Professional Documents
Culture Documents
Manual de Management Integrat (1) - EN - Vers 2020 - PT A Fi Trimis
Manual de Management Integrat (1) - EN - Vers 2020 - PT A Fi Trimis
Manual de Management Integrat (1) - EN - Vers 2020 - PT A Fi Trimis
Environmental management
includes the requirements of ISO
14001: 2015 that provide our
organization with a framework to
help protect the environment and
respond to changing environmental
conditions in relation to socio-
economic needs.
Integrated
Management
Manual
ISO 9001: 2015 & ISO 14001: 2015
CONTROL PAGE
The signatures below certify that this manual has been reviewed and accepted and demonstrates
that the signatories are aware of all the requirements contained in this document and are committed
to ensuring compliance.
This manual is reviewed to ensure its continued relevance to the systems and processes it describes.
The recording of add-ins, omissions, or contextual changes is shown below:
This electronic version of this document is the latest revision. It is the person's responsibility to
ensure that any paper version is the latest revision. The printed version of this manual is
uncontrolled, unless provided with an exemplary number of the document and revision in the field
below.
It is the RMQM's responsibility to modify, withdraw and update all internal copies of this document.
No. of copy:
Controlled copy
Uncontrolled copy
Date
This document is the intellectual property of DELTA GLASS. Partial or total multiplication and distribution is only allowed
with the organization's written consent.
CONTENT
CAP 1 PRESENTATION OF THE ORGANIZATION..................................................................................1
CAP 2 SCOPE......................................................................................................................................2
2.1. GENERAL.................................................................................................................................2
2.2. SCOPE OF SMI.........................................................................................................................3
2.3 REFERENCIES............................................................................................................................4
CAP 3 TERMS AND DEFINITIONS........................................................................................................5
3.1 TERMINOLOGY........................................................................................................................5
3.2 ABBREVIATIONS......................................................................................................................5
CAP 4 CONTEXT OF THE ORGANIZATION...........................................................................................6
4.1. UNDERSTANDING THE NEEDS AND EXPECTATIONS OF INTERESTED PARTIES.........................6
4.1.1. External issues (PEST analysis)..............................................................................................6
4.1.2. Internal issues (SWOT analysis)............................................................................................7
4.2. UNDERSTANDING THE NEEDS AND EXPECTATIONS OF INTERESTED PARTIES.........................8
4.3. SMI.........................................................................................................................................9
4.4. INTEGRATED MANAGEMENT PROCESSES AND ITS PROCESSES...............................................9
CAP 5 LEADERSHIP...........................................................................................................................20
5.1 LEADERSHIP AND COMMITEMENT.........................................................................................20
5.1.1. General...............................................................................................................................20
5.1.2 Customer focus....................................................................................................................22
5.2. QUALITY AND ENVIRONMENTAL POLICY..............................................................................22
5.2.1. Establishing the quality and environmental policy.............................................................22
5.2.2. Communicating the quality and environmental policy.......................................................24
5.3. ORGANIZATIONAL ROLES, RESPONSIBILITIES AND AUTHORITIES..........................................25
CAP 6 PLANNING.............................................................................................................................29
6.1. ACTIONS TO ADDRESS RISKS AND OPPORTUNITIES..............................................................29
6.1.1. General...............................................................................................................................29
6.1.2. Environmental aspects.......................................................................................................31
6.1.3. Compliance obbligations....................................................................................................32
6.1.4. Planning of changes............................................................................................................33
6.2 QUALITY AND ENVIRONMENTAL OBJECTIVES AND PLANNING TO ACHIEVE THEM................34
6.2.1. Quality and environmental objectives................................................................................34
8.4.1. General...............................................................................................................................82
8.4.2. Type and extent of control.................................................................................................84
8.4.3. Information for external providers.....................................................................................85
8.5 PRODUCTION AND SERVICE PROVISION................................................................................85
8.5.1. Control of production and service provision.......................................................................85
8.5.2. Identification and traceability.............................................................................................88
8.5.3. Property belonging to customer or external providers......................................................89
8.5.4. Preservation.......................................................................................................................89
8.5.5. Post-delivery activities........................................................................................................90
8.5.6. Control of changes..............................................................................................................90
8.6 RELEASE OF PRODUCTS AND SERVICES..................................................................................90
8.7 CONTROL OF NONCONFORMING OUTPUTS...........................................................................92
CAP 9 PERFORMANCE EVALUATION................................................................................................93
9.1. MONITORING, MEASUREMENT, ANALYSIS AND EVALUATION..............................................93
9.1.1. General...............................................................................................................................93
9.1.3. Analysis and evaluation......................................................................................................97
9.2. INTERNAL AUDIT...................................................................................................................98
9.2.1. General...............................................................................................................................98
9.2.2. Internal audit program.......................................................................................................99
9.3. MANAGEMENT REVIEW......................................................................................................103
9.3.1. General.............................................................................................................................103
9.3.2. Management review inputs..............................................................................................103
9.3.3. Management review outputs...........................................................................................104
CAP 10 IMPROVEMENT.................................................................................................................105
10.1. General.............................................................................................................................105
10.2 Nonconformity and corrective action.................................................................................105
10.3 Continual improvement.....................................................................................................116
CAP 11 ANNEX..............................................................................................................................118
The organization collaborates with both the furniture and construction industry. At present DELTA
GLASS is considered to be one of the strongest processors and distributors on the domestic market.
Another branch of activity is the export of glassware and porcelain.
Since 1999, DELTA GLASS has acquired the first machinery and began its production activities.
Trends in furniture with different utilities have prompted the organization to promote a new range of
products: glass furniture - customized for customers: both for companies and for individuals.
CAP 2 SCOPE
2.1. GENERAL
DELTA GLASS has developed and implemented an integrated quality – environment management
system (SMI) based on the requirements of ISO 9001: 2015 and ISO 14001: 2015 as a framework that
enables the organization to document and improve its own practices to better meet the needs and
expectations of internal and external interested parties.
Applying the principles that support the operation and maintenance of the integrated management
system, as well as the responsibility for complying with the requirements of its reference documents,
rests with top-level management, coordinating and execution personnel, specialists and other
employees, as well as business partners. The management system implemented within the
organization is based on process-based approach and risk-based thinking (see Figure 1).
SMI Scope
Planning
Plan
OPERATION
Act
Support and
Leadership
Improvement Operation
and
Do
commitmen
t
Check
Performance
evaluation
Fig. 1 Interaction between ISO 9001: 2015 and ISO 14001:2015 with PDCA approach
DELTA GLASS has adopted an integrated management policy aimed at improving its performance in
the field of quality and environment, reducing the negative impact of its own activities and
operations, keeping risks under control and addressing opportunities.
DELTA GLASS has also adopted this integrated management system to support its policy. The system
establishes the roles and responsibilities for managing, auditing, reviewing and updating its policies
and procedures.
The integrated management system is periodically evaluated through internal and external audits
and management reviews. All employees are responsible for maintaining the integrated
management system and for continuously improving it.
The scope of the SMI documented in the manual is: glass and mirror processing, activity performed
at the headquarters of the organization.
This manual describes the integrated management system, describes the authorities, the
interrelationships and the responsibilities of the personnel operating within the integrated
management system, the conditions for the implementation, functioning and updating of the
integrated management system in order to ensure its compliance with the requirements of ISO 9001:
2015, ISO 14001: 2015 and provides customers with the essential information that underlies the
management concept of DELTA GLASS specific systems.
The manual also provides references to procedures that detail the processes that make up the
integrated management system.
The manual is used to familiarize interested parties with the controls that have been implemented
and to ensure that the integrity of the integrated management system within the organization is
maintained and focuses on customer satisfaction by consistently delivering products that meet their
requirements and legal requirements and applicable regulation, risk analysis and opportunities
approach, increasing global and environmental performance and continuous improvement.
Through the Integrated Management Manual, DELTA GLASS aims to demonstrate that:
- Use the life cycle perspective to prevent environmental impacts from occurring unattributed
anywhere in the product life cycle;
- There are concerns to continuously improve the performance of the integrated management
system.
2.3 REFERENCIES
3.2 ABBREVIATIONS
In order to understand the organization and the context in which DELTA GLASS works, the external
and internal issues relevant to the strategic mission and strategic directions were determined, as well
as the assessment of the organization's ability to achieve the intended results of the implemented
SMI.
DELTA GLASS does not work in isolation but is influenced by external and internal issues that can
affect process stability or SMI integrity. That is why the external and internal issues identified are
constantly monitored, analyzed and updated so as to continuously enable the promotion and
observance of their own principles and values, such as increasing the prestige and success of the
organization in providing high quality products on the domestic market and on the external one,
focusing on meeting the requirements of interested parties, achieving environmental performance,
meeting compliance obligations and meeting environmental and quality objectives.
External issues were determined using the PEST analysis and internal issues using the SWOT analysis.
We analyze information from various sources, such as legislation, the market for typical products,
economic information, monitoring and measurement data, environmental permits and permits,
internal analyzes, clients, suppliers, media, partners, employees etc.
Political factors:
- The degree of stability of the national and international political environment;
- The degree of stability of the executive / legislative structures;
- Predictability and stability of applicable legislation;
Concordance between national and international legislation in the field.
Economic factors:
- State intervention in the economy;
- The national and international economic situation;
- Dynamics of macroeconomic factors (inflation, GDP, unemployment etc.);
- Exchange rates and fluctuations;
- The level of taxes or various existing tax incentives;
- The power of consumption in the field of activity of the organization;
- The level of competitiveness of other organizations;
- Prices by other organizations;
- Self-financing capacity.
Socio-cultural factors:
- Low interest for professions specific to the field of glass processing;
- Dynamics of the workforce.
Technological factors:
- Impact of current technology;
- The dynamics with which specific technology is developed in the field of activity;
- Dynamics in the IT sector;
- Costs with the implementation of cutting-edge technologies;
- Availability of funding sources for the implementation of cutting-edge technology;
- Quality of used equipment;
- Level of technical competences held by personnel.
STRENGH:
WEAKNESSES:
OPPORTUNITIES:
THREATS:
Identifying and monitoring external and internal issues is essential at management level in general
and at SMI level in particular, in order to develop a broader vision of the coordinates to be
considered for the proper functioning of the organization, as well as to identify opportunities and the
risks that can arise with the change of these factors.
Interested parties are also part of the DELTA GLASS context. Interested parties are internal and
external. DELTA GLASS analyzes them and determines which ones are relevant.
The organization considers it is important to understand the needs and expectations of interested
parties considering their effect on the organization's ability to consistently deliver high-quality
products that meet customer requirements, to ensure environmental control and at the same time
ensure compliance with applicable legal and regulatory requirements.
DELTA GLASS identifies the requirements it is required to comply with (eg the applicable legal and
regulatory requirements), as well as those requirements that they choose to adopt and which will
also become compliance obligations. Requirements are input into: setting policy on quality and
environment, setting environmental and quality objectives, determining environmental aspects,
compliance obligations, risks and opportunities to be treated by the organization.
Both interested parties, as well as their needs and expectations, change over time. Once identified,
the organization will monitor and analyze relevant interested parties information and relevant
requirements, and will set up measures to consistently supply quality products, for control of
environmental aspects, in the context of compliance with applicable applicable regulations.
4.3. SMI
Within DELTA GLASS, top-level management plans and improves the quality of all activities
through organizational structures, procedures and resources through which quality assessment
and assurance is achieved and environmental performance improvement and the achievement
of planned outcomes.
DELTA GLASS has established an SMI in accordance with the requirements of ISO 9001: 2015 and
ISO 14001: 2015, described in the present Integrated Management Manual.
Within the SMI of DELTA GLASS, all the processes related to glass and mirror processing are
included.
The application of an integrated management system in accordance with ISO 9001: 2015, ISO
14001: 2015 is a strategic decision of DELTA GLASS's top management. Defining, implementing
and documenting the integrated management system is only the first step towards the full
implementation of its requirements.
DELTA GLASS has implemented an integrated management system that exists as part of a wider
strategy that has established and implemented the organization's processes, integrated policies
and objectives, and meets the requirements of ISO 9001: 2015 and ISO 14001: 2015. To achieve
this, DELTA GLASS has adopted the process approach supported by the ISO 9001: 2015 and ISO
14001: 2015 standards.
Top management has determined the processes needed to achieve the intended results. By
defining key process groups and by managing inputs, activities, controls, results and interfaces,
DELTA GLASS ensures the maintenance of system efficiency. These process groups are described
using tools such as procedures, processes, maps, flow diagrams.
The effectiveness of each process and its output elements is measured and evaluated through
regular internal audits, inspections and data analysis. Key Performance Indicators (KPIs) used are
correlated with the objectives in order to monitor the processes, as well as to determine the risks
and opportunities inherent in each process. Indicators on non-conformities, objectives and
corrective actions, as well as monitoring and measurement results, customer satisfaction data,
and process performance are also used.
When determining the required SMI processes within DELTA GLASS, the following considerations
are considered:
Through the SMI procedures, the sequence and interaction between the processes included
in the SMI has been established. Thus, in each system procedure, developed as a process
description, it is specified:
- Outputs from upstream processes that are inputs into the process described in the
procedure;
- Outputs from the process described in the procedure that are inputs into downstream
processes.
Through SMI documents, criteria and methods have been established to ensure that:
For the continued improvement of SMI: the PDCA cycle has been established. Thus, in line with
the structure of the processes included in the SMI, the process categories were included in the
Planning - Deployment - Verification - Improvement stages and specific quality and environment
objectives were established according to the management program. The process-based approach
is the basis for the design and implementation of the integrated quality and environmental
management system.
Maintaining the functioning of the integrated management system is possible through the
involvement of all employees, regardless of the hierarchical level.
OUTSOURCED PROCESSES
If DELTA GLASS identifies the need to outsource any or any part of the process that affects
compliance with specified requirements, control criteria such as personnel competency,
The controls identified do not relieve DELTA GLASS of the responsibility to comply with legal and
regulatory requirements and customer requirements, but in turn increase the ability to
effectively manage the supply chain. The adopted controls are influenced by the potential impact
of outsourcing processes on customer or interested parties compliance and the degree to which
process control is shared. Outsourced processes are controlled by contractual arrangements.
To demonstrate the operation of its processes and to provide confidence that the processes are
carried out as planned, DELTA GLASS maintains / retains documented information specific to
each process that attests and guarantees compliance with the requirements of the products
made and ensuring that these processes are performed by competent personnel in the field of
activity of the organization.
The outsourced processes are: human resource management, PSI activity, internal and financial
audit, ISCIR verification.
Top-level management ensures the availability of resources and information to keep these
processes under control.
The integrated management system adopted by the organization is continually being improved
to be able to effectively achieve the policy and quality and environmental objectives declared
and approved by top management. All processes are carried out in such a way as to ensure the
active protection of the environment by managing environmental aspects, controlling risks,
addressing opportunities.
Description of SMI
Requirements of
ISO 9001:2015
and
Context of organization
ISO 14001:2015
(interested parties, internal
and external issues)
Products and services A/
developed by DELTA GLASS 1. Define the scope of SMI
RMQM
I. PLANNING OF SMI
Scope of SMI “ Production -
Processing of glass and mirrors”
Risks and
opportunities 2. Process identification A/
SMI RMQM
YES
Scope defined at 1
SMI Manual,
Process map
4. Documenting processes Procedures
RMQM
SMI
Keeping under
controla
documentelor
Per- Records
II. IMPLEMENTING SMI 5. Implementation of SMI documents
sonnel
Keeping documented
information (documents,
records) under control
III. SMI Check
Internal audit
Management review
NO
OK? I.
YES
I.
YES
V. SMI IMPROVEMENT
Corrective
Preventive actions
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL
actions | CAP 8 OPERATION 15
Continual improvement
Legend:
A – Administrator
RMQM – Management
Representative
CODE: M-SIM; Edition 2; Rev. 3 [IN VIEW SINCE: 22.10.2020]
MAP OF PROCESSES
Interested parties (clients, Processing of windows and mirrors Interested parties (clients,
employees, other employees, other
organizations - state, organizations - state,
private, NGOs, etc.) private, NGOs, etc.)
Performance
Identifying and establishing
processes to achieve the
organization's goals
Strategies
Resource management
processes
Process planning (goal setting)
Deadlines
Plan
Management of activities
processes
Organization’s capability
Client Requirements
Selection of external
(Specified and Expected)
Tendering / contracting suppliers
Compliance obligations
Purchasing
Machine / material
reception
Client reception
Infrastructure
Measuring and monitoring the effectiveness of
Work environment allocation and management of the resources needed to
of SMI Efficiency)
Tendering / contracting of external suppliers
CAP 5 LEADERSHIP
5.1 LEADERSHIP AND COMMITEMENT
5.1.1. General
Although responsibilities and authorities with regard to SMI management have been delegated,
global responsibility for the functioning and suitability of SMI belongs to the highest level of
management.
These responsibilities and authorities are documented in the job description sheet of each
employee.
Emphasizing customer requirements and meeting their needs and requirements, including legal
and regulatory requirements, is essential to business success, and precisely in this sense, this
requirement is communicated throughout the organization.
DELTA GLASS leadership demonstrates leadership and commitment related to SMI through:
- Evaluating the effectiveness of SMI, by periodically reviewing the policy and objectives in
the field of quality and environment, as well as by providing the necessary resources for
achieving the intended results;
- Ensuring that policy and objectives in the field of quality and environment are
established and are compatible with the context of the organizations and the strategic
direction of DELTA GLASS;
- Ensuring that SMI requirements are integrated into the processes identified at DELTA
GLASS level;
- Promoting process-based approach and risk-based thinking;
- Ensuring that resources for SMI are available and regular review of their availability;
- Communicating the importance of effective management of the integrated system and
compliance with SMI requirements;
- Communicating the importance of ongoing compliance with insultating glass certification
program;
- Ensuring that intended results are achieved within SMI;
- Employing, directing and supporting personnel to contribute to the effectiveness of SMI;
- Promoting the improvement by periodically analyzing the results obtained and
establishing appropriate measures;
- Supporting other relevant management roles to demonstrate their leadership, as they
apply in their areas of responsibility.
Top management assumes responsibility for all life cycle processes, including defining strategic
directions, responsibility, authority and communication to ensure SMI performance.
DELTA GLASS leadership provides the necessary support to create and establish processes that
are important to achieving environmental objectives and targets through PDCA approach.
Act Plan
Establishing the context of the
- Implementing actions to improve SMI organization and strategy
and processes Determination of legal requirements and
other compliance obligations
LEADERSHIP
Do
Check
- Developing policies and goals
- Ensuring resources
- Analysis of data on system and processes - Establish process responsibles
performance, correlation of strategy with - Focus on improvement
the context of the organization - Address risks and opportunities and
- Analysis of policy and objectives significant impacts
Leadership activities include systematically checking the effectiveness of SMIs through internal
audits and data analysis, trend analysis and KPI indicators. Periodic analyzes and reports ensure
that the SMI is efficient and responsive to change.
Top management is committed to implementing and developing the management system, this
commitment being defined by the organization's policies and objectives.
DELTA GLASS ensures that policy is understood, implemented and maintained at all levels within
the organization through its printed distribution and periodic analysis of both policy and
objectives. DELTA GLASS communicates to all employees the mission, vision, strategy, policies
and processes to:
- provide personnel with the resources, training and authority to act with responsibility;
- inspire, encourage and recognize the contribution of personnel.
In addition, policies, goals and objectives are communicated and developed within the
organization through individual, team and departmental objectives that are reviewed and
discussed during employee performance analysis and management reviews.
- The customer's requirements as well as applicable legal and regulatory requirements are
determined, understood and satisfied;
- The risks and opportunities that can influence the compliance of products made by DELTA
GLASS and the ability to increase customer satisfaction are determined;
DELTA GLASS management ensures that customer requirements and expectations are continually
determined and met, in order to increase confidence, while respecting the applicable legal and
regulatory requirements, so as to ensure the satisfaction of interested parties.
Top management ensures that customer focus is maintained to improve customer satisfaction by
setting customer satisfaction goals during management reviews. Customers' requirements are
converted to internal requirements and communicated to the responsible personnel within the
organization. Customer feedback and complaints are continuously monitored and measured to
identify improvement opportunities. DELTA GLASS always seeks to interact directly with
customers so that they focus on their unique requirements and expectations.
When setting up SMI policy, DELTA GLASS management ensured that this:
- is appropriate to the purpose and context of the organization and supports its strategic
direction, including the nature, scale and environmental impacts of the activities and
products made;
- is consistent with the organization's global policy and agrees with the other elements of
the organization's policy, eg human resources policy;
- provide a framework for the setting of quality and environment objectives, through the
implementation of the organization's intentions and guidelines so that it can be put into
practice;
- includes a commitment to meet applicable requirements, customer satisfaction,
pollution prevention and compliance with environmental and other requirements
applicable to the organization's products and services and continuous improvement of
SMI;
- includes a commitment to maintain ongoing compliance with the insulating glass
certification program;
- expressed through a document approved by the Administrator;
- is under control - is monitored and updated when appropriate;
- it is formulated simply, clearly, for all those working within the organization or on behalf
of the organization;
- is documented, implemented and communicated to all personnel, is displayed and
available to all interested parties and is mandatory for all personnel in different areas of
the organization's physical space and through the website www.deltaglass.ro.
- the level and type of future improvements required for the success of the organization,
- the expected or desirable degree of satisfaction of customers or other interested parties,
- development of the organization's personnel,
- the resources needed to implement, maintain and continuously improve the integrated
quality and environmental management system,
- the potential contributions of external suppliers;
- the organization's role in environmental protection;
- Compliance with customer requirements;
- Compliance with legal requirements in the environmental field;
- The assiociated insulating glass certification programe.
The organization's vision is to exceed customer expectations regarding quality, safety, durability,
delivery and value.
All employees, including new employees, need to know and understand the quality /
environment policy / objectives and implicitly the commitement / involvement they are required
to achieve.
Applying quality and environmental policy means actually complying with the rules set out in SMI
documents.
Quality and environmental objectives are in line with the quality and environment policy and
other organization objectives.
The SMI policy is signed by the Administrator who assumes responsibility for achieving all the
goals. The SMI policy is available and maintained as documented information, communicated to
all employees, available to relevant interested parties (displayed in different areas of the
organization's headquarters, on the organization's website or on request). Quality and
environmental policy is reviewed periodically (at least annually in management reviews) as to the
degree of suitability with the strategic direction of DELTA GLASS, depending on:
Quality and environment policy is communicated to all employees, including through training
sessions, regular internal communications, so that they know and understand management's
commitment and declared goals. Employee understanding and awareness, policy content and
objectives are determined by internal audits or any other methods adopted.
DELTA GLASS management ensures that responsibilities and authorities for relevant roles are
defined, assigned, communicated and understood within the organization. This is done by means
of: job description sheet, internal decisions and procedures.
The responsibilities and authorities established by the DELTA GLASS management meet the
conditions for:
- Ensure that the SMI complies with the requirements of ISO 9001: 2015 and ISO 14001: 2015;
- Ensure that the intended results are achieved within the processes;
- Ensure that SMI integrity is maintained when SMI changes are planned and implemented.
In order to implement, maintain and continuously improve the SMI, the DELTA GLASS
Administrator ensures that the functions involved are defined and communicated within the
organization, responsibilities and authorities:
Administrator:
- Establishes the policy and general objectives of SMI;
- Ensures the promotion of process-based approach and risk-based thinking;
- Manages and organizes the entire activity of designing, implementing, maintaining
and improving the SMI;
- Provides the necessary resources for the implementation, maintenance and
improvement of SMI;
- solves problems in the system;
- Defines responsibility and authority for all functions involved in SMI;
- Manages the process of identifying and treating risks and opportunities at SMI level;
- Approves / provides improvement measures as a result of the process of monitoring,
measuring, analyzing and evaluating SMI processes;
- Manages and coordinates management review;
- Approve the Integrated Management Manual and its subsequent revisions.
In the job description and specific SMI procedures, the responsibilities of the Administrator are
specified in detail.
Process resposibles are responsible at the level of the organizational structure managed,
for:
- Implementation of SMI policy;
- Identify the processes required for SMI operation;
- Ensure that SMI requirements are established, implemented, maintained and
continuously improved;
- Application of specific SMI documents;
- Achieving the general and specific objectives established according to the intended
results;
- Identifying and treating the risks and opportunities specific to the processes being
conducted;
- Monitoring, measuring, analyzing and evaluating the results of the processes being
conducted;
- Establishment of measures to improve performance;
- Awareness of the subordinate employees regarding the role and responsibility within
the SMI;
- Awareness of the subordinated employees regarding the satisfaction of the client's
requirements;
In the job description sheets and specific SMI procedures, all the responsibilities of process
responsibles are detailed.
NO 1 or 2
CAP 6 PLANNING
For DELTA GLASS to have an efficient management system, the risks and opportunities related to
the interested parties, the context of the organization (internal and external) and the quality and
environmental aspects are analyzed and managed. This process uses the information collected in
context assessments (SWOT and PEST), interested parties analysis, and assessment of the issues.
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 31
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3 [IN VIEW SINCE: 22.10.2020]
High-level management takes into account the risks and opportunities the organization manages
to ensure that the management system is consistent with the intended results, manages the
external environmental conditions so as to prevent and reduce unwanted effects and
continuously improve (fig. 2).
Environmental aspects
- Intended results
- Prevent negative
Compliance obligations Risks and effects
Reduction
opportunities to be - Promoting
measures
addressed opportunities
- Continuous
improvement
Other requirements and
expectations
Once significant risks and opportunities are identified, DELTA GLASS plans actions to mitigate
perceived risks or actions to address opportunities. Actions are undertaken in a variety of ways by
using SMI processes by setting goals, targets, operational control, environmental control, or
emergency preparedness, external suppliers evaluation, or other business processes.
DELTA GLASS management ensures that the planning requirements are met, which presents the
following:
Top management is responsible for integrating risk-based thinking into the culture of the
organization. This includes the establishment of risk management policies and objectives to
ensure effective implementation or risk management and life cycle management of products,
activities or services provided by DELTA GLASS, through:
Do
DELTA GLASS SRL- INTEGRATEDImplementing
MANAGEMENT MANUAL | CAP 8 OPERATION
risk reduction
32
plans and addressing
opportunities
Check
Monitoring of risk
through measurements
and audits
RISKS AND
CODE: M-SIM; Edition 2; Rev. OPPORTUNITIES
3 [IN VIEW SINCE: 22.10.2020]
Plan
Identifying and
addressing risks and
opportunities
Act
Implementation of SMI
changes and analysis
When planning the activity, DELTA GLASS takes into account the context of the organization, the
needs and expectations of interested parties, including clients, and determines the risks and
opportunities that need to be addressed to ensure:
- Enhancement.
Within DELTA GLASS, there is a risk management team in place to coordinate risk identification,
risk analysis and assessment, as well as to address risks and opportunities, monitor and review
them, and set up measures to ensure that they are maintained reasonable level to ensure the
achievement of the organization's objectives and SMI in an efficient manner. The risk
management process involves identifying, analyzing, assessing and establishing the risk response,
monitoring the implementation of their control measures and periodically reviewing them and is
described in the "Risk and Opportunity Treatment" procedure.
The risks identified at DELTA GLASS and compartment level are recorded, monitored and
reviewed within the Risk Register.
In the "Environmental aspects" procedure, DELTA GLASS details the methodology for identifying
and assessing the environmental aspects from the life cycle perspective of the product,
highlighting the significant ones as well as the actual or potential significant environmental
impacts and the implementation of the controls for the reduce or eliminate the associated risks.
Do
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION
Implementing controls for managing
34
environmental aspects, impacts and
addressing risks and associated
opportunities Check
Monitoring controls
ENVIRONMENTAL
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Plan
- Activity analysis
- Identification of
environmental aspects
- Establish criteria
Act
Implementing changes
- compliance obligations;
by which to achieve the intended results of the SMI. The actions are in:
- established controls;
- established actions.
Politicy is a set of general intentions and guidelines of the organization. In order to implement
and make measurable these intentions and general guidelines, the general quality and
environment objectives are elaborated. These general objectives contribute to meeting the
quality and environmental policy commitments and other specific organization (environment or
quality) goals. The choice of these objectives is the result of the "strategic planning" process
adopted by top management. The overall objectives translate the environmental performance
and quality performance that the organization wants to achieve. When setting general
objectives, consideration shall be given to:
- the principles and commitments of quality and environment policy;
- the risks and opportunities identified;
- environmental aspects (primarily those with significant impact);
- the legal requirements and other requirements to which the organization subscribes;
- the effects of achieving the objectives on the organization's activities, performance
processes;
- complaints from customers and other interested parties.
Specific objectives are transposed into quantified targets (where possible) with delivery
deadlines, specific responsibilities and allocated resources. Targets are set for each year. Ex.
overall objective - reduction of consumption of natural resources, specific objective: reduction of
water consumption, target for year X - reduction of water consumption by x% compared to the
previous year. Targets are performance indicators of the environment / quality / management /
operational activities.
At the operational level - value adding processes for the client, shareholders and other interested
parties - the targets are translated into actions (measures) addressed as operational control
modalities whose implementation and measurement are facilitated by performance indicators
with deadlines, responsibilities and resources.
Depending on the results of the monitoring and measurement, the specific objectives of a
general objective may be retained in the next year and specific targets are set the same as the
previous ones or others. The results are presented and analyzed in the management review.
The general / specific objectives, the targets together with the actions to be implemented are
transposed into environmental / quality management programs at the organizational level.
The general objectives, specific objectives, targets, indicators, responsibilities, deadlines and
resources are detailed in the "Management Program".
The general and specific quality and environment objectives are contained in the "Management
Program".
When setting the specific quality and environment objectives, it is considered that they:
- Availability of resources;
The results of the shares are kept, monitored and analyzed in the management review.
CAP 7 SUPPORT
DELTA GLASS identifies and provides the necessary resources for the establishment, implementation,
maintenance and continuous improvement of SMI.
Identifying the resources needed to meet DELTA GLASS objectives (which also include the continuous
operation and improvement of SMI and increased customer satisfaction) is the responsibility of the
Administrator. Identifying the resources for the planning, operation, control and continuous
improvement of production and administrative processes is the responsibility of the Administrator
and process resposibles.
- HR;
- Material resources;
- Financial resources;
- Infrastructure;
- Work environment.
Financial resources:
Planning and securing financial resources is done by top management by approving the draft
budget.
The specific SMI financial resources include: personnel training funds, internal and external
audits, endowment with the appropriate technical equipment / machinery and suitable vehicle,
hardware and software endowment, infrastructure and environmental improvement.
7.1.2. Personnel
Within DELTA GLASS, the human resources management aims at ensuring all the positions in the
organizational structure with qualified personnel corresponding to the requirements of the
respective job, which will ensure the implementation of the SMI implementation and the
operation and control of its processes. Personnel performing activities included in SMI is
competent in terms of studies, training, skills and experience.
- Training methodology for the personnel involved in carrying out all the processes
included in the SMI to have the necessary competence to carry out these activities;
- Means of awareness of the personnel in terms of responsibility and involvement in
meeting the requirements of SMI.
Employing personnel
- leaving an employee A/
- increasing the volume of activity 1. Identify the need to hiring
RRU
- Promoting a job by promoting an
employee
- new positions in the organigram - job description
- date of post release
2. Definition of job features A/
- Employee profile
RRU
- the salary budget
YES
Is there a
Internal
solution?
Depending on the nature of the station, one reorganization
or more of the following channels are
selected: NO
- written press
- recruitment siteS
- Employee recommendations 4. Identify the main channels of ad
- recruitment agencies communication RRU
- Candidates interviewed previously
A/
5. Define ad content and selection
RRU
steps
A
10. Final interview
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/ INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 42
12 First day of activity - presentation of the job risk assessment sheet
RRU
- Conclusion of the labor contract for the probation period
- presentation of the premisses, colleagues
- Dissemintate a copy of the SMI documentation that targets it
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A/
14 Completion of the trial period RRU
LEGEND:
A – Administrator
RRU – Human resources Responsible
Particular cases:
- The selection process consists of the interview and the practical test
Employee training
Process responsibles prepare annual the training requirements. The evaluation of the effectiveness
of the training is done with the analysis of the results of the annual process of evaluating the
individual performances of the employees. The documented information of the training,
performance, education and qualification analyzes included in the Job description sheet, certificates,
diplomas and attestations is kept in the personnel file of each employee. The file is located in the
human resources section.
Based on the training needs established by process responsibles, together with the human resources
manager, the Annual Training Program is being prepared. At the planned dates, training is carried out
by the designated person (external or internal) and recorded in the training report.
The training needs are determined by the organization's future business guidelines or legal
regulations etc.
Top management determines training needs and needs for subordinate personnel and transmits
them to the Human Resources responsible.
The Human Resources responsiblr prepares the Annual Training Plan (at the beginning of each year)
taking into account the following:
- financial considerations;
- In the short term, feedback from the participant is obtained on the training methods, the
resources used, the knowledge and the skills gained as a result of the training;
- In the long run, the performance improvement of the participant's work is assessed.
Employee evaluation
In order to define the required performance standard, a performance evaluation system has
been set up to define the correction strategy where appropriate. The evaluation of the personnel
is carried out on two levels: self-evaluation and evaluation by the superior hierarchical personnel.
- Self-evaluation - based on the criteria and indicators in the annual evaluation sheet of individual
professional performances, drawn up for each hierarchical line;
- By superior hierarchical personnel - refers to the degree of fulfillment of the evaluation criteria
included in the evaluation sheet corresponding to the activity of a calendar year.
The results of the annual personnel assessments underlie some measures to improve the quality
of the work carried out. The results are used for employee awareness of the level of performance
achieved in relation to the job requirements and for the hierarchical bosses to set up measures
to improve / increase the level of competencies or to reward / promote the employees.
For each job in the organizational structure, the "job descriptions" are defined as the tasks,
responsibilities and competencies required, and possibly the formal qualifications needed to
meet the job needs.
The management periodically analyzes the way the necessary competencies are ensured in order
to obtain the SMI effectiveness and increase customer satisfaction.
Personnel competency assessment is carried out in accordance with the Internal Regulation.
FINANCIAL INFORMATION
Economic Department:
- introduces related merchandise and invoices from suppliers (internal and external)
into accounting. Prepare the NIR.
- Checks the invoices for the correspondence with the contract - where the supplier
contract is concluded.
It is monitored daily in the accounting program the due date of the unpaid invoices, respectively
the unpaid receipts. Payment Orders are made on the basis of invoices received from suppliers.
This department maintains the relationship with banks in terms of: balances, payments, credits.
Every month it prepares the Inventory for the production process regarding: raw materials,
auxiliary materials, spare parts, and other consumables.
7.1.3. Infrastructure
DELTA GLASS Administrator is permanently preoccupied to provide and maintain the
infrastructure necessary to operate the processes included in the SMI and to achieve the
conformity of the products made. DELTA GLASS has a space that contributes to the
accomplishment of the mission and the fixed objectives, represented by: production areas,
storage spaces, administrative spaces. The spaces are in accordance with the technical, safety
and hygiene standards in force.
Equipments
Production equipments are properly maintained for optimal process deployment; are the
hardware and software necessary for the smooth running of all processes within DELTA GLASS,
including communication processes (mobile, fax, internet, computer network).
Technical Director performs the IG fabrication equipment maintenance at the intervals prescibed in
IG Fabrication & Maintenance Listings (and synthesized in the Planning of maintenance for year…),
and records the completion of the prescribed maintenance in the IG Fabrication Equipment
Maintenance Log. The log records is kept in the office of the Technical Director for at least 5 years.
RMQM periodically reviews the maintenance log to ensure the maintenance is performed as
specified.
IT equipments
DELTA GLASS has a software that is appropriate to the production process and is licensed to use
it.
At the work point located in Str. Bucovat, Nr. 3A, Sector 4, Bucharest the organization ensures
both the office space with the associated utilities and the equipment for the activity (computers,
software) and the means of communication (phone, fax, e-mail). Offices are equipped with air
conditioners that provide a working environment appropriate to the activity.
They are secured at the same work point of Str. Bucovat, Nr. 3A, Sector 4, Bucharest, storage
areas for raw materials and finished products, as well as the production space equipped with the
necessary equipment for carrying out the activities: glass washing machines, bevelling, cutting,
painting, faceting, blasting, drilling, security oven etc.
The delivery is provided by the organization through its own means of transport (motor vehicles).
Responsibility for maintaining and continuously improving the infrastructure is the responsibility
of the Administrator, who ensures that the infrastructure is in line with the legal provisions in the
field.
The annual investment plan also includes infrastructure improvements. Depending on the
organization's development strategy and quality objectives, specific equipment and machinery
are acquired.
In order to maintain the capability of the equipments provided by the production department
and the compliance with the requirements of the production processes that the organization
carries out, they have been contracted for maintenance and service with the equipment
suppliers or firms authorized by them.
Contracts are concluded with organizations that annually check the earthing of the equipment,
the sockets, the strength of the power cables, check the power supply of the equipment in terms
of intensity. Replace worn or defective cables if necessary.
For compressor maintenance a representative of the organization from which the compressors
have been purchased for the oil change, the oil filter and when necessary the air filter.
It ensures the maintenance of its own fleet to ensure both the functionality of the vehicles and to
control the environmental impact generated by emissions from them.
The Technical Director, who completes the "Vehicle Centralizer", is responsible for the
maintenance of the automotive equipment, in which he records and controls the following: the
period of validity of: ITP, CASCO and RCA insurance, the Transport License, Rovinieta, fire
extinguisher, first aid kit, revisions, metrological verification of tachographs. Based on this
centralization, it performs the following verifications, revisions. Revisions are carried out in an
authorized service.
Daily control and care is carried out by drivers before leaving the and after arriving from the
client.
Interior / exterior cleaning: interior cleaning of the vehicles; interior cleaning of windows;
exterior cleaning of windows and mirrors; headlight cleaning, headlamps and registration
numbers.
- checking the running system: tire inflation pressure and replacement of defective valves; the
condition of tires and rims.
- Steering system verification: the steering wheel must be below the permissible limit; condition
and insurance of the steering wheel, classical couplings and steering joints; in-service verification
of the steering system.
- brake system verification: brake pedal operation; pipe sealing; operation of the parking brake
- Electrical system verification: the state and operation of the lighting and signaling equipment
(headlamps, position lamps, stationary lamps, fog lamps, stop lamp, registration number, horn,
etc.); status and functioning of the damage warning facility; the condition and operation of the
windscreen wiper
Fuel cards were purchased for each vehicle. The fuel supplier sends the monthly consumption
situation to DELTA GLASS.
DELTA GLASS associates the need for quality and management, meeting the dynamic needs of
personnel, encouraging personnel involvement:
Employees are aware of the benefits of the correct work at all levels and the effects of
unsatisfactory work on: the other employees, customer satisfaction, operating costs and general
prosperity of the organization.
The Waste Responsinble maintains and updates whenever necessary the Waste Management
Plan.
Monitoring and measurement are used by DELTA GLASS to ensure valid and reliable results of
the products delivered in accordance with customer requirements, with the various compliance
obligations, including the applicable legal requirements.
DELTA GLASS established the process of monitoring and measuring the processes included in SMI
to evaluate:
- Efficiency of SMI;
- Compliance with general and specific quality and environmental objectives;
- Compliance of processes with applicable regulations and legislation.
Process descriptions were made through the procedures and this manual.
Within DELTA GLASS a system of identification and traceability has been established related to:
Metrology Responsible records calibration events in the Calibration Log, including the equipment
identification, the date of calibration, pass/fail criteria, pass/fail result, and the next calibration
due date.
Calibration records Calibration Log and/or calibration reports are maintained for a minimum of
five (5) years. These records include:
The measuring and monitoring equipment (EMM) is kept under control to ensure that it is
appropriate in terms of the measurement range, type and precision required to verify and
demonstrate the product's compliance with the specified conditions.
The process responsible identifies all EMMs in the organization that can influence product quality
/ generate environmental issues or provide information on quality / compliance / process
parameters / environmental factors indicators, and draws up an inventory of them. "Evidence of
measurement and monitoring equipment ", in which he will also record periodic metrological
checks for.
In this evidence, all EMMs that work within the organization are mentioned, and whether
verification is done internally or externally. Periodic metrological checks for each EMM are listed
in the "Annual Metrology Verification Program". All specialized measurement and test
equipment (EMMs) identified in Management System processes are calibrated according to the
"Annual Metrology Verification Program", or more frequently if evidence or suspicion of
erroneous results are recognized.
Authorized metrological laboratories are used in order to provide a report of calibration results.
Periodicity of calibrations and verifications:
- the standards corresponding to any accuracy level comply with the LO deadlines. They
are subject to LO verification and those EMMs that simultaneously meet the following
conditions: they are used in areas of public interest specified in L.O. valid. The
"Measurement and Monitoring Equipment Register" is drawn up and the verification
intervals.
- for EMMs of industrial interest (non-regulated) the periodicity is indicated in the
"Evidence of measuring and monitoring equipment". For these EMMs, the deadlines may
be modified from the ones specified in the LO based on previous experience, place,
frequency of use, EMM robustness etc. Changes in the verification frequency are
determined based on the metrological verification records analysis by the Metrology
Responsible.
EMMs that cannot be calibrated to the manufacturer’s specifications or are found outside the
calibration limits are immediately withdrawn until they are brought within the limits, even if the
expiry date of the verification has not expired. The appearance is written to the Metrology
Responsible who assesses the impact on production conditions and provides corrective actions if
necessary.
For each EMM, fill in the information in the "Record of Measuring and Monitoring Equipment".
Each EMM is labeled to indicate the status of this metrological verification:
a) the label " METROLOGICALLY CHECKED " contains the expiry date of the verification;
b) the " REJECTED " label shall be applied following the metrological checks with results of
noncompliance;
c) The label " DO NOT USE " applies to EMM requiring a metrological check and for those
that are not verified according to an established frequency.
Labeling is done by the metrological verifier (cases a and b) and by the Metrology Responsible
(case c) and has a permanent character.
The metrological verification bulletin issued by the metrology laboratory performing the
verification will specify the reference identification number used to ensure its traceability to the
officially recognized BRML standard.
New EMMs - before being put into service, are accounted for by appropriate completion of the
Measurement and Monitoring Equipment Records by the Metrology Responsible, scheduled for
verification and labeled as mentioned above.
EMM not used - if an EMM has not been used since the last metrological verification, it is stored
on shelves or in cabinets specifically identified by the Metrology Responsible and is excluded
from periodic verification. When the equipment is reactivated, it is metrologically rechecked.
EMM that can not be repaired - Store separately, identify with the label "not fit for use", house
and dismantle.
The Metrology Responsible keeps up-to-date the "Annual Metrological Verification Plan" - the
record that he informs the Administrator of the timelines for the metrological verification.
The information relevant to the field of activity is maintained, updated, disseminated and made
available as much as necessary. The information is obtained and updated by experience.
When the needs and trends of change are identified, DELTA GLASS takes into account current
knowledge and determines how to obtain or access any additional knowledge as well as
appropriate updates.
7.2 COMPETENCE
DELTA GLASS determines:
- Required skills of people who work under their control and can influence the
performance and effectiveness of SMI;
- Level of competence of employees based on appropriate studies, training and
experience;
- The necessary actions to acquire the necessary competence and the effectiveness of the
actions undertaken, where appropriate.
Proof of the competence of the persons working under its control is kept in the form of
documented information (in personnel files as well as training reports).
Based on the training needs established by the process responsibles together with the human
resources responsible, the Annual Training Program is being prepared. At the planned dates,
training is carried out by the designated person and recorded in the Training Report.
7.3 AWARENESS
Within DELTA GLASS, trainings are being carried out to ensure competence, but also to raise
awareness among DELTA GLASS personnel about the importance of each one within the SMI,
how it contributes to meeting the quality and environmental objectives, the importance of
compliance with quality policy and environment, with procedures, significant environmental
aspects and actual or potential environmental impacts, as well as the role and responsibility for
maintaining and improving the SMI, as well as the implications of non-compliance with SMI
requirements, including non-compliance with contractual obligations and compliance.
Maintain training reports included.
7.4 COMMUNICATION
7.4.1. General
DELTA GLASS has established communication methodology within SMI, which implies:
In internal and external communications, relevant to the SMI, the DELTA GLASS communication
process establishes:
For the communication by written means there are established rules for drawing up documents,
their approval, their dissemination and the way of registration.
It is established the regime of documents, the way of drawing up, approving and registering
them.
Responsibilities, authority and competence for issuing internal decisions and notes, as well as
their enforceability, are assigned.
The entire internal and external communication system ensures the confidentiality and security
of information contained in certain messages.
- to bring to the attention of the entire personnel the highest quality and environmental
management policy;
- informing the personnel about the requirements and expectations of the clients, but also
of other interested parties;
- organizing and conducting processes;
- Knowledge the applicable legal and regulatory requirements;
- transmitting to the intended destinations the provisions of decisions, organizational
changes and personnel;
- use knowledge of the requirements of the integrated management system documents as
well as its performance, including its effectiveness and efficiency;
- knowledge by the involved personnel of the results of the product realization processes;
- knowledge of environmental issues;
- knowing the degree of customer satisfaction;
- the identified risks and opportunities,
- Knowing the issues.
RMQM has the responsibility to ensure effective communication between DELTA GLASS
compartments and functions on various aspects of quality and environment and on the
effectiveness of SMI.
The Administrator manages internal and external communication with by delegating the Import-
Export Director and the Sales Responsibles.
According to the DELTA GLASS strategy, increased attention is paid to various facilities to make
the organization known, the main form of communication being through the web page.
Information useful to interested parties is available on the organization's website. These are
periodic (where appropriate) revised, providing transparency and impartiality.
DELTA GLASS identified the information specifically documented by SMI, classified as such:
The documented information used in DELTA GLASS is listed in the Matrix of Documentation.
The documented information is used to demonstrate compliance with the requirements of the
adopted standards, customer requirements, applicable regulations and laws, and effective SMI
operation. DELTA GLASS uses the control page to record the forwarding of documents to external
parties.
DELTA GLASS uses standard forms and templates that are accessed through the local computer.
An electronic document management system, which is supported as required, is used to keep the
documented information, providing users access to current, non-editable versions. All SMI
documents are controlled and communicated in accordance with the procedure Control of
Documentation Information that defines the process for:
DELTA GLASS applies the following criteria to all types of documented information to assess
whether the information is required to demonstrate the SMI's effectiveness and whether it
should be officially controlled. If any of the criteria apply, DELTA GLASS ensures that this
information is kept and / or maintained as a form of documented information:
- communicates an internal or external message;
- Provide evidence of compliance of the process and product
- provides evidence that the intended results have been obtained;
- Exchange knowledge.
Organizational documents:
- DELTA GLASS organigram, function states;
- Job description sheets;
- Work instructions are developed to describe how to use a work equipment / equipment
- Working procedures are developed to describe the specific mode of production.
- The quality plan
- Measuring and monitoring tools;
External Documents:
- national and international standards;
- legislation;
- regulations in the field issued by the competent authorities;
- technical documentation (execution drawings, projects);
- orders and contracts with customers or suppliers;
- specifications from customers and suppliers
SMI records - required by ISO 9001: 2015 and ISO 14001: 2015 standards and providing objective
evidence of the degree of satisfaction with the quality and environment requirements or the
effectiveness of the functioning of an integrated management system process.
The documentation process of the SMI is the framework for improving communication within the
organization and between the organization and the business environment, legal and regulatory
bodies.
By documenting SMI are facilitated:
- communication;
- Compliance with customer requirements, legal and regulatory;
- the consistency of the action (repeatability, traceability, control);
- provide evidence (palpable, objective) of compliance and continuous improvement;
- assessing the effectiveness and continued suitability of the SMI.
All documents of the integrated management system, regardless of their origin - whether
internal or external - are controlled from the point of view of dissemination, validity and
modification as set out in the "Control of documented information".
- Available and suitable for use where, where and when required;
- Are adequately protected, depending on their role and importance (against loss of
confidentiality, misuse, damage).
For the control of the information documented in DELTA GLASS, the following actions are
undertaken:
Within DELTA GLASS, the process of controlling all SMI documents, including those of external
origin.
A process is presented as follows: process responsible; the objectives of the process; resources;
description (documenting the development of the process = procedure).
- the reference standard underlying the initial drafting of the document has been modified;
- there have been changes in the organizational structure;
- specific legislative or regulatory requirements have arisen;
- there is a lack of effectiveness of the process caused by deficiencies of the procedure;
- if there are pertinent proposals from personnel to improve the documented process.
- Flow diagrams are built using the following symbols:
The
Description of activities
Interface Processes decision
box
The records of the document control process are kept in accordance with documented
procedures, the process of controlling the SMI documents, as well as the responsibilities related
to this process are regulated by the documented procedure " Control of documented
information".
RMQM determines the need for creation or revision of the existing management system
documentation also based on the requirements of the Keystone Insulating Glass Certification
Program Policy Statement(s) and the operational needs of DELTA GLASS.
DELTA GLASS has established the process of controlling all SMI records.
Each chapter of the Integrated Management Manual can be revised simply and correctly when
needed.
Aproval: The Integrated Management Manual is verified and approved by the Administrator.
Elaboration: The Integrated Management Manual is issued in its original form. Copies of the
Integrated Management Manual may be issued as a controlled copy and / or uncontrolled copy.
Controlled copies are subject to revisions. Changes are listed on the control page.
Uncontrolled copies are not subject to post-release revisions, are informative and are especially
prepared in the event of audits, meetings etc. Controlled copies are numbered independently of
uncontrolled copies.
Dissemination: The original of the Integrated Management Manual is maintained at RMQM. The
Controlled and Uncontrolled Copies of the Integrated Management Manual are disseminated
under the distribution List. The Integrated Management Manual is available on computer
support, in unmodified or paper format, for advisory purposes.
The distribution locations are set by the RMQM, if necessary, and in consultation with the
approving function, given that it is available with the version in force at all places of use.
Responsibility for disseminating belongs to RMQM, which prior to distribute highlights its
character in background "Controlled copy" or "Uncontrolled copy" and mention the copy number
on the cover. In the case of the broadcasting of some extracts from the SMI Manual, the
background is "Controlled copy" or "Uncontrolled copy" and in the footer the number of the
broadcast copy.
The SMI Manual is not disseminated externally unless there are applicable legal or regulatory
requirements to support this distribution, if it is an explicit requirement of the customer. In this
case, the cover no. the copy / recipient, indicates the type of copy in the background (usually
uncontrolled - no change is required to be notified to the recipient).
Modification: The Integrated Management Manual is issued and identified by edition and
revision. In an edition, some chapters / subchapters of the Integrated Management Manual may
be modified as a result of:
Each chapter / subchapter can be reviewed individually, so that at some point the revision
number may vary from one chapter to another. After a maximum of 5 revisions in an edition or
when the structure of the manual is radically changed, a new edition will be released. All
chapters of the new edition are initially released in Revision 0.
Upon revision of the Integrated Management Manual, the same established rules for
development, approval, issuance and dissemination are respected. In a review, changes are
highlighted by:
- Increase revision number in the tab of each page of the revised chapter / subchapter;
- Highlight all changes in the Checklist of revisions on the control page;
- Increase revision number of Integrated Management Manual.
The Revision Number of the Integrated Management Manual, as a whole, is the number of the
last interventions made in the Integrated Management Manual and is highlighted on the on-
board of the Integrated Management Manual. At each revision, the control page of the
Integrated Management Manual changes as well, obtaining the same signatures and approvals as
originally.
Upon releasing a revised chapter / subchapter, RMQM withdraws from users the chapter /
subchapter that has been modified, destroys it and replaces it with its latest revision. The original
chapters / subchapters are marked "CANCELED" and are kept for a period of 3 years.
It is not allowed to change by handwriting of the manual.
RMQM will keep the original of the SMI manual (no number) on paper (inserted in the
background "Original").
If there is a change to a chapter / section, proceed as follows:
- the chapter / section changes as described above
- the affected modification document will be replaced and the old document will be
removed from all the places where the document was screened
- the personnel are notified that section / chapter changes have been made and the new
version is being disseminated. To see the changes where possible, the changes will be
highlighted by highlighting the modified passage and filling in the reds. To view the
changes, those who are interested have at their disposal 48 hours after which on the old
version is mentioned "OBSOLETE DOCUMENT" and is kept in the library " OBSOLETE
DOCUMENT ", preserved by RMQM.
Implementing / using the SMI Manual
The provisions of the approved SMI Manual are implemented by the recipient / user.
Describe how to use a work equipment / work equipment to develop Working Instructions.
Work Instructions are developed in the form of text showing the order of activities performed for
the use of work equipment / equipment. They are developed by the RMQM.
The Working Instructions are identified by: IL - xx code, where IL = Working Instruction, xx =
Number in the order of elaboration, name and date of entry into force that is specified in the
header by day / month / year version.
Work Instructions are run internally based on a " distribution page" attached to the original copy.
The distribution sites are set by the RMQM, if necessary, and in consultation with the approving
function, given that they are in place with the version in force at all places of use.
Responsibility for disseminating the documents belongs to RMQM, which prior to distribution
highlights its character in background "Controlled copy" or "Uncontrolled copy" and mention the
copy number in the footer.
RMQM will keep the original (inserted in the background "Original") of the document (no
number) on paper.
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When changes to the Working Instructions are required, these changes are subject to review and
approval as the original document.
After the Elaborator makes changes to the contents of the instruction, highlighting the passage
that will be modified and completing the new aspects that are entered in the text in red.
The affected modification document will be replaced and the old one removed from all the
places where the document was used.
Personnel are notified that modifications have been made and the new version is being released.
To see the changes where possible, the changes will be highlighted by highlighting the modified
passage and filling in the reds. To view the changes, those who are interested have at their
disposal 48 hours after which on the old version is mentioned "OBSOLETE DOCUMENT" and is
kept in the library "OBSOLETE DOCUMENTS", preserved by RMQM.
To describe the specific way of achieving the production processes, work procedures are
developed.
Work Procedures are developed in the form of text showing the order of activities on the flow of
execution. They are developed by RMQM.
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Work Procedures are centralized in the Excel "Work Procedures Record" file.
Work Procedures are identified by: PL - xx code, where PL = Working Procedure, xx = Number in
the order of elaboration, name and date of entry into force that is specified in the header by
day / month / year version.
Work Procedures are run internally based on a "distribution List" attached to the original copy.
The distribution sites are set by the RMQM, if necessary, and in consultation with the approving
function, given that they are in place with the version in force at all places of use.
Responsibility for distribution belongs to RMQM, which prior to disseminate highlights its
character in background "Controlled copy" or "Uncontrolled copy" and mention the copy number
in the footer.
If PL are disseminated outward, they are disseminated on paper and uncontrolled copies.
RMQM will keep the original (inserted in the background "Original") of the document (no
number) on paper.
When changes to Work Procedures are required, these changes are subject to review and
approval as well as the initial document.
- if there are motivated proposals from personnel to improve the documented activity
Any change is recorded in "Evidence of Working Procedures". It is not allowed to change by
handwritting of Work Procedures.
After the Elaborator makes changes to the content of the procedure, highlighting the passage to
be modified and completing the new aspects that are entered in the text in red.
The affected modification document will be replaced and the old one removed from all the
places where the document was screened
Personnel are notified that modifications have been made and the new version is being released.
To see the changes where possible, the changes will be highlighted by highlighting the modified
passage and filling in the reds. To view the changes, those who are interested have at their
disposal 48 hours after which on the old version is mentioned "OBSOLETE DOCUMENT" and is
kept in the " OBSOLETE DOCUMENTS" kept by RMQM.
Managing forms
Elaboration of forms
The forms used are required by certain documents (Manual SMI, Operating Instructions),
Customer, or the applicable laws and regulations.
The forms used are identified by the name of the form and the date of entry into force of the
model form - by the expression "valid form of day / month / year".
Where appropriate, the standard forms required by the regulations in force are used.
In order to ensure their applicability, the forms developed by the DELTA GLASS personnel or
imposed by the Client are analyzed and subsequently approved by the Administrator.
Dissemination of forms
The forms are centralized in the Excel "Forms / Records" file, which specifies the document that
requires the form, the responsibilities for completing, etc.
A form changes if it is found that it has columns that do not fill out or need others.
Changing a form does not affect the date of entry into force of the document requiring it, if it is
the SMI Manual or the Work Instruction.
If it is desired to keep the obsolete form for the purpose of preserving the knowledge, the
"OBSOLETE DOCUMENT" is mentioned and it is kept in the "OBSOLETE DOCUMENTS" booklet,
kept by RMQM.
The Administrator together with the HR Responsible establish the requirements for the positions
in the organization and document them in the "Job description sheet".
The wording of the job description is made clear, with direct reference to the job.
The job descriptions are prepared by the Human Resources Responsible in 2 copies as follows:
- 1 copy - the original - is the annex to the individual job contract of the job holder and is kept
by the Human Resources Responsible,
- the second original copy is distributed to the occupant of the post.
Analyzing / approving documents related to Human Resources
Documents relating to Human Resources (job description sheets, Individual Work Contracts,
Training Documents / Authorizations) are reviewed by the HR Responsible and approved by the
Administrator.
Documents relating to Human Resources (job description sheets, Individual Work Contracts,
Training Documents / Authorizations) are kept in original on paper at the Human Resources
Responsible.
Each employee is given an original Individual Work Contract and a job description sheets. It
completes the following phrase: "I have received a copy", the date and the sign.
The job description sheets is mandatory from the moment of accepting its content, by signature,
by the employee.
Other documents used in Delta Glass for Human Resources are: "Job File", "Decision Register".
Labor contracts may be modified by the conclusion of additional acts according to the Labor
Code applicable at the date of the change.
If an employee has other responsibilities specific to another post, the initial job decription sheet
does not change, the employee is sent a new job description sheet with the provisions for the
new job.
Training documents (Annual Training Plan, Training Minutes/reports) can be modified as forms,
but after they have become records (the forms have been filled in) they can no longer be
changed.
If the forms are changed, the following entries are made on the valid forms.
When the Individual Work Contracts are terminated they are kept in the archive according to the
legislation in force.
Job description sheets and training documents can only be withdrawn as forms (see the
management of the forms). If they have become records, they are kept according to the
legislation in force.
All personnel is trained in the provisions of the Internal Regulation and after training, a Training
Minutes is being drawn up and signed by those who participated in the training as having
knowledge of the provisions of the Internal Regulation.
By signing the internal regulation, each employee assumes the implementation of the provisions
of the Internal Regulation.
If it is found that the Internal Regulation is no longer appropriate, the changes, the corresponding
improvements are brought.
After any changes, the new Internal Regulation resumes the initial circuit.
The internal regulation that has become invalid is replaced by the new one and the obsolete
regulation is withdrawn.
If it is desired to keep it for the preservation of knowledge, put it in a file in the archive and write
it "OBSOLETE".
The necessary documents for the relationship with the client are drawn up on framework formats
established by the management of the organization (various forms, contracts and additional
documents).
In relation to the clients, the following documents / forms are used: Offer, Performance
Statement, Order Register, Contract Register etc.
Customer agreements are made by the Import Export Director or by the customer.
Orders received from customers if received at Sales department are recorded in the "register"
(which has the same fields as the Input - Output Register, but the registration numbers in this
notebook are added to the " (prime) "and then also registered in" Registry Orders. "If orders from
customers are received by the Direct Import / Export Director, by e-mail or fax in the office, they
are only registered in the" Register orders".
The modification of a contract is made in accordance with the existing contractual provisions.
Managing the documents needed for the relationship with the suppliers
The necessary documents for the relationship with the suppliers are drawn up in framework
formats established by the management of the organization (various forms, contracts and
additional documents).
The following forms are used in the relationship with suppliers: Purchasing Order.
Contracts with suppliers are usually concluded on the contractor's draft contract, but DELTA
GLASS draft is also used.
The modification of a contract is made in accordance with the existing contractual provisions.
RMQM is ensuring that records from suppliers indicating that components qualified by the test
reports contained in either digital or hardcopy for fenestration products, Qualifying IG Test
Reports, are employed in the production of certified production units. These records are
maintained at the manufacturing facility and available for inspection/audit for a minimum of five
(5) years.
The financial and accounting documents are elaborated on the standard forms required by the
regulations in force by the Economic Director.
Financial-accounting documents are analyzed / verified / approved by the Administrator and are
sent (submitted to the authorities) according to the legislation in force.
The financial - accounting documents may be amended in accordance with the legislation in
force.
The financial and accounting documents are archived according to the legislation in force.
All documents produced by DELTA GLASS personnel going abroad or documents coming from
outside receive both exit and entry numbers.
Documents received from external parties are forwarded to the recipients after registration in
the Entry / Exit Register. Examples of such documents can be: Orders, various correspondence
(from suppliers, customers, authorities, collaborators), standards, specialty magazines etc.
In the Sales department are recorded in the " Register" (which has the same fields as the Entry-
Output Register, but the registration numbers in this notebook are added with the "'(prime)" all
the faxes that are received on the fax number of this department. When the customer requests,
at the time of delivery, an exit number from this notebook may be given to that customer's
invoice.
At the beginning of each year, the numbering in both the "Entry-exit Register" and the "register"
at number 1 is repeated. / day. month. year.
At the end of the year, the "Entry-exit Registry" and the "register" are archived and
bibliographies with the documents stored / stored on paper. Those on computer support are
kept in a folder with the name of the year that ended.
Managing standards
All personnel will identify the required records and forms (required by the SMI Manual, Working
Instructions, or those that are useful in their own work).
The identification of the recordings is made by a name that is related to the process, the activity
to which it refers. Depending on the document requiring the registration, the following:
- model form;
- the name of the record;
- input data of recordings (source of information);
- Responsibilities for completing and possibly verifying the records;
- the number of copies completed;
- how to use the information in the records (who, where, how, for what purpose);
- access to registration
- how to store and archive;
- How to remove the recordings.
RMQM centralizes all forms / records in "Forms / Records". In this Excel file, both the fill-in, the
place and the storage / archiving period, the support (paper or computer) and the filling-in are
specified.
Records are identified in Process Descriptions, Work Instructions, or some applicable legal or
regulatory reference.
- the cover of the file / biblioraft / register will be filled in with the name of the file /
biblioraft / register (record)
- Archived records (files / libraries or full registers) will be kept separate from those (files /
libraries or registers) being completed.
- Numbered tabs of all registers for recordings and in the case of files / libraries a copy of
all the records contained in that file.
When necessary, some records are made in multiple copies and can circulate to certain people
for completion, verification.
The personnel assigned to make records is previously informed and instructed by the superior
regarding the importance of completing the record and the correct completion.
The person who completes a form and generates a registration is identified by the name, the
signature (where possible - the paper records) and the date on which the registration was made.
Normally, no changes are allowed on the recordings. If necessary, the name of the person who
has modified and the signature of the person empowered to check the records of the activity
area where the registration was made.
Preservation of records
Records are maintain a period of time that is set for each type of registration in "Forms /
Records".
Records stored on computer support must be identified, stored, protected and archived under
proper conditions.
- leadership;
- personnel with management's approval;
- legal and regulatory authorities;
- representatives of certification bodies accompanied by a representative of the
organization;
Other people outside the organization have access to the records only with the Administrator's
consent.
Records can not be taken outside the organization without the Administrator's consent unless
there are certain contracts, conventions, regulations.
Collecting records
The collection of records for archiving is done by personnel designated by the Administrator.
The designated person will arrange, count the tabs, write a copy of the records to be archived.
Archiving Records
The person in charge of the archive must have an up-to-date record and document archiving
rules that allow their effective retrieval.
RMQM is ensuring that completed hardcopy forms and digital records described in this Manual
are maintained at the manufacturing facility and available for inspection/audit for a minimum of
five (5) years.
For the archiving of records / documents, the provisions of Law 16/2002, the National Archives
Act are observed.
The recordings will be accessible during the archive in order to find the history of the
organization's development and the SMI.
The spaces designated for the archiving of records / documents must be arranged and protected
by:
After the retention / archiving period, the Administrator approves removal of the records.
CAP 8 OPERATION
8.1. OPERATIONAL PLANNING AND CONTROL
DELTA GLASS plans, implements and controls the processes necessary to meet the requirements
of supplying products, so that these actions allow the treatment of identified risks and
opportunities through:
Within DELTA GLASS, the processes necessary to carry out the activity are planned and the
necessary controls as set out in:
- Procedures;
- Technical documentation.
It is ensured that documented information is kept to provide evidence that the processes of
product fulfillment meet the requirements.
The procedures document the approach that DELTA GLASS uses to manage compliance
obligations, its significant environmental aspects, and to control environmental impacts, risks
and opportunities associated with processes and activities. These are implemented by RMQM
along with process and department managers. Procedures relevant to environmental
management are also applicable to outsourced processes. The level and magnitude of control or
influence are defined in the relevant procedure.
DELTA GLASS takes into account the environmental and impact aspects that can be controlled
and influenced over the entire life cycle of the product:
- the "design"
- the supply stage;
- product realization stage;
- the product delivery stage.
DELTA GLASS has established the process of identifying and analyzing the requirements of the
clients in order to satisfy their requirements.
A/
2. Meet the potential client
D.I.E.
Presentation folders
catalogs A/
3. Presentationof products to the Client
flyers D.I.E.
samples
Is the potential NO
customer STOP – analysis causes
interested? of disinterest *
YES
A/
General offer with
D.I.E
product types and prices 4. Overview of the general offer
.
Is the potential NO
customer interested?
NO is
Is accepted by the customer? negotiable?
YES
YES
NO
Firm order
Is it necessary to conclude
Discount /
a contract?
facilitation
YES
7. Discussion / negotiation of A/
contractual clauses D.I.E
NO
Is there a
consensus?
YES
Responsibility for analyzing the requests for tenders, elaborating the offers, establishing the
conditions of collaboration with the client, order analysis, is the responsibility of the
Administrator and the Director of Import - Export.
When a customer is not interested in Delta Glass products, they analyze the reasons for his
client's lack of interest by communicating with him. These can be: lack of experience, of the
history of Delta Glass; the types of glass presented, the manner of processing, the delivery term,
the transport etc. and, where possible, corrective action is being taken.
The results of the analysis are kept in documented information (feedback questionnaires, reports
etc.) resulting in the capability of the organization, as well as any new requirements related to
the achieved product. The documented information related to the process of identifying and
analyzing customer requirements is maintained in accordance with documented procedures.
The identification of the possible SUs is done by the Responsible with specific attributions in the
field of fire protection starting from:
For each identified SU, Protective Plans are developed according to the regulations in force.
Where not required by law to develop Emergency Plans, specific plans are being developed.
Developed plans are updated whenever required (eg amending legislation, modifying the
process, modifying the personnel list of specific actions etc.).
Responsibility for updating emergency protection plans due to changes in legislation, generating
activities or personnel is the responsibility of the personnel designated as having specific
responsibilities under the legislation in force. Plans are analyzed and updated, especially after the
occurrence of accidents / incidents / emergencies and generally after their testing.
The emergency plan (s) highlight the actions to be taken when a specific emergency situation
occurs and include the following:
Emergency protection plans apply to the occurrence and / or prevention of SUs and / or to simulation
exercises according to the "Programming simulations for the verification of emergency response
capacity".
The results of the applications are recorded by the Person with specific attributions in the field of fire
protection in the "Intervention Capacity Response Report", which is sent to the compartments
involved in the simulation exercise.
The results mentioned in these minutes are input data for management review.
Protection plans are updated as a result of checking the emergency response capacity if the plan's
inefficiency is found.
If a security plan is being updated, it is tested for verification of response capacity within one month
of modification / update.
Customer draft
(established model)
Customer is YES
decided on the Production of
decoration? decorative glass
YES
Is the client deciding on the Production of
DELTA GLASS SRL- INTEGRATED MANAGEMENT
window decoration model? MANUAL | CAP 8 OPERATION 84
decorative glass
NO
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NO
Is it convenient to
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 85
make a sample? STOP –
renouncing that
customer
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YES
sketches / glass
decoration patterns 9. Realization of the PS Decorative glass sample
selected by the customer decorative glass sample
Decorating sketch /
Decorative glass sample 10. Customer presentation D.I.E/ pattern chosen by the
Decorating sketch / pattern of sample decorative glass PS customer + Decorative
chosen by the customer according to chosen sketch glass sample
Is the customer
STOP – giving up NO satisfied with the YES
Production of
the customer sample? decorative glass
respectiv
Partialy
Decorating sketch /
pattern chosen by the 11. Changing the sketch, Sketch/ Decorative glass
PS
customer + Decorative the pattern originally sample modified
glass sample chosen
STOP – introduction of
sketches / new models
in the presentation
Is the customer satisfied catalog
with the sketch / pattern NO
of the modified
decoration?
STOP – giving up
the customer
respectiv
YES
Sketch/ Decorative glass
sample modified Production of
decorative glass LEGEND:
D.I.E. – Director Import Export
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 86
PS – Painter on glass
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8. The resources (financial, human + infrastructure and time) used to make a sample of decorative
glass are close to those used to produce the finished product. The opportunity to carry out this
sample depends on: the size of the contract to be signed, the negotiated price for the products
covered by the possible contract, the length of the collaboration with the client etc.
Glass processing - mirrors, security glazing, decorative glass execution and masonry blasting,
Execution of curved glass, Decorative objects, Furniture components - according to PL - 02,
"Processing of glass and mirror".
- - The documents and records underlying the contract with the client;
- - Existing documentation
- - applicable regulations in force;
- - Additional information requested and received from the customer.
In case of incomplete, ambiguous or contradictory information and data, these are clarified with the
client.
Systematic design and development analyzes are performed after each set stage to assess the
capability of the results obtained to meet the requirements to identify the risks and opportunities
and to propose the necessary measures to address the risks and opportunities.
Systematic design and development checks are performed after each step to check the compliance of
the output elements with the input elements.
Weekly inventory
Ongoing contracts 1. Identification of needed Director
Customer orders to be supplied Import - Export
Information from Heads of Departments
Supplier database
- Supplier list
acceptaţi
NO
*** Is there
a supplier?
YES
NO
D.I.E
6. Contract conclusion .
* Are there
NO
differences in
price?
YES
** D.I.
* **
E.
8. Identify another supplier
9. Acceptance of supplier /
Fz
order confirmation
The "List of accepted suppliers" is drawn up in which all the suppliers are working.
The receipt of the raw materials is made on the basis of the "Purchase Order" sent to the supplier,
specifying the technical details and the "Inspection and Testing Sheet for insulating glazing elements -
Supply control".
The Receiver inspects the shipment as listed below and records the required information in the,
Inspection and Testing Sheet for insulating glazing elements - Supply control and NIR. If any of the
items below are found to be deficient, it shall be noted on the bill of lading to be signed by the
Receiver and the driver, to be forwarded to RMQM:
- The material received is labeled with the same part numbers indicated on the purchase order
and the Bill of Lading.
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- The quantities received matches the quantities listed on the purchase order and the
quantities listed on the Bill of Lading.
- The packaging and the materials received are not damaged.
- Expiry date;
- Lot number.
If the packaging and/or materials are damaged, the Receiver completes the Inspection and Testing
Sheet for insulating glazing elements - Supply control and a tag, attaches tag(s) to questionable
material, places material in designated hold area, and notifies the RMQM.
- Shipping damage,
- Failure of in-process inspection
- The inability to process the material
- The inability for spacer to pass the desiccant activity test.
RMQM shall evaluate the questionable material versus product specifications to determine if the
material is usable.
If RMQM determines the material is unusable, he records the required info on the Inspection and
Testing Sheet for insulating glazing elements - Supply control. The completed form/information is
immediately communicated to the appropriate supplier(s) to determine what corrective action is
necessary. This process will facilitate the shipment of replacement material or initiate a credit from
the supplier(s).
RMQM maintains the Inspection and Testing Sheet for insulating glazing elements - Supply control,
and be kept on file for a minimum of five (5) years.
Materials found not to be deficient can be removed from the designated hold area and placed into
inventory.
Suppliers for the maintenance of the equipment and the automotive equipment are imposed by the
manufacturing companies.
Note 1: The organization supplies products and services to provide the resources needed to carry out
the activities. For example: stationery stationery products, legal advice, consulting systems
management, financial accounting, utilities etc. These service providers are listed in the "List of
accepted suppliers", mentioning the year they are working with. These suppliers are selected
according to the price, referral and promptness of the collaboration proposal. Utility providers can
not be selected - they are unique.
With some of these suppliers, contracts are concluded, which are kept at the Economic Department
(Financial - Accounting).
Within DELTA GLASS, the process of outsourcing for services, materials and raw materials, necessary
equipment for the product, as well as administrative support activities was established to ensure that
they meet the specified requirements.
To ensure that outsourced processes, products and services do not negatively impact the
organization's ability to consistently deliver to its clients, compliant products, DELTA GLASS:
- Ensures that outsourced processes remain under the control of their own SMI;
- Defines the situations in which it intends to apply controls on an external supplier, as well as
those in which it will apply controls on the resulting output elements;
- Considers the potential impact of outsourced processes, products or services on the ability to
consistently meet customer requirements and applicable legal and regulatory requirements,
as well as the effectiveness of controls applied to the external supplier;
- Determines the verification or other activities necessary to ensure that the processes,
products or services provided from outside satisfy the requirements.
Within the SMI of DELTA GLASS, all external processes were identified, ie processes that are carried
out by third parties or individuals, which involve the supply of a product or service and which may
influence the product's compliance with the specified requirements. The DELTA GLASS control
methodology has been established for such processes.
Records of process control of external processes are maintained in accordance with documented
procedures.
The process of controlling the external processes identified within the SMI, as well as the
responsibilities associated with this process, are regulated by documented procedures.
If the verification of the process, product or service provided from outside, in the supplier's contract
with the supplier, is specified, this is specified. Also, the contract specifies that the supplier must
provide all the facilities and information documented for verification.
Tender - contracting
Cutting TF
TF
Shaping
TF
Faceting
TF
Edge processing
TF
Polishing
TF
Piercing
Decoration TF
(sandblasting and / or fusion)
TF
Securing
TF
Bending
TF
Enameling
TF
Lamination
TF
Insulation
Delivery
- Criteria defined for the analysis and approval of production processes: resources, knowledge
and experience, materials and raw materials, documentation;
- Criteria defined for the analysis and approval of production processes:
- Material resources, specific endowments needed;
- HR;
- Methods defined for evaluation;
- documented information;
- Revalidation when there are changes to one of the above requirements.
The records of the product control process are maintained in accordance with documented
procedures.
Director Import - Export enters the following customer order information into the computer system:
- Bill-to Company name, address, phone, contact name and purchase order reference.
- Ship-to Company name, address, phone, contact name
- Customer job reference
- Order date and anticipated ship date
- Product configuration detail
Line item quantity
Size
Glazing detail
Dual or triple glazing
LowE type and surface(s)
Director Import - Export verifies, generates and communicates the appropriate output form(s) to the
production manager(s) to initiate the production process for Insulated Glass and Fenestration
Products): Order tracking sheet.
Director Import - Export identifies the Job Packet with Customer Name and Job Number on the
packet exterior and places the packet in the Technical Director’s work order basket.
The identification of the products at the various stages of the execution processes is done through
the Tracking Order Sheets and by labeling in accordance with the Working Procedures. On delivery,
the product comes with the "Tracking Order Sheet" that the Sales Responsible checks with the
customer's initial order.
Cut glasses resulting in cutting, whose shapes and sizes allow subsequent use for other commands,
are stored in appropriately identified spaces.
Equipment identification is done by type / model, number / series, manufacturer / supplier etc.
Certification Labeling
The final assembler is responsible for the application of the certification labels after final assembly of
each certified product. The certification labels are found in the designated space and must be
matched to each product by: One IG certification label (3-1/2” wide by ½” tall) shall be placed on
each certified product in the following locations:
One instance of the mandatory certification label info sand blast etched in corner of each
certified IGU to be visible after glazing.
One instance of the mandatory certification label info printed on the spacer system to be
visible after glazing.
- Drawings, sketches, technical specifications provided by clients for the purpose of making
special orders
- sketches made by the organization at customer's request
- CDs, hard (containing sketches or patterns for decorative glass)
- some special orders for which the customer pays in advance, as a guarantee for the supply of
the materials needed for the order.
The organization ensures that the client's property is kept under control during the period in which it
is used to produce the products requested by the client. The responsibility for keeping the client's
property under control rests with the Administrator, who instructs the executing personnel
accordingly on the obligation to treat it with care.
8.5.4. Preservation
DELTA GLASS has established the methodology for storing and delivering products made within SMI
to meet customer requirements. Thus, measures are taken to protect products and documents.
Responses are identified and provided for in the job description sheets, including on the archive
activity.
Entry of products into the warehouse is based on the NIR Entry-Receipt Note, if it is a product
supplied, or "Technical Order Tracking Order ...", completed and signed by the executor of the last
operation if it is a finished product.
There is evidence of the products (supplied or finished), which are updated daily on the basis of the
entry and exit documents from the warehouse, thus making it possible to keep inventories
permanently.
Upon picking up the raw materials from the warehouse for input on the production stream, fill in
"Consumer receipt".
The finished products to be delivered are deducted by filling in the "Consumption limit (Collective)".
Non-compliant products are stored and handled in accordance with the "Keeping under Control of
Non-conformities".
Changes that occur are kept under control by documented information describing the changes, the
results of the analysis of changes, the person authorizing the change, as well as other actions that
result from the analysis.
The control of the modifications of the SMI documents is kept at the RMQM and is ensured by the
updated record of the editions and revisions of all applicable SMI documents, the authorization of
the modifications being ensured by the Administrator.
The organization has the means to make deliveries. The Technical Director completes the "Vehicle
Centralizer".
TRANSPORT
Storage
At the set deadline, the customer is informed that the product is ready for delivery. Customer
information is made in writing (registration in the Input / Output Register) or by telephone.
Delivery of delivered products is often done by DELTA GLASS, but there are situations where the
customer picks-up the products himself.
Arrangement of products in the means of transport and actual transport is done in such a way as to
prevent deterioration and to preserve the quality of the products during transport. Thermo-
insulating windows, larger mirrors are carried on a special type A mirror support. Smaller, polished
mirrors etc. in wood chambers.
The delivered products are accompanied by the following documents: invoice; Accompanying notice
of wares, CE Marking Declaration of Conformity whose performance classes are entered into the
calculation program issued by the Plate Glass manufacturer, which is regularly upgraded (the
program can be verified with the standard SR EN ISO 10077-1: 2007 - The thermal performance of
the windows, Doors and shutters. Calculation of thermal transmittance - Part 1: Simplified method).
EC declaration of conformity.
The Non-confomity and Corrective Action procedure describes the rules and responsibilities for non-
compliant product control that consist of identifying, recording, isolating, analyzing, informing the
customer, if necessary, treating and correcting, and closing nonconformities. According to this
procedure, any product is identified, isolated, analyzed and treated in such a way that its use or
unintended delivery is not possible.
- Describe nonconformity;
- Describe actions taken;
- Describe any derogations obtained;
- Identifies the authority that decides on the non-compliance actions.
During execution, all activities and their results are verified by the operator and / or the person who
has the responsibility to remedy them in accordance with the Work Procedures. The measurement
equipment used to perform the checks shall be adequate, properly used and maintained.
The acceptance criteria for the inspection of the products are the customer's requirements.
After entering the data in the glass processing machine's computer, check that they correspond to
those entered on the "Tracking Technical Data Sheet" (with the customer's request). At the end of
the process, the product is checked (by roulette measurements, sublevel etc.) if it corresponds to the
quota requested by the customer and where the machine was set.
SMI performance is monitored on the basis of Performance Indicators according to the Management
Program and the results are analyzed in management reviews.
Monitoring and measuring environmental impact activities allow identification and quantification of
polluting / noxious factors resulting from processes / products and office activities provide the
necessary data to improve operational control; allows for improved compliance with legal provisions;
assessment of environmental performance; provides data to identify potential impacts / risks,
creates a relevant environmental database.
It strictly monitors activities / products that can have a significant impact on the environment:
The environmental permit and the applicable legal requirements identify the need for monitoring
and measurement of the main features of activities that can have a significant impact on the
environment (immissions, emissions, noise, wastewater), monitoring periods and establishing
responsibilities and allocating resources for implementation (according to Environmental Monitoring
Plan). For wastewater, determinations are made by the water supplier who monthly performs the
laboratory test to permanently prevent the production of an environmental impact (environmental
factors: soil and water - sewerage Bucharest).
Utilities (water, electricity, methane), fuels (diesel, gas) are monitored monthly.
Emissions from thermal power plants are monitored and measured on the occasion of the periodic
technical inspections required by their operating license.
Noise monitoring (inside the sections) is carried out, at the request of the Territorial Labor
Inspectorate, of the Public Health Department. Test reports / noise analysis bulletins provided by
third parties are transmitted to the compartments involved.
The monitoring of the waste (other than hazardous) waste management, packing and packaging
waste is carried out according to the statistical waste management form sent annually to the
competent authorities as well as on the forms for the payment of the contributions to the
environmental fund according to the frequency requested by the competent authorities.
The results obtained from the monitoring and measurement are compared with the applicable
regulations and the applicable environmental and work safety legislation.
The data / information / reports, referring to: environmental investments, pollution indicators, waste
and packaging status, data required for the environmental fund calculation etc. are transmitted
according to the requirements specified by the environmental authorities. A copy of the documents
is sent to the territorial authorities in the field, and a copy is kept to the Environmental Responsibles.
The results of the monitoring and measurement process are regularly reported to management who
makes decisions on establishing corrective / preventive actions, as well as analyzing the possibilities
for improvement.
Management programs (including objectives, targets) are monitored by the deadlines for completion
of the actions.
Non-conformities identified in the measurement and monitoring process are dealt with according to
the "non-compliance and corrective action" chapter.
Keeping of measurement and monitoring data is carried out in accordance with the legal provisions
in the field of conformity of construction products, environmental protection, in order to ensure the
possibility of further assessment of compliance with the legal provisions and the requirements of the
referentials and its demonstration in case of litigation.
Within DELTA GLASS, the process of monitoring and measuring the characteristics of materials, raw
materials and products throughout the manufacturing process, from supply to delivery, has been
established.
Records related to the process of monitoring and measuring the products and processes included in
the SMI are maintained in accordance with documented procedures.
These records also indicate the person responsible for the release of the product for use / delivery.
In-Process Inspections
The IG Unit Assemblers inspect and document sealed insulating glass units for:
Oven temps
Hot melt temperature
Sealant mix ratio (2 part sealants)
testing of silicone sealants
Press settings
- ‘Wet out’ of spacer to glass
In the event the Assemblers cannot correct any of the above listed items, he/she shall immediately
notify the Heads of production area.
In the event the Heads of production area cannot correct any of the above listed items, he/she shall
immediately notify the Technical Director and RMQM.
Technical Director and RMQM resolve the deficiency per Section 10.2 of this manual.
Final Inspections
The Assembler is responsible to inspect each finished product for the following quality related items:
Insulating Glass:
Labeling:
- Appropriate Certification Label(s) are applied as described at req. 8.5.2 of this manual.
In the event the Assembler cannot correct any discovered deficiencies, he/she shall immediately
notify the Heads of production area.
In the event the Line Supervisor cannot correct any any discovered deficiencies, he/she shall
immediately notify the Technical Director and RMQM.
In DELTA GLASS, the process of identifying, collecting and analyzing statistical data from monitoring,
measuring, analyzing and evaluating SMI products and processes was established in order to:
DELTA GLASS monitors customer perceptions of the extent to which their needs and expectations
have been met.
Annual customer satisfaction is assessed by monitoring the indicators at the beginning of each year
for the previous year.
Depending on the results obtained, corrective / preventive actions / improvement measures can be
envisaged.
The results will include the centralization of all evaluations and are analyzed in the management
session, in order to take action, as the case may be.
The assessment of compliance with legal, regulatory and other requirements that have become
compliance obligations is done annually by RMQM together with Process Responsibles. The
evaluation is based on a checklist that includes the applicable compliance obligations. If non-
conformities are identified, corrective measures shall be established.
The results of the compliance assessment with the various obligations are analyzed in the
management review.
Any non-conformities, as well as the corrective measures established and / or their resolution, are
internally communicated (process responsibles or even employees, as the case may be) and external
(to the authorities, external suppliers, clients).
Data analysis helps to determine the root causes of existing or potential problems and thus to guide
decisions about corrective and preventive actions required for improvement.
The management's assessment of the organization's overall performance integrates and analyzes
data and information from all interested parties (clients, suppliers, employees etc.).
The main techniques and tools that can be used are:
- chart in columns / bars - to compare the size of the items analyzed in order to highlight the
differences between them (complaints, customer satisfaction assessment questionnaires
etc.)
- he linear graph - to highlight the variation in time of the elements analyzed (turnover, costs
etc.)
- the Pareto diagram - to highlight the most important elements of a problem that should be
dealt with with priority (nonconformities, complaints etc.)
- the Ishikawa (cause-effect) diagram - to highlight and hierarchize the (real and potential)
causes of a given effect. (eg in declining sales, increasing customer complaints, rising costs
etc.)
The annual audit program includes audited processes, audit area, audit period as well.
The frequency of SMI planned audits is minimum once a year in all areas, following all SMI processes.
The frequency of internal audits may be higher than the one provided in the program, depending on
the results of the previous audit, the complaints received, significant changes to the SMI,
organizational changes.
Unscheduled audits are ordered by the management of the organization or by RMQM with the
approval of the management.
For each audit, the RMQM proposes the lead auditor (which may be RMQM or an external auditor)
and submits the proposal for approval to the Administrator. It also sets the objectives and scope of
internal audit.
The auditing team is usually made up of 2 members (the lead auditor and the auditor), but it is
possible that only one auditor who is a lead auditor may be in the audit team.
If the audit is done by an external auditor, it is not mandatory for the team to have an auditor inside
the organization.
Auditors are selected from the "List of internal auditors". The list of internal auditors may also
include external auditors with whom the organization wishes to collaborate.
Internal auditors selected should not be directly responsible for the activity they audit.
The preparation of the audit consists of the preparation of the documents preceding the audit and
the assignment of the responsibilities of the audit team.
The document through which the audit is launched is the "Audit Plan".
The audit plan is drawn up by the lead auditor and forwarded to auditors and audited area for at
least 10 days prior to the audit. It includes:
- audit objectives;
- the field of audit;
- audit criteria;
- the processes to be audited;
- date and time of the audit,
- identification of the audit team;
- identification of the auditee.
Before the audit, the auditors will review the documents that are applicable in the areas to be
audited and possibly the previous audit reports. Notes can be made on the "Audit Report".
The opening meeting consisted of the audit team meeting with the auditee (the head of the audited
areas, people with responsibilities in the area). On this occasion, the lead auditor:
Auditors collect audit evidence through interviews with the heads of the audited areas and other
responsible persons in the area by observing on site activities - the actual working method, verifying
and analyzing the records, verifying the existence of SMI documents at the workplace and knowledge
and application by those audited. The collected audit evidence is recorded in the "Audit Report".
Auditors carefully note all observations and clues that signal nonconformities.
If serious misconduct with immediate risk is encountered during the audit, the auditors immediately
announce the auditee and RMQM.
Audit findings (established and proven during the audit) are documented, analyzed, and are divided
into:
The non-conformities will be formulated in such a way as to clearly state the place where the
identified person, the audited person, the activity / process / subprocess to which it refers, the
reference (related documents or records, contractual conditions, procedures, legislation, regulations
in force etc.) .
Prior to the end of the audit, all non-conformities identified are analyzed together with the auditee.
The audit team prepares the audit findings by analyzing the audit findings in relation to the audit
criteria and the established objectives.
The closure session consists of communicating audit findings and conclusions to the auditee
responsible.
The Lead auditor presents the non-conformities and observations noted during the audit and an
appreciation of the effectiveness with which the SMI ensures the achievement of the proposed
objectives. These findings will then be recorded in an "Audit Report" prepared by the lead auditor.
The lead auditor shall prepare the Audit Report within one week of the end of the audit.
The audit report is sent to the RMQM or to the Administrator (if RMQM was the lead auditor) so that
he or she is informed of the audit results.
The internal audit is considered to be concluded with the submission of the Audit Report.
The audit report mentions both positive and negative aspects identified. Even the non-conformities
that were removed during the audit are mentioned.
The representative of the audited area establishes actions to eliminate the detected nonconformities
(those that were not removed during the audit), corrective actions to eliminate the causes that
generated the nonconformities found.
Actions to eliminate the causes of non-conformities are listed in "Evidence of nonconformities and
corrective actions". Efficacy details are recorded in "Evidence of nonconformities and corrective
actions".
The deadlines for the completion of the actions will be determined by the auditee who announces
the RMQM or the lead auditor to determine the implementation and effectiveness of the corrective
actions.
The audit achieves its purpose when the corrective actions / actions proposed are implemented and
effective, as the lead auditor or the RMQM found in the records mentioned above.
The results of the internal audit constitute inputs for the management review.
DELTA GLASS performs internal audits at planned intervals to plan information that SMI:
- Complies with DELTA GLASS's own requirements for its integrated management system, as
well as with the requirements of ISO 9001: 2015 and ISO 14001: 2015;
- It is implemented and maintained effectively.
In order to ensure internal audits, DELTA GLASS performs the following specific activities:
The process of conducting internal audits of the SMI, as well as the responsibilities associated with
this process, are governed by a documented procedure.
Documented audits of In-process assemblies and Finished products shall be performed a minimum of
once per day by the RMQM and/or designated Quality Personnel.
Quality Audits are NOT performed by the Final Assembler.
The Quality Audits are performed by pulling aside a finished Insulating Glass product before wrapping
or crating, to be evaluated per the IG Quality Audit Forms.
The IG Quality Audit Forms are filled out during the audit, including the date and time of the audit,
the product audited, the job number reference, and the initials of the person performing the audit.
Product deficiencies discovered as a result of a Quality Audit are resolved according to req. 8.7 of this
manual.
Completed IG Quality Audit Forms are stored in the office of RMQM for a minimum of five (5) years.
The analysis focuses on the overall performance of SMIs and not on specific details, as they are
managed with normal SMI (Audit, Monitoring, Compliance Assessment).
- topics to be addressed;
- who should participate;
- the responsibilities of the participants in terms of analysis;
- information to be analyzed.
Based on the results of the analysis, improvement actions are initiated, the conclusions of the
analysis being presented in the management review.
Outputs of management review include any decisions and actions to improve the effectiveness of
SMI and its processes / activities and the need for resources.
On the set date, the participants in the review together with the Administrator, determine decisions
and actions related to: Improving the effectiveness of SMI and its processes, improving products in
relation to customer and interested parties requirements and the need for resources. Also, corrective
and / or preventive actions can be established for which solvency, responsibility, and allocated
resources are highlighted.
Responsible persons are communicated to established measures, which they have to meet within the
set deadline.
The monitoring of the stage of realization of the Action Program is done by RMQM. The due and
unresolved measures are reviewed and the Administrator informs them.
Recordings of management review of the effectiveness of SMI are maintained at RMQM for 3 years.
CAP 10 IMPROVEMENT
10.1. General
DELTA GLASS determines and selects opportunities for improvement and implements any actions
needed to meet interested parties requirements and to increase customer satisfaction through:
- improving the products made to meet customer requirements, as well as identifying future
needs and expectations;
- correcting, preventing or reducing unwanted effects;
- Improving SMI performance and efficiency.
DELTA GLASS is permanently concerned about the continuous improvement of the SMI, through:
- Establishment and implementation of quality and environment policies;
- Establishing and achieving the general and specific quality and environment objectives;
- Performing internal audits;
- Data analysis;
- Management reviews;
- Treating risks and initiating corrective actions or identifying opportunities that lead to the
development of new products, attracting new customers, improving the expected results.
Product Monitoring /
Acceptance / rejection criteria Measurement
Inspection and testing sheets for insulating
glazing (forms templates)
Monthly activity report section ... (Form 1. Identify / record of Nonconforming product
template) Personnel identified and
nonconform product
Nonconformity Records and AC (Form registered
template)
Removal of non-
conformity
5. Evidence of nonconformity
Corrected product
removal Responsible
Filled in
Nonconfomity and
6. Identifying causes that CA sheet
generated the nonconformity Responsible
Corrective/preventive
action
Supply products are declared non-compliant if they do not meet the requirements of the order. In
case of insulating glazing elements for the Thermopan section, the products are declared non-
compliant if they do not comply with the requirements of SR EN 1279-6. For supply, for all sections,
fill in the "Inspection and Testing Sheet of Insulating Glass Elements - Supply Control".
- glass and mirror are declared non-conforming at reception if bubbles, black spots, scratches
or oxidation are observed.
- the wand is declared non-conforming if it is not perfectly right;
- polysulphite is declared non-compliant if the test / curing test, which is done at the
reception, does not harden.
The products on the production stream are controlled after each step to check if they are in
compliance with the "Tracking Technical Data Sheet" and, as the case may be, with the specifications
received from the manufacturers with the product description. For the Thermopane section, the
"Inspection and Testing of Insulating Glass Insulating Elements - Production Control" and for
validations in this section "Validation Control" are completed, and for the processing and securing
sections the "Monthly activity report ..."
In the event a quality deficiency is discovered, production of the product in question may be halted
until the deficiency is corrected, at the discretion of the RMQM.
RMQM shall make every effort to discover the source of the defect and to correct the defect if found
in work in progress and subsequently produced products.
Every employee has the obligation to notify the hierarchical superior as soon as he notifies a non-
compliance of the products and the processes of realization.
Non-compliant / non-compliant products in the processing and securing sections are recorded in the
"Monthly activity report section ...", and the ones in the Thermopane section in the "Inspection and
testing of insulating glazing elements - production control".
Products identified as non-compliant during storage and delivery prior to delivery are recorded in the
"Nonconformity Record ".
All nonconforming products, regardless of the place of appearance, including those registered in the
production sections in the "Monthly activity report section ..." and "Inspection and testing of
insulating glazing elements - production control" are registered by RMQM in the "Evidence
nonconformities", where the treatment is mentioned, corrective actions are established and the
effectiveness of their implementation is monitored.
The provided services are identified as non-compliant following customer complaints / complaints.
Ex. nonconformities: mistaken documents, delivery delays, quantity delivery, inadequate behavior of
the personnel working on the interface with the customer etc. These nonconformities are identified
both by direct communication with the client and by assessing their degree of satisfaction or by
means of notifications.
Clients' complaints are recorded in the "Claim Tracking Register", stored on paper.
The non-conforming product will be separated from the identified and marked products identified to
prevent further use until the nonconformity treatment (by labeling or distinct physical placement) is
established.
Identifying storage areas for non-compliant products (where possible) (LOCATION FOR NON-
CONFORMANT PRODUCTS) will be done in visible places with paint that is difficult to remove or by
labeling the space. The storage area will be a separate room or a space bounded by marking.
For raw materials that are found to be non-compliant, the analysis is performed by the Administrator
together with RMQM. It can be decided, immediately one of the following:
The non-compliant product found on the execution stream will be reviewed by the Administrator
who will establish the treatment.
Stored products
The products returned by the customer are reviewed by the Administrator and disposal by
destruction may be ordered.
Note: The destruction of the products is carried out in accordance with the legal provisions in force
concerning the protection of the environment.
Depending on the decision made following the non-compliance analysis, the following will be done:
Return to supplier: in this case, the documents necessary for the return of nonconforming products
to the supplier are prepared.
Acceptance by derogation: in this case, it will be specified in the workbook how to process the
product with the exception, in order to be well kept under control. The way these non-accepted
products are processed is brought to the attention of the operators.
Delivery by derogation: in this case, the product accepted by way of derogation must reach the
customer. The product is delivered only upon receipt of the customer's written consent by the
Administrator. Specify in the "Nonconformity Evidence " the invoice number, the accompanying
notice, the name of the customer to whom this product is delivered.
Remedy / Repair: in this case, the details of applying the necessary corrections are established.
Operators will receive written instructions. Will be filled in "Evidence of nonconformity " the
obtained result.
Rejection: in this case, it will be stated in the "Evidence of nonconformities " what will be done with
the rejected product. The scrap will be removed as quickly as possible from the station.
Subsequently, in the "Nonconformity Record ", the number of the "Canceling Minutes".
The types of non-conformities listed above, after analysis, if deemed necessary, are notified to the
supplier (by notice) and / or to the customer.
The decision as a result of the analysis of the nonconformities (for products and services) is included
in the "Evidence of nonconformities ".
The re-inspection of the products for which the remedy was imposed will take into account the same
criteria that were originally used for the conforming product.
The responsibility for verifying and finding the non-compliance is the responsibility of the person who
has established the treatment.
If the defect is a result of employee negligence, the responsible employee(s) shall be trained by the
RMQM in the proper techniques.
If the defect is a result of inadequate quality process, that process shall be edited by the RMQM to
prevent reccurance of the product defect.
The RMQM shall record the details of each reported quality defects, including name and number of
effected products, description and source of defect, and resolution on the Quality Defect Form.
- processes, activities carried out to produce products / services that can generate
environmental impacts and do not comply with the specified conditions (production,
handling, storage, transport, waste treatment);
- violation of an internal regulation on waste disposal / disposal or fire protection;
- non-compliance with applicable environmental regulations;
- relevant environmental complaints by interested parties.
These nonconformities can be identified in current activity on the basis of information provided
personnelly, by the Waste Responsible, by the person with specific attributions in the field of fire
protection or by the environmental authorities, ISU.
Depending on the non-compliance, the non-compliance analysis is carried out by the RMQM or the
Waste Responsible or the Person with specific attributions in the field of fire protection.
The analysis sets out how to deal with non-compliance based on the impact that nonconformity may
affect the organization's image, on the environment, and on workers.
Non-conformities detected during current activities and their removal actions are recorded in the
"Nonconformity and AC". Nonconformities identified by authorities are recorded in specific control
processes along with disposal measures.
If the non-compliance can lead to an environmental incident or affects a persone, is acting directly to
eliminate the source of the non-conformity. The reported nonconformity is also analyzed to
determine the primary (primary) cause (s) that generated it and to determine appropriate corrective
actions.
c. Complaints management
Complaint
By phone 1. Receive complaint P
In writting
Complaint register
2. Register the complaint P
Circumstances and
relevant information 3. Analyze the complaint A
YES
NO
Is it pertinent?
**
A/
4. Establish the way to solve
RMQM
** Are
additional
5. Communicating to the client the A/
information
mode / term to solve RMQ
required?
M
YES
7. Collect additional information
P
NO
YES
Is the complainant satisfied?
NO
LEGEND:
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 125
A - Administrator
P – The person receiving and registering the
complaint
PD – Designated person
CODE: M-SIM; Edition 2; Rev.
3 [IN VIEW SINCE: 22.10.2020]
Customer complaints received by any company personnel (Director Import-Export, Delivery, RMQM
other Administrative Staff) are forwarded to the designated party, who then completes the
Complaint Form including the name & address & phone number of the complaintant, the product in
question, and the nature of the complaint. The Complaint Form is forwarded to the RMQM,
Administrator and/or Technical Director.
Administrator and/or Technical Director will inspect the product in question and attempt to correct
deficiencies discovered, if the case.
Technical Director records the notes regarding the cause of the defect and steps necessary to resolve
the complaint.
RMQM takes steps to prevent recurrence of any product-quality related deficiencies by:
RMQM records the corrective action and management System revisions (if applicable) on the
Complaint Form and stores the form for ten (10) years.
Identifying an actual / potential nonconformity and the initiative to request a corrective / preventive
action may belong to any employee in the organization when he / she finds the occurrence /
imminence of non-conformity. It is the duty immediately to announce the superior, who will
determine the importance and establish the next steps.
In general, preventive actions take the form of action plans / programs. These relate to improving the
quality, investment objectives, service provisions / decisions.
DELTA GLASS SRL- INTEGRATED MANAGEMENT MANUAL | CAP 8 OPERATION 126
CODE: M-SIM; Edition 2; Rev.
3 [IN VIEW SINCE: 22.10.2020]
If corrective actions that have been implemented effectively for certain non-conformities identified
in processes / products / services, these actions can be extended as preventive actions and other
processes / products / services to prevent non-conformities.
All personnel have an obligation to help eliminate the causes of actual / potential environmental,
product, service, process and SMI nonconformities.
- internal and external audit reports, "Evidence of nonconformities " that are analyzed by
RMQM and Administrator;
- records of product inspections and tests, raw material receipts, production tracking records,
customer complaints, which are reviewed by the RMQM and the Administrator;
- records of the monitoring of the various environmental parameters;
- records of management analyzes to be taken over by RMQM;
- information on the quality of services received from customers;
Non-conformities of SMI processes detected during internal audits are recorded in audit reports,
stock programs.
Identifying causes that generated the nonconformity / can generate the nonconformity.
Identifying the primary cause that may generate / generated a product / service / process
nonconformity results from investigating the following possible causes:
Identifying the primary cause that may generate / generated a non-conformity related to SMI results
from investigating the following possible causes:
Identifying the primary cause that can generate / generated a environment related non-conformity
results from investigating the following possible causes:
Establish AC / AP
Corrective actions aim to remove the causes that generated nonconformities / accidents / incidents
or if it is not possible to remove them altogether or reduce them. Corrective action prevents
recurrence of nonconformities / accidents / incidents.
The amount of corrective actions will be determined according to the importance of the problem,
customer complaints, customer satisfaction, environmental impacts.
The corrective actions proposed to eliminate the causes of detected nonconformities may include:
Preventive actions aim to remove the potential causes that may generate nonconformities or if it is
not possible to remove them altogether, at least to diminish them.
The magnitude of preventive actions and the assessment of their need will be determined according
to the importance of the problem, the degree of customer satisfaction, the impact on the
environment and must be proportional to the risks that may arise (for products, the environment).
When new or modified environmental aspects of the corrective / preventive actions are identified or
the need for new or modified controls is identified, the proposed actions will also be assessed from
the impact point of view before implementation.
Because AC / AP are set, decided by the Administrator, when deemed necessary, decisions can be
made.
Preventive actions can be documented in Action Programs, Measures Plans, Investment Objectives
(Plans), Prevention and Protection Plans in the form of "technical - organizational measures",
Emergency Action Plans etc.
RMQM centralizes the corrective actions set in the form (Excel file) "Evidence of nonconformities ".
The RMQM and the Administrator are responsible for assessing the need and setting corrective /
preventive actions.
Implementation of AC / AP
Responsibility for tracking implementation and analyzing the effectiveness of established corrective
actions rests with the function that established the action.
Details of the AP's effectiveness are recorded in the "Action Programs", and the effectiveness of the
AC is registered in the "Evidence of Non-Compliance and Corrective Action".
All changes resulting from corrective / preventive actions are entered in the SMI documentation.
Depending on the results of the management review, DELTA GLASS sets out SMI improvement
measures to ensure the effectiveness of the SMI, as well as meeting the operational objectives set
annually at the organization level.
NO
Can the proposal produce the STOP
intended results?
YES
Management review
CAP 11 ANNEX