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CFRP Reinforced Pipeline Under Subsurface Explosion
CFRP Reinforced Pipeline Under Subsurface Explosion
art ic l e i nf o a b s t r a c t
Article history: Multiple explosions in the route of oil and gas transmission pipelines during recent years demonstrate
Received 14 September 2015 that terrorist attacks and sabotages have unfortunately increased. The present investigation is carried out
Received in revised form numerically in order to minimize the amount of damages imposed on steel pipelines under close-in
22 March 2016
explosions. This research presents a novel concept, using CFRP (Carbon Fiber Reinforced Polymer) to
Accepted 17 April 2016
Available online 7 May 2016
strengthen the wall of steel pipelines against these incidents. For this purpose, a full coupled 3D finite
element model developed using a combined Eulerian-Lagrangian method. The simplified Johnson-Cook
Keywords: material model, the JWL equation of state, and the ideal gas equation of state were employed for
CFRP-strengthened pipeline modeling the pipe material behavior, charge detonation, and air, respectively. Mechanical behavior of the
Detonation
composite wrap was simulated using an anisotropic material model and the damage initiation criteria
Operating pressure
were based on Hashin's theory. In addition, soil mass behavior was modeled applying a Drucker-Prager
Diameter-to-thickness ratio
CEL method strength criterion with piecewise hardening and hydro tensile limit accompanied by Mie-Grüneisen
equation of state. Several comparisons carried out between the results from present investigation and
those from field and empirical studies and good agreements were observed. The results show that using
a proper thickness of CFRP wrap for every particular circumstance can significantly improve the per-
formance of steel pipelines under blast loads. For instance, in the current example, maximum equivalent
strains developed in the most of the studied pipelines decreased by over 30% (up to 64%) with the
application of 4-mm-thickness CFRP wrap. The present study contributes to protective design of steel
pipelines.
& 2016 Elsevier Ltd. All rights reserved.
1. Introduction problem. The most frequently applied methods are the finite ele-
ment method (FEM), the finite-difference method (FDM) or their
Buried pipelines are among the most important elements of combination [2–4]. Coupled and uncoupled methods [5] have re-
lifelines used for distribution of water, gas, oil, etc. Buried pres- cently been used in numerical studies [3,6–13] to investigate the
surized gas pipelines are likely to be endangered by accidental response of buried structures to blast loads.
explosions in process industries, explosives factories, open pit Using experiences of past pipeline damage types induced by
mines, quarries, public works or even intentional explosions near a explosion and performing related studies, the structural response
pipeline (sabotage or terrorist attack) [1]. Multiple explosions, of buried pipelines to explosive loading can be identified. After
during recent years, in the route of oil and gas transmission pi- that, a better understanding of pipeline behavior under explosive
pelines demonstrate that terrorist attacks have unfortunately in- loading helps to investigate effective parameters in securing pi-
creased. These events have caused the blast loads and the design pelines against possible hazards and introduce safeguarding
and analysis of buried structures under destructive dynamic loads methods. One of the specific measures of reducing pipeline sus-
to be particularly attended in recent years. Given that many phe- ceptibility against explosions is wall reinforcement. For this pur-
nomena such as explosion, energy transfer to the soil and air, soil pose, using FRP wraps can be a competent method for buried steel
pipeline interaction and response of the pipeline participate in the pipeline strengthening. Advantages of this type of strengthening
final output, risk estimation is very complicated [1]. Numerical include high strength to weight ratio, easy application, and cor-
methods should be generally applied to solve such a complex rosion resistance. One of the notable advantages of this method is
the feasibility of reinforcing operating pipelines under the risk of
n
Corresponding author. terrorist attacks or industrial explosions, without taking it out of
E-mail address: alavi495@basu.ac.ir (A. Alavi Nia). service or pipeline replacement. This strengthening technique is
http://dx.doi.org/10.1016/j.soildyn.2016.04.009
0267-7261/& 2016 Elsevier Ltd. All rights reserved.
M. Mokhtari, A. Alavi Nia / Soil Dynamics and Earthquake Engineering 87 (2016) 52–62 53
quick and generally less costly than other options [14–17]. Table 1
The more recent application of FRP layers is the combination of Material constants of the simplified
Johnson-Cook model for X65 steel
fiber reinforced composite and metal plate to resist impulsive
[25].
loads [18–20]. Bambach et al. [20], employed static and impulsive
experiments on CFRP-strengthened aluminum beams to demon- Material properties API X65 steel
strate that significant strengthening potential is achievable by
bonding of carbon fibers to plastically deforming metal structures. E (GPa) 210
A (MPa) 500
In addition, they represented that this method of strengthening B (MPa) 857
can increase the energy absorption capability of metal structures. n 0.34257
In addition, Malachowski et al. [21], studied blast wave effects on C 0.032604
structural elements and concluded that the application of struc- ε̇0(s−1) 1
tural protective layers made of elastomeric and composite mate-
rials significantly reduces the blast wave.
In a most recent investigation [22], the present authors have n
σy = (A + Bε¯ P )(1 + C ln ε*̇ ) (1)
studied the concept of using CFRP wraps to strengthen buried steel
pipelines under permanent ground deformations. The research where A, B, C, and n are material constants; ε̄ P is the equivalent
demonstrated that applying CFRP wraps on the steel pipelines plastic strain; ε*̇ = ε¯ Ṗ /ε0̇ is the dimensionless plastic strain rate;
could significantly protect them against quasi-static complex and ε̇0 is the reference strain rate. Material constants of the sim-
combined loadings induced by permanent ground deformations. plified Johnson-Cook material model for X65 steel are given in
Current research is unprecedentedly carried out to examine the Table 1.
feasibility of extending this strengthening method to protect
buried pipelines against impact loadings, in particular close-in 2.1.2. Mechanical behavior modeling of composite wrap
high-rate explosive loading. In this way, CFRP wraps are applied on Composite wraps are assumed to be carbon/epoxy (AS4/3501–
API 5L grade X65 steel pipes, extensively used in buried oil and gas 6). The most important point which should be considered in the
steel pipelines. Then, their structural performances are compared selection of composite wrap for strengthening of steel pipelines
with non-wrapped pipes. Furthermore, the effect of composite under such explosive loadings is the ratio of absorbed energy to
wrap thickness on the mechanical behavior of buried steel pipe- deformation of the composite wrap not just its ability in energy
lines with various diameter-to-thickness ratios both with and
absorption. Although other composite wraps with higher failure
without internal pressure is studied. On the other hand, literature
strain and lower elastic modulus (like GFRP wraps) can absorb
on the response of buried pipelines to close-in blast loads are
more energy before their failure point than CFRP wraps, they
scarce. Hence, the effects of operating pressure and diameter-to-
undergo a notable deformation compared to CFRP wraps. This
thickness ratio on the response of buried X65 steel pipeline to
higher deformation in GFRP wraps causes to almost the same high
close-in explosive loading were studied by the present authors
deformations and consequently high plastic strains in pipelines
[23]. The current model is an extension of the one presented in
strengthened with GFRP wraps, not desirable. Based on the fore-
[23].
going argument and the results of Bambach et al. [20], applying
CFRP wrap in the current study has been premeditated not ran-
2. Numerical modeling dom in order to protect steel pipelines with the least deformation
after high-rate close-in explosions.
In this research, the effect of using FRP wraps on the perfor- An anisotropic material model was used for simulating me-
mance of buried steel pipeline subjected to explosive loading is chanical behavior of the composite wrap. The damage initiation
studied numerically using nonlinear finite element code ABAQUS. criteria employed for fiber- reinforced composites are based on
A full coupled method is employed to solve the problem in the Hashin's theory [29,30]. These criteria consider four different da-
present study. A combined Eulerian-Lagrangian (CEL) method [24] mage initiation mechanisms: fiber tension, fiber compression,
is adopted to develop a 3D finite element model. Therefore, the matrix tension, and matrix compression. The initiation criteria for
current model allows for the incorporation of the essential pro-
t
fiber tension ( F tf ), fiber compression ( F cf ), matrix tension ( Fm ) and
c
cesses, namely the explosion, shock wave propagation, shock matrix compression ( Fm ) have the following general forms [31]:
wave-structure interaction, and structural response in the same
model. ⎛ σ^ ⎞2 ⎛ τ^ ⎞2
F tf = ⎜ 11 ⎟ + α⎜ 12L ⎟ , σ^11 ≥ 0
A summary description of developing the current finite ele- ⎝ X ⎠
T
⎝ S ⎠ (2)
ment model is presented in this section.
the direction of fiber is so in all simulations. Mechanical properties Mie-Grüneisen equation of state
of composite wraps used in the current study are listed in Table 2.
Grüneisen Gamma, Γ ¼ 0.11
2.1.3. Mechanical behavior modeling of soil mass co ¼ 1614 m/s
s ¼1.5
The soil type used in the simulation is clayey soil and a
Drucker-Prager strength criterion [33] with piecewise hardening
Material properties
and hydro tensile limit, equal to 100 kPa, is used for simulating the
Shear modulus, G ¼ 240 MPa
behavior of soil in this research. Due to the volume change of soil Density, ρ ¼2200 Kg/m3
induced by shock waves, an equation of state defining the re- Friction angle, β ¼24°
lationship between pressure and volume is required. Mie-Grü- Hydro tensile limit, pmin ¼ 100 KPa
Table 4
JWL parameters for TNT charge [38].
Parameter Value
14 m
plosive. It is written as [38]:
⎛ ω ⎞ ⎛ ω ⎞ ω
P = C1⎜ 1 − ⎟exp(−R1v) + C2⎜ 1 − ⎟exp(−R2v) + e
⎝ R1v ⎠ ⎝ R2v ⎠ v (15)
where ν and e are the specific volume and the specific energy,
98 cm
respectively. The values of constants C1, C2, R1, R2, and ω for many
common explosives have been determined from dynamic experi-
ments [38]. The values of JWL equation of state parameters for the
2.5 m
TNT charge are listed in Table 4.
One of the simplest forms of equation of state for gases, the TNT
Soil
ideal gas equation of state, was used for simulating the air. If initial
conditions for a gas is uniform, the equation of state can be written
as follows [11,36]:
ph = (γ − 1)ρe (16)
6m
Ground surface
10000
Function 1
Function 2
TNT
10
1
0.15 1.5
1/3
Group B target points Scaled distance, R/W (m/Kg1/3)
point in the clayey soil of the current study are defined as follows: of longitudinal strains in steel pipes undergoing intense plastic
−1.5
deformations like those have taken place in the thinner pipes of
⎛ R ⎞ the present investigation (Fig. 5). As observed in Fig. 5, only the
Function 1: pp = 41.4 fc ⎜ 1/3 ⎟
⎝W ⎠ (19) longitudinal strain in the pipe with the thickness of 15.875 mm is
eligible to be compared with the outcome from Eq. (21) because
only this pipe is in the elastic state with strains below the yield
⎛ R ⎞−2.5 strain of X65 steel, 0.002.
Function 2: pp = 5.26 fc ⎜ 1/3 ⎟ Kouretzis et al. [48], demonstrated that the empirical equations
⎝W ⎠ (20)
proposed by Esparza et al. [47] estimate detonation-induced strains
where pp is the peak pressure in MPa; fc is the coupling factor; R is in pipelines to some extent less than those developed in real con-
the distance from the charge center; W is the charge mass. Cou- ditions. The magnitudes of maximum longitudinal strain developed
pling factor is the degree of energy transferred into the medium in the pressurized pipeline with the thickness of 15.87 mm
and is equal to 0.95 for the current example [45,46]. According to achieved from the present numerical simulation and Eq. (21) are
Fig. 4(b), the attenuations of the peak pressure obtained from the 0.0018 and 0.0016, respectively. These two are compatible with
present model lie in the expected range. However, Fig. 4(b) shows each other and the one extracted from Eq. (21) is somewhat smaller
that the numerical results are inclined to the upper boundary, than the other one attained from current example as expected.
related to saturated clay. It is reasonable because the density of Last, Ambrosini et al. [35], reported that the mean diameter of
crater produced by the explosion of 80 Kg of Gelamon 80, equal to
2200 kg/m3 and the sound speed of 1614 m/s, presented in Table 3,
10 Kg of TNT, buried in the depth of 98 cm below the ground level had
are the material properties seen in saturated clays.
been 3.93 m. The mean diameter of crater in the present study was
Following equation, proposed by Esparza et al. [47], relates the
equal to about 4 m, consistent with the report of Ambrosini et al. [35].
maximum longitudinal strain developed in the wall of steel pipes
due to detonation to the radial ground displacement:
D/t p=144, p=0.56pmax D/t p=96, p=0.56pmax D/t p=72, p=0.56pmax D/t p=57.6, p=0.56pmax
D/t p=144, p=pmax D/t p=96, p=pmax D/t p=72, p=pmax D/t p=57.6, p=pmax
Fig. 5. Longitudinal strain distribution along the pipelines with different diameter-to-thickness ratios and operating pressures.
M. Mokhtari, A. Alavi Nia / Soil Dynamics and Earthquake Engineering 87 (2016) 52–62 59
Fig. 7. Deformed shape and distribution of equivalent strain for wrapped pipelines with various values of diameter-to-thickness ratio and CFRP wrap thickness after
explosion (p ¼0).
100% of maximum operating pressure. The explosive charge with a The performance of wrapped pipelines with fibers along the
mass of 10 Kg was considered to be buried at a depth of about 1 m. hoop direction was significantly better than those with fibers
The burial depth of the pipelines was 2.5 m. The main conclusions along the longitudinal direction of the pipelines. In addition,
obtained from the present study can be summarized as follows: laying fibers along the hoop direction has an indirect effect on
M. Mokhtari, A. Alavi Nia / Soil Dynamics and Earthquake Engineering 87 (2016) 52–62 61
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