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DEA Report-Smart Jacket 6-Storied Bldg.
DEA Report-Smart Jacket 6-Storied Bldg.
DEA Report-Smart Jacket 6-Storied Bldg.
Assessed by-
Engr. Md. Mehedi Hasan
Lead Structural Engineer,
Sthapona Consultants
M.Sc. (Structural Engineering, BUET) B.Sc. (BUET),
MIEB -24748, Rajuk Reg. DMINB-CE0233.
Submitted by
TABLE OF CONTENTS
EXECUTIVE SUMMARY ................................................................................................................1
1 INTRODUCTION .........................................................................................................................2
1.1 BACKGROUND .......................................................................................................................... 2
1.2 GENERAL OBJECTIVE ............................................................................................................ 3
2 DESTRUCTIVE & NON-DESTRUCTIVE TESTING............................................................4
2.1 EVALUATION OF CONCRETE STRENGTH FROM CORE TEST .............................. 4
3 ANALYSIS FOR STRUCTURAL ADEQUACY .......................................................................5
3.1 STRUCTURAL SYSTEM ......................................................................................................... 5
3.2 CODES AND PRACTICES ....................................................................................................... 6
3.3 MATERIAL PROPERTY.......................................................................................................... 6
3.4 LOADS .......................................................................................................................................... 6
3.4.1 Dead Loads ....................................................................................................................................................7
3.4.2 Live Load ........................................................................................................................................................7
3.4.3 Wind Load (W).............................................................................................................................................7
3.4.4 Earthquake Load (E)..................................................................................................................................7
Figure 3.8.2: Applied Live Load in Typical Floor (42 psf), As per NTPA ..................... 11
Figure 4-7: 1St Floor Slab Deformed Shape for 42 psf Live Load ................................... 42
Figure 4-8: 1st Floor Slab Bottom Reinforcement Requirement in Longitudinal Direction
for 42 psf Live Load (unit-in2/ft.).................................................................................... 42
Figure 4-30: 1St Floor Slab Top Reinforcement Requirement in Longitudinal Direction for
42 psf Live Load (unit-in2/ft.) ......................................................................................... 43
Figure 4-31: 1St Floor Slab Bottom Reinforcement Requirement in Transverse Direction
for 42 psf Live Load (unit-in2/ft.).................................................................................... 43
Figure 4-11: 1St Floor Slab Top Reinforcement Requirement in Transverse Direction for
42 psf Live Load (unit-in2/ft.) ......................................................................................... 43
Figure 5-7: 1St Floor Slab Deformed Shape for 63 psf Live Load ................................... 73
Figure 5-8: 1st Floor Slab Bottom Reinforcement Requirement in Longitudinal Direction
for 63 psf Live Load (unit-in2/ft.).................................................................................... 73
Figure 5-30: 1St Floor Slab Top Reinforcement Requirement in Longitudinal Direction for
63 psf Live Load (unit-in2/ft.) ......................................................................................... 74
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Figure 5-31: 1St Floor Slab Bottom Reinforcement Requirement in Transverse Direction
for 63 psf Live Load (unit-in2/ft.).................................................................................... 74
Figure 5-11: 1St Floor Slab Top Reinforcement Requirement in Transverse Direction for
63 psf Live Load (unit-in2/ft.) ......................................................................................... 75
List of Tables
Table 1.1.1: Basic information .......................................................................................... 2
Table 4.1.1: Pile Capacity check for 42 psf Live Load ................................................... 14
Table 4.1.2: Punching Shear Check for pile caps considering 42psf Live Load ............. 16
Table 4.4.1: Adequacy Check for Slab for 42 psf Live Load .......................................... 44
Table 5.1.1: Pile Capacity check for 63 psf Live Load ................................................... 45
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Table 5.1.2: Punching Shear Check for pile caps considering 63psf Live Load ............. 47
Table 5.4.1: Adequacy Check for Slab for 63 psf Live Load ......................................... 75
Table 10.1.1: Pile Capacity check for 63 psf Live Load ................................................. 77
Table 10.1.2: Punching Shear Check for pile caps considering 63psf Live Load ........... 79
EXECUTIVE SUMMARY
Factory building of SMART JACKET (BD) LIMITED is a 6-storied RCC building.
A team from ALLIANCE conducted visual assessment of the factory building on 4th November,
2013. They recommended to perform Assessment of the building. On this recommendation
SMART JACKET (BD) LIMITED has engaged Sthapona Consultants for performing Detailed
Engineering Assessment along with checking architectural and structural drawing of the
building.
For Detailed Engineering Assessment one of the key inputs is the concrete strength. Seven cores
from different locations of columns and four cores from different locations of beams have been
collected to test the concrete strength. These cores have been sent and tested in BUET lab by
UTM (universal testing machine) to find its compressive strength. It has been found that brick
chips were used as coarse aggregate. Equivalent concrete strength (As per ACI-562) for column
is 2923 psi and for beam is 2581 psi respectively. BUET Core test result is presented in Annex-I.
Considering NTPA referred loading (42 pound per square feet live load), we analysed the
structure & found that all the piles are adequate in bearing capacity. All pile caps are adequate
in thickness for punching shear. All the RCC columns are OK, except five columns. All the
provided grade beams are adequate. All floor Beams are also adequate.
As per BNBC we have considered 63 pound per square feet live load for analysing this building.
The analysis results show that all the piles are adequate in bearing capacity. All pile caps are
adequate in thickness for punching shear. All RCC columns are adequate, except twenty-one
columns are slightly overstressed columns. Sixteen columns in ground floor, two columns up to
first floor, three columns up to second floor. All the provided grade beams are adequate. All
floor Beams are also adequate.
We recommend to rectify the overstressed member to comply the building with BNBC 2006 as
per the provided rectification design. The production of the building can run by maintaining the
allowable load plan.
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1 INTRODUCTION
1.1 BACKGROUND
The factory building of SMART JACKET (BD) LIMITED is a 6‐storied RCC building located at Plot no -
11, 12 & 13, Sector - 1/A, Road - 05, CEPZ, Chittagong, Bangladesh. Having Latitude: 22°17'23.08"N
and Longitude: 91°46'20.27"E.
Information Description
Structural System Frame work of the building is composed of R.C. slab, R.C. column,
beam and R.C. piling.
Floor Area Total building area: 155,000 SF (G.F: 26,420 sft; 1st: 26,420 sft;
2nd: 26,420 sft, 3rd: 26,420 sft, 4th: 26,420 sft, Roof: 22,900 sft).
Number of Stories 6‐storied RCC building
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Information Description
Floor usage Major use of floors area as below: Total Occupant: 4,850;
Ground Floor: Fabric store, pump room, generator room,
sub-station, child care, security room;
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The building is classified as Intermediate moment resisting frame. General 3D view of the
building has been presented in Figure 3.1.2.
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The principal material of construction is reinforced concrete. As per investigation and design
drawings, the following material properties has been used:
Yield strength of steel (Rebar), fy = 72,500 lb/in2
Compressive strength of concrete of Column, fc' = 2,923.5 lb/in2
Compressive strength of concrete of Beam, fc' = 2,581.0 lb/in2
Compressive strength of concrete of Slab, fc' = 2,581.0 lb/in2
Young's modulus of concrete, Ec = 45,000fc'
The above concrete strength is Equivalent concrete strength found using Core test result and
the strength of steel is based on the test result from BUET Lab.
3.4 LOADS
The loads that may act upon the structure are as follows:
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Live load is the gravity load due to non-permanent objects like machines, furniture, and human.
Analysis has been carried out base on load recommended by BNBC (2006). For checking if
needed reduced live load (42psf) are also used to find present condition of the structure.
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earthquake resistance building design is not to make a strong building which can resist any
damage due to earthquake. Instead, earthquake resistant design basically aims at minimizing
the possible damage and casualty to an acceptable level.
Regarding the earthquake resistant structural design, it essential that the specific design code is
followed. For the analysis and design checking of this building, Equivalent Static Force Method
of BNBC (2006) is followed. The main considerations for calculation of earthquake load are given
below.
A full three dimensional modelling of the structure has been developed using frame and
plate/shell elements. At base level, the columns are assumed to be fixed due to cast in situ pile.
The basic sources of loads are described in earlier section. These loads are applied on the model
in seven basic categories. These are as follows:
These seven basic load cases are analysed in ETABS v15.2.0. The results are then combined in
accordance with the specifications set forth by BNBC. BNBC specifies a number of combination
options. These are as follows:
For Concrete Structure:
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1.4 D
1.4 D + 1.7 L
0.9 D + 1.3 (W or 1.1 E)
0.75 (1.4 D + 1.7 (W or 1.1 E))
0.75 (1.4 D + 1.7 L + 1.7 (W or 1.1 E))
1.4 (D + L + E)
Where D stands for total dead load i.e. D = DL + SDEAD, L stands for live load i.e. L=LL, W stands
for wind load and E stands for earthquake load. When these seven basic load cases are combined
accordingly considering the direction of lateral loads, then according to BNBC 2006, we obtain,
after simplification, the following thirty combination cases:
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But in ETABS analysis, we do not calculate combination cases 27, 28, 29 & 30.
For the assessment of garments building we consider the load combination provided by the
Guideline for RMG (November 08, 2013) by NTPA for RC structures. The following load
combination is used for the assessment:
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Figure 3.8.2: Applied Live Load in Typical Floor (42 psf), As per NTPA
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ULTIMA
FOO TE LIVE REMAR
PROVI ULTIMATE FACTOR
TIN CAPACI DEAD LOAD KS
POIN -DED PILE REACTIO OF
G TY LOAD (kip) (Min
T PILE CAPACITY N(KIP) SAFETY(F
TYP OF PILE (kip) FOR 42 FOS=1.5
NO. PER PILE (Kip) OS)
E GROUP PSF )
(kip)
1 PC3 4 358.114 1432.46 295.347 61.28 356.6 4.02 OK
2 PC3 4 358.114 1432.46 415.634 116.739 532.4 2.69 OK
3 PC3 4 358.114 1432.46 391.308 107.483 498.8 2.87 OK
4 PC3 4 358.114 1432.46 355.354 97.315 452.7 3.16 OK
5 PC3 4 358.114 1432.46 336.619 97.153 433.8 3.30 OK
6 PC3 4 358.114 1432.46 332.538 97.325 429.9 3.33 OK
7 PC3 4 358.114 1432.46 332.232 97.457 429.7 3.33 OK
8 PC1 3 358.114 1074.34 332.528 97.59 430.1 2.50 OK
9 PC1 3 358.114 1074.34 341.457 97.728 439.2 2.45 OK
10 PC1 3 358.114 1074.34 346.341 97.791 444.1 2.42 OK
11 PC1 3 358.114 1074.34 349.645 98.869 448.5 2.40 OK
12 PC1 3 358.114 1074.34 356.092 95.804 451.9 2.38 OK
13 PC1 3 358.114 1074.34 322.251 75.713 398.0 2.70 OK
14 PC3 4 358.114 1432.46 308.751 69.334 378.1 3.79 OK
15 PC3 4 358.114 1432.46 403.504 120.788 524.3 2.73 OK
16 PC3 4 358.114 1432.46 369.621 116.347 486.0 2.95 OK
17 PC3 4 358.114 1432.46 328.127 73.616 401.7 3.57 OK
18 PC3 4 358.114 1432.46 777.392 225.467 1002.9 1.51 OK
19 PC3 4 358.114 1432.46 613.204 117.785 731.0 1.96 OK
20 PC3 4 358.114 1432.46 451.308 101.205 552.5 2.59 OK
21 PC3 4 358.114 1432.46 451.152 100.289 551.4 2.60 OK
22 PC3 4 358.114 1432.46 440.945 100.243 541.2 2.65 OK
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Table 4.1.2: Punching Shear Check for pile caps considering 42psf Live Load
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RCC Column layout plan is shown in Figure 4.2.1 from Design Drawing. Figure 4.2.3 to Figure
4.2.8 shows the failure of column up to the particular level.
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
Figure 4-7: 1St Floor Slab Deformed Shape for 42 psf Live Load
Figure 4-8: 1st Floor Slab Bottom Reinforcement Requirement in Longitudinal Direction
for 42 psf Live Load (unit-in2/ft.)
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Figure 4-30: 1St Floor Slab Top Reinforcement Requirement in Longitudinal Direction for
42 psf Live Load (unit-in2/ft.)
Figure 4-31: 1St Floor Slab Bottom Reinforcement Requirement in Transverse Direction
for 42 psf Live Load (unit-in2/ft.)
Figure 4-11: 1St Floor Slab Top Reinforcement Requirement in Transverse Direction for
42 psf Live Load (unit-in2/ft.)
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Table 4.4.1: Adequacy Check for Slab for 42 psf Live Load
Provided Top Maximum
Maximum Provided Reinf. At
Slab Reinf. At Required
Required Middle-Bottom
Direction Column Strip Reinf.
Reinf. (in2/ft.) (in2/ft.)
(in2/ft.) (in2/ft.)
Longitudinal 0.630 As Shown 0.42 As Shown
Transverse 0.954 As Shown 0.42 As Shown
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Table 5.1.2: Punching Shear Check for pile caps considering 63psf Live Load
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RCC Column layout plan is shown in Figure 4.2.1 from Design Drawing. Figure 4.2.3 to Figure
4.2.8 shows the failure of column up to the particular level.
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Provided
Provided Reinf.
Beam Id. In Reinf. At Required Required
At Middle-
Drawing Top-Edge Reinf. (in2) Reinf. (in2)
Bottom(in2)
(in2)
FB-1 4.64 As Shown 1.92 As Shown
FB-2 4.06 As Shown 1.92 As Shown
FB-3 2.90 As Shown 1.44 As Shown
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Figure 5-7: 1St Floor Slab Deformed Shape for 63 psf Live Load
Figure 5-8: 1st Floor Slab Bottom Reinforcement Requirement in Longitudinal Direction
for 63 psf Live Load (unit-in2/ft.)
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Figure 5-30: 1St Floor Slab Top Reinforcement Requirement in Longitudinal Direction for
63 psf Live Load (unit-in2/ft.)
Figure 5-31: 1St Floor Slab Bottom Reinforcement Requirement in Transverse Direction
for 63 psf Live Load (unit-in2/ft.)
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Figure 5-11: 1St Floor Slab Top Reinforcement Requirement in Transverse Direction for
63 psf Live Load (unit-in2/ft.)
Table 5.4.1: Adequacy Check for Slab for 63 psf Live Load
Provided Top Maximum
Maximum Provided Reinf. At
Slab Reinf. At Required
Required Middle-Bottom
Direction Column Strip Reinf.
Reinf. (in2/ft.) (in2/ft.)
(in2/ft.) (in2/ft.)
Longitudinal 0.630 As Shown 0.42 As Shown
Transverse 0.954 As Shown 0.42 As Shown
Drift(Displacement) Check
Min. Allowable
Governing Lateral Load ∆1 ∆2 ∆=∆1~∆2 (0.03hsx/R)<0.004hsx(BNBC) OC*hsx(ASCE)/Cd Remark
Drift
EQx 0 2.83 2.83 3.87765 3.45 3.45 OK
EQy 0 1.63 1.63 3.87765 3.45 3.45 OK
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7 CONCLUSION
All the piles are adequate in capacity. All pile caps are adequate in thickness for punching
shear.
All the RCC columns are OK, except 21 columns. Sixteen columns up to Ground floor,
two columns up to first floor, three columns up to second floor.
All the provided grade beams are adequate.
Floor Beams are also adequate.
8 RECOMMENDATION
We recommend to rectify the overstressed member to comply the building with BNBC
2006 as per the provided rectification design. Until rectification, factory can continue its
operation.
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ULTIMAT
ULTIMATE E LIVE REMAR
PROVI FACTOR
FOOTI PILE CAPACIT DEAD LOAD KS
PO DED REACTIO OF
NG CAPACITY Y LOAD (kip) (Min
INT PILE N(KIP) SAFETY(F
TYPE PER PILE OF PILE (kip) FOR 63 FOS=1.5
NO. OS)
(Kip) GROUP PSF )
(kip)
1 PC3 4 358.114 1432.46 293.978 87.195 381.2 3.76 OK
2 PC3 4 358.114 1432.46 433.816 172.383 606.2 2.36 OK
3 PC3 4 358.114 1432.46 389.823 152.566 542.4 2.64 OK
4 PC3 4 358.114 1432.46 357.028 138.385 495.4 2.89 OK
5 PC3 4 358.114 1432.46 337.856 138.122 476.0 3.01 OK
6 PC3 4 358.114 1432.46 333.671 138.262 471.9 3.04 OK
7 PC3 4 358.114 1432.46 333.249 138.358 471.6 3.04 OK
8 PC1 3 358.114 1074.34 333.428 138.456 471.9 2.28 OK
9 PC1 3 358.114 1074.34 342.237 138.556 480.8 2.23 OK
10 PC1 3 358.114 1074.34 347.008 138.575 485.6 2.21 OK
11 PC1 3 358.114 1074.34 350.195 139.844 490.0 2.19 OK
12 PC1 3 358.114 1074.34 356.754 135.346 492.1 2.18 OK
13 PC1 3 358.114 1074.34 323.525 109.036 432.6 2.48 OK
14 PC3 4 358.114 1432.46 309.328 99.727 409.1 3.50 OK
15 PC3 4 358.114 1432.46 430.078 134.066 564.1 2.54 OK
16 PC3 4 358.114 1432.46 414.46 138.95 553.4 2.59 OK
17 PC3 4 358.114 1432.46 318.455 100.309 418.8 3.42 OK
18 PC3 4 358.114 1432.46 828.903 271.787 1100.7 1.50 OK
19 PC3 4 358.114 1432.46 626.587 165.118 791.7 1.81 OK
20 PC3 4 358.114 1432.46 456.274 143.308 599.6 2.39 OK
21 PC3 4 358.114 1432.46 458.793 143.15 601.9 2.38 OK
22 PC3 4 358.114 1432.46 448.249 143.053 591.3 2.42 OK
23 PC3 4 358.114 1432.46 434.325 142.954 577.3 2.48 OK
24 PC1 3 358.114 1074.34 434.168 142.852 577.0 1.86 OK
25 PC1 3 358.114 1074.34 441.89 142.758 584.6 1.84 OK
26 PC1 3 358.114 1074.34 441.257 142.495 583.8 1.84 OK
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Table 9.1.2: Punching Shear Check for pile caps considering 63psf Live Load
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RCC Column layout plan is shown in Figure 4.2.1 from Design Drawing. Figure 4.2.3 to Figure
4.2.8 shows the failure of column up to the particular level.
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10 DISCLAIMER
The assessment engineer made the above observations & recommendations from Core test,
NDT results & mathematical modelling of the building. We applied our best engineering
judgments. We do not bear responsibility for any deviation from the predicted behaviour of the
structure caused by uncertainties of performance or calamities.
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ANNEX-I
We have performed detailed rebar scanning using Ferro-Scan at Eight (8) locations to
find the reinforcement used in structural members. Among the eight, threescans were
done for first floor column, one scan was done for third floor column, two scan was done
for fourth floor column, one for first floor slab and one for fourth floor slab. Also a lot of
quick scan were performed to verify the reinforcement in columns, beams and slab.
We have checked rebar no. and diameter of columns by removing concrete cover.
We have checked the footing size, thickness and number & diameter of rebar by
foundation exploration in three locations.
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Figure 2-2: Scanning Coln for main bar. Figure 2-3:Scanning Coln for Tie bar.
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Slab
Beam Bottom
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Figure 3-1: Location of Rebar exposal for number & diameter verification
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Figure 4-2: Core-1 cutting location Figure 4-3: Core-2 cutting location
Figure 4-4: Core-3 cutting location Figure 4-5: Core-4 cutting location
Figure 4-6: Core-5 cutting location Figure 4-7: Core-6 cutting location
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Figure 4-8: Core-7 cutting location Figure 4-9: Core-8 cutting location
Figure 4-10: Core-9 cutting location Figure 4-11: Core-10 cutting location
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6 FOUNDATION EXPLORATION
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Figure 6.4: Footing Thickness Measurement Figure 6.5: Checking Depth of footing
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ANNEX -II