.2022 22:50 Effect of conditioning on cotton yarn properties - Fibre2Fashion
In some cases, there seems a decrement
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in RKM CV percent value and Elongation
CV percent
value after conditioning,
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observable
fact can gives in less yarn
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The observations in
Tables 5 and 6
reveals that unlike
capacitance type
tester results, there
is no
understandable
tendency of
increase in
deficiency after conditioning when it noted by applying Optical
Method. The values are noted either almost same or at a reduced amount after conditioning as compared to before
conditioning results and it noted in most of the cases.
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24.04.2022 22:50 Effect of conditioning on cotton yarn properties - Fibre2Fashion
One of the aims of steam conditioning is to establish the distortion of the high twist yarn. This is prepared to decrease
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snarling drift of the yarn while processing it further. The affect of steam conditioning on snarling drift is observed in Table
7. At cop stage and later on at cone stage, the yarnwas conditioned.
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It can be observed from
the table that there is a
little decrement seen in
Snarling Index after
conditioning at cop
stage, and conditioning
at cone stage has gave a
further decrement. In
compared to the earlier
experiments, no variation
in hairiness values was
seen after conditioning.
This may be because of
extra binding of short
fibers, ensuing from high
twist. Inserting high twist
itself might have gained
the maximum value. Therefore, no improvement in yarn hairiness could be observed further while conditioning process.
To make four sets of knitted fabrics, four sets of yarns (2 Hosiery and 2 Warp yarns) were applied. The yarns having no
conditioning and after conditioning were applied for knitting. The fabrics were named as 1A, 1B, 2A, 2B, 3A, 3B and 4A, 4B
where A specifies after conditioning and B specifies without conditioning. These fabrics were measured for looks by
applying subjective technique occupying 10 independent judges. The judges were invited to compare A and B of each
number and grade them as either, A better than B, A equal, to B or B better than A. The observations are drawn in Table-8.
It can be observed from Table 8 that 70 percent of decision directed to "A is better than B"
and on 20 percent directed to "B is better than A". Therefore, it can be analyzed that 80
percent of results directed that the looks of the fabric knitted applying steam conditioned
yarn is either better than or same as the looks of the fabric produced of unconditioned yarn.
This explains that the conditioning of the yarn has not declined the actual yarn looks, but
only has enhanced the same. This may be because of 'laying of' some of the hairs on the
Conclusion
For both hosiery and warp yarns, the yarn tenacity strengthen after conditioning by 2-5 percent and the elongation at
break strengthen by 8-20 percent. In the case of hosiery yarns than warp yarns, the increment in elongation is further
observed changes in its value almost 5 times more.
There observed a decrement in yarn hairiness by 2-5 percent and 11-18 percent for both hosiery and warp yarns just after
conditioning and 48 Hrs of yarn conditioning in that order.
The observed deficiency values by applying capacitance type testers, increased after steam conditioning of yarns by 35- 40
percent for both hosiery and warp yarns. The conditioning of yarn samples in laboratory condition reduces the gap, but
deficiency still stayed at a higher level, on an average 40 percent and 6 percent for hosiery and warp counts
correspondingly in against the parent yarn. The snarling drift of yarns decreases because of steam conditioning by 10-20
percent.
In most of the cases, the deficiency values observed by optical type tester in which do not observed rise after conditioning.
The moisture does not affect the image analysis technique applied by the optical type tester and observed similar. This
proves that the looks of the yarn has not been weaken after conditioning. The looks of the fabrics made from steam
conditioned yarns are superior to the fabrics made from unconditioned yarns which prove that there is no decline in yarn
and fabric looks after steam conditioning.
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