4670800

4670801

Software rel. 1.2.X

INSTALLATION, USE AND MAINTENANCE

 LEGEND OF SYMBOLS

= Generic danger

= Warning

WARNING:
T H E N AT I V E C O N T R O L S I N S I D E Y O U R V I R T U A L
TERMINAL HAVE THE PRIORITY ON ALL THE CONTROLS
DERIVING FROM THE IBX100. PLEASE, KEEP THIS IN
MIND WHEN PROGRAMMING AND USING THE PRODUCT.

This manual is an integral part of the equipment to which it refers and must accompany the equipment in case of sale or change of ownership. Keep it for any future
reference; ARAG reserves the right to modify product specifications and instructions at any moment and without notice.

2

1 Risks and protections before assembly...................4
2 Intended use..............................................................4
3 Precautions................................................................4
4 Package content........................................................4
5 Position on farming machine.....................................5
5.1 System recommended composition.................................5
5.2 Computer positioning........................................................6
5.3 SYNCRO panel fixing.......................................................7
5.4 SYNCRO fixing outside of the machine............................7
6 Wiring connections....................................................8
6.1 General precautions for a correct harness position..........8
6.2 Cable fastening for electric valve connection...................8
6.3 Sensor connection............................................................9
6.4 Connection of power supply for ISOBUS version ( 1a
diagram on page 5 ).......................................................10
6.5 Connection of power supply for direct connection version
( 1b diagram on page 5 )..............................................10
6.6 Connector connection to SYNCRO................................11
6.6.1 Operations before valve connection...................................11
6.7 SD memory card.............................................................11
7 Setup........................................................................12
7.1 Setup preparation...........................................................12
7.2 Switching on...................................................................12
7.3 Switching off...................................................................13
7.4 Use of keys for setup......................................................13
8 Basic settings..........................................................14
8.1 Language setting............................................................14
8.2 Loading the functions.....................................................14
8.2.1 Loading / Saving the functions on the SD memory card... 14
8.3 Valve connection and pairing..........................................15
8.4 Restarting the valves for system failure..........................16
9 USER MENU Setup...................................................17
9.1 Device status..................................................................17
VALVES
• Connection status.............................................................. 17
• Manual drive - BALL VALVES........................................... 17
• Manual drive - ON-OFF VALVES...................................... 19
• Position check................................................................... 21
• Valves power supply restore .................................................... 21
SENSORS
DISPLAY
KEYBOARD
FIRMWARE VERSIONS AND POWER SUPPLY DATA
9.2 ISOBUS net status - For ISOBUS version only..............22
9.3 System management......................................................23
DEVICE UPGRADE
• Valves upgrade (CAN-BUS).............................................. 24
• Service board upgrade...................................................... 25
• Monitor upgrade................................................................ 26
LOAD/SAVE PROGRAM
• Load - A-net version.......................................................... 27
• Save 27
LOAD/SAVE SETUP
• Load 28
• Save 28
3
CONTENTS
9.4 Tank configuration..........................................................29
TANK SOURCE
• Manual............................................................................... 29
• Level sensor...................................................................... 29
CAPACITY
• Capacity............................................................................ 30
LOAD/SAVE TANK PROFILE
• Load 30
• Save 30
9.4.1 Tank calibration.................................................................... 31
MANUAL CALIBRATION
AUTOMATIC CALIBRATION
9.5 Sensors..........................................................................33
Level Sensor Zero Calibration
Flowrate Sensor Constant
Speed Sensor Constant
Pressure Sensor Full Scale
Pressure Sensor Zero Calibration
RPM sensor constant
9.6 Alarms............................................................................35
TANK MAXIMUM LEVEL
TANK RESERVE
MINIMUM FLOWRATE
MAXIMUM FLOWRATE
9.7 Options...........................................................................36
LANGUAGE
UNIT OF MEASURE
DISPLAY SETTINGS
TONES SETTINGS
• Keyboard tones................................................................. 37
• Alarm tones....................................................................... 37
DATE AND TIME
USER KEY FUNCTION
10 USE EXAMPLES.......................................................39
10.1 Standard functions..........................................................39
10.2 Filling functions...............................................................41
10.2.1 Example with level sensor setting..................................... 41
10.2.2 Example with flowmeter setting......................................... 42
10.3 Filling function management...........................................43
11 Maintenance / diagnostics / repairs........................44
11.1 Error messages..............................................................44
11.2 Troubleshooting..............................................................45
11.3 Cleaning rules.................................................................45
12 Technical data.........................................................46
12.1 Data and units of measurement shown..........................46
13 End-of-life disposal..................................................47
14 Guarantee terms......................................................47
15 EU declaration of conformity..................................47
 INTRODUCTION

• MANUAL USE MODES

The section of this manual dedicated to the installation contains information for installers. For this reason we have used technical terms without
providing explanations which would be necessary for end users only.
THE INSTALLATION MUST BE CARRIED OUT BY AUTHORIZED AND SKILLED PERSONNEL ONLY. ARAG IS NOT RESPONSIBLE
FOR ANY OPERATION SPECIFIED IN THIS MANUAL CARRIED OUT BY UNAUTHORIZED OR UNSKILLED PERSONNEL.

• LIMITATIONS
The descriptions of the assembly phases refer to a "general" Virtual Terminal, so specific models will not be mentioned, unless a certain installation
procedure concerns exclusively one VT type.

• RESPONSIBILITY
The installer must carry out "workmanlike" installations and ensure to the end user the perfect operation of the whole system both with ARAG
components only and other brands' components.
ARAG always recommends using its components to install control systems.
The installer will be held responsible for any malfunction if he decides to use other brands' components even without actually changing the system
parts or harness.
The compatibility check with components and accessories of other manufacturers shall be carried out by the installer.
If the ARAG components installed together with other brands' components get damaged because of what stated above, no direct or indirect warranty
will be provided.

1 RISKS AND PROTECTIONS BEFORE ASSEMBLY

All installation works, except the CAN-BUS valve connection, must be done with battery disconnected, using suitable tools and
any individual protection equipment deemed necessary.
Use ONLY clean water for treatment tests and simulations: using chemicals during simulated treatment runs can seriously
injure persons in the vicinity.

2 INTENDED USE
The device you have purchased is a computer that allows controlling and managing the auxiliary services on agricultural machinery.
Connected to 853-series electric valves, provided with CAN-BUS connection, it can control all operations of the auxiliary services.
This device is designed to work on agricultural machinery for spraying and crop spraying applications.
The machine is designed and built in compliance with EN ISO 14982 standard (Electromagnetic compatibility - Forestry and
farming machines), harmonized with 2014/30/UE Directive.

3 PRECAUTIONS
• Do not aim water jets at the equipment.
• Do not use solvents or fuel to clean the case outer surface.
• Do not clean equipment with direct water jets.
• Comply with the specified power voltage (12 VDC).
• In case of voltaic arc welding, remove connectors from SYNCRO and disconnect the power cables.
• Only use ARAG genuine spare parts and accessories.

The computer does not feature emergency stop devices: the manufacturer must provide all necessary safety devices.

4 PACKAGE CONTENT

1
Legend:
1 SYNCRO
2 Fixing kit 4 screws + 4 bolts
To be ordered separately:
Power cable
Valve and sensor connection cable
2
Fig. 1

4
 INSTALLATION

5 POSITION ON FARMING MACHINE

5.1 System recommended composition

CAN-BUS valves series

CAN-BUS valves series
853 & 863
853 & 863

and otherand
monitors.
other monitors.
0,5m 0,5m 0,5m 0,5m

and otherand other

Virtual Terminal.
Virtual Terminal. 1m 1m
1m 1m 1m 1m

5m 5m
Fig. 2
1a 1a

0,5m 0,5m 0,5m 0,5m 1,5m 1,5m 1m 1m

15 15

0,4m

0,4m
0,4m

0,4m
1b 1b

5m 5m

30 30 1m 1m
1m 1m 1m 1m

33 33 56 56
57 57
CAN-BUS valves series
CAN-BUS valves series
853 & 863
853 & 863
Fig. 3 34 34
Accessories:
3-m extension for sensors
30
5-m extension for sensors
33 RPM sensor

WARNING! To be ordered separately: 34 Filling flowmeter

DO NOT USE MORE THAN ONE EXTENSION FOR EACH 1a/1b◊ SYNCRO power cable 56 Level sensor
VALVE (Fig. 2) 15 Valve connection cable 57 *Pump stop module (Code 467060.200)
Using more than one extension for the same valve will impair the Tab. 1 Tab. 2
CAN-BUS system correct operation.
The distance between the electric valve and the relevant cable
branches must NOT BE HIGHER than 1 m. *The pump stop module is enabled only on the control output 2 (see Syncro Editor manual).
◊For more information on power supply, refer to page 10
 INSTALLATION

5.2 Computer positioning

• The SYNCRO computer can be positioned outside the agricultural machinery. Observe the following precautions:

- Do NOT install the monitor in areas where it would be subjected to excessive vibrations or shocks, to prevent any damage.
- Install the device in a well visible and handy position.

Consider all necessary connections of the computer (Fig. 4), the cable length, and make sure there is enough space for
connectors and cables.
For any reference to the system configuration read par. 5.1.

A B C

Fig. 4
Front-side view Rear-side view Lateral-side view

REF. CONNECTION POINTS

A Power supply and external monitor connection

B Sensor, valve and accessory connection

C SD memory card slot

Tab. 3

6
 INSTALLATION

5.3 SYNCRO panel fixing

- Syncro can be fitted on a panel by observing the hole sizes indicated in Fig. 6.
- It must be fixed by fitting the supplied nuts in the seats indicated in the figure and tightening the supplied screws.

Fig. 6

Fig. 5

5.4 SYNCRO fixing outside of the machine

- Syncro can be fitted outside the machine by observing the hole sizes indicated in Fig. 8.
- It must be fixed by fitting the supplied nuts in the seats indicated in the figure and tightening the supplied screws.

Fig. 7

Fig. 8

ARAG IS NOT LIABLE FOR ANY DAMAGE RESULTING FROM INSTALLATION BY UNSKILLED PERSONNEL. ANY SYSTEM
DAMAGE CAUSED BY A WRONG INSTALLATION AND/OR CONNECTION AUTOMATICALLY VOIDS THE WARRANTY.

7
 INSTALLATION

6 WIRING CONNECTIONS
• Use ARAG harness only.
• Take care not to break, pull, tear or cut the cables.
• Use of unsuitable cables not provided by ARAG automatically voids the warranty.
• ARAG is not liable for damages to the equipment, persons or animals caused by failure to observe the above instructions.
6.1 General precautions for a correct harness position
• Securing the cables:
- Fasten the harnesses so that they do not interfere with moving parts;
- Route the harnesses so that they cannot be damaged or broken by machine movements or twisting.
• Fitting the cables to the connection points:
- Do not force the connectors by pushing too hard or bending them: the contacts may be damaged and computer operation may be compromised.
Use ONLY the cables and accessories indicated in the catalog, having technical features suitable for the use to be made of
them.

6.2 Cable fastening for electric valve connection

WARNING: DO NOT CONNECT THE VALVES.

THE VALVES ELECTRIC CONNECTION MUST BE PERFORMED AT A LATER TIME, DURING THE PAIRING PROCEDURE.
(par. 8.3 Valve connection and pairing).

1 Position and fix the cables considering all possible movements of the agricultural machinery and the relevant connected tools.
2 Carefully check that no connections or branches are positioned near moving parts and high enough to clear possible obstacles on the ground.
3 If space is limited and you need to bend a cable, be sure not to bend it too tight or it may get damaged.

MIN. RADIUS 12 cm
Fig. 9

4 Secure the branches by threading the ties through the suitable recesses.

Fig. 10

8
 INSTALLATION

6.3 Sensor connection

Fix the connectors according to the system general assembly diagram. (par. 5.1).
Connect the sensors according to the instructions in Tab. 4.
Cables are marked to facilitate their correct connection.
Use ARAG sensors: use of unsuitable sensors not provided by ARAG automatically voids the warranty.
ARAG is not liable for damage to the equipment, persons or animals caused by failure to observe the above instructions.

CABLE MARKING CONNECTION

DIN01 / DIN02 Flowmeter
AIN01 Level sensor
AIN01 Pressure sensor
DIN01 / DIN02 Speed sensor
DIN01 / DIN02 Filling flowmeter
DIN01 / DIN02 RPM sensor
OUT Pump stop module Tab. 4
Sensors can also be connected to external monitors connected to SYNCRO.
In this case the CAN-BUS system allows SYNCRO to receive data from the sensors.
- The products are supplied with the sensor installation instructions.
All ARAG sensors use the same type of connector. Connect the sensor connector to the relevant harness; make sure it is correctly fitted and push
it until locking it.

Fig. 11 Fig. 12

To avoid damaging the internal components, make sure that when using or cleaning the system the connectors are not bare or inserted incorrectly.
Use the suitable cap plugs to protect the disconnected connectors.
WARNING: some sensors might not be recognized if they are not programmed in the functions with Syncro Editor.
To avoid impairing the function correct operation, it is necessary to connect all sensors programmed in the functions with Syncro Editor.
For specific information on the Syncro Editor operation see the relevant manual.
WARNING:
SOME FUNCTIONS MIGHT REQUIRE THE USE OF SYNCRO WITH MOVING MACHINE.
CHECK THAT THE FUNCTIONS PROGRAMMED IN SYNCRO CAN NOT CREATE A RESIDUAL RISK.

9
 INSTALLATION

6.4 Connection of power supply for ISOBUS version ( 1a diagram on page 5 )

SYNCRO is powered from monitors or Virtual Terminal present in the system.

6.5 Connection of power supply for direct connection version ( 1b diagram on page 5 )

WARNING:
Before powering up the computer, make sure the tractor battery voltage is as specified (12 VDC).
The power source must be connected as indicated in Fig. 13

10A
87 30

Relay
85 86
+ 15/54 12Vdc
Fig. 13

• The power circuit shall ALWAYS be protected by a 10 A fuse like the ones for automotive applications.
• All cables connected to the battery shall have a minimum cross-section of 2.5 sq. mm.
• To avoid short-circuits, connect the power cable connector only after completing installation.

To avoid damaging the internal components, make sure that when using or cleaning the system the connectors are not bare or inserted incorrectly.

10
 INSTALLATION

6.6 Connector connection to SYNCRO

According to the instructions in "Tab. 3" on page 6, connect the connectors to SYNCRO by ensuring that the cables are not bent along the first
20 mm from the connector.
Push the connector all the way down until engaging the retaining tooth.
If space is limited and you need to bend a cable, be sure not to bend it by less than 90°.


Fig. 14 Fig. 15

To remove the connector from SYNCRO, lift the retainer  and move the connector in the indicated direction .

Fig. 16

6.6.1 Operations before valve connection

WARNING: DO NOT CONNECT THE VALVES.

THE VALVES ELECTRIC CONNECTION MUST BE PERFORMED AT A LATER TIME, DURING THE PAIRING PROCEDURE.
(par. 8.3 Valve connection and pairing).

6.7 SD memory card

The SD memory card can be used to transfer a program or configurations from one SYNCRO to another.

Before using an SD memory card, make

sure it is not protected (Fig. 17).
The system is only compatible with SD
or SDHC memory cards.
Fig. 17

1) To reach the SD card slot, loosen the two screws on the cover and remove it.
2) Insert the SD card in the slot by keeping the cut edge faced down and push it fully
home.
3) Perform the necessary programming / copy operations.
4) Push and release the SD card to remove it.
5) Fit the slot cover in its original position and fix it by tightening the screws.

WARNING: A WRONG POSITIONING OF THE COVER CAN ALLOW

WATER INFILTRATIONS INSIDE SYNCRO!
A

Fig. 18

11
 SETUP

7 SETUP

7.1 Setup preparation

WARNING: DO NOT CONNECT THE VALVES.
THE VALVES ELECTRIC CONNECTION MUST BE PERFORMED AT A LATER TIME, DURING THE PAIRING PROCEDURE
(par. 8.3 Valve connection and pairing).

The screens below could be different from those actually displayed on your SYNCRO as they depend on the type of programming.

7.2 Switching on

- Turn the farming machine key to "ON".

No valid configuration!
Upon the device switching on, the
display lower part shows the software
version.
- Then, if other functions have been
programmed, the display shows the
relevant icons.

SOFTWARE
Ver. x.x.x VERSION
Fig. 19 Fig. 20

FIRST DEVICE SWITCHING ON

User menu

Device status 
ISOBUS net status 
System management 
No valid configuration!
Tank configuration 
Sensors  Upon the first use, press
Alarms  MENU and configure the device
Options  basic settings (chap. 8).

Fig. 21  Fig. 22

ORDINARY SWITCHING ON

 Start sequence

SYNCRO displays the icons of the

preset functions (Fig. 23).
Press the function keys to access the
relevant functions (Fig. 24).

Thursday 17/04/2014 13.32

Fig. 23
Fig. 24

CONTINUES > > >

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

12
 SETUP

7.3 Switching off

SYNCRO switches off automatically as soon as the farming machine key is turned to "OFF".

7.4 Use of keys for setup

USING THE KEYS

Moves the cursor to the LEFT Moves the cursor to the RIGHT
Displays job The function selection screen allows
information / scrolling the pages / keep pressed to
alarms enable and disable the entering function
of the numerical value.

Increases the
Scrolls up the menu items
numerical value
Aborts a function /
Confirmation key Aborts data change /
Quits the page
Decreases the Scrolls down the menu items
numerical value

Customizable
Accesses the user menu
key*

* it is possible to assign one of the available functions to this key.

Fig. 25

F1÷ F8 (Function keys). On the main screen, press a key to access the item indicated next to that key.

SELECTION AND ACCESS TO MENU ITEMS

Options

Language English
A Unit of measure 1


Display settings
Tones settings 1 Press in succession to move across the menu items
(UP / DOWN).
Date and Time
The selected item is highlighted with a black bar (A).
USER key function None 2 Press to access the selected item or to confirm modification.
2 3 3 Press to exit screen without confirming modification.


1


Fig. 26

ENTERING A NUMERICAL VALUE

Tank reserve
2 2 


1


1 Keep the SHIFT key pressed to enable or disable the

function for entering a numerical value.
3 0050 l 2 Press to move the cursor across the digits
 

3 Press to edit the highlighted digit

(increase, decrease)
4 5 4 Press to confirm.



5 Press to exit screen without confirming modification

3
Minimum value: 1 l
Maximum value: 1000 l

Fig. 27

WARNING: VALUES ARE SAVED ONLY IF AFTER ENTERING THEM YOU GO BACK TO THE MAIN MENU (job function selection
screen Fig. 23).

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

13
 SETUP "BASIC SETTINGS"

8 BASIC SETTINGS

GUIDED SETUP PROCEDURE UPON FIRST SWITCHING ON

8.1 Language setting

- From the main screen (Fig. 28) press MENU to access the User menu Fig. 29.
- Use the F4 and F6 keys to scroll the menu, select Options > Language and set the SYNCRO language.
- Press ESC and return to the User Menu.
User menu

Device status
System management
Tank configuration
Sensors 2

 
No valid configuration!
Alarms For a correct use of the
Options keys during setting, refer
3 to par. 7.4.
2


Fig. 28 1
Fig. 29

8.2 Loading the functions

Upon SYNCRO first switching on it is necessary to load the functions.
The functions set with Syncro Editor can be transferred from PC to SYNCRO via SD memory card.

8.2.1 Loading / Saving the functions on the SD memory card

- Save the programs on an SD memory card as indicated in the Syncro Editor manual.
- From the main screen (Fig. 28) press MENU to access the User Menu (Fig. 30).
- Use the F4 and F6 keys to scroll the menu and select System management > Load / Save program> Load.
- The monitor lower part shows the progress bar and the relevant percentage (Fig. 32).
- Wait until reaching 100%.

During the loading process do NOT press any other key or disconnect the power supply.

User menu System management Load / Save program

Device status  Device upgrade  Load

ISOBUS net status  Load / Save program  Save
System management  Load / Save settings 
Tank configuration 
Sensors 
Alarms 
Options 

Operation in progress...
86%

Fig. 30 Fig. 31 Fig. 32

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

14
 SETUP "BASIC SETTINGS"

8.3 Valve connection and pairing

WARNING: THOROUGHLY FOLLOW STEP BY STEP THE PROCEDURE DESCRIBED BELOW.

From the main screen (Fig. 28) press MENU to access the User Menu (Fig. 33).
1 Select Device status.
2 Press OK.
3 Select Valves.
4 Press OK.

User menu Device status

Device status Valves

System management Sensors
Tank configuration Display
Sensors 1 Keyboard 3

 

 
Alarms Battery voltage: 12.5 V
Options Valves consumption: 0.00 A
2 1 4 Monitor firmware: 1.0.0
3



Service board firmware: 1.0.0

Fig. 33 Fig. 34

5 Select Connection status.

6 Press OK.

Valves Connection status

Connection status
Manual drive
Position check
Valves power supply restore 5
 

6 5


Valves recycle power

Fig. 35 Fig. 36

WARNING: it is fundamental that the valves are connected to SYNCRO by respecting the numerical order
assigned during the setting phase with Syncro Editor (CONFIGURATION > VALVES menu).
If said sequence is not respected, the program loaded in SYNCRO will generate errors!
7 Connect the first valve and wait for pairing: the display will show its progressive number and the pin or ball position value, depending on the type of valve connected
(Fig. 38).
8 Connect the other valves one by one, by repeating for each one the pairing operations performed for the first valve.

The products are supplied with valve installation instructions.

Make sure the connectors are correctly fitted and push them until lock into place. When the cable is inserted in the connector, the valve is sealed.
To avoid damaging the internal components, make sure that when using or cleaning the system the connectors are not bare or inserted incorrectly.
Use the suitable cap plugs to protect the disconnected connectors.

Connection status

1 !
VALVE PROGRESSIVE VALUE
0 VALVE STATUS

PIN POSITION BALL

(page 21)) POSITION (page 21))
(ON-OFF VALVES) (BALL VALVES)

Valves recycle power

This symbol
indicates that there was a valve
Fig. 38
connection failure.
Fig. 37

WARNING: IF THE VALVE CONNECTION PROCEDURE WAS NOT PERFORMED CORRECTLY, CONTACT THE NEAREST SERVICE
CENTER.

15
 SETUP "BASIC SETTINGS"

8.4 Restarting the valves for system failure

In case of valve faulty operation, non-conforming with what set in SYNCRO, restart the system:

Connection status Connection status

1
0
User menu>Device status>
Valves>Connection status and
keep the F8 key pressed.

After a few seconds, the connected

valves will not be displayed for the time
necessary to restore them.

Valves recycle power

 Valves recycle power

Fig. 39  Fig. 40

16
 "USER MENU" SETUP

9 USER MENU SETUP

USER MENU SETUP MAY VARY ACCORDING TO BASIC SETTINGS (Chap. 8).

9.1 Device status

Device status

Valves
Sensors
Display
Keyboard
Battery voltage: 12.5 V Allows viewing and managing the status of the device and of connected components.
Valves consumption: 0.00 A
These menu items are read-only and may not be edited.
Monitor firmware: 1.0.0
Service board firmware: 1.0.0

Fig. 41

VALVES

• Connection status
The complete instructions for use of this menu are indicated in paragraph 8.3 Valve connection and pairing on page 15.

• Manual drive - BALL VALVES

This menu allows to manually drive the ball valves, clockwise and counter-clockwise, by using the default positions defined with Syncro Editor.

- 1: Selected valve progressive number.

- (ID:B1): Selected valve ID.
- Valve name: Name given to the valve that is being controlled.
- BALL 2 WAYS: Display of the type of selected valve.

Fig. 42

-  The F1 key allows to switch to the management of the previous valve.

- Stopped: Represents the valve status in real time, possible visualizations are:
• Stopped
• Moving
• Disconnected!
-  The F2 key allows to switch to the management of the next valve.

Fig. 43

The (default) positions shown in this screen are set with Syncro Editor.
For more information consult the relevant manual.

The external circle represents the full possible rotation (360°) of the ball.
(The arrow and the red writings do not appear on SYNCRO and are merely used as an example)
The black line shows the position of the ball.

- 300: the real-time value corresponding to the position of the ball, in degrees.
- 1. default0: the default value set with Syncro Editor, in this case 0°.
The value is shown outside the circle with the corresponding number (1).
- 2. default1: the default value set with Syncro Editor, in this case 90°
The value is shown outside the circle with the corresponding number (2).

Fig. 44

17
 "USER MENU" SETUP

- Turning the ball counter-clockwise:

Press F8 to rotate the ball counter-clockwise.

From its initial position, the ball rotates counter-clockwise until reaching the first available preset
position.
In this case, it moves from 300° to 0°(Preset value in 1. default0).


Fig. 45

- Turning the ball clockwise:

Press F7 to rotate the ball clockwise.

From its initial position, the ball rotates clockwise until reaching the first available preset
position.
In this case, it moves from 300° to 90°(Preset value in 2. default1).


Fig. 46

- Ball rotation in 1-degree steps:

+ 1 degree (counter-clockwise)
 

- 1 degree (clockwise)

18
 "USER MENU" SETUP

• Manual drive - ON-OFF VALVES

This menu allows to manually move ON-OFF valve pin, by using the default positions defined with Syncro Editor.
The positions are defined in accordance with the requirements described in Fig. 50 and Fig. 51.

- 1: Selected valve progressive number.

- (ID:A1): Selected valve ID.
- Valve name: Name given to the valve that is being controlled.
- ON-OFF 2 WAYS: Display of the type of selected valve.

Fig. 47

-  The F1 key allows to switch to the management of the previous valve.

- Stopped: Represents the valve status in real time, possible visualizations are:
• Stopped
• Moving
• Disconnected!
-  The F2 key allows to switch to the management of the next valve.

Fig. 48

The (default) positions shown in this screen are set with Syncro Editor:
the terms Close v1 and Open v1 are just a mere example.
For more information consult the relevant manual.
- High / Low: is the pin position in real-time.
- 1. = pin in Low position:
the value is shown outside the circle with the corresponding number (1).
- 2. = pin in High position:
the value is shown outside the circle with the corresponding number (2).

Fig. 49

REQUIREMENTS
2-WAY ON-OFF VALVES 3-WAY ON-OFF VALVES
Pin default positions, preset with Syncro Editor, can be programmed in two ways: Pin default positions, preset with Syncro Editor, can be programmed in two ways:
- Pin High = the flow is deviated towards Output 1. - Pin High = the flow is deviated towards Output 1.
- Pin Low = the flow is blocked. - Pin Low = the flow is deviated towards Output 2.

High Low Output 2

High Low

Output 1 Output 1
Fig. 50
Output 1
Fig. 51

19
 "USER MENU" SETUP

- Move pin to High position:

Press F8 (alternatively F3 / F4) to lift the pin (High position)

(Preset value in 2. Open v1).


Fig. 52

- Move pin to Low position:

Press F7 (alternatively F5 / F6) to lower the pin (Low position)

(Preset value in 1. Close v1).


Fig. 53

20
 "USER MENU" SETUP

• Position check
This menu allows to display the position of the valves. Displayed items are read-only.
Press F1 and F2 to scroll the pages.

Valve progressive number Valve name

Select the previous page Select the following page

Valve status
BALL VALVES:
Instant value of
the ball position in
degrees. Nominal position of the ball / pin
ON-OFF VALVES: (compared to the Syncro Editor setup).
pin position
(High / Low).

Fig. 54 Current date Current time

• Valves power supply restore

Valves

Connection status
If SYNCRO detects a current over-absorption by the
Manual drive valves, the internal protection automatically cuts off
Position check their power supply.
Valves power supply restore Perform the maintenance operations indicated for the
displayed error (chap. 11.1) and restore valve power
supply.

- Select the item:

Valves power supply restore and press OK;
the following message will be shown at the bottom of
the display: Valves power restored.
Valves power restored

Fig. 55 Fig. 56

SENSORS
This menu shows the status of each sensor.
Displayed items are read-only.
The sensors that were set up through Syncro Editor and actually connected to SYNCRO are displayed.

Keeping the SHIFT key pressed, the device will show the values provided by the sensors and the relevant connections,
alternatively, in the selected units of measurement.

Sensors Sensors
Sensor
Level 0.000 mA
 Level 0 l
name


Flowrate 0.0 Hz Flowrate 0.0 l/min

Speed 0.0 Hz Speed 0.0 Km/h
Pressure 0.000 mA Sensor Pressure 0.0 bar
RPM 0.0 Hz status RPM 0 rpm

Fig. 57 Fig. 58

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

21
 "USER MENU" SETUP

DISPLAY

Press ESC to exit Perform this operation to verify the correct operation of all display areas.
Press ESC to return to the Device status menu.

Fig. 59

KEYBOARD

Keyboard


Key Allows checking the correct operation of the keyboard.

F1 Shows the key that has been pressed.

Fig. 60

FIRMWARE VERSIONS AND POWER SUPPLY DATA

Device status

Valves
Sensors
Display
Power supply and Firmware versions items are READ-ONLY.
Keyboard
Battery voltage: 12.5 V
Valves consumption: 0.00 A
Shows in sequence:
- Supply voltage.
Monitor firmware: 1.0.0 - Total current absorption of all valves.
Service board firmware: 1.0.0 - Firmware versions

Fig. 61

9.2 ISOBUS net status - For ISOBUS version only

ISOBUS net status

82h IBX Sprayer

82h SYNCRO

The ISOBUS net status menu allows displaying the devices connected to the ISOBUS network.

Fig. 62

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

22
 "USER MENU" SETUP

9.3 System management

System management

Device upgrade 
Load / Save program 
Load / Save settings 
The System management menu allows to manage SYNCRO's connectivity functions, updates,
storage and uploading of functions and programs.

Fig. 63

DEVICE UPGRADE

Before starting the procedure copy the upgrade files onto

the SD card.
- Insert the SD card in a card reader and connect it to the
computer. The window to the right will appear: select Open
folder to view the files.
- The SD card explorer window will open: create a new folder
and name it "firmware"

Fig. 64 Fig. 65

- Select the upgrade file and drop it onto the SD card explorer window, in the folder named "firmware".

Fig. 66

23
 "USER MENU" SETUP

• Valves upgrade (CAN-BUS)

SYNCRO allows to upgrade the 853 CAN-BUS valves that are connected to it. It is fundamental to perform such upgrades, as they allow to correct errors or fix
malfunctions.

WARNING: the upgrade file must be copied to a folder named FIRMWARE. If this operation is not carried out, SYNCRO will not find and carry out
the upgrade!
Insert the SD card in the SYNCRO. If the card was prepared correctly, when accessing the Valves upgrade menu, the firmware upgrade file will be shown (.S19).

1 1



1 Select the upgrade file with F1 and F2 keys.
The message automatically disappears when the correct update for the devices is
selected.

Fig. 67

Valves upgrade

SW0116~1.S19 1 of 3
CANBUSVALVE
Firmware: 1.0.0
Type: Application

2 2 Press F3 and F5 to indicate the first ID number of the valve interval to be upgraded.
 

+ Select first ID Select last ID +

2 2 Press OK to start upload

Press ESC to exit
1
DO NOT REMOVE POWER SUPPLY!
Fig. 68

Valves upgrade

SW0116~1.S19 1 of 3
CANBUSVALVE
Firmware: 1.0.0
Type: Application

3 3 Press F4 and F6 to indicate the last ID number of the interval.

 

4 Press OK to start the upgrade.

4 + Select first ID Select last ID +


2 Press OK to start upload

Press ESC to exit
5 3

DO NOT REMOVE POWER SUPPLY!

Fig. 69

Valves upgrade Valves upgrade

The monitor upper part shows
Connecting to device... ID.02 Connected the progress bar and the relevant
Remote boot version: 1.0.0 percentage. Wait for the procedure to
Erasing memory... Erased UPLOAD PROCEDURE COMPLETE complete.
Programming...
13%
During the loading
process do NOT press any
Updating results: Updating results: other key or disconnect
ID.02 ID.03 ID.04 ID.05 ID.02 ID.03 ID.04 ID.05 5 the power supply.


OK OK OK OK

5 Press ESC to return to the Device

upgrade menu.
Fig. 70 Fig. 71

24
 "USER MENU" SETUP

• Service board upgrade

If service board and monitor are upgraded at the same time, they must always be performed together. Please comply with this
sequence:
1 Service board upgrade
2 Monitor upgrade.
The service board can be upgraded with SYNCRO. It is fundamental to perform such upgrades, as they allow to correct errors or fix malfunctions.
Save the upgrade file in the SD card as shown in the previous chapter.

WARNING: the .S19 file must be copied to a folder named "firmware". If this operation is not carried out, SYNCRO will not find and carry out the
upgrade!
Insert the SD card in the SYNCRO. If the card was prepared correctly, when accessing the Service board upgrade menu, the firmware upgrade file will be shown (.S19).

Service board upgrade

1 1



SW0118~1.S19 2 of 3
SYNCRO4CE
Firmware: 1.0.0
Type: Application

1 Select the upgrade file with F1 and F2 keys.

2 Press OK to start the upgrade.

2


Press OK to start upload

Press ESC to exit

DO NOT REMOVE POWER SUPPLY!

Fig. 72

Service board upgrade Service board upgrade

The monitor upper part shows
Connecting to device...
Remote boot version:
EXP. Connected
1.0.0
the progress bar and the relevant
Erasing memory... Erased UPLOAD PROCEDURE COMPLETE percentage. Wait for the procedure to
Programming... complete.
26%

During the loading

Updating results: Updating results:
process do NOT press any
other key or disconnect
3
EXP. EXP.
the power supply.
OK
 3 Press ESC to return to the Device
upgrade menu.

Fig. 73 Fig. 74

25
 "USER MENU" SETUP

• Monitor upgrade
If service board and monitor are upgraded at the same time, they must always be performed together. Please comply with this
sequence:
1 Service board upgrade
2 Monitor upgrade.
The monitor can be upgraded with SYNCRO. It is fundamental to perform such upgrades, as they allow to correct errors or fix malfunctions.
Save the upgrade file in the SD card as shown on page 23.

WARNING: the .S19 file must be copied to a folder named "firmware". If this operation is not carried out, SYNCRO will not find and carry out the
upgrade!
Insert SD card in SYNCRO WITH DEVICE OFF; then switch on.
If the card was prepared correctly, the firmware upgrade file will be shown (.S19).

1 1



1 Select the upgrade file with F1 and F2 keys.
The message automatically disappears when the correct update for the devices
is selected.

2 Press OK to start the upgrade.

2


Fig. 75

The monitor upper part shows the progress bar and the relevant percentage.
Wait for the procedure to complete. SYNCRO will reboot automatically.

During the loading process do NOT press any other key or disconnect
the power supply.

Fig. 76

26
 "USER MENU" SETUP

LOAD/SAVE PROGRAM
This operation allows to configure several devices without having to enter all functions manually.

Load / Save program

Load
Save
Allows to load onto SYNCRO the pre-programmed functions on the SD memory card.
The monitor lower part shows the progress bar and the relevant
percentage. Wait for the procedure to be 100% complete.

During the loading process do NOT press any other key or

disconnect the power supply.


Operation in progress...
86%
Fig. 77

Config. file syncronization

Transfer in progress 49%

It allows transferring the functions to IBX100 and then display them on the Virtual Terminal.
After loading the program, go back to the home page to display the progress bar and the
relevant percentage. Wait for the procedure to be 100% complete, then the display will show
the following message:
Transfer complete!


Fig. 78

• Load - A-net version

Load / Save program

Load
Save
Allows to load onto SYNCRO the pre-programmed functions on the SD memory card.
The monitor lower part shows the progress bar and the relevant percentage. Wait for the
procedure to be 100% complete.

During the loading process do NOT press any other key or

disconnect the power supply.


Operation in progress...
86%
Fig. 79

• Save

Load / Save program

Load
Save
Allows saving the programs on SYNCRO onto the SD memory card.
The monitor lower part shows the progress bar and the relevant percentage. Wait for the
procedure to be 100% complete.

During the loading process do NOT press any other key or

disconnect the power supply.


Operation in progress...
44%
Fig. 80

27
 "USER MENU" SETUP

LOAD/SAVE SETUP
Allows uploading and saving settings onto SYNCRO through the SD memory card.
This operation allows to configure several devices without having to enter all settings manually.

• Load

Load / Save settings

Load
Save
Allows to configure SYNCRO with the settings stored on the SD memory card.
The monitor lower part shows the progress bar and the relevant percentage. Wait for the
procedure to be 100% complete.

During the loading process do NOT press any other key or

disconnect the power supply.


Operation in progress...
67%
Fig. 81

• Save

Load / Save settings

Load
Save
Allows saving the settings on SYNCRO onto the SD memory card.
The monitor lower part shows the progress bar and the relevant percentage. Wait for the
procedure to be 100% complete.

During the loading process do NOT press any other key or

disconnect the power supply.


Operation in progress...
23%
Fig. 82

Moves the Moves the Data

Scrolls Confirm access Exit the function or
cursor to cursor to increase /
(UP / DOWN) or data change data change Par.
the LEFT the RIGHT decrease
7.4

28
 "USER MENU" SETUP

9.4 Tank configuration

Tank configuration

Tank source Level sensor

Capacity 1000 l
Load / Save tank profile
Manages tank configuration parameters.
Manual calibration
Automatic calibration
ACCORDING TO THE SETTINGS OF THE Tank source menu, THE
NUMBER OF DISPLAYED ITEMS, AND THEREFORE THE DEVICE
USER MENU SETUP, WILL CHANGE.

Fig. 83

TANK SOURCE

• Manual

Tank source

Manual
Level sensor

This option allows to manually set the tank capacity value.

Fig. 84

• Level sensor

Tank source

Manual
Level sensor

This function is enabled ONLY if a level sensor was foreseen during the
previous phases.
SYNCRO measures the quantity of fluid inside the tank using the set level sensor.

Fig. 85

CONTINUES > > >

29
 "USER MENU" SETUP

CAPACITY
• Capacity

Tank configuration

Tank source Level sensor

Capacity 1000 l
Load / Save tank profile
Displays or sets the maximum tank capacity.
Manual calibration
Automatic calibration
ACCORDING TO THE SETTINGS OF THE Tank source menu, THE
NUMBER OF DISPLAYED ITEMS, AND THEREFORE THE DEVICE
USER MENU SETUP, WILL CHANGE.

Fig. 86

Capacity

- If item Tank source > Level Sensor in the previous menu was selected, this parameter will NOT be
01000.0 l editable, but READ-ONLY.

- If item Tank source > Manual, in the previous menu was selected, it is necessary to set the maximum
estimated tank capacity value.

Minimum value: 0.1 l

Maximum value: 50000.0 l

Fig. 87

LOAD/SAVE TANK PROFILE

Allows uploading and saving tank profiles onto SYNCRO through the SD memory card.
This operation allows to configure several devices without having to determine all settings manually.

This function is enabled ONLY if a level sensor was foreseen during the previous phases and if it was selected in the Tank
configuration>Tank source>Level sensor menu

• Load

Load / Save tank profile

Load
Save

Allows to load the tank profiles from the SD memory card to SYNCRO.
The monitor lower part shows the progress bar and the relevant percentage. Wait for the procedure to be
100% complete.

During the loading process do NOT press any other key or disconnect the
power supply.

Operation in progress...
97%

Fig. 88

• Save

Load / Save tank profile

Load
Save

Allows saving the tank profile on SYNCRO onto the SD memory card.

Operation in progress...
8%

Fig. 89

30
 "USER MENU" SETUP

9.4.1 Tank calibration

Tank calibration must ALWAYS be carried out with a FULL tank.
During calibration, always use clean water WITHOUT ADDING CHEMICAL SUBSTANCES.
Make sure that the tank is full by visually checking the reached level.

This function is enabled ONLY if a level sensor was foreseen during the previous phases and if it was selected in the Tank
configuration>Tank source>Level sensor menu

The tank profile calibration can be carried out in manual or automatic mode.
During calibration, SYNCRO will save up to 200 calibration points to create the tank profile curve.

MANUAL CALIBRATION
Before carrying out the manual calibration, calculate the suitable calibration interval with respect to tank maximum capacity, bearing in mind that:
- It is possible to save up to 200 calibration points.
- The more calibration points are sampled, the more precise the measurement.
Example:
Tank maximum capacity: 3000 l
Set calibration points (Calib. points): 200

3000 l
= 15 l*
200 points
Quantity of fluid to be sprayed for each point (Step qty): 15 l*.

*IMPORTANT: Set a measurement value that is slightly higher (e.g., 16 liters) than the formula, in order to make up for any errors
in the evaluation of tank maximum capacity.

100%
Sensor: 20.000mA
Total qty: 0.0l Sensor: Indicates a current value that represents the measurement taken by the level sensor.
50% Total qty: Quantity of total fluid sprayed during calibration.
Calib. pts: 1/200 Calib. points: Counts the number of measured points.
Step qty: 10.0l Step qty: This value indicates the quantity of sprayed fluid for each measured point.
If SYNCRO displays the error message concerning the level sensor, consult par 11.1.
0%

Record calib. point?

Thursday 17/04/2014 13.32

Fig. 90

- Press F6 and enter the value corresponding to the quantity of sprayed fluid for each point you wish to
100% measure (Step qty)*.
Sensor: 17.000mA - Empty the tank of the preset quantity of fluid (Step qty = 16 l), the display will show the following
message: Stabilization.
50%
Total qty: 800.0l After a few seconds, SYNCRO will display: Record calib. point.
Calib. pts: 50/200 Now press OK to save the calibration point.
Repeat the operation for each point to be saved.
0%
Step qty: 16.0l Saved and measured points will be shown next to item Calib. points

Remember to spray the pre-established fluid quantity (Step qty), BEFORE

Record calib. point?
saving the calibration point (Calib. points).
Otherwise the calibration will not be correct.
Thursday 17/04/2014 13.32
Fig. 91

- Proceed until the tank is completely empty.

If during calibration you need to change the partial sprayed quantity (Step qty), press F6 and edit the
100%
value. The quantity set under item Step qty MUST ALWAYS BE EQUAL to the actually sprayed quantity.
Sensor: 4.000mA
Total qty: 2992.0l During the calibration process do NOT press any other key or disconnect the
50% power supply.
Calib. pts: 187/200
- Once the tank is completely empty, KEEP OK pressed until the message Complete calibration?
0%
Step qty: 8.0l appears, then press OK again to complete calibration.
SYNCRO saves the tank calibration curve.
In case of measurement errors, or if it is necessary to stop the calibration, press ESC, the message
Complete calibration? Cancel calibration? will be displayed, press OK to quit the calibration procedure without saving.
Thursday 17/04/2014 13.32 In this case, the curve will be the one previously measured, or the default curve.

Fig. 92

31
 "USER MENU" SETUP

AUTOMATIC CALIBRATION
This function is enabled ONLY if the system is equipped with a flowmeter.
THE FLOWMETER USED FOR THIS OPERATION MUST BE CONNECTED TO THE SENSOR CONNECTION CABLE, AT THE
END NAMED (DIN01) par. "6.3 Sensor connection" on page 9.
If position (DIN01) is occupied by another sensor, temporarily replace it with a flowmeter for the entire duration of the calibration, only.
Once the calibration procedure is completed, disconnect the flowmeter and reconnect the previously disconnected sensor.
Make sure that the value measured by the flowmeter is consistent: the sprayed fluid quantity must correspond to the quantity of
fluid measured by the flowmeter.
If that is not the case, perform the following calculation to set the Flowmeter constant:
Quantity measured by the flowmeter
x constant indicated on the flowmeter body
Actually sprayed quantity

- Through item Set parameters you can set the

following values:
Estimated tank capacity: the theoretical
Start sequence Estimated tank capacity: 1000 l quantity of fluid that was previously introduced.
Set parameters Flowmeter constant: 600 pls/l
Flowmeter constant: Setting of the flowmeter
constant as described above.

The flowmeter constant entered in

this menu ONLY affects the
flowmeter temporarily connected
for calibration.
- Confirm the entered data and return to the tank
Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32 automatic calibration menu.
Fig. 93 Fig. 94

100% Select Start sequence and press OK.

Start sequence Sensor: 20.000mA
SYNCRO starts emptying the tank and sampling
Set parameters
50%
Total qty: 0.0l the points to define the tank profile curve.
Flowrate: 90.0l
1/200 During the execution of the
Calib. pts:
0% sequence do NOT press any other
key or disconnect the power
supply.
Calibration in progress...

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 95 Fig. 96

100% 100%

Sensor: 17.000mA Sensor: 4.000mA

50%
Total qty: 750.0l 50%
Total qty: 3000.0l
Flowrate: 90.0l Flowrate: 0.0l After emptying the tank, press OK to complete
the calibration and save it on SYNCRO.
0%
Calib. pts: 50/200 0%
Calib. pts: 200/200

Calibration in progress... Complete calibration?

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 97 Fig. 98

32
 "USER MENU" SETUP

9.5 Sensors

Sensors

Zero level 4.000 mA

Constant flowrate 600 pls/l
Constant speed 50.0 cm/pls This menu allows to set and display a list of parameters of enabled sensors.
Full scale pressure 20.0 bar
Zero pressure 4.000 mA DEPENDING ON THE NUMBER OF SENSORS ENABLED IN THE
Constant RPM 100 pls/r FUNCTIONS SET WITH SYNCRO EDITOR, THE NUMBER OF
DISPLAYED ITEMS WILL CHANGE, AND THEREFORE THE USER
MENU SETUP OF THE DEVICE.

Fig. 99

LEVEL SENSOR ZERO CALIBRATION

Tank Zero calib.

OK to set new value

CARRY OUT THE CALIBRATION ONLY ON AN EMPTY TANK.

4.001 mA Carry out this procedure if there are discrepancies between the quantity of fluid in the tank and the
value measured by the level sensor (e.g.: fluid presence detected but empty tank).

Current value: Represents the value determined by the last saved calibration or the default value.
Current value: 4.003 mA
- Press OK to calibrate the zero value.
Minimum value: 3.500 mA SYNCRO saves the new level sensor zero value.
Maximum value: 4.500 mA

Fig. 100

FLOWRATE SENSOR CONSTANT

Constant flowrate

Make sure that the value measured by the flowmeter is consistent: the sprayed fluid quantity must
correspond to the quantity of fluid measured by the flowmeter.
If that is not the case, perform the following calculation to set the Constant... [sensor]

00400 pls/l Quantity measured by the flowmeter

Actually sprayed quantity
x constant indicated on the flowmeter body

- Insert the value and press OK.

Minimum value: 1 pls/l The constant set in this menu is NOT valid for the flowmeter that is used for tank calibration.
Maximum value: 10000 pls/l

Fig. 101

SPEED SENSOR CONSTANT

SYNCRO calculates the information concerning the speed thanks to pulses received by the speed sensor installed on the wheel.

Constant Speed
Insert the value of the speed sensor constant, calculated with the following formula:
distance traveled (cm)
Kwheel =
no. of detection points x wheel rpm
<distance traveled> distance expressed in cm covered by the wheel along measurement travel;
050.0 cm/pls The straight path to be measured
<no. of measurement points> number of measurement points (e.g., magnets, bolts, etc.), mounted on wheel;
<no. of wheel revolutions> number of wheel revolutions required to travel measurement distance.

- Measure and drive along a straight path at least 100 m (300 feet) long.
The longer the distance traveled, the more accurate the wheel constant calculation.
Minimum value: 1.0 cm/pls The wheel constant can be calculated with a good approximation by detecting the distance traveled by the
Maximum value: 200.0 cm/pls wheel with the speed sensor.

Fig. 102

Take measurements with tyres at the operating pressure.

This test must be performed on medium-hard terrain; for application to very soft or very hard terrain, rolling diameter may vary,
leading to inaccurate output calculation; when this is the case, repeat the procedure.
During the test, cover the distance with the tank filled up to half capacity with water.

33
 "USER MENU" SETUP

PRESSURE SENSOR FULL SCALE

Full scale pressure

020.0 bar Set maximum pressure that can be read by sensor.

- Select the item Full scale... [sensor].
- Insert the value and press OK.

Minimum value: 1.0 bar

Maximum value: 100.0 bar

Fig. 103

PRESSURE SENSOR ZERO CALIBRATION

Pressure sensor Zero calib.

Pressure sensor must be reset whenever system status and pressure sensor reading are inconsistent
(e.g. pressure reading in the absence of pressure inside the circuit).

Before carrying out any operation disable the pump by disconnecting it from
4.000 mA
the power supply.
Make sure that the pump is correctly disabled, then open the main valve and
all section valves.

Current value: 4.000 mA Current value: Represents the value determined by the last saved calibration or the default value.
Minimum value: 3.500 mA - Press OK to calibrate the zero value.
Maximum value: 4.500 mA SYNCRO saves the pressure sensor zero value.

Fig. 104

RPM SENSOR CONSTANT

Constant RPM

SYNCRO calculates the information on rotation speed of a part through the pulses received by the RPM
sensor.
Manual calibration allows to enter the RPM constant value.
0100 pls/r
SYNCRO allows to set two RPM sensors, one on digital output and one on CAN-BUS output.
If two sensors are present, enter the value of the RPM constant for both.

- Select the item Constant... [sensor]

- Enter the value and press OK.
Minimum value: 1 pls/r
Maximum value: 9999 pls/r

Fig. 105

34
 "USER MENU" SETUP

9.6 Alarms

Alarms

Tank level max Disabled

Tank reserve Disabled
This menu allows to define a few alarm parameters for enabled sensors.
Minimum flowrate Disabled

DEPENDING ON THE NUMBER OF SENSORS ENABLED IN THE

Maximum flowrate Disabled
Minimum flowrate (CAN) Disabled
FUNCTIONS SET WITH SYNCRO EDITOR, THE NUMBER OF
Maximum flowrate (CAN) Disabled
DISPLAYED ITEMS WILL CHANGE, AND THEREFORE THE USER
MENU SETUP OF THE DEVICE.

Fig. 106

TANK MAXIMUM LEVEL

Tank level max

Set the value in percentage, referred to the tolerance of the estimated tank capacity.
001.0 % When the deviation of the value exceeds the set percentage, an alarm is activated.
If the alarm is Disabled, keep SHIFT pressed until the (Fig. 107) screen is displayed, then enter the
percentage.

Minimum value: 0.1 %

Maximum value: 100.0 %
Fig. 107

TANK RESERVE

Tank reserve

Set the value of the minimum required fluid quantity left in the tank.
0050 l When the tank level reaches the set value, an alarm is activated.
If the alarm is Disabled, keep SHIFT pressed until the (Fig. 108) screen is displayed, then enter the
reserve value.

Minimum value: 1 l
Maximum value: 1000 l
Fig. 108

MINIMUM FLOWRATE

Minimum flowrate

Set the minimum flowrate value.

When the flowrate reaches a value lower than the set one, SYNCRO shows an alarm message.
0100.0 l/min If the alarm is Disabled, keep SHIFT pressed until the (Fig. 109) screen is displayed, then enter the
minimum flowrate value.

It is possible to set two flowmeters, one on a digital input and one on CAN-BUS line.

Minimum value: 0.1 l/min

Maximum value: 1000.0 l/min
Fig. 109

MAXIMUM FLOWRATE

Maximum flowrate

Set the maximum flowrate value.

When the flowrate reaches a value higher than the set one, SYNCRO shows an alarm message.
0100.0 l/min If the alarm is Disabled, keep SHIFT pressed until the (Fig. 110) screen is displayed, then enter the
maximum flowrate value.

It is possible to set two flowmeters, one on a digital input and one on CAN-BUS line.

Minimum value: 0.1 l/min

Maximum value: 1000.0 l/min
Fig. 110

35
 "USER MENU" SETUP

9.7 Options

Options

Language English
Unit of measure
Display settings Set the device system options:
Tones settings • Language
Date and Time • Unit of measure
USER key function None • Display settings
• Tones settings
• Date and Time
• USER key function

Fig. 111

LANGUAGE

Language

Deutsch
English
Español
Français
Italiano
Set the computer language, selecting it among those available.
Português

Fig. 112

UNIT OF MEASURE

Unit of measure

Liquid volume l
Flowrate l/min
Pressure bar Set the device units of measurement.
Speed Km/h • Liquid volume: l, gal, cu. m
• Flowrate: l/min, GPM, cu. m/h
• Pressure: bar, PSI
• Speed: Km/h, MPH

ITEMS DISPLAYED MAY VARY ACCORDING TO DEVICE SETUP.

Fig. 113

DISPLAY SETTINGS

Display settings

Contrast 50 %
Backlight 60 %

Allows to edit Contrast and Backlight values, increasing or decreasing the value expressed in
percentage.

Fig. 114

36
 "USER MENU" SETUP

TONES SETTINGS

Options

Language English
Unit of measure
Display settings
Tones settings
Date and Time
Allows to enable or disable the sounds made by SYNCRO.
USER key function None

Fig. 115

• Keyboard tones

Tones settings

Keyboard tones Disabled

Alarm tones Disabled

Allows SYNCRO to enable or disable keyboard tones.

• Enabled: When any key is pressed, SYNCRO makes an acoustic signal.

• Disabled: When any key is pressed, SYNCRO does not make any sound.

Fig. 116

• Alarm tones

Tones settings

Keyboard tones Disabled

Alarm tones Disabled

Allows SYNCRO to enable or disable acoustic alarm notifications.

• Enabled: At each alarm notification, SYNCRO makes an acoustic signal.

• Disabled: At each alarm notification, SYNCRO does not make any sound.

Fig. 117

37
 "USER MENU" SETUP

DATE AND TIME

If necessary, edit date and time. The current data is shown in the bottom part of the display.
The selected data flashes.

Confirms the value and

Date and Time moves to the next one

Increases the
numerical value Date:
gg/mm/aaa 10/05/2014
Confirms the Tuesday Quits the page without
changes and saving any settings
quits the page

Decreases the
Time:
hh:mm:ss 14:37:38 that were entered

numerical value

Thursday 17/04/2014 13.32

USER KEY FUNCTION

USER key function

None - Program the USER key, assigning it one of the following quick functions.
Restore fun. • None: no action is associated with the key.
Stop valves • Restore fun.: pressing the key, SYNCRO carries out a function to be preset through Syncro Editor
(e.g., a function to bring all valve balls to a known position).
• Stop val.: when the key is pressed, SYNCRO stops any valves that are moving.
- Press OK to confirm.

THE USER KEY CARRIES OUT THE ASSIGNED FUNCTION ONLY

FROM THE MAIN SCREEN (Fig. 23).

After setup, when the USER key is pressed, SYNCRO automatically carries out the allocated function.

Fig. 118

CONTINUES > > >

38
 USE

10 USE EXAMPLES
SYNCRO manages two types of functions: Standard and Filling.
The examples below illustrate their operation and may be different from what is actually displayed by your SYNCRO, as they vary according
to device setup.
10.1 Standard functions

Start sequence
Set parameters

Select the item: Start sequence and press OK to start the function.


Fig. 119 Thursday 17/04/2014 13.32



The symbol: next to the function keys F1, F2, F3, F4, F5, F6
indicates that it is possible to carry out a pre-established control by pressing the
 corresponding key.
To stop the current function, keep ESC pressed.



Fig. 120

Processing...
Function details
Thursday 17/04/2014 13.32
The F1 key forces valve 1 to a 90° position.
The F6 key activates timer 1.


If set through Syncro Editor, by pressing INFO, SYNCRO will display the details of the function
with an indication of the actions linked with function keys.

Fig. 121

Active alarms

1. Valves connection failed!



2. Remote sensors connection failed!

3. Check level sensor!
Press SHIFT to display the list of
active alarms.
When activated, some of them are shown
in the lower part of the display,
together with the flashing symbol .

Fig. 122 Fig. 123

39
 USE


Level sensor 0 l 1 Valve name 1 2 Valve name 2
After the function is started,
Flowrate sensor
Flowrate sensor Qty
0.0
0
l/min
l
90 default1 0 default0
every time SHIFT is
Speed sensor 0.0 Km/h 3 Valve name 3 4 Valve name 4 pressed, the display shows in
Pressure sensor 0.0 bar succession the sensor status
RPM sensor 0 rpm 43 default4 45 default8
and valve position screens.
5 Valve name 5 6 Valve name 6 Displayed items are read-
only.
90 default3 270 default10

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 124 Fig. 125

Some functions also allow sensor parameter editing.

Start sequence
Select the item: Set parameters and press OK to edit the following items:
Set parameters
• Level correction
• Flow correction

à


Fig. 126 Thursday 17/04/2014 13.32

• Level correction
If the sprayed fluid is lighter than water, the device may indicate wrong measurements; to correct this measurement, edit the sprayed liquid weight, referred to 1 liter of
product.

• Flow correction
When using a paddle flowmeter and the sprayed fluid has a different density than the water one, the computer could display wrong measurements; to correct them
change the sprayed fluid factor:
• if at the end of the spraying the tank still contains fluid, reduce the factor;
• if the fluid finishes before the job has ended, increase the factor.
Flowmeters of the ORION series (code 462xxx) are not affected by the density difference of the fluids: set the value to 1.00.

40
 USE

10.2 Filling functions

In order to enable the filling functions, it is necessary to configure the level sensor and/or a filling flowmeter with Syncro Editor.
For more information consult the relevant manual.
All screens below depend on the selected reference sensor and the type of sensor used, in Syncro Editor.

10.2.1 Example with level sensor setting

When the programmed function is entered on the device, SYNCRO displays the following screen:

Tank
Filling
Start sequence
Set parameters
- Capacity: determines the estimated tank capacity or the capacity determined through calibration.
- Actual qty: indicates the actual level of fluid in the tank.
- Target qty: the level you wish to reach.
Capacity: 1000.0l
Actual qty: 0.0l
Target qty: 1000.0l
Thursday 17/04/2014 13.32
Fig. 127

If necessary, before starting the sequence, edit the filling function parameters.
Select Set parameters and press OK.

Tank Tank
Filling Filling
- Level tolerance: during tank filling, the water
being poured inside may lead to sudden variations
Start sequence Target quantity 1000.0 l in the values measured by the sensor. The tolerance
Set parameters Level tollerance 0.0 % expressed in percentage helps prevent these peaks
Level correction 1.00 Kg/l from causing the interruption of filling before
the Target qty is reached.

Capacity: 1000.0l - Level correction: If the sprayed fluid is

lighter than water, the device may indicate wrong
Actual qty: 0.0l measurements; to correct this measurement, edit the
Target qty: 1000.0l sprayed liquid weight, referred to 1 liter of product.
Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32
Fig. 128 Fig. 129

Select Start sequence and press OK.

Tank Tank
Filling Filling
100%

Start sequence Capacity: 1000.0l

Set parameters
50%
Actual qty: 39.0l
Target qty: 1000.0l SYNCRO shows the filling percentage and the
quantity of fluid poured into the tank.
Capacity: 1000.0l 0%
Filled qty: 39.0l
Actual qty: 0.0l 4%
Target qty: 1000.0l Processing...

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 130 Fig. 131

While the function is being carried out, if SHIFT is pressed the device shows the status of sensors and valves.
Press SHIFT to switch from one screen to the other.

Tank Tank
Filling Filling


Level sensor 39.0 l 1 Valve name 1 2 Valve name 2

90 default1 0 default0

3 Valve name 3 4 Valve name 4 Displayed items are read-

43 default4 45 default8 only.

5 Valve name 5 6 Valve name 6

90 default3 270 default10

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 132 Fig. 133

41
 USE

10.2.2 Example with flowmeter setting

When the programmed function is entered on the device, SYNCRO displays the following screen:

Tank
Filling
Start sequence
Set parameters

- Capacity: determines the estimated tank capacity or the capacity determined through calibration.
- Target qty: the level you wish to reach.
Capacity: 1000.0l
Target qty: 1000.0l

Thursday 17/04/2014 13.32

Fig. 134

If necessary, before starting the sequence, edit the filling function parameters.
Select Set parameters and press OK.

Tank Tank
Filling Filling - Valve activation time: defines the number of
seconds that the valve takes to close.
Start sequence Target quantity 1000.0 l
Set parameters Valve activation time 1.0 s - Flow correction: When using a paddle
Flow correction 1.00
flowmeter and the sprayed fluid has a different
density than the water one, SYNCRO could display
wrong measurements; in this case, change the fluid
Capacity: 1000.0l density factor.

Target qty: 1000.0l Flowmeters of the ORION series (code 462xxx) are
not affected by the density difference of the fluids:
set the value to 1.00.
Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32
Fig. 135 Fig. 136

Select Start sequence and press OK.

Tank Tank
Filling Filling
Start sequence
0% 50% 100%
Capacity: 1000.0l SYNCRO shows the filling percentage, the
Set parameters Target qty: 1000.0l Flowrate and the Filled qty.
Flowrate: 150.0l/min - Flowrate: shows the quantity of fluid measured
Filled qty: 39.0l by the flowmeter.
Capacity: 1000.0l - Filled qty: indicates the quantity of fluid
4% poured into the tank.
Target qty: 1000.0l
WORKING

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 137 Fig. 138

While the function is being carried out, if SHIFT is pressed the device shows the status of sensors and valves.
Press SHIFT to switch from one screen to the other.

Tank Tank
Filling Filling


Flowmeter 150.0 l/min 1 Valve name 1 2 Valve name 2

Flowmeter Qty 39.0 l 90 default1 0 default0

3 Valve name 3 4 Valve name 4 Displayed items are read-

43 default4 45 default8 only.
5 Valve name 5 6 Valve name 6
90 default3 270 default10

Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32

Fig. 139 Fig. 140

42
 USE

10.3 Filling function management

Filling functions are managed through the keys:

ACTION ACTIVATION KEY

• START OK
• PAUSE ESC *The OK key activates the RESUME control from the PAUSE status only.
• RESUME *OK
• STOP ESC

Tank Tank
Filling Filling
100%

Start sequence Capacity: 1000.0l

Set parameters Actual qty: 39.0l
50%
Select Start sequence and
Target qty: 100.0l press OK.

Capacity: 1000.0l 0%
Filled qty: 39.0l


Actual qty: 0.0l 4%

Target qty: 100.0l WORKING
Thursday 17/04/2014 13.32 Thursday 17/04/2014 13.32
Fig. 141 Fig. 142

Tank
Filling
100%
Capacity: 1000.0l
50%
Actual qty: 39.0l
Target qty: 100.0l Press ESC to PAUSE.

0%
Filled qty: 39.0l


4%
PAUSE

Fig. 143 Thursday 17/04/2014 13.32

Tank Tank
Filling Filling
100% 100%
Capacity: 1000.0l Capacity: 1000.0l
Actual qty: 39.0l Actual qty: 39.0l
50% 50%
Press OK to resume the
Target qty: 100.0l Target qty: 1000.0l function.

0%
Filled qty: 39.0l 0%
Filled qty: 39.0l


4% 4%
WORKING Processing...

Fig. 144 Thursday 17/04/2014 13.32 Fig. 145 Thursday 17/04/2014 13.32

Tank
Filling
100%
Capacity: 1000.0l
50%
Actual qty: 100.0l
Target qty: 100.0l Press ESC to resume the function.
Filled qty: 100.0l
0% x2


10%
COMPLETED!

Fig. 146 Thursday 17/04/2014 13.32

43

11 MAINTENANCE / DIAGNOSTICS / REPAIRS
11.1 Error messages
MESSAGE ON DISPLAY
Syncro monitor fault!
Valves OFF!
Over-absorption detected
Missing valve connection!
8-ID:B2 (valve ID example)
Error! Check valve status
High absorption! Check the valves.
Low flowrate!
High flowrate!
Stop flow!
Tank full!
Tank empty!
Tank limit!
Missing remote sensor connection!
Check the level sensor!
Check the pressure sensor!
Check connection to IBX!
Transfer ERROR!
MAINTENANCE / DIAGNOSTICS / REPAIRS
CAUSE REMEDY
SYNCRO internal hardware fault • Contact the nearest service center
• Check for any damaged or obstructed valves
CAN-BUS valve excessive current absorption • Check that the performed function does not require the
simultaneous movement of more than 3 valves.
• Check the connection cable (and connector) status
Communication problems between device and between SYNCRO and valves
indicated valves (valve ID) have been detected • Check that the sensor cable is connected to the correct
connection point on SYNCRO
Problem detected in one or more valves • Check the valve status and correct installation
• Check the valve status and correct installation.
The valve has a high current absorption
Perform maintenance operations
• Increase the inlet flowrate
Flowrate below the minimum set limit
• Check the flowmeter data correct setting
• Decrease the inlet flowrate
Flowrate above the minimum set limit
• Check the flowmeter data correct setting
The tank inlet flow is above the required filling
quantity but the flowmeter still detects the presence • Force the filling procedure stop
of flow.
The content measured by the level sensor exceeds • Stop the tank filling
the tank capacity. • Check the level sensor status
Tank level is lower than the set reserve value • Fill the tank
The reserve value was not set
• Check set reserve value
correctly
Tank inlet flowrate higher than the required filling
• Force the filling procedure stop
quantity
• Check the connection cable (and connector) status
Communication problems between device and remote between SYNCRO and sensors
sensors (CAN) • Check that the sensor cable is connected to the correct
connection point on SYNCRO
One of the connection cables (and connectors)
• Replace the damaged cable or connector
between SYNCRO and the CAN sensors is damaged
The level sensor does not detect a correct value • Check the sensor status and the relevant connections
The pressure sensor does not detect a correct value • Check the sensor status and the relevant connections
Communication problems detected between device
• Check the status of ISOBUS network
and IBX control unit
Communication problems detected between device • Check the status of connection cables between SYNCRO
and IBX control unit during transmission and IBX control unit.
44
 MAINTENANCE / DIAGNOSTICS / REPAIRS

11.2 Troubleshooting

FAULT CAUSE REMEDY

The display does not switch on
Valve controls take no effect
SYNCRO does not perform the activated
function correctly.
No power supply • Check the power cable and connections
Valves not connected • Connect the connectors
Wrong connections between SYNCRO and the valves • Check all connections.
No power supply to valve • Check valve electric connection and operation
Function wrong setting • Check the function setting sequence with Syncro Editor
• Check the valve and sensor configuration with Syncro
The valves or sensors are not configured correctly
Editor
SYNCRO does not receive signals from the sensors • Check the sensor status

11.3 Cleaning rules

- Clean only with a soft wet cloth.

- DO NOT use aggressive detergents or products.
- DO NOT clean the monitor with direct water jets.

Fig. 147

45
 TECHNICAL DATA

12 TECHNICAL DATA

Description SYNCRO
Display Graphic LCD, 320x240, white backlighting
Rated supply voltage 12 Vdc (9 ÷ 16 Vdc)
Maximum consumption (valves excluded) 250 mA
0 °C ÷ 60 °C
Operating temperature
+32 °F ÷ +140 °F
-20 °C ÷ 70 °C
Storage temperature
-4 °F ÷ +158 °F
Digital inputs 2 for open collector sensors: max 2000 imp*/s
Analog input 4 ÷ 20 mA
Control output 2 with 100 mA output
853-series ball valves with CAN-BUS
Type of valves that can be connected
863-series ON-OFF valves with CAN-BUS
Maximum number of valves that can be connected 20
Maximum number of valves that can be controlled
-3
simultaneously
Weight (without cables) 967 g
SD card reader •
Protection against polarity inversion •
Protection against short-circuit •

12.1 Data and units of measurement shown

User menu
Menu Data Min. Max. UoM DEFAULT Other values that can be set / Notes
Tank source -- -- -- Manual Manual, Level sensor
Tank configuration 0.1 50000.0 l 1000.0
Capacity 0.1 15000.0 gal 264.2
0.01 50.00 cu. m 1.00
Sensors -- -- -- -- -- Displayed only if set in the programs loaded in SYNCRO
Tank max. level 0.1 100.0 % Disabled
1 1000 l
Tank reserve 1 264 gal Disabled
0.01 1.00 cu. m
0.1 1000.0 l/min
Alarms
Minimum flowrate 0.1 300.0 GPM Disabled
0.1 100.0 cu. m/h
0.1 1000.0 l/min
Maximum flowrate 0.1 300.0 GPM Disabled
0.1 100.0 cu. m/h
Language -- -- -- English Deutsch, English, Español, Français, Italiano, Português
Liquid volume -- -- -- l l, gal, cu. m
Flowrate -- -- -- l/min l/min, GPM, cu. m/h
Unit of measure
Pressure -- -- -- bar bar, PSI
Speed -- -- -- Km/h Km/h, MPH
Options Contrast 0 100 % 50
Display settings
Backlight 0 100 % 60
Keyboard tones -- -- -- Disabled Disabled, Enabled
Tones settings
Alarm tones -- -- -- Disabled Disabled, Enabled
Date and Time -- -- -- --
USER key function -- -- -- None Restore fun. , Stop valves

46
13 END-OF-LIFE DISPOSAL

This device contains a lithium polymer battery that, at end of life, must be disposed of according to the prevailing rules.
Should it be necessary to replace the battery, do not disassemble the device but contact ARAG directly.
The device must be used and stored at the temperature indicated in chapter "Technical data" of this manual.
Excessive temperature oscillations may cause acid leakage, overheating, explosion or self-combustion of the battery and
consequent injuries and/or damages to persons.
Do not open, remove, drill or throw the device in the fire.
In case of battery leakage and accidental contact with the leaked out fluids, thoroughly rinse the concerned area and seek
immediately medical advice.

14 GUARANTEE TERMS

1. ARAG s.r.l. guarantees this apparatus for a period of 360 days (1 year) from the date of sale to the client user (date of the goods delivery
note).
The components of the apparatus, that in the unappealable opinion of ARAG are faulty due to an original defect in the material or
production process, will be repaired or replaced free of charge at the nearest Assistance Center operating at the moment the request for
intervention is made. The following costs are excluded:
- disassembly and reassembly of the apparatus from the original system;
- transport of the apparatus to the Assistance Center.
2. The following are not covered by the guarantee:
- damage caused by transport (scratches, dents and similar);
- damage due to incorrect installation or to faults originating from insufficient or inadequate characteristics of the electrical system, or to
alterations resulting from environmental, climatic or other conditions;
- damage due to the use of unsuitable chemical products, for spraying, watering, weedkilling or any other crop treatment, that may damage
the apparatus;
- malfunctioning caused by negligence, mishandling, lack of know how, repairs or modifications carried out by unauthorized personnel;
- incorrect installation and regulation;
- damage or malfunction caused by the lack of ordinary maintenance, such as cleaning of filters, nozzles, etc.;
- anything that can be considered to be normal wear and tear.
3. Repairing the apparatus will be carried out within time limits compatible with the organizational needs of the Assistance Center.
No guarantee conditions will be recognized for those units or components that have not been previously washed and cleaned to remove
residue of the products used;
4. Repairs carried out under guarantee are guaranteed for one year (360 days) from the replacement or repair date.
5. ARAG will not recognize any further expressed or intended guarantees, apart from those listed here.
No representative or retailer is authorized to take on any other responsibility relative to ARAG products.
The period of the guarantees recognized by law, including the commercial guarantees and allowances for special purposes are limited, in
length of time, to the validities given here.
In no case will ARAG recognize loss of profits, either direct, indirect, special or subsequent to any damage.
6. The parts replaced under guarantee remain the property of ARAG.
7. All safety information present in the sales documents regarding limits in use, performance and product characteristics must be transferred
to the end user as a responsibility of the purchaser.
8. Any controversy must be presented to the Reggio Emilia Law Court.

15 EU DECLARATION OF CONFORMITY

The declaration of conformity is available at the website www.aragnet.com, in the relevant section.

47
Only use genuine ARAG accessories or spare parts to make sure manufacturer guaranteed safety conditions are maintained in time. Always refer to the internet
address www.aragnet.com.

D20318_GB-m04 01/2020

42048 RUBIERA (Reggio Emilia) - ITALY

Via Palladio, 5/A
Tel. +39 0522 622011
Fax +39 0522 628944
http://www.aragnet.com
info@aragnet.com