ABS Control

206-09A-1 206-09A--1

Section 206-09A ABS Control

Applicable Model: Boomday

CONTENT PAGE
Specifications
Specifications...............................................................................................................................206-09A-2
Descriptions and Operations
ABS Control..................................................................................................................................206-09A-3
Diagnosis and Testing
ABS Control..................................................................................................................................206-09A-4
Removal and Installation
Hydraulic Control Unit and ABS System Module.........................................................................206-09A-7
Front Wheel Speed Sensor..........................................................................................................206-09A-9
Rear Wheel Speed Sensor.........................................................................................................206-09A-10
Ring Gear of Front Wheel Speed Sensor................................................................................... 206-09A-11
Ring Gear of Rear Wheel Speed Sensor...................................................................................206-09A-12
Accelerometer............................................................................................................................206-09A-13

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Specifications

Material Specifications

Item Specification
D0T 3 brake fluid SAEJ 1703 or FMVSS 116
Grease -

Parameter Specification

Item Specification
Ring gear clearance of the wheel speed sensor 1.3 ± 0.2 mm

Torque Specifications

Item Nm
Connector nut for HCU oil pipe 16 ± 2
Fixed bolts for ECU mounting bracket 9
Fixed bolts for front wheel speed sensor 8
Fixed bolts for rear wheel speed sensor 8

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Descriptions and Operations

ABS Control
ABS control (ABS) contains following com-
ponents:
● ABS control system module (ECU)
● H
 ydraulic control unit (HCU), must be replaced
together with ABS module.
● Wheel speed sensor
● Ring gear of the wheel speed sensor
●  ccelerometer (equipped with four-wheel drive
A
vehicles)
● ABS indicator

Wheel speed sensor

Use magnetic induction sensors, monitor wheel
speed and send the signal to ABS control
module.

Hydraulic control unit (HCU)

To carry out brake pressure regulator for system.

ABS Control module (ECU)

ECU receives the signal from the wheel speed
sensor, determines working status of wheels,
and controls the work of HCU. ECU can carry out
the system diagnosis, when the failure of ABS
or related components is detected, ABS control
will be switched off, the ABS fault indicator in the
dash panel insert will light.

ABS indicator
To indicate the working status of ABS, when
system is just powered up (Ignition switches to
"ON") or in the driving process, ABS indicator will
be turned off after 1 to 3 seconds. If ABS indicator
does not light in the power-process or lights over
a long time in the driving process, it means that
there are faults in ABS system.

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Diagnosis and Testing

ABS control
General Tools ABS control module performs automatic
monitoring, when the ignition ABS only starts to
Multimeter for car use work when speed exceeds 10 km/h. ABS failure
will make ABS not work and lighten the ABS
ABS Principle Diagram fault indicator, but conventional brake can still be
ensured.

Check and Confirmation

1. Apple brake in different conditions to validate
the user’s repair failure.
2. C h e c k t h e a p p e a r a n c e o f a n y o b v i o u s
mechanical or electrical damage.
Visual Inspection Table

Mechanical Electrical
●  heel speed sensor
W ● Fuse box
● Ring gear of the wheel ● Connector or link-age
speed sensor head
● Ring gear clear-ance ● Harness layout
of the wheel speed ● Circuit
sensor
● Tire pressure
Item Description ● Basic brake system
1 Brake master cylinder
3. S olve the problem identified early before
2 Right front wheel
checking the next step.
3 Left front wheel
4. I f the cause can’t be confirmed from the
4 Right rear wheel appearance, first recognize symptoms, then
connect to the diagnosis tester, read fault code
5 Left rear wheel with it, and perform the maintenance according
A Braking line to the fault code table.
B Circuit

Operating Principle
ABS control system module (ABS) monitors the
speed signal of all wheels, once one or several
wheels with brake locking trend is detected,
hydraulic adjustment device can respond to
it in time to prevent the brake pressure from
increasing further or start to reduce the brake
pressure. Due to this kind ofpressure adjustment,
the wheels can always maintain steady state, thus
to ensure the driving stability and the shortest
brake distance.

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Diagnosis and Testing

ABS Control System (ABS) Fault Code Table

Fault code Description Check site

01H 1BH 23H Left front wheel speed signal
Electrical connectors, wiring har-
01H 1DH 23H Right front wheel speed signal ness, wheel speed sensors and
01H 22H 23H Left rear wheel speed signal the ring gear clearance, ring gear,
wheel speed sensors, ECU
01H 1FH 23H Right rear wheel speed signal
Battery, charging circuit, motor
01H 2DH 23H ABS motor supply voltage fuses, connectors, wiring harness,
HCU, ECU.
Battery, charging circuit, motor
01H 2EH 23H ABS valve supply voltage fuses, connectors, wiring harness,
ECU
02H 14H 23H Battery voltage Battery, charging circuit, ECU.
00H FFH 23H ECU coil driver ECU
Connectors, wiring harness,
02H 7FH 23H Accelerometer signal
accelerometer, ECU
FFH FFH 88H No fault

Parts Testing Wheel Speed Sensor - Resistance Check

Accelerometer 1. Check whether there is metal chip in front of
1. O
 pen the accelerometer connector, connect the wheel speed sensor. If there is, the chip
opened connector terminals with the wire as should be cleared away. If necessary, replace
shown. the sensor.
2. Measure the resistance between the sensor
terminals. The standard resistance of wheel
speed sensor is 1 ~ 2 kΩ. If the measurement
value is not within the specified scope, the
sensor should be replaced.

2. S
 witch on the ignition, measure the output
voltage between the terminal 2 and 3, the
standard value is 2.4 ~ 2.6 V.
3. K
 eep connection, make the upturned marker
on the accelerometer mounting surface point
down.Then measure the output voltage
between the terminal 2 and 3, the standard
value is 3.4 ~ 3.6 V.
4. If the output voltage is not within the specified
scope, replace the accelerometer after checking
that the power cable and grounding line are ok.

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Diagnosis and Testing

3. Disconnect all the connections of wheel speed

sensor, then measure the resistance between
the sensor terminal 1, 2 and the sensor
housing.The standard value should be over
100 kΩ, if not, replace the sensor.

4. Check whether there is open circuit, damage

and other phenomena in the sensor cable, if
there is, the sensor should be replaced.

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Removal and Installation

Hydraulic Control Unit and ABS System Module

Material

Item Specification
D0T 3 brake fluid SAEJ 1703 or FMVSS116

Item Name Item Name

1 Outlet oil pipe of HCU 4 Electrical connector of ABS module
2 Inlet oil pipe of HCU 5 Bolt (four)
3 Hydraulic control unit (HCU) 6 ABS module

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Removal and Installation

Removal and Installation

  TTENTION: It is critical to mount the
A
high pressure pipeline assembly and
high pressure header pipe assembly in 2
minutes after removing the dust caps on
both ends of the high pressure pipeline.

W
 ARNING: Using unauthorized brake
fluid besides DOT 3 will cause the brakes
not to work properly, failure to comply
with these instructions above may result
in personal injury.
C
 AUTION: Don’t splash brake fluid over
the paint surface, if the paint surface is
bespattered, please clean it with water
immediately.
1. Disconnect
 the ground cable of the battery.
Refer to section 206-06 for more information.
2. Disconnect
 five brake hose fittings from
HCU.

  TTENTION: Block all the outlet of HCU

A
to prevent brake fluid leakage.
● When
 installing, screw to 16 ± 2 Nm.
3. Disconnect
 the electrical connector of anti-
lock braking system (ABS) module.

4. Remove
 the four bolts on HCU mounting
bracket, remove hydraulic control unit and
ABS system module assembly.
● When
 installing, screw to 9 Nm.
5. For installation, reverse the removal pro-
cedures.
● 
After installation, charge the brake fluid and
expel gas from the system. Refer to section
206-00 for more information.

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Removal and Installation

Front Wheel Speed Sensor

Removal and Installation
1. Remove
 wheels and tires. Refer to section
204-04 for more information.
2. Disconnect
 front wheel speed sensor wire
from the upper rocker.
3. Disconnect
 the electrical connector of the
front wheel speed sensor.

4. Remove
 the front wheel speed sensor.
1 Remove a bolt.
● When
 installing, screw to 8 Nm.
2 Pull out the front wheel speed sensor.

5. For
 installation, reverse the removal proce-
dures.

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Removal and Installation

Rear Wheel Speed Sensor

Removal and Installation 2 Pull out the rear wheel speed sensor.

1. Lift vehicle. Refer to section 100-02 for more

information.
2. Disconnect the electrical connector of the
rear wheel speed sensor.

5. For installation, reverse the removal pro-

cedures.

3. Unclasp the wiring harness clamp of the

rear wheel speed sensor.

4. Remove the rear wheel speed sensor.

1 Remove a bolt.
● W
 hen installing, screw to 8 Nm.

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Removal and Installation

Ring Gear of Front Wheel Speed Sensor

Removal
1. R
 emove front wheel hub and brake disc
package. Refer to section 205-04 for more
information.
2. R
 emove the gear ring of front wheel speed
sensor with special tools.

C
 AUTION: When removing, don’t damage
the tooth of the ring gear.

Installation
1. P
 ress with a suitable cylinder to install the
gear ring of front wheel speed sensor.

C
 AUTION: The gear ring of front wheel
speed sensor must be pressed in vertically.

Item Description
1 Cylinder tool
2 Ring gear

2. I nstall front wheel hub and brake disc

package. Refer to section 205-04 for more
information.

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Removal and Installation

Ring Gear of Front Wheel Speed Sensor

Removal and Installation
1. Remove the half shaft of rear axle. Refer to
section 205-05 for more information.
2. Remove the gear ring of rear wheel speed
sensor.

 AUTION: When removing and installing,

C
do not damage the tooth of the ring gear.
3. For installation, reverse the removal pro-
cedures.

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Removal and Installation

Accelerometer
Removal and Installation
1. R
 emove the central control panel. Refer to
section 501-12 for more information.
2. Remove the accelerometer.
1 Remove two bolts.
 isconnect the electrical connector of the
2 D
accelerometer.
3 Pull out the accelerometer.

3. F
 or installation, reverse the removal pro-
cedures.

2009.06 Boomday