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1A LEAP - 1A Training Manual
1A LEAP - 1A Training Manual
1A LEAP - 1A Training Manual
Leap-1A
General Familiarization
DEC 2014
This CFM International publication is for Training Purposes Only. The information is accurate at
the time of compilation; however, no update service will be furnished to maintain accuracy. For
authorized maintenance practices and specifications, consult the relevant maintenance
publications.
The information (including technical data) contained in this document is the property of CFM
International (a joint company between GE and SNECMA). It is disclosed in confidence, and the
technical data therein is exported under a U.S. Government license and may be controlled by the
U.S. export control laws or any other applicable export control laws. Therefore, none of the
information may be disclosed to other than the recipient.
In addition, the technical data therein and the direct product of those data, may not be diverted,
transferred, re-exported or disclosed in any manner not provided for by the license without prior
written approval of notably both the U.S. Government and CFM International. Unauthorized export
is prohibited.
It is the property of GE or SNECMA or CFM and shall not be used, disclosed to others or
reproduced without the express written consent of GE or SNECMA or CFM (as applicable),
including, but without limitation, it is not to be used in the creation, manufacture, development or
derivation of any repairs, modifications, spare parts, design or configuration changes or to obtain
FAA or any other government or regulatory approval to do so. If consent is given for reproduction
in whole or in part, this notice shall appear in any such reproduction in whole or in part.
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TABLE OF CONTENTS
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• POWERPLANT ...........................................................................................................................p 7
• BASIC ENGINE............................................................................................................................p 27
• ENGINE SYSTEMS......................................................................................................................p 55
• NACELLE.....................................................................................................................................p 119
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POWERPLANT
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Introduction LEAP-1A Family
Identify and Locate
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General
Purpose
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General
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Airflow
Identify and Locate
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Airflow
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External Dimensions and Ground Clearance
Identify and Locate
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Hazard and Danger Areas
Identify and Locate
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Acoustical Hazard Areas
Identify and Locate
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Quick Engine Change and Cowls
Identify and Locate
Purpose
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Systems
Identify and Locate
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Systems
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FADEC System
Purpose
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FADEC System
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BASIC ENGINE
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Mechanical Arrangement
Identify and Locate
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Mechanical Arrangement
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Main Shaft Bearings
Identify and Locate
Purpose
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Sumps
Identify and Locate
Purpose
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Sumps
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Leading Particulars - Performances and Limits
Identify and Locate
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Maintenance Concept - On Condition
Identify and Locate
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Maintenance - Borescope Inspection Ports
Identify and Locate - B20 at 1:00 o'clock,
- B21 at 3:00 o'clock,
The borescope ports are located on the engine external - B22 to B26 at 5:00 o’clock.
cases.
Most of the ports are located on the right side but some Purpose
are located on the left side (ALF). All ports are fitted with
self-locking plugs. There are 26 borescope ports identified B0 to B26 to
check the condition of engine internal parts.
Low Pressure Compressor (LPC):
The 2 ports (B01 and B02) are located at 4:00 o’clock
through the fan fairing, between two Outlet Guide Vanes
(OGV's).
Combustion chamber:
The 4 ports for the combustion chamber are:
- B14 at 1:00 o’clock,
- B15 between 4 and 5 o'clock,
- B16 between 7 and 8 o'clock,
- B17 at 11:00 o’clock,
- left and right igniters.
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Mandatory Maintenance - Life Limited Parts
Identify and Locate
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Modular Breakdown
Identify and Locate
Purpose
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Modular Breakdown
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Fan Major Module
Identify and Locate
Purpose
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Front Spinner, Fan Blades and Acoustic Panels
Identify and Locate
Purpose
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Core Major Module
Identify and Locate
Purpose
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LPT Major Module
Identify and Locate
Purpose
The LPT shaft transmits torque from the LPT to the fan
and booster. It also encloses the center vent tube.
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Accessory Drives
Identify and Locate transmits torque to HPC through the accessory drive
section and the IGB.
The accessory drive section is located at the front of the
engine, on the fan frame shroud at 8 o'clock. The AGB forward and rear face provide location to 6
engine and aircraft accessories:
The accessory drive section consists of the following - Pneumatic Air Starter (PAS) to enable engine starting,
components: - Engine Driven Pump (EDP) to provide hydraulic power
- the Inlet Gearbox (IGB) and No.3 bearing, to the A/C,
- the Transfer Gearbox (TGB), - Lubrication Unit (LU) to lubricate bearings and gears,
- the Accessory Gearbox (AGB). - Permanent Magnet Alternator (PMA) to provide
electrical power to the FADEC,
The Inlet Gearbox (IGB) and No.3 bearing are located in - fuel pump to provide pressurized fuel to engine,
the forward sump of the engine. - Integrated Drive Generator (IDG) to provide electrical
power to the A/C.
The TGB is located on the fan frame and on the rear
face of the AGB, near bottom of the engine at 8 o'clock.
Purpose
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Accessory Drives
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ENGINE SYSTEMS
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Fuel and Control Systems
Identify and Locate The engine fuel indicating components are:
- the fuel filter delta pressure sensor,
The engine fuel and control system comprises - the fuel flow transmitter,
distribution, control and indicating components located: - the Fuel Strainer Delta Pressure Sensor (FSDP).
- on the fan frame between 7 o'clock and 12 o'clock,
- on the fan case between 1 o'clock and 4 o'clock, Purpose
- at 6 o'clock on the engine core assembly,
- and all around the combustor case. The engine fuel and control system:
- calculates the quantity of fuel necessary to generate
The engine fuel distribution components are: the commanded thrust,
- the Main Fuel Pump (MFP), - meters and supply the fuel flow to the combustion
- the fuel filter cartridge, chamber,
- the Servo Fuel Heater (SFH), - supplies the fuel flow to actuated valves and actuators,
- the Fuel Return Valve (FRV), - provides data for cockpit indication and engine control,
- the IDG oil cooler, fault monitoring and diagnostic.
- the fuel manifold,
- the fuel nozzles.
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Fuel Distribution - Components 1/2
Identify and Locate
Purpose
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Fuel Distribution - Components 2/2
Identify and Locate
Purpose
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Control - Components 1/3
Identify and Locate
The Pressure Sub-System (PSS) receives engine air
The fuel temperature sensor is located on the fuel pressure measurements and converts them into
supply manifold between the fuel flow transmitter and electrical signals to the EEC units for engine control,
the SCU/SVA at 4 o'clock. fault monitoring and diagnostic/prognostic monitoring.
The PSS communicates the engine rating, thrust bump
The Pressure Sub-System (PSS) box is mounted on the settings, and N1 modifier from the engine rating plug
fan case at the 4 o'clock position. configuration.
The rating plug is attached to the engine via a lanyard The purpose of the rating plug is to supply the FADEC
and mounted on the PSS box which is part of the Full system with the engine rated thrust, fan speed (N1)
Authority Digital Electronic Control (FADEC) system. modifier, hardware configuration, and High Pressure
Turbine (HPT) deterioration state.
The Electronic Engine Control (EEC) units are mounted
on the fan case at the 1 o'clock and 2 o'clock positions. The EEC units control the engine in response to the
The EEC units are mounted on shock absorbers for thrust command inputs from the aircraft, and transmit
vibration damping. The EEC units are equipped with information to the aircraft for cockpit indication,
electrical harness connection points, and an electrical maintenance reporting and engine condition monitoring.
bonding strap. The EEC units are the main part of the FADEC system
that controls the operation, performance, and efficiency
The engine wiring harnesses are installed all around the characteristics of the engine through seven
engine, connecting the EEC units to engine accessories, sub-systems:
sensors and to the aircraft through the pylon. - fuel control,
- variable geometry control,
Purpose - active clearance control,
- fuel return to tank control,
The fuel temperature sensor transmits fuel temperature - engine starting and ignition,
to the EEC units, and allows a Twin Annular Premixing - thrust reverse control,
Swirler (TAPS) combustor control. - engine vibration health monitoring.
The fuel temperature values are used for proper
modulation of the engine Surface Air Cooling Oil Cooler The engine wiring harnesses transmit electrical signals
(SACOC) by-pass valve by the EEC units in order to between the engine sensors, actuators and the EEC
adjust the fuel temperature to the combustion chamber units.
and thus improve efficiency.
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Control - Components 2/3
Identify and Locate
Purpose
The SCU/SVA splits the fuel flow and transmits fuel to:
- the fuel nozzles,
- the various servo valves and actuators.
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Control - Components 3/3
Identify and Locate control of the Twin Annular Premixing Swirler (TAPS),
and is used as a fuel shut-off signal for start system
The T12 sensor is located on the inlet cowl at the 12 logic control.
o’clock position, just before the engine fan case.
Purpose
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Indicating - Components
Identify and Locate
Purpose
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Indicating - Components
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Starting - Components
Identify and Locate
The PAS magnetic plug collects magnetic particles.
The starting system is located at the front of the During PAS maintenance inspection, the presence of
Accessory GearBox (AGB). magnetic particles on the magnetic plug means that the
PAS is damaged.
The starting system consists of:
- one Pneumatic Air Starter (PAS) mounted on the front
of the AGB,
- one PAS magnetic plug, installed on the outboard side
of the PAS,
- one Starter Air Valve (SAV) mounted on the inlet of the
PAS.
Purpose
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Starting - Components
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Ignition - System
Identify and Locate
Purpose
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Ignition - System
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Ignition - Power Supply - Components
Identify and Locate
Purpose
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Ignition - Distribution - Components
Identify and Locate
The two igniters, left and right, are located within the
Combustor Diffuser Nozzle (CDN) case, at the 6 o'clock
and 7 o'clock positions.
The two ignition leads are routed from the aft side of the
exciters at the 6 o’clock position to the two igniters (left
and right).
Purpose
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Air Systems
Identify and Locate
Purpose
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Air Systems
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Anti Icing - Booster Splitter Ainti-Icing Valve
Identify and Locate
Purpose
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Cooling - HPTACC & LPTACC Valves
Identify and Locate
Purpose
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Cooling - Modulated Turbine Cooling
Identify and Locate
Purpose
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Cooling - EEC Cooling Blowers and Duct
Identify and Locate
Purpose
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Compressor Contol - VBV Actuators
Identify and Locate
Purpose
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Compressor Control - VSV Actuators
Identify and Locate
Purpose
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Compressor Control - Transient Bleed Valve
Identify and Locate
Purpose
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Indicating Systems
Identify and Locate
Purpose
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Indicating Systems
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Power - N1 and N2 Sensors
Identify and Locate
Purpose
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Temperature - EGT and CCT Sensors
Identify and Locate
Purpose
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Analyzers - Vibration Sensors
Identify and Locate
Purpose
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Oil System
Identify and Locate distribution system.
Oil system components are mainly located on the right The oil distribution system is composed of three different
and left sides of the fan frame. circuits:
The oil system is composed of 3 sub-systems: - a supply circuit to supply lubricating oil to the engine,
- storage, AGB, TGB and IGB,
- distribution, - a scavenge circuit to recover, filter and deliver the oil
- indicating. back to the oil tank,
- a vent circuit to balance the internal air pressures in the
The oil storage system consists of the oil tank, located oil system.
on the right side of the fan frame.
The purpose of the oil indicating system is to provide oil
The oil distribution system is mainly located on the left system data to the EEC units and A/C cockpit for
side of the engine. It is composed of: monitoring.
- the oil Lubrication Unit (LU),
- the main heat exchanger (MHX),
- the engine Surface-Air-Cooling Air Cooler (SACOC),
- the eductor valve,
- the Non-Return Valve (NRV).
Purpose
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Oil System
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Storage - Oil Tank
Identify and Locate
Purpose
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Distribution - Components 1/3
Identify and Locate
Purpose
The MHX cools the engine scavenge oil with cold low
pressure fuel.
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Distribution - Components 2/3
Identify and Locate
Purpose
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Distribution - Components 3/3
Identify and Locate
Two magnetic bars are installed within the LU, inside the
scavenge screen plugs.
Purpose
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Indicating - Oil Level Sensor
Identify and Locate
Purpose
The OLS measures the quantity of oil in the oil tank and
transmits the information to EEC Channel A.
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Indicating - OPTS and OFDPS
Identify and Locate
Purpose
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Indicating - Oil Debris Monitoring System
Identify and Locate
Purpose
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NACELLE
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Components
Identify and Locate - to house the Nacelle Anti-Ice (NAI) system.
The nacelle of the LEAP- 1A engine consists of 4 The purposes of the FCD(s) are:
assemblies: - to ensure a continuous aerodynamic shapping around
- the air intake cowl, the nacelle,
- the Fan Cowl Doors (FCD), - to protect the fan,
- the Thrust Reverser (T/R), - to enable access for maintenance,
- the collector/nozzle. - to provide fire containment,
- to reduce noises,
The air intake cowl is an interchangeable aerodynamic - to reduce lightning effect.
cowl installed on the forward face of the engine fan
case. The purposes of T/R are:
- to enclose the engie core,
The R/H and L/H FCD(s) are curved composite panels - to enable access for maintenance,
which cover the engine fan area from the aft end of the - to provide the aerodynamic flow duct for the secondary
air inlet cowl to the forward end of the T/R. airflow and contribute to engine thrust,
- to deflect and redirect the secondary airflow forward to
The T/R consists of two C-ducts that enclose the engine obtain a reverse thrust,
core and the LPT. - after landing, the reverse mode improves the aircraft
braking capacity by redirecting forward, through
The collector / nozzle system is an aerodynamic cascades, the secondary aiflow thrust from the fan. In
structure at the rear of the engine and it consists of 2 this phase, the blocker doors obstruct the stream of the
major components: secondary airflow, and divert it forward towards the front
- the exhaust nozzle, of the Nacelle, generating a counter-thrust which is
- the exhaust plug. added to the wheel brake system.
Purpose The collector/ nozzle duct the primary flow and the
secondary flow.
The air intake has 4 main functions: The collector/ nozzle system is designed to sustain and
- to supply the engine with optimum air distribution provide fire protection.
whatever the aircraft altitude,
- to provide a smooth aerodynamic surface to the
airflow,
- to provide engine noise reduction,
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Components
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Air Intake Cowl Access Doors
Identify and Locate
Purpose
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Left Hand Side Fan Cowl Door
Identify and Locate
The starter manual override access door allows
On the L/H Fan Cowl Door (FCD), there are: mechanics to manually open or close the starter air
- a starter manual override access door located at 9 valve.
o'clock,
- three fan cowl keepers located at 6 o'clock, The IDG access door allows:
- three fan cowl proximity sensors located at 6 o'clock - a visual inspection of the IDG oil level,
(one in each keeper housing), - IDG oil servicing.
- an Integrated Drive Generator (IDG) access door
located at 7 o'clock,
- a latch detection red flag.
Purpose
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Right Hand Side Fan Cowl Door
Identify and Locate
Purpose
The fan cowl latches fasten the two fan cowl door halves
(RH & LH) together.
The 4 fan cowl door hold-open rods hold the fan cowl
doors in an open position to provide access for engine
maintenance.
The oil tank access door enbales to check oil tank level
and perform servicing.
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T/R - Control and Indicating Components
Identify and Locate flow to the actuators.
To operate the Thrust Reverser (T/R), there are 4 The hydraulic filter assembly filters the hydraulic fluid
actuators located at 2, 5, 7 and 10 o'clock: coming in from the aircraft supply.
- two (R/H & L/H) Synchronized Locking Feedback
Actuators (SFLA),
- one Synchronized Manual Locking Actuator (SMLA),
- one Synchronized Non-Locking Actuator (SNLA).
Purpose
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T/R - Structure Components 1/2
Identify and Locate
Purpose
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T/R - Structure Components 2/2
Identify and Locate
Purpose
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T/R - Cowl Opening Mechanism Components
Identify and Locate
Purpose
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T/R - Cowl Opening Mechanism Components
Identify and Locate
Purpose
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Exhaust - Components
Identify and Locate
Purpose
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Exhaust - Components
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Engine Air Intake Ice Protection System
Identify and Locate
Purpose
The air ducts carry the 7th stage compressor bleed air to
the air intake cowl aft bulkhead.
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Engine Air Intake Ice Protection Components
Identify and Locate
Purpose
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