EAST KLANG VALLEY EXPRESSWAY (EKVE) PROJECT

NON-CONFORMANCE REPORT REGISTRY (CLIENT / CONSULTANT )

AS OF DATE
CLIENT/CONSULTANT: EKVE TRADE: NEW JERSEY BARRIER NJB
21/6/2022

RESPONSE BY AZSB

STATUS DATE
NO. NCR NO. : DATE ISSUED DETAIL OF NON-CONFORMITY LOCATION REMARKS
(OPEN / CLOSE) CLOSED
DATE PROPOSED Result of investigation and root PROPOSED CORRECTIVE
RESPONSE CORRECTION cause determination ACTION

3 AZ/EKVEP1/NCR/SC/Q/121
Submit to
Improve method cleaning by response
Repair - Work Method Improper method of mould
BMC Spur Road - using wire brush frequently 29/6/2020
15/6/2020 Bad quality of finishing surface NJB 29/6/2020 Statement for cleanliness, concrete residue
P1 to reduce excessive (PPSB/EKVE-
Rectification Works was not clean throughly
concrete residue NJB/1.7.2/Vol.1/
011/20)

Submit to
To use vibrator evenly response
Repair - Work Method
NJB work poor workmanship - surface of CH15000 Improper method of concrete through out the mould 29/6/2020
4 AZ/EKVEP2/NCR/SC/Q/74 18/6/2020 29/6/2020 Statement for
NJB had bubble and segregation Mainline - P2 compaction (center and side) to reduce (PPSB/EKVE-
Rectification Works
pinhole. NJB/1.7.2/Vol.1/
011/20)

Honeycomb and segregation

due to :

i) To control level of lean

i) Grout loss due to improper concrete and in order to
gap sealing between the mould minimize the gap and Submit to
and lean concrete response
Repair - Work Method ensure the gap is sealed
NJB work poor workmanship - surface of CH14000 29/6/2020
5 AZ/EKVEP2/NCR/SC/Q/76 20/6/2020 29/6/2020 Statement for properly
NJB had honeycomb and segregation Mainline - P2 (PPSB/EKVE-
Rectification Works
NJB/1.7.2/Vol.1/
011/20)
ii) Improper compaction of the ii) To conduct trainning to
concrete the workers for correct
method of concrete
compaction

Submit to
DF-CH156900- To use vibrator evenly response
Repair - Work Method
Segregation at double face and single face 15700(Median) Improper method of concrete through out the mould 16/12/2020
10 AZ/EKVEP2/NCR/SC/Q/90 4/12/2020 16/12/2020 Statement for
NJB SF-CH15500 compaction (center and side) to reduce (PPSB/EKVE-
Rectification Works
RHS pinhole. NJB/1.7.2/Vol.1/
035/20)

1) Honeycomb due to 1) Honeycomb - Tp provide

mulfunction of poker vibrator sufficient backup poker
Submit to
during casting work vibrator before casting work
16/7/2021 response
Repair - Work Method
Poor Quality of Workmanship New jersey CH8300 - (PPSB/EKVE- 16/7/2021
14 AZ/EKVEP1/NCR/SC/Q/168 12/7/2021 Statement for
Barrier at Mainline CH8300 CH8340 NJB/1.7.2/Vol. 2 ) Bulging - To improve (PPSB/EKVE-
Rectification Works
1/058/21) 2) Bulging due to untighten mould joint & fixing and NJB/1.7.2/Vol.1/
mould during casting work extra supervision during 058/21)
casting work

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