GUARANTEED & OTHER PARTICULARS FOR DISTRIBUTION TRANSFORMERS ~ OSC [Guaranteed Particular of 63 KVA OTe [Reply ofthe firm [Make & Manufacturer [pF NOUSTRIES PVT.LTD. [A-16, NEW FOCAL POINT, DABWAL| l2 era |ROAD, BATHINDA 5 [ota mint row 220 VOUS fe —— rag ev sana ae JANORFHOUS CORE “GRADE AV} [Trans faves > [over aig want eouaton Gare be ished by hearse n wpe othe da [1.125% ¢__—[Msram onpraTeo oT [Winds reine mood % [5 ory Tremanet sre [7 ——[Wagnen o a) Cuenta fs ]Wort votone fm [Estima vata om [keane [sma vatage ow is [warn Votan 120) [5 ]restacs of ang aT aC Tah ERT Jv inang ms) iar Ome [ov nrg os. 67 Oks 0 [rl on ones va] 7E 09, soo [Foal ones 00% ad 8 don sow iz Foal Losses odo 7 ae 6 ow [sore dest vedo svg aan [pein La AMAT fz [earns b_—loaeatv am boven om [eT Peo Ps ion [Jer redatn corse DE an hon igs econ Ss Ona 7 Nan Bang 3 Je [Ary pont ot wining tank esta ad is [enya Toa 6 jp Juni [four aur ae feb var ora Fon sid sas arse Bross —_! fs os sso ne Sao putea 15 |Reguaienal funy Tai plese aay Be 7 enon a 75009C 0 OH aan pa ia [Fash Tet inv ab SOTTO Tp a 3 RAO Hz Thins Nee 3 lover geet Tet Dole Voge & pao7TOOTE 20 Jobe requestor int E [ings am fr ——| Wott oar js fears annaten oS) Ta [Iie 20 [.__[tancarungs (ces of ae wale 8k oophatom pn DT) is FT TRS Se Wt foi le Joray any ora a Les Fata) fra si EK bs for baa PP tadustries Pvt. Led.wv. 034 [ay for frst fing (rnp rao ies [Grade of oi uses [As per 1S: $36 with latest amendements 3 iakars name [Sava Apar coulomb JOS A [SOV atthe ime offing JAs per IS: 935 with latest amendements pa [Transformer i [Over ingth X breadth X haghE [950 600 x 205) mim 2 Frank tent X breadth X eight [208 300 2585) mm 5 ickness of pate fo a Sige plate (min) 3.15 me b op & Bottom plate (rin) 5.00 mam 25 [Radiation h Heat cissipaton by tank walle exclusive batom plate [5503 wat 2 Heat dissipation by cooing tube. 7 wats A Dia & thickness of cooling tube is Swe ther eaiulation sheet for selecing Gosling eee to ensure that he Wanstormes capable ls living continuous rates output wihout oxcooding temperature ree is enclosed. = be Inter layer insulation provided in design for i FTop & botiom ayer kraft paper a [in between al ayer [Epoxy Dotted Krai paper B [Dota of end insulation Press Board & Empire Sleaves a Whether wedges are provide at 60 tins of the HV cal [Not Required 27 Insulation materials provided a For Conductors (1) HV (2) LV, Hv-Super Enamel as H,LVBPO b [For Cove [as per 25 |Material and Sin ofthe wire used ~ a lev. [Aion a [swarm 11.40 me b bia [40 mm (1.596 me) 2 lv. Tarn a Sup sie [710x335 mm ib No.of Conductors i parallel 5 lc ota area of cross section (sg. mm) [sara me 23 Is the name plate gives al particulars as requred n Tendor ves. Weer BEE siar 2 Label Plate & Mancatory BIS corfeaton Ta. harkng as pases |, 130_|1s:11a0 Par12014 with energy efficiency level-3 ls pasted on each tansformer Bo ariculrs of Bushings HV LV i [Maker's name [any reputed make i [Type 15-3347/5_ 1160 [as por iSS'3967 a 155: 2000 We Rating as per. z [As per 185:3847 & 18S: 2009 o [Dry power requency votage wiisiand test [As per 15:3547 & ISS: 2099 Wet power frequency votage withstand test [As per 15:3547 & SS: 2009 Sy el i Gl 3(s0 ‘eo PP Industries Pvt. Ltd. Managihg Director". 0 ADDITIONAL DETAILS 20KVA FORMAT-II NIT NO. 11/UHIMMW/XENIP.1VGH-/2563 dated: 21.02.2022 S.no. [Description unit Remarks AMORPHOUS CORE GRADE] a eccee Grade _[antt0-2555-84 OR BETTER 2 [Core Diameter mm 170.2 mm x 84.80 mm 3_[Gross core area fem? 144.33, 4_|Net core area com? 129.00 5 [Flux Density Tesla 7-40 (Max) 6 _|Wt of core kg. 159.0 7__ |Loss per kg. of core at the specified fx density watts 0.20 6 _ [Core window height mm) 287 '9_[Center to center distance of the core mm) 230 40_|No, of Lv Tums per phase nos 62 71_|No. of HV tums per phase nos 2728 12 _|Size of LV conductor bare/eovered mm 710% 5.35/7 30x3.55 13 _|Size of HV conductors bare/covered mm) 4.40/1.45 14 |No. of parallels(LV) nos 3 45 |Current density of HV winding ‘Almin® 7.50 Max 46 |Current density of LV winding ‘Almm? 7.50 Max 17_|We of the LV winding for Transformer kg. 21.500 18 _|We of the HV winding for transformer kg. 30.500 19 _|No.of LV coils/phase nos 1 20 _[No. of HV coils/phase os 1 21 [Height of LV windings rom) 245 with end packing 22 [Height of HV windings rom) 245 with end packing 23 _[ID/OD of LV windings mm) 178 x 92 /230 x 138 24 [ID/Od of HV windings: mm) 250 x 158 / 315 x 220 25 _|Size of the duct in LV winding mom) NA 26 _|Size of the duct in HV winging mm) NA 27 [Size of the duct between HV & LV mm mm + 1mm PB cylinder 28 [HV winding to LV winding clearance mm) 40 mm with insulation 29 [HV winding to tank clearance(minimum) mm [Bushing Side 40 mm andl INon Bushing side 30 mm 30_|Calculated impedance % 4.50 31_|HV to earth creepage distance mm) 25mmiKV. 32_[LVto earth creepage distance 25mmiKV. Date: 07.03.2022 Place : Bathinda d Es . c: , aA 3 PP Indo: “ve For P.P. industries Pvt. Ltd.DISTRIBUTION TRANSFORMER P.P. INDUSTRIES PVT LIMITED ‘A-16, NEW FOCAL POINT, BATHINDA (PUNJAB) <¢-mall: info@ppindustries.com, Phone: 0164-2284995, [LPH 151 warkea Dist Transformer [ENERGY EFFICIENCY LEVEL 2 (NEW) |STANDARD- 1S 1180 (Part-3) : 2021 MAX. TOTAL LOSSES AT 50% kVA 63 LOAD AT 75°C 300 W VOLTS AT { HV INO LOAD Ww. 11000 MAX. TOTAL LOSSES AT 433 {100% LOAD AT 75°C 1050 W | ((™ wy 75/28 KV [TYPE OF COOLING Kg ONAN -/3KV oO °c HV wv 331 fewe.rse { wos 35 40 84.00 MASS OF OIL. (KG) 100 FREQUENCY HZ 50. [TOTAL MASS: (KG) 500 [VECTOR GROUP Dyn 11 [Vou. OF on. (UR) 120 IMPEDANCE VOLTS % 4.50) MONTH & YEAR OF MFG. ‘2022 [GUARANTEE PERIOD 72 months| [SERIAL NO. [CUSTOMER UHBVN, PANCHKULA, NIT NO. 1S/UHIMMIXEN/P-IVQH-1/2565 Dt 03.03.2022 P.0.NO. DATE OF INSPECTION iii 2n2u dv aw Pate Size: 175mm 105s MADE IN INDIA materia iw Alumina P,P. INDUSTRIES PRIVATE LIMITED - BATHINDA [Tae JRATING & TERMINAL MARKING PLATE, RATING [63 KWA, 1170.433 KV, 3-PHASE, LEVEL-2{NEW) ALUMINIUM WOUND AMORPHOUS CORE DISTRIBUTION TRANSFORMER [DRAWING NO. [HR63/EEL2(N)/NP/22-003 PPIPL, BATHINDA, 9% oe 63 KVA/AMORPHOUS , PP Industri < Managi Pvt. Lid. g Director415 3 ul gis NuMfaeR OF PSR FINS = 12 NOS. overall lnensions _ ae Noe] Svea ERECT ary feted eet soon ‘B05 15_|SILIGAGEL DEHYDRATING BREATHER 7 fk OF sR FINS = 225 nm So ef puseunoniev en Pocus on ; 2 fot boon waren 17 nV STA =| Set waron | caso evar | 12 ftrorane urmtes 3 Sat CLEARANCES" A (ove) | 1i_prsusep STEEL PLATE RASITORS 3 Ahk: SIDE WALL = 315 MM S_INAIR (mm) | 11 jerasoeb STE PLATERAS a SHEET: SIDE WALL = 5.00 MM PHASE TO PHASE | 255 75 |? |EARTHING TERMINALS. 2 [PHASE TO EARTH 140 ‘40 ‘8 | TRANSFORMER PULLING LUGS 4 fnew CHART “Firms Gna rou sibs 4 : : fen WEIGHT —| + [any atau ooo FCAT ; m AAAA COREA WINING |—KG" "|" pas| ¢ [ev ourooon eustaNES Lar=<08 7 FA ~ [TANK & FITTING KG 155 | 4 [GL LEVEL GAUGE WITH MARKING 1 MASS OF oI | Ke —|400| 3 lec conserwaron wir ona PLUG ; Le | ouome or ow | Urn —|—490| 3 [eon.onon verre ; VStar wetcnr—|—Ke—| soo + fetencunomme wir car ; a GENERAL OUTLINE DRAWING OF 63 KVA, 11/0.433 KV, SPHASE, EE LEVEL-2 (NEW), ALM. WOUND, AMORPHOUS CORE NON SEALED TYPE DISTRIBUTION TRANSFORMER [ORDER NO. [CUSTOMER [UHBYN, PANCHKULA Drawn By: Er. Sardooi Singh TS. NO. [37 UFUMIN/XENTP GHT2565 —Joatea: ‘08.03.2022 ING NO ——[HR6a/EEL 2N/AMT/GAl22-001 INOTE: ALL DIMENSIONS ARE IN MM PP. INDUSTRIES PVT.LTD, A-16, NEWFOCAL POINT - BATHINDA oa =f iL F c SIDE VIEW Eye pas a A ‘NO. OF COIL LEG 1 7 | = GY INSULATION OF CONDUCTOR] Dc ENC A oe a Z TPE OF ORE AMORPHOUS : : = Bee ae J J WINDOW HEIGHT (WH) 257 L| D onmpuer TORE LENGTH (CL) 230 ean Z Lee L ‘SNo_| DESCRIPTION ary ae 1 eeermeensmere ta DRAWN BY Pp P.P.INDUSTRIES PVT.LTD. wre CHECKED BY- THTLE: RATING: 140.433KV, 63 KVA, PHASE, DATE ‘sonte NTS Attonensbwanc es . ‘cone & con. aL 2 NEw, aLuwintum wouno, |=} | __o70:2002 G) ORES LSVCUDECOMITEDFRON TER VIEWS APPROVED BY | ASSEMBLY NON SEALED TYPE, AMORPHOUS "ALL DIMENSIONS ARE INN 7 2 3 a 5 6 1 7 3FLUX CORE STEP WIDTH DENSITY CALCULATIONS = 170.2 mm CORE STEP THICKNESS = 84.80 mm. GROSS AREA OF CORE = 170.2 mm x 84.80 mm = 14433 mm? NO. OF LT TURNS = 62 nos, LV RATED VOLTAGE — = 250 Volts. = 4.44 xfxBmxAxNXxSFx10 © FLUX DENSITY (Bm) = 250x 10° 4.44 x 50 x 14433 x 62 x 0.90 = 1.40 Tesla 2 P.P.INDUSTRIES PVT.LTD. A-16 NEW FOCAL POINT BATHINDA (Pb) FLUX DENSITY CALCULATIONS DATE SCALE: NTS arma isms Kies eos 2-PHASE, EEL-aqeim, Luu WOUND, |P@ [07052002 Tce ERE AMORPHOUS CORE DISTRIBUTION HR63/AMDT/FLUXI22-004 ‘TRANSFORMER lORAWING No. 360 >HT BUSHING ASSEMBLY a aT se eee BRE RTE ORY POLE WORD za (rs) HE UNITE WET PANOCAGE WISN aw) 12780 RD SEE MPULSE VOLTA WET | 5. + | meuuee 7 2a [PORES ena SLE 5 Seana WishEn FoR GENER PURPOEE | 01 [come LT BUSHING ASSEMBLY FATED RATING Ta 7250 “ONE MINUTE. ORY PFVOLTAGE WiTSTAND [KY (RUS) ‘ORE MINUTE WET P>FVOLTAGE WITHSTAND [KY (RUS) CCREEPAGE OTANCE uae a a 7 DESCRIPTION aR a. (01 RSULATOR UPPER PROCELAN Ol 02] NSULATOR LOWER PROCELAN o os|srew wiz BRASS ol [04 TOP ENO WASHER ass oF 5 [STEM WASHER Ss oo 06 |SeaLne WAShER (Grea) | SrRTHRTIS RUBBER OT 07 [sean wasnt CYPE-W) | NORE of (98 /SEALNO WASHER (PEN) [NORE ot 09 |SEALNG CASKET NORE o TO|SEAING GASKET NORE oo TOC NOT wi aRaSs os P.P.INDUSTRIES PVT.LTD. PP Industries Pvt, Ltd. Ac16 NEW FOCAL POINT BATHINDA (Pb) ‘TLE: Se lo SALE: NTS LT& HT BUSHING ANO BRASS STEM FITTING ASSEMBLY Manas ctorP-P, INDUSTRIES PVT LIMITED ” OSE NITNO. 121UHNAMxXENP-WaHZS6s — COOLING CALCULATIONS. TANK DIMENSIONS Kvaz 63 LENGTH 805 mm WIDTH 390 mm HEIGHT (Avg) 535 mm ITOTAL LOSSES AT 100 % LOAD AT 75°C 1050 w |TOTAL LOSSES TO BE DISSIPATED 1050 w IN AREA OF TANK SIDES 1.279 m B TOTAL EFFECTIVE PLAIN AREA 1.279 m ic LENGTH OF FINS (225 mm WIDTH) 12 x 300 mm TOTAL TUBE SURFACE AREA = 1.620 m LOSSES DISSIPATION : 1. PLAIN SURFACE 500 wim? 1.279 X 500 = 639 w 2. RADIATORS 352 wim? 1.620 X 352 = 867 w ‘3. TOTAL LOSS DISSIPATED = 1206.3 w Hence — Top Oil Temp. Rise = 35 x (1050/1206.3) = 30.46 °c Winding Temp. Rise = 31.45 +6 = 36.46 *c Which is within the permissible limits [CALCULATION FOR HOT SPOT TEMPERATURE PARTICULARS DESCRIPTION Maximum top oil temp. rise over 40 “c ambient temp. 35°C [Average oil temperature (35x08) 2 °C Maximum winding temp. rise 40 °C [Average gradient between winding and oll (40 - 28) 120 °C Maximum gradient between winding and oil (12x44) 132 °C Maximum hot spot temp. over 40 °c ambient (13.2+35+40) 882 °C |Which is less than max. allowable limit of 9 °C PPIPL, BATHINDA, 63 KVA/AMORPHOUSP-P. INDUSTRIES PVT LIMITED NIT NO. 13/UHMMKENIP-WVOH.U2665 KVA= 68 CALCULATION OF NO LOAD LOSSES & CURRENT AT RATED VOLTAGE CORE MATERIAL & GRADE: AMORPHOUS CORE GRADE AM10-25S5-84 OR BETTER AT FLUX DENSITY 1.40 T, CORE LOSS: wks. 0.20 w TOTAL CORE WEIGHT Kos, 159.0 ke CALCULATED LOSS 02 X 159 318 w CORE HANDLING FACTOR (Approx.) 45% TOTAL CALCULATED NO .LOAD LOSS. 46.1 Ww GUARANTEED NO LOAD LOSSES 60.0 w CALCULATION OF NO LOAD CURRENT AT RATED VOLTAGE: AT FLUX DENSITY 1.407, VA/KG: 0.80 TOTAL CORE WEIGHT 159.0 KG REACTIVE COMPONENT OF CURRENT = 0.170 4 (VAIKG.* CORE WT.) * V ph ASSUMING HANDLING FACTOR = 100 ‘TOTAL REACTIVE CURRENT 2 x 047 0.339 A CALCULATED NO LOAD LOSSES AT RATED VOLTAGE = 4611 w ACTIVE COMPONENTS OF CURRENT 46.11 (3250) 0.081 A TOTAL NO LOAD CURRENT = SQRT( 0.3392 )*+ _0.061_y'2) = [0.345 Ja NO LOAD CURRENT IS MUCH LESS THAN THE GUARANTEED FIGURES e 3 % of RATED CURRENT ICALCULATION FOR NO LOAD CURRENT AT 12.5% OVER VOLTAGE FLUX DENSITY AT 112.5% OVER VOLTAGE 1.875 1 VAIKG = 375 va WATT/ KG 0.35 w PHASE VOLTAGE 281.3 v NO LOAD LOSS AT 1.575 TESLA 035 x 189 x 1.45 80.7 w (including 45% handling factor) REACTIVE COMPONENT OF NO LOAD CURRENT 375 X 159 13*281) 0.707 a AFTER INCLUDING HANDLING FACTOR OF 100% 1413 A ACTIVE COMPONENT OF NO LOAD CURRENT AT 1.575T 860.693 1(3K281) 0.096 A TOTAL NO LOAD CURRENT AT 1.575 TESLA = SQRT(( 1.413 )*2-_0.096_y*2) =Lrat7 Ja NO LOAD CURRENT IS MUCH LESS THAN THE GUARANTEED FIGURES i 6 % of RATED CURRENT PPIPL, BATHINDA es Pt. Lad. 4 ing Director 63 KVA/AMORPHOUS