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The Origins and Effects of Inter-Deck Pressure in Decked Blasts, Rodgers
The Origins and Effects of Inter-Deck Pressure in Decked Blasts, Rodgers
The Origins and Effects of Inter-Deck Pressure in Decked Blasts, Rodgers
Abstract
The time domain during which an explosive detonates and causes rock to fragment and displace is on
the order of tens of milliseconds. Because of this, the dynamic processes that occur during this time
frame often become a source of confusion when trying to analyze the performance of explosive products
in decked blast designs. As an illustration, the authors have experimentally examined explosives
malfunction in decked blasts through state-of-the-art measurement techniques. The interaction of
explosive products and blast geometry was examined in detail using the analysis of a series of decked
blastholes. Explosive and initiator malfunction in decked blasts is often considered to be entirely the
result of insufficient inert decking material, however, it is shown that rock properties and dynamic
burden conditions may have a significant impact on decking performance. The successful application of
deck-blasting technique for control of ground vibration amplitude relies on an understanding of the true
dynamic performance of the blasthole.
Introduction
One of the major benefits of electronic initiation systems will be seen through their use in decked
blastholes for the control of ground vibration levels. Decked blast designs require added drilling and
loading effort, often compromising fragmentation performance in an attempt to gain control over
vibration generation from the blast. Previous research and field experience, however, indicate that there
is often a ‘hidden’ lack of control over decked blast performance, normally due to pressure-induced
malfunction of decks within the blasthole. Regardless of initiation method, understanding and
elimination of explosive and initiation malfunction is necessary to fully control vibration amplitude
levels.
With the development of continuous, resistive-wire, velocity of detonation recorders, Bauer (1987)
was able to determine the propagation sensitivity of explosives in 4-inch and 6-inch diameter blastholes.
The extension of this technology to in-hole velocity of detonation (VOD) measurement allowed
researchers to see the actual performance of explosive products in a variety of blasting environments.
The introduction of carbon resistor-based sensors for measuring explosive shock and pressure has
greatly reduced the cost of in-hole pressure measurements, which has in turn permitted much more
extensive use of this technology. Wieland (1988) used a carbon resistor-based sensor to measure inter-
hole blast pressures, which he believed to be the cause of observed explosives malfunction in
underground coal blasts.
During the past three years, The Ensign-Bickford Company has developed the capability to use blast-
induced pressure measurements, coupled with velocity of detonation measurements to analyze the
performance of decked blast holes. Such a capability will provide blast designers with information that
may be incorporated into vibration-control blasting programs. This paper describes methods of
measurement and analysis of explosive performance and presents data from selected experiments. It
also suggests further research directions to enable blast designers to better understand and control
explosive malfunction.
Velocity of detonation was monitored using an MREL DataTrap@ and continuous resistive wire probe.
Inter-deck pressure measurements were conducted with high frequency response carbon resistors. This
measurement method has been well characterized by Ginsberg & Asay (1991), Weiland (1988) and
others, as well as extensively calibrated by the authors for the current sensor configuration.
During test Q2-Tl all holes were instrumented for VOD in order to assess the pervasiveness of
malfunction within a blast.
Following these tests, a single-hole with one explosive deck was instrumented with VOD and pressure
sensors, as well as a uniaxial accelerometer and a proprietary face-response sensor. The test was
conducted at Ql and was completed in order to identify if inter-deck pressure was a shock or gas-
pressure related phenomenon.
Sensor locations, as well as explosive loading information are shown in the figures accompanying the
test results.
It is common practice in deck blasting to raise the primer of the upper explosive column
approximately 4 to 5 feet above the inert deck. This is good practice since it places the primary
explosive of the detonator further away from the pressure source, allowing distance to attenuate the gas
pressure, as well as time for volumetric expansion of the rock mass and further reduction in gas
pressure.
Referring to Figure 1, at time A, the booster detonates and the data acquisition system is triggered. At
time B, approximately 0.58 ms later, a pressure of 25,000 psi is measure at the first pressure sensor. At
time C, approximately 0.72 ms after trigger, the accelerometer measures a vertical acceleration,
however, no pressure is measured at the adjacent pressure sensor. The accelerometer trace clipped and
then began to fall off until time D, approximately 1.34 ms, when another vertical acceleration was
measured. Approximately 0.16 ms later, a pressure of approximately 5000 psi was measured at the
second pressure sensor. The first response of the face occurred at approximately 4.50 ms following the
trigger.
Time B was assumed to be the point at which the detonation front first reached the stemming zone.
The shock front would have had to travel at approximately 14,300 ft/s (4,360 m/s) in order to reach the
accelerometer and cause the first vertical acceleration, measured at time C. Since this is on the order of
the detonation velocity for the product, it was concluded that the first acceleration is the result of the
detonation front continuing into the stemming zone and causing vertical motion in the stemming
material. Since no significant pressure is monitored in the adjacent sensor, it was also concluded that no
significant pressure accompanied this wave. The wave that caused the second acceleration, at time D,
traveled at an average velocity of 2,600 fVs (790 m/s). It was concluded that this was the stress wave
caused by the gas pressure generated within the borehole. Since this wave generated a significant
pressure in the adjacent sensor, it was concluded that the gas pressure is likely responsible for the
pressure measured in the remainder of the test series.
35166 Packaged
Blend Detonation Shock
Wave
Expanding
Detonation
Products
Figure 1. Test layout and results showing stages of shock and gas pressure transmission through the stemming zone. A - booster
detonates. B - detonation front sensed at first pressure sensor. C - vertical acceleration from shock wave. D - second vertical
acceleration from gas pressure effects. E - gas pressure sensed at second pressure sensor. F - First response measured on free
face.
It is important to note that these tests were conducted in dry holes, and that if water were present,
shock transmission may have been a contributing factor.
Table 1 shows the explosive loading for each of the test holes, along with the calculated isothermal gas
pressure within the hole following detonation. The peak pressure measured by the sensor located at the
top of the inert deck in each of the tests is also given, along with an attenuation ratio, which is simply
calculated as the ratio of the measured inert-deck pressure to the calculated bottom-deck gas pressure.
The attenuation ratio is provided in an attempt to normalize the effect of varying explosives in the
different test holes. There is a great deal of uncertainty within the industry regarding numerical
modeling of borehole pressures due to the many variables that are involved. Isothermal gas expansion
was used in order to simplify the calculation and provide a relative prediction of the pressures generated
within the different test holes. Results of pressure tests immediately above the explosive column
Table 1 - Bottom-deck loading data, theoretical gas pressure, and observed pressure at the top of the inert
deck.
Test Explosive Density Specific Gas Isothermal Gas Sensor Attenuation
hole Type Volume (fi3/lb) Pressure (PSI) Pressure Ratio
(PSI)
Ql-Tl 35165 1.11 17.77 17,908 780 0.04
Blend
Ql-T2 35/65 1.11 17.77 17,908 5,500 0.31
Blend
Q2-Tl 60/40 1.28 19.02 22,3 14 9,500 0.43
Blend
Q2-T2 35/65 1.20 17.58 19,332 6,800 0.35
Blend
Q2-T3 ANFO 0.85 15.57 12,119 1,550 0.13
The gas pressure trapped in the bottom deck may be released through several mechanisms: escape
into existing or newly formed discontinuities, radial volumetric expansion of the blasthole, expansion of
the bottom deck cavity through compaction of the inert deck and overlying explosive, or gaseous escape
through the inert material. In reality, the process is likely a combination of the above mechanisms. The
later release mechanisms are responsible for inter-deck pressure transmission and the associated
malfunctions that result. Because of this, it is intuitively obvious that the confinement, as determined by
the properties of the rock mass, the burden condition, and the shot timing, will have a large impact on
the inter-deck pressure as well as the attenuation ratio.
Sensor #1 Sensor #2
Sensor #I
Fb B o o s t e r Burden: 17ft
Spacing: 15ft
’ Burden: 17ft
Spacing: 15ft Booster Booster
5 20
8
I 15
0
10
1 2 3 4 5 6 7
4 6 8 10
Time (ms) Time I ms 1
Figure 4 Pressure data test Q&T2 Figure 5 VOD data test Ql-T2
0
-
0 0
- Booster
Sensor #2
Sensor #I zt
33 ms Oms 17ms 4ft
t
0 0 0
117 ms 84 ms 168 ms
Burden: 12fi 2oft Burden: 12ft
Spacing: ? 4ft Spacing: 14ft
Booster
0 10 20 30 40 50 60 70 60 90 100 110 120 130 140 150 160 170 160 190
@ @ @a QJ Gi?J @ @ a
50 m s
165 m s 132 m s 99 m s 66 m s 33 ms Oms 17 m s
@ @ @ @ @ @ 0
249 m s 216 m s 183 m s 150 m s 117 m s 84 m s 168 m s
A Q Q Q Q Q Q Q Q + 4) Q 4, Q 9 Bottom Deck
d’ / -2 a * ’ s ’ v ’ ’ ’
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290
Actual Timing
Top Deck
B
Bottom Deck
290
In order to prevent explosive malfunction, changes in the blast design such as burden, spacing, timing or
explosive strength may require modification of the inert stemming length between explosive columns.
Likewise, pressure induced explosive malfunctions can be controlled if the confinement condition is
understood and taken into consideration in blast design.
Even though systemic problems have been documented in decked blast performance, the authors believe
that decking remains a viable approach to reducing ground vibrations. Each of the modes of
malfunction attributed to pressure can be mitigated through the use of informed best practices. Future
work will involve using the type of information presented in this paper to develop these best practices.
References
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