211-02-1 Power Steering System 211-02-1

Section 211-02 Power Steering System

Applicable Model: Boomday

CONTENTS PAGE
Specifications
Specifications ................................................................................................................................ 211-02-2
Descriptions and Operations
Power Steering System ................................................................................................................. 211-02-3
Diagnosis and Testing
Power Steering System ................................................................................................................. 211-02-4
Removal and Installation
Reservoir ....................................................................................................................................... 211-02-5
Power Steering Pump – Diesel Engine ......................................................................................... 211-02-6
Power Steering Pump – Gasoline Engine ..................................................................................... 211-02-8
Steering Gear .............................................................................................................................. 211-02-10

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211-02-2 Power Steering System 211-02-2
Specifications

Parameter-specification

Item Description
Steering pump
Oil pressure limit 8.8MPa
Main parameter code
Type of steering gear Whole body type, ball screw type
Speed ratio 22.6 21.9
Gear ratio 15.8:1
Sector shaft operating angle 94°
Oil capacity 1L

Material Specification
Item Description
Power steering fluid EZL401(ESSO)

Torque Specification
Item Description
Steering pump belt wheel fixing nut 80±10
Steering pump oil outlet pipe fixing nut 20±4
Steering pump bracket fixing bolt -
Steering pump adjusting bolt -
Steering pump and bracket connecting bolt 38±9
Steering gear side pipe union bolt 45±5
Steering gear and steering shaft fixing bolt 25±5
Steering pitman arm and steering gear fixing nut 220±20
Steering pitman arm and tie rod fixing nut 110±10
Steering gear fixing nut 45±5

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211-02-3 Power Steering System 211-02-3
Descriptions and Operations

Power Steering System

Hydraulic structural drawing of power steering system

3 1

5 2

Item Description Item Description

1 Fluid storage tank 5 Steering pump belt pulley
2 Oil return hose 6 Hard pipe fitting
3 Power steering pump 7 Steering gear
4 Oil supply pipe of steering pump

Power steering system consists of: Power steering pump: use engine power to transmit
the fluid of hydraulic system to power steering gear.
● Power steering pump The pump is equipped with a pressure release
● Steering reservoir valve and an oil flow control valve. The pressure
release valve is used to prevent overpressure from
● Steering gear transmitting to hydraulic pressure loop. The oil flow
control valve is used to control the amount of fluid in
● Steering post and steering wheel the hydraulic system, and to keep excessive liquid
● Power steering oil pipe from running into the system, which conversely to
avoid harmful temperature rise.
● Steering drive mechanism

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211-02-4 Power Steering System 211-02-4
Diagnosis and Testing

Power Steering System

Refer to section 211-00 for more information.

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211-02-5 Power Steering System 211-02-5
Removal and Installation

Reservoir 3. Remove the two bolts of the oil storage tank.

Material
Item Specification
power steering fluid EZL401(ESSO)

Removal and Installation

AT T E N T I O N : W h e n r e p a i r i n g p o w e r
steering system, we should avoid
pollutant falling into the system, otherwise
it will lead to the premature fault of power
steering components.
ATTENTION: Please use the appropriate
pumping equipment to drain the power 4. Pull out the reservoir upward.
steering fluid in the oil storage tank
before removing.
ATTENTION: Use proper container for
flowed-out steering fluid when removing.
1. Disconnect the oil pipe of tank -power
steering pump.
● Remove the oil pipe clamp

5. For installation, reverse the removal

procedures.
6. Infuse power steering fluid to steering fluid
storage tank within the prescriptive scope ,
and inspection for leakage.

2. Disconnect the oil pipe of steering gear-

power steering pump.
● Remove the oil pipe clamp

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211-02-6 Power Steering System 211-02-6
Removal and Installation

Power Steering Pump-Diesel CAUTION: Use proper container to catch

leaking steering fluid, so as not to cause
Engine pollution. And cover power steering oil
hose to prevent dirt from entering.
Material
Item Specification
power steering fluid EZL401(ESSO)

Removal and Installation

WARNING: When repairing power steering
system, be careful to keep pollutants from
falling into the system, otherwise it will
lead to premature fault of power steering
components.

AT T E N T I O N : U s e p r o p e r c o n t a i n e r
for flowed-out steering fluid when
4. Remove the fixing nut of oil unloading pipe
disassembling.
and disconnect oil outlet pipe of steering
1. Remove the steering belt pump when installing, screw down to 20 ± 4
Please refer to relevant to section 303-05 for Nm.
more information.
ATTENTION: When installing belt, pay
attention to inspection whether the belt f1P
is installed to steering pump pulley
and other pulleys. If the belt is not in
the correct position, it may cause belt
damage.
2. Remove the fixing bolt of belt pulley.
● When removing, screw down to 80 ± 10 Nm

5. Remove bracket fixing bolt.

f1P

3. Disconnect oil inlet pipe of steering pump

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211-02-7 Power Steering System 211-02-7
Removal and Installation

6. Remove steering pump adjusting bolt.

7. Remove steering pump belt bracket assembly

8. Remove steering pump and bracket connecting
bolt. When installing, screw down to 38 ± 9 Nm.

f1P

9. For installation, reverse the removal

procedures.
10. Add power steering fluid and inspection
for leakage, then exhaust.
Refer to section 211-00 for more information.

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211-02-8 Power Steering System 211-02-8
Removal and Installation

Power Steering Pump- 3. Remove belt pulley fixing bolt.

Gasoline Engine
Material
Item Specification
power steering fluid EZL401(ESSO)

Removal and Installation

WARNING: When repairing power steering
system, be careful to keep pollutants from
falling into the system, otherwise it will
lead to premature fault of power steering
components. 4. Disconnect oil inlet pipe of steering pump.
ATTENTION: Use proper container for CAUTION: Use proper container to catch
flowed-out steering fluid when removing. leaking steering fluid, so as not to cause
pollution. And cover power steering oil
1. Remove steering belt.
hose to prevent dirt from entering.
Please refer to relevant content in section
303-05

ATTENTION: When installing belt, pay

attention to inspection whether the belt
is installed to steering pump pulley
and other pulleys. If the belt is not in
the correct position, it may cause belt
damage.
2. Disconnect the sensor fitting

5. Remove the fixing nut of oil unloading pipe

and disconnect oil outlet pipe of steering
pump.

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211-02-9 Power Steering System 211-02-9
Removal and Installation

6. Remove steering pump adjusting bolt.

7. Remove steering pump fixing bolt.

8. For installation, reverse the removal

procedures.
9. Add power steering fluid and inspection for
leakage, then exhaust.
Refer to section 211-00 for more information.

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211-02-10 Power Steering System 211-02-10
Removal and Installation

Steering Gear

1
3

5 6

Item Description Item Description

1 steering gear assembly 5 nut
2 steering axis column 6 steering vertical arm
3 bolt 7 nut
4 bolt

Special tool Removal and Installation

1. Disconnect steering oil pipe of the steering
steering vertical arm
gear.
remover
5-8840-2017-0 CAUTION: Use proper container to catch
leaking steering fluid.
5-8840-2017-0 CAUTION: Cover power steering oil hose
and steering gear to avoid loss of oil
flowing, and to prevent dirt from entering.

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211-02-11 Power Steering System 211-02-11
Removal and Installation

● When installing, screw down to 45 ± 5 Nm 2. Remove fixing nut of steering vertical arm
and tie rod.
● When installing, screw down to 100±10 Nm

f1P

f1P
2. remove one bolt, disconnect the connection
between steering gear and steering axis.
ATTENTION: Before removing, make
3. Use special tool to remove steering vertical
installation record on the universal joint
arm.
and axis to ensure installing to its original
position the when reassembly. Special tool:5-8840-2017-0
● When installing, screw down to 25 ± 5 Nm

f1P

5-8840-2017-0

4. Remove four bolts of steering gear.

3.Remove steering vertical arm
1. Remove fixing nut of steering vertical arm ● When installing, screw down to 45±5 Nm
and steering gear.
● When installing, screw down to 220± 20 Nm

f1P

f1P

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211-02-12 Power Steering System 211-02-12
Removal and Installation

5. Remove steering gear assembly

6. For installation, reverse the removal
procedures.
7. Add power steering fluid and exhaust air.

Refer to section 211-00 for more information.

2009.06 Boomday