TOOLS REQUIRED FOR PRESS INSPECTION & MAINTENANCE

S. No. EQUIPMENT MAKE SPECIFICATION APPLICATION PICTURE * STAR MARKED

1 Dial Test Indicator
Mitutoyo (Anti Plunger Type, 0.01 mm/div (0.01-10 mm) for Analog type (For
Accuracy checking, Flatness,
Magnetic),Made In better accuracy Digital Type Dial Indicator with Range of application
Surface Roughness etc.
Japan (0.01-12.7 mm) should be preffered)

Dial Indicator Mitutoyo Plunger Type Dial Indicator, 0.01 mm/div (0.01-10 mm) & Roller
Roller Stant for
2 (Anti Magnetic), Made stand with Roller Base (Digital type dial indicator and Ball type Base Parallelism between slide & bolster
Parallelism
In Japan should be prefer for better accuracy).

Provide the reference base (by fixing)

to the dial indicator and helps in
3 Magnetic Stand MITUTOYO (7010S-10) Holding Stem dia. 6mm / 8mm & Clamping Force 600 N (approx).
movement of the dial indicator over
the part surface.

Jib clearance & measure the small

4 Feeler Gauge Mitutoyo / Stanley make Single Strip Thickness range should be between 0.03 mm to 1 mm.
gaps

Master Cylinder for Reputed make with

5 Required height is based on the equipment of the levelling part. Perpendicularity (check at two points)
perpendicularity Calibration Certificate

Thread locker (prevent leaks) & used

6 Teflon Tape CHAMPION GOLD As available (Length 12m)
as sealant also

Display: 18 mm ( 0.7" ) LCD ( Liquid Crystal Display ),

7 DB Meter
Lutron (SL- 4001) /
Lutron (SL - 4010)
Measurement: 35 to 130 dB,
Resolution: 0.1 dB,
Measurement: 31.5 Hz to 8,000 Hz. Frequency
Noise level measurement
*

8 Hydraulic Jack & Pump

Pump Polyhydron Pvt.
Ltd. Make
For general working, Hydraulic Jack capacity approx 300 T & Pump
Capactity should be approx between 350 to 400 bar / As Required
Tightening of Tie-Rod with use of
hydraulic nut *

MOTWANE ( DCM - Range as, Current 1000 A (max.), Peak in AC Voltage 700V & DC
9 Clamp Meter Measure current across circuit
30A ) Voltage 1000 V / Max. jaw opening 50mm approx.

Raytek MINITEMP MT- Range ( -18 to 400 ⁰C ), Weight 227g, Power 9V Alkaline battery, Temperature measurement by
10 Temperature Gun
4 Battery life: 12 hrs, Typical distance to target: up to 1.5m infrared LASER beam

11 Accumulator Testing Kit

Pressure gauge, WIKA
make
Pressure Gauge (glycerine filled) , max. 210 kg/Cm2 Charging & testing of accumulator
*

Part components required in Kit are: Benzene liquid & Membrane

heck purity of oil used in press
12 Oil Testing Kit As available filter (use for oil filteration) with accessories like pump, pipe, flask,
machine
microscope etc.

Thread locker (prevents leaks like

13 Loctite Henkel Loctite 242, 290, 572, 542 / As required
Air,Water Leaks etc.)
14 Adjustable Wrench STANLEY / As available Generally 12 inch length & approx 30 mm Max. Opening Tightening Purpose

Length at least 600 mm to 800 mm (Also posses good strength for Resting the slide at a specific position
15 Stand for Slide Resting As available
Load testing purpose) by placing over bolster

16 Abrasive Paper As available Generally, Grit size No. 80, 100, 120, 200, 400 should be available. Surface cleaning

17 Hand Tool Set As available Different size of spanners, sockets & wrenches (as per requirement) Tightening Purpose

Generally: screw driver (Plus & Minus Type) of 150mm, 200mm,

As available / STANLEY
18 Screw Driver 300mm length are applicable (STANLEY make should be preffered for Screw Tightening/ opening purpose
make
better gripping).

19 Master Level JAFUJI make Least Count (Std.) is 0.02 mm Levelling of the parts

Socket & Socket

20 STANLEY / As available Sockets size up to 33 mm (In general use). Tightening purpose
Wrench

Spanner Size, (6 - 32) No./ Spanner with 'Locking flex head' feature
21 Spanner Set As available Tightening/ opening purpose
may be use for ease to work.

Holding, gripping purpose & wire

22 Combination Plier As available General Length : 200 mm
cutting

Check the presence & absence of

23 Electrical Tester As available As per requirement
current & voltage

Measuring range: 50 to 19,999 RPM

Resolution:- 1)50 to 99.99 RPM; 0.01 RPM
2) 100 to 9,999.9 RPM; 0.1 RPM
Rotation Measuring PCE-DT 66 (Digital
24 3) 10,000 to 19,999 RPM; 1 RPM Measure RPM of rotating member
Instrument type) / Reputed Make
Auto power-off: After ~30 seconds of idle time, Power supply: 4 x
1.5 V battery, Display: LCD
Dimensions: 155 x 60 x 27 mm, Weight 120 g

Maximum voltage between any terminal and earth ground 1000 V,

Fluke 15B+ / as Display (LCD), Measure electrical parameters like
25 Multimeter
available Temperature Operating: 0 °C to 40 °C, current, voltage, resistance etc.
Size (HxWxL): 183 mm x 91 mm x 49.5 mm, Weight: 455 g

4 Digits, 18mm LCD Display, Auto Power OFF, Max. Hold, RPM
26
Vibration Measurement
Instrument
HTC VB-8205 (revolution): 60 ~ 99,990r/min
Frequency : 1 ~ 20 KHz, Dimensions: 124 x 62 x 30mm
Vibration Measurement
*
 27 Ladder (Alluminium) As available As Required Climbing purpose

28 Belt Tension Meter

SKF Belt frequency
meter
Aim sensor at belt, gap 5 to 25 mm, Frequency Meter is capable of
measuring belt vibration frequencies between 10 Hz and 400 Hz .
Measure belt tension
*

Reputed make with

29 Straight Edge As Required For checking flatness of surface
Calibration Certificate

Pressure gauge WIKA , Pressure gauge: Hydraulic Pr. (approx 600 kg/Cm2 Max.), Pneumatic
Pressure Gauge &
30 SMC make & Hose pipe Pr. (approx 10 kg/Cm2 Max.) and Pipe Dia. are (1/4" , 1/2" & 3/4" Pressure Gauge
Hose Pipe
FESTO make etc.)

Welding Set with

31 SsPECIFICATIONcreen KEMPPI make Arc Current : 20 A to 300 A Component welding purpose
& Gloves

Gas used (Oxygen & LPG) and (Oxygen & Acetylene) / Gas cutter
32 Gas Cutting Set As available must have Flash Back Arrestors & cylinder must be of Industrial
type.
Material cutting by oxidation
*

33 Hand Lamp As available As per requirement Vision purpose

Two reading scales: N.m and lbf.ft.,

FACOM K.201B 3/4″
Light alarm when reaching torque,
Drive HighTorque Tightening (locking & unlocking) of
34 Torque Wrenches Cylindrical attachment diameter 30 mm,
Wrench / Reputed nut at specific torque value
Dimension (L. x W. x H.): 760 x 220 x 140 mm,
make
Length: 1019mm(full), Range: 180-900 Nm

Note: If Unit has only LPS, Star marked (*) Equipment are not necessarily required