INSPECT Estimated Life Calculations PHE-30-V-301

PT.
REKAYASA SOLVERINDO
Jl. Batik Kumeli No.12, Sukaluyu, Kec. Cibeunying Kaler, Kota Bandung, Jawa Barat 40123
INSPECT Estimated Life Calculations
Year Inspection: 2021

Company: Pertamina Hulu Energi WMO
Location: PHE-30
Name: PHE-30-V-301
Service: 3 Phase
Tag Number: V-310
Table of Contents
General Arrangement Drawing 1
GAD Sheet 2 of 2 3
Nozzle Schedule 5
Nozzle Summary 7
Pressure Summary 8
Settings Summary 10
Radiography Summary 12
Thickness Summary 15
Weight Summary 16
Foundation Load Summary 17
Test Report 18
Bill of Materials 19
Pressure Vessel Inspection 21
Shell II 31
Shell I 34
Head II 37
Straight Flange on Head II 38
Head II (Dished Region) 41
Straight Flange on Head I 42
Head I 45
Head I (Dished Region) 46
MH (MH) 47
Nozzle N1 (N1) 59
Nozzle N2 (N2) 71
Nozzle N3 (N3) 83
Nozzle N4 (N4) 91
Nozzle N5 (N5) 99
Nozzle N6 (N6) 107
Nozzle N7 (N7) 119
Nozzle N8 (N8) 131
Nozzle N9 (N9) 139

Nozzle N10 (N10) 147
Nozzle 17 (N17) 202
Nozzle 23 (N23) 257
Saddle 269
B16.9 Elbow #1 (N16) 277
B16.9 Elbow #2 (N18) 279
B16.9 Elbow #3 (N19) 281
B16.9 Elbow #6 (N20) 283
B16.9 Elbow #4 (N21) 285
B16.9 Elbow #5 (N22) 287

General Arrangement Drawing
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GAD Sheet 2 of 2
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Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Service Materials Normalized Flange Blind
mark Tested Grain
SA-106 B Smls NPS 18 Class

NPS 18 (Thk = 0.875") DN Nozzle No No No
MH MH MW Pipe 300 No
450
Pad SA-516 70 No No No WN A105
SA-106 B Smls
Nozzle No No No NPS 8 Class 300
N1 Nozzle N1 NPS 8 Sch 80 (XS) DN 200 NOZ Pipe No
WN A105
Pad SA-516 70 No No No
SA-106 B Smls
N10 Nozzle N10 NPS 2 Sch 160 DN 50 Pipe No
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
Nozzle No No No
Nozzle N16 NPS 2 Sch 160 DN 50 Pipe N/A No
N16 Pad SA-516 70 No No No
B16.9 Elbow #1 B16.9 NPS 2 Class 300

NPS 2 Sch 160 DN 50 SA-234 WPB No No No No
(N16) Elbow WN A105
SA-106 B Smls
N17 Nozzle 17 NPS 2 Sch 160 DN 50 DRN Pipe No
WN A105
SA-106 B Smls
Nozzle No No No
N18 DRN Pad SA-516 70 No No No

(N18) Elbow WN A105
SA-106 B Smls
Nozzle No No No
N19 DRN Pad SA-516 70 No No No

(N19) Elbow WN A105
SA-106 B Smls
N2 Nozzle N2 NPS 4 Sch 160 DN 100 VENT Pipe No
WN A105
SA-106 B Smls
Nozzle No No No
Nozzle N20 NPS 6 Sch 80 (XS) DN 150 Pipe N/A No

NPS 6 Sch 80 (XS) DN 150 SA-234 WPB No No No No
(N20) Elbow WN A105
SA-106 B Smls
Nozzle No No No
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(N21) Elbow WN A105
SA-106 B Smls
Nozzle No No No

(N22) Elbow WN A105
SA-106 B Smls
N23 Nozzle 23 NPS 2 Sch 160 DN 50 DRN Pipe No
WN A105
SA-106 B Smls
N3 Nozzle N3 NPS 2 Sch 160 DN 50 PRV Pipe No
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
N7 Nozzle N7 NPS 6 Sch 80 (XS) DN 150 SO Pipe No
WN A105
SA-106 B Smls
WN A105
SA-106 B Smls
WN A105
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Nozzle Summary
Dimensions
Reinforcement
Shell
tn Req tn Pad Aa/Ar
Nozzle OD A1? A2? Corr
mark (mm) (mm) (mm) Nom t Design t User t Width tpad (mm) (%)
(mm) (mm) (mm) (mm) (mm)
MH 457.2 18.73 8.82 Yes Yes 21.45 17.93 20.44 122.85 22.23 0 100.0
N1 219.08 12.06 7.16 Yes Yes 21.23 18.18 21.23 67.56 15.88 0 100.0
N10 60.33 8.11 3.42 Yes Yes 21.45 N/A 20.44 11.49 15.88 0 Exempt
N14 60.33 8.06 3.42 Yes Yes 21.23 N/A 21.23 8 15.88 0 Exempt
N17 60.33 6.75 3.42 Yes Yes 24.92* 17.79 23.33 21 12.7 0 106.6
N2 114.3 12.94 5.27 Yes Yes 21.23 18.33 21.23 19.27 12.7 0 107.5
N20 168.27 9.73 6.22 Yes Yes 21.45 18.07 20.44 54.98 15.88 0 100.0
N22 88.9 10.33 4.8 Yes Yes 21.45 18.59 20.44 18.52 15.88 0 100.0
N23 60.33 5.89 3.42 Yes Yes 24.15* 17.78 23.48 20.5 12.7 0 100.0
N6 114.3 12.83 5.27 Yes Yes 21.45 18.14 20.44 19.27 12.7 0 100.0
N7 168.27 10.58 6.22 Yes Yes 21.45 18.32 20.44 54.98 15.88 0 100.9
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Req tn Nozzle thickness required per UG-45/UG-16
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
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Pressure Summary
Component Summary
P T
MAWP MDMT MDMT Impact
Identifier Design Design
(MPa) (°C) Exemption Tested
(MPa) (°C)
Head II 3.1026 60 6.6888 N/A N/A No
Head II (Dished Region) 3.1026 60 7.4409 N/A N/A No
Straight Flange on Head II 3.1026 60 5.5836 N/A N/A No
Shell II 3.1026 60 5.7629 N/A N/A No
Shell I 3.1026 60 5.7029 N/A N/A No
Straight Flange on Head I 3.1026 60 5.5921 N/A N/A No
Head I 3.1026 60 6.9116 N/A N/A No
Head I (Dished Region) 3.1026 60 7.5274 N/A N/A No
Saddle 3.1026 60 4.8368 N/A N/A N/A
Nozzle N/A No
MH (MH) 3.1026 60 4.8368 N/A
Pad N/A No
Nozzle N/A No
Nozzle N1 (N1) 3.1026 60 4.9005 N/A
Pad N/A No
Nozzle N/A No
Nozzle N10 (N10) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N11 (N11) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N12 (N12) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N13 (N13) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N14 (N14) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N15 (N15) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N16 (N16) 3.1026 60 5.7028 N/A
Pad N/A No
B16.9 Elbow #1 (N16) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle 17 (N17) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N18 (N18) 3.1026 60 5.7028 N/A
Pad N/A No
B16.9 Elbow #2 (N18) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle N19 (N19) 3.1026 60 5.7028 N/A
Pad N/A No
B16.9 Elbow #3 (N19) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle N2 (N2) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N20 (N20) 3.1026 60 4.874 N/A
Pad N/A No
B16.9 Elbow #6 (N20) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle N21 (N21) 3.1026 60 5.4981 N/A
Pad N/A No
B16.9 Elbow #4 (N21) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle N22 (N22) 3.1026 60 5.0118 N/A
Pad N/A No
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B16.9 Elbow #5 (N22) 3.1026 60 4.94 N/A N/A No
Nozzle N/A No
Nozzle 23 (N23) 3.1026 60 4.9295 N/A
Pad N/A No
Nozzle N/A No
Nozzle N3 (N3) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N4 (N4) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N5 (N5) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N6 (N6) 3.1026 60 4.8928 N/A
Pad N/A No
Nozzle N/A No
Nozzle N7 (N7) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N8 (N8) 3.1026 60 4.94 N/A
Pad N/A No
Nozzle N/A No
Nozzle N9 (N9) 3.1026 60 4.94 N/A
Pad N/A No
Chamber Summary
MAWP hot & corroded 4.8368 MPa @ 60 °C
(1) This pressure chamber is not designed for external pressure.
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Settings Summary
INSPECT 2022 Build 8200
ASME Section VIII Division 1, 2021 Edition Metric
Vessel calculations are based on the projected corroded state of the vessel at the date of the inspection on 6/14/2021
Units SI
Datum Line Location 0.00 mm from right seam
Vessel Design Mode Rating Mode (Analysis)
Minimum thickness 1.5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 30 mm
Juncture calculations for a > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness Yes
Nozzles made from pipe are entered as minimum thickness Yes
ASME B16.9 fittings are entered as minimum thickness Yes
Butt welds Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT1
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Appendix 46 No
Use UG-44(b) No
Apply interpretation VIII-1-83-66 Yes
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test conditions Yes
UG-22(c) Superimposed static reactions from weight of attached equipment (external loads) No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions No
UG-22(f) Seismic reactions No
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
Note 2: UG-22(d)(1),(e),(f)-snow,(g),(h),(i) are not considered. If these loads are present, additional calculations must be performed.
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License Information
Company Name PT Rekayasa Solverindo
License Enterprise
License Key ID 38359
Support Expires February 14, 2023
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Radiography Summary
UG-116 Radiography
Longitudinal Seam Left Circumferential Seam Right Circumferential Seam
Component Category Category Category

Radiography / Radiography / Joint Radiography / Joint Mark
(Fig UW- (Fig UW- (Fig UW-
Joint Type Type Type
3) 3) 3)
Full UW-11(a) / Type

Head II N/A Seamless No RT N/A N/A B RT1
1
Full UW-11(a) / Full UW-11(a) / Type Full UW-11(a) / Type

Shell II A B B RT1
Type 1 1 1
Full UW-11(a) / Full UW-11(a) / Type Full UW-11(a) / Type

Shell I A B B RT1
Type 1 1 1

Head I N/A Seamless No RT B N/A N/A RT1
1
Nozzle to Vessel Nozzle free end

Nozzle Longitudinal Seam
Circumferential Seam Circumferential Seam
UW-11(a)(4) exempt /
Nozzle 23 (N23) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Nozzle N4 (N4) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Type 1
Nozzle N22 (N22) N/A Seamless No RT D N/A / Type 7 B N/A
Type 1
UW-11(a)(4) exempt / UW-11(a)(4) exempt /

B16.9 Elbow #5 (N22) N/A Seamless No RT B C N/A
Type 1 Type 1
Type 1

Type 1 Type 1
Type 1

Type 1 Type 1
Type 1
Type 1
Type 1
Type 1
Type 1
Type 1
Type 1

MH (MH) N/A Seamless No RT D N/A / Type 7 C RT1
1
Type 1
Type 1
Type 1
Type 1

Type 1 Type 1
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Type 1

Type 1 Type 1
Type 1
Type 1

Type 1 Type 1
Type 1
Type 1
Nozzle 17 (N17) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Nozzle to Flange
Nozzle Flange Longitudinal Seam Flange Face
Circumferential Seam
ASME B16.5/16.47 flange attached to Nozzle 23 (N23) N/A Seamless No RT N/A N/A / Gasketed C N/A
Type 1
ASME B16.5/16.47 flange attached to Nozzle N4 (N4) N/A Seamless No RT N/A N/A / Gasketed C N/A
Type 1
Type 1
ASME B16.5/16.47 flange attached to right end of B16.9 UW-11(a)(4) exempt /

N/A Seamless No RT N/A N/A / Gasketed C N/A
Elbow #5 (N22) Type 1


Type 1
Type 1
Type 1
Type 1
Type 1
Type 1
Type 1

ASME B16.5/16.47 flange attached to MH (MH) N/A Seamless No RT N/A N/A / Gasketed C RT1
1
Type 1
Type 1
Type 1


Type 1

Type 1
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Type 1
ASME B16.5/16.47 flange attached to Nozzle 17 (N17) N/A Seamless No RT N/A N/A / Gasketed C N/A
Type 1
UG-116(e) Required Marking: RT1
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Thickness Summary
Component Data
Component Diameter Length Nominal t Design t Total Corrosion Joint

Material Load
Identifier (mm) (mm) (mm) (mm) (mm) E
Head II SA-516 70 991.68 ID 272.07 24.15* 11.17 0 1.00 Internal
Straight Flange on Head II SA-516 70 991.68 ID 50.8 20.56 11.3 0 1.00 Internal
Head II (Dished Region) SA-516 70 1,740.58 ID 893.88 23.59* 9.81 0 1.00 Internal
Shell II SA-516 70 1,001.55 ID 2,438.4 21.45 11.41 0 1.00 Internal
Shell I SA-516 70 1,001.99 ID 1,960 21.23 11.42 0 1.00 Internal
Straight Flange on Head I SA-516 70 990.14 ID 50.8 20.56 11.29 0 1.00 Internal
Head I SA-516 70 990.14 ID 272.45 24.92* 11.16 0 1.00 Internal
Head I (Dished Region) SA-516 70 1,736.51 ID 892.07 23.81* 9.78 0 1.00 Internal
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Wind Combined longitudinal stress of pressure + weight + wind governs
Seismic Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight (kg) Contributed by Vessel Elements
Metal Metal Insulation Piping Operating Liquid Test Liquid Surface Area
Component Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2
Head II 215.3 182.5 0 0 0 0 0 0 170.8 174.6 1.47
Shell II 1,320.1 1,135.1 0 0 0 0 0 0 1,946.1 1,970.5 7.75
Shell I 1,083.9 932 0 0 0 0 0 0 1,542.8 1,562.4 6.36
Head I 215.3 182.5 0 0 0 0 0 0 170.8 174.6 1.47
Saddle 150.6 150.6 0 0 0 0 0 0 0 0 5.17
TOTAL: 2,985.2 2,582.8 0 0 0 0 0 0 3,830.4 3,882.1 22.23
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments
Nozzles &
Body Flanges Packed Tray Rings & Vertical Surface Area
Component Flanges Trays
Beds Supports Clips Loads m2
New Corroded New Corroded
Head II 0 0 6.2 6.1 0 0 0 0 0 0.07
Shell II 0 0 391.4 389.9 0 0 0 0 0 2.21
Shell I 0 0 108.2 107.6 0 0 0 0 0 0.96
Head I 0 0 6.2 6.1 0 0 0 0 0 0.07
TOTAL: 0 0 511.9 509.8 0 0 0 0 0 3.3
Vessel Totals
New Corroded
Operating Weight (kg) 3,497 3,093
Empty Weight (kg) 3,497 3,093
Test Weight (kg) 7,335 6,982
Surface Area (m2) 25.53 -
Capacity** (liters) 3,796 3,848
**The vessel capacity does not include volume of nozzle, piping or other attachments.
Vessel Lift Condition
Vessel Lift Weight, New (kg) 3,497
Center of Gravity from Datum (mm) 2,244.68
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Foundation Load Summary
Saddle: Total Loading at Base (Right Sliding Saddle)
Longitudinal Base Shear Transverse Base Shear Vertical Force

Load Vessel Condition
(N) (N) (N)
Weight Operating, Corroded 6,483.5 0 14,407.8
Saddle: Total Loading at Base (Left Fixed Saddle)
Longitudinal Base Shear Transverse Base Shear Vertical Force

Load Vessel Condition
(N) (N) (N)
Weight Operating, Corroded 6,483.5 0 19,621.1
Shear and moment values reported above are presented without applicable load combination factors.
Support Information
Support Type Saddle
Number of Saddles 2
Base Plate Length 950 mm
Base Plate Width 178 mm
Base Plate Thickness 9.52 mm
Base Plate Separation Distance CL-to-CL 2,502 mm
Right Saddle Distance from Datum 804 mm
Number of Anchor Bolts Per Base Plate 2
Bolt Size and Type 1" coarse bolt
Bolt Hole Clearance 6.35 mm
Slotted Hole Length 4.71 mm
Center of Gravity (Distance from Datum) 2,241.67 mm
17/288
Test Report
The shop test condition has not been investigated.
The field test condition has not been investigated.
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Bill of Materials
Heads
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
H1 Ellipsoidal Head SA-516 70 19.99 (min.) 1,000 ID 215.8 2
Shells
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S1 Cylinder SA-516 70 22.23 1,000 ID 2,438 1,363.2 1
S2 Cylinder SA-516 70 22.23 1,000 ID 1,960 1,095.8 1
Nozzles
Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]
Noz1 Nozzle SA-106 B Smls Pipe NPS 2 Sch 160 DN 50 8.74 60.33 OD 2,561 38.1
Noz2 Nozzle SA-106 B Smls Pipe NPS 6 Sch 80 (XS) DN 150 10.97 168.27 OD 347 22
Noz3 Nozzle SA-106 B Smls Pipe NPS 3 Sch 160 DN 80 11.13 88.9 OD 54 1.9
Noz4 Nozzle SA-106 B Smls Pipe NPS 4 Sch 160 DN 100 13.49 114.3 OD 250 10
Noz5 Nozzle SA-106 B Smls Pipe NPS 18 (Thk = 0.875") DN 450 22.23 457.2 OD 218 90.9
Noz6 Nozzle SA-106 B Smls Pipe NPS 8 Sch 80 (XS) DN 200 12.7 219.08 OD 109 14.6
ASME B16.9 Fittings
Item # Type Material Size [mm] Qty
EB1 B16.9 Elbow Long Radius SA-234 WPB NPS 3 Sch 160 DN 80 1
EB2 B16.9 Elbow Long Radius SA-234 WPB NPS 2 Sch 160 DN 50 4
EB3 B16.9 Elbow Long Radius SA-234 WPB NPS 6 Sch 80 (XS) DN 150 1
Flanges
Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty
AF1 ASME B16.5 Welding Neck - Class 300 A105 2 165.1 x 52.58 4.1 17
AF4 ASME B16.5 Welding Neck - Class 300 A105 4 254 x 102.36 11.3 2
AF6 ASME B16.5 Welding Neck - Class 300 A105 8 381 x 202.69 30.4 1
Fasteners
Item # Description Material Length [mm] Qty
FB1 5/8" coarse bolt SA-193 B7 Bolt <= 64 76 136
FB5 1-1/4" series 8 bolt SA-193 B7 Bolt <= 64 165 24
SB1 1" coarse bolt SA-193 B8 - 4
All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.
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Plates
Item # Material Thk [mm] Wt. [kg] Qty [ m²]
Plate1 SA-516 70 12.7 18.3 0.0921
Plate1 - Note: Applies to nozzle pad
Plate2 SA-516 70 15.88 53.7 0.27
Plate3 SA-516 70 22.23 77.2 0.39
Plate4 SA 516 Gr 70 6.35 125.4 2.52
Plate4 - Note: Applies to saddle wear plate, saddle web plate
Plate5 SA 516 Gr 70 9.52 25.2 0.34
Plate5 - Note: Applies to saddle base plate
20/288
Pressure Vessel Inspection
Calculation Results Summary, API 510 10th Edition, May 2017 Addendum
Projected Retirement Date: 8/22/2022 Governing Component: Nozzle 23 (N23)
Governing CML: CML 410 Projected Thickness at Retirement Date: 5.78 mm
Target MAWP: 3.1026 MPa @ 60 °C Target MAEP: N/A
Equipment Information
Location: PHE-30 Vessel Name: PHE-30-V-301
Summary of Thickness Measurements

Previous Average Governing Minimum Short Term Long Term Remaining
Component Average Measured CML Required Corrosion Corrosion Life Governing
Thickness Thickness Thickness Thickness Rate Rate (years) Component
(mm) (mm) (mm) (mm) (mm / year) (mm / year)
Head II 24.32 24.37 23.59 9.81 6.2097 6.2097 2.22 No
Shell II 22.08 22.18 21.45 11.61 3.9344 3.9344 2.5 No
Shell I 22.25 22.29 21.23 11.63 4.2188 4.2188 2.275 No
Head I 24.15 24.19 23.81 9.86 2.5123 2.5123 5.553 No
Nozzle 23 (N23) 5.91 5.89 5.89 5.78 0.0948 0.0948 1.189 Yes
Head II governing CML: Due to being located in the central portion of the head, the required thickness is determined by using the
hemi-spherical head formula as per API 510 7.4.6
Head I governing CML: Due to being located in the central portion of the head, the required thickness is determined by using the hemi-
spherical head formula as per API 510 7.4.6
The Previous Average Thickness is average measured thickness from the previous thickness inspection of each component.
Inspection on 6/14/2021
Inspection Date: 6/14/2021 Report Date: 6/14/2021
Inspection Pressure Vessel Inspection Report ID: PHEWMO-PHE30-I-ISP-0028
Name:
Inspection PT. RIRE SANJAYA SAKTI - -
Company:
Inspections Performed
Visual Visual
Inspection(VT): YES Inspection(VT): YES
External Internal
Thickness YES - -
Inspection:
Shell Courses
Course ID Course Length Allowable Stress Joint Efficiency Actual Thickness Required Thickness
(circ, long)
1 Straight Flange on 4,398.4 mm - 4,449.2 138 MPa 1, 1 N/A 11.3 mm

Head II mm
2 Shell II 1,960 mm - 4,398.4 138 MPa 1, 1 21.45 mm 11.61 mm

mm
3 Shell I 0 mm - 1,960 mm 138 MPa 1, 1 21.23 mm 11.63 mm
4 Straight Flange on -50.8 mm - 0 mm 138 MPa 1, 1 N/A 11.29 mm

Head I
21/288
Shell Measured Thickness
_ 0° 45 ° 90 ° 120 ° 150 ° 180 ° 210 ° 240 ° 270 ° 315 °
4,347.6 mm 22.19 mm 22.26 mm 22.21 mm 22.21 mm 21.68 mm 22.21 mm 22.13 mm 22.03 mm 22.63 mm 22.57 mm
2,977 mm 22.35 mm 22.35 mm 22.29 mm 22.32 mm 22.35 mm 22 mm 22.36 mm 22.32 mm 22.34 mm 22.37 mm
661.8 mm 21.88 mm 22.38 mm 22.35 mm 22.68 mm 22.38 mm 22.05 mm 22.35 mm 22.34 mm 22.39 mm 22.36 mm
22/288
23/288
Head II Measured Thickness
_ 0° 45 ° 90 ° 120 ° 150 ° 180 ° 210 ° 240 ° 270 ° 315 °
24/288
25/288
Head I Measured Thickness
_ 0° 45 ° 90 ° 120 ° 150 ° 180 ° 210 ° 240 ° 270 ° 315 °
26/288
27/288
Nozzle Readings
_ Dist from 0° 180 °

Nozzle End
N23 95.79 mm 5.89 mm _
N4 96 mm 8.06 mm _
N7 134.06 mm 10.58 mm _
N22 16.02 mm 11.19 mm _
N22 7.06 mm 10.33 mm _
N21 251.41 mm 8.13 mm _
N21 125.27 mm 6.48 mm _
N20 192.79 mm 11.68 mm _
N20 92.98 mm 9.73 mm _
N5 96 mm 7.88 mm _
N6 129.3 mm 12.83 mm _
N10 125.71 mm 8.11 mm _
N11 110.71 mm 8.16 mm _
N8 119.21 mm 8.1 mm _
N9 142.21 mm 8.18 mm _
N12 96 mm 7.97 mm _
MH 217.99 mm 18.73 mm _
N1 140.41 mm 12.06 mm _
N2 129.3 mm 12.94 mm _
N3 96 mm 7.69 mm _
N19 251.41 mm 8.59 mm _
N19 125.27 mm 5.91 mm _
N18 251.41 mm 8.27 mm _
N18 125.27 mm 7.29 mm _
N15 125.21 mm 8.14 mm _
N16 46.41 mm 5.21 mm _
N16 22.77 mm 6.84 mm _
N13 115.71 mm 7.32 mm _
N14 107.21 mm 8.06 mm _
N17 95.79 mm 6.75 mm _
28/288
Shell Details
Component Measured Min. Required Length Rem Corr. Governs Corr. Allow Material
Thickness Thickness
Shell II 21.45 mm 11.61 mm 2,438.4 mm 9.84 mm No 3.18 mm SA-516 70
Shell I 21.23 mm 11.63 mm 1,960 mm 9.6 mm No 3.18 mm SA-516 70
Head Details
Component Measured Min. Required Rem Corr. Governs Corr. Allow Material
Thickness Thickness
Head II 23.59 mm 9.81 mm 13.78 mm No 3.18 mm SA-516 70
Head I 23.81 mm 9.86 mm 13.95 mm No 3.18 mm SA-516 70
Nozzle Details
Minimum
Nozzle Measured Governs Corr. Allow Material
Thickness
Nozzle 23 (N23) 5.89 mm Yes 0 mm SA-106 B
Nozzle N4 (N4) 8.06 mm No 0 mm SA-106 B
MH (MH) 18.73 mm No 0 mm SA-106 B
Nozzle 17 (N17) 6.75 mm No 0 mm SA-106 B
*The minimum required thickness may be calculated for each nozzle by activating the switch on the Remaining Life Basis dialog.
Remaining Life Calculation
29/288
Governing Component: Nozzle 23 (N23)
Corrosion Basis: Short Term Corrosion Rate (ST)
Target MAWP: 3.1026 MPa @ 60 °C
Target MAEP: N/A
Current Inspection Date: 6/14/2021
Governing CML
CML ID: CML 410
Minimum Required Thickness, t required: 5.78 mm
Measured Thickness, t actual: 5.89 mm
Measured On: 6/14/2021
Previous Measured Thickness, t previous: 5.91 mm
Previously Measured On: 3/29/2021
Time Between Measurements: 0.211 years
Corrosion Rate
Corrosion Rate = (t previous - t actual) / Years Difference
= (5.91 - 5.89) / 0.211
= 0.0948 mm/yr
Remaining Life
Remaining Life = (t actual - t required) / Corrosion Rate
= (5.89 - 5.78) / 0.0948
= 1.189 years
Thickness Inspection Interval, API 510 6.5

Full remaining life up to a maximum of 2 years = 1.189 years
The most recent thickness inspection was on 6/14/2021
Next Thickness Inspection required by 8/22/2022
Internal Inspection Interval, API 510 6.5
The most recent internal inspection was on 6/14/2021
Next Internal Inspection required by 8/22/2022
External Inspection Interval, API 510 6.4
The most recent external inspection was on 6/14/2021
Next External Inspection required by 8/22/2022
Projected Retirement Date
6/14/2021 + 1.189 years = 8/22/2022
30/288
Shell II
Component Cylinder
Material SA-516 70 (II-D Metric p. 20, ln. 45)
Impact Normalized Fine Grain PWHT Maximize MDMT/
Tested Practice No MAWP
No No No No No
Design Design Design
Pressure (MPa) Temperature (°C) MDMT (°C)
Internal 3.1026 60 -28.89
Dimensions
Inner Diameter 1,001.55 mm
Length 2,438.4 mm
Nominal Thickness 21.45 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 1,275.03 1,921.05
Corroded 1,275.03 1,921.05
Radiography
Longitudinal seam Full UW-11(a) Type 1
Left Circumferential seam Full UW-11(a) Type 1
Right Circumferential seam Full UW-11(a) Type 1
Results Summary
Governing condition Internal pressure
Minimum thickness per UG-16 1.5 mm + 0 mm = 1.5 mm
Design thickness due to internal pressure (t) 11.41 mm
Maximum allowable working pressure (MAWP) 5.7629 MPa
Design thickness, (at 60 °C) UG-27(c)(1)
P ⋅R 3.1026⋅500.77
t= + Corrosion = + 0 = 11.41 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 1.00 − 0.60 ⋅ 3.1026
Maximum allowable working pressure, (at 60 °C) UG-27(c)(1)
S ⋅E ⋅t 138 ⋅ 1.00 ⋅ 21.45

P = − Ps = − 0 = 5.7629 MPa
R + 0.60 ⋅ t 500.77+0.60 ⋅ 21.45
% Extreme fiber elongation - UCS-79(d)
50 ⋅ t Rf 50 ⋅ 21.45 511.5
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0968 %
Rf Ro 511.5 ∞
The extreme fiber elongation does not exceed 5%.
31/288
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2 Metric)
0.125 0.125
A = = = 0.005134
Ro /t 522.22/21.45
B = 119.03 MPa
138
S= = 138 MPa
1.00
ScHC = min (B,S) = 119.03 MPa
Allowable Compressive Stress, Hot and New- ScHN
Sc H N = Sc H C = 119.03 MPa
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
0.125 0.125
A = = = 0.005134
Ro /t 522.22/21.45
B = 119.03 MPa
138
S= = 138 MPa
1.00
ScCN = min (B,S) = 119.03 MPa
Allowable Compressive Stress, Cold and Corroded- ScCC
ScC = ScCN = 119.03 MPa
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table CS-2 Metric)
0.125 0.125
A = = = 0.005134
Ro /t 522.22/21.45
B = 119.03 MPa
138
S= = 138 MPa
1.00
ScVC = min (B,S ) = 119.03 MPa
32/288
ASME Section VIII Division 1 UG-80(a) Out-of-Roundness
(Dmax − Dmin ) shall not exceed 1 % of D
When the cross section passes through an opening or within 1 I.D. of the opening,
(D max − Dmin ) shall not exceed 1 % of D + 2 % of the inside diameter of the opening
33/288
Shell I
Component Cylinder
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Length 1,960 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1,036.44 1,545.51
Corroded 1,036.44 1,545.51
Radiography
Longitudinal seam Full UW-11(a) Type 1
Results Summary
P ⋅R 3.1026⋅500.99
t= + Corrosion = + 0 = 11.42 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 1.00 − 0.60 ⋅ 3.1026
S ⋅E ⋅t 138 ⋅ 1.00 ⋅ 21.23

P = − Ps = − 0 = 5.7029 MPa
R + 0.60 ⋅ t 500.99+0.60 ⋅ 21.23
50 ⋅ t Rf 50 ⋅ 21.23 511.61
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0748 %
Rf Ro 511.61 ∞
34/288
0.125 0.125
A = = = 0.005082
Ro /t 522.22/21.23
B = 119.02 MPa
138
S= = 138 MPa
1.00
Sc H N = Sc H C = 119.02 MPa
0.125 0.125
A = = = 0.005082
Ro /t 522.22/21.23
B = 119.02 MPa
138
S= = 138 MPa
1.00
0.125 0.125
A = = = 0.005082
Ro /t 522.22/21.23
B = 119.02 MPa
138
S= = 138 MPa
1.00
35/288
36/288
Head II
Component Ellipsoidal Head
Attached To Shell II
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner Diameter 991.68 mm
Head Ratio 2
Minimum Thickness 24.15 mm
Inner 0 mm
Corrosion
Outer 0 mm
Length Ls f 50.8 mm
Nominal Thickness ts f 20.56 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 253.07 166.9
Corroded 253.07 166.9
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange
Results Summary
Governing condition internal pressure
Straight Flange governs MDMT -17.78°C
Design thickness for internal pressure, (Corroded at 60 °C) UG-32(c)(1)
P ⋅D 3.1026⋅991.68
t= + Corrosion = + 0 = 11.17 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 3.1026
Maximum allowable working pressure, (Corroded at 60 °C) UG-32(c)(1)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 24.15

P = − Ps = − 0 = 6.6888 MPa
D + 0.2 ⋅ t 991.68+0.2 ⋅ 24.15

Inside surface shall not deviate outside the shape by more than 1.25 % of D
Inside surface shall not deviate inside the shape by more than 0.625 % of D
37/288
Straight Flange on Head II
Component Cylinder
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Length 50.8 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 26.02 39.24
Corroded 26.02 39.24
Radiography
Longitudinal seam Seamless No RT
Results Summary
P ⋅R 3.1026⋅495.84
t= + Corrosion = + 0 = 11.3 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 1.00 − 0.60 ⋅ 3.1026
S ⋅E ⋅t 138 ⋅ 1.00 ⋅ 20.56

P = − Ps = − 0 = 5.5836 MPa
R + 0.60 ⋅ t 495.84+0.60 ⋅ 20.56
50 ⋅ t Rf 50 ⋅ 20.56 506.12
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0313 %
Rf Ro 506.12 ∞
38/288
0.125 0.125
A = = = 0.004977
Ro /t 516.4/20.56
B = 118.94 MPa
138
S= = 138 MPa
1.00
Sc H N = Sc H C = 118.94 MPa
0.125 0.125
A = = = 0.004977
Ro /t 516.4/20.56
B = 118.94 MPa
138
S= = 138 MPa
1.00
0.125 0.125
A = = = 0.004977
Ro /t 516.4/20.56
B = 118.94 MPa
138
S= = 138 MPa
1.00
39/288
40/288
Head II (Dished Region)
Component Hemispherical Head
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 903.4 1,380.54
Corroded 903.4 1,380.54
Radiography
Category A joints - Long Seam Seamless No RT
Category A joints - Circ Seam User Defined (E = 1)
Results Summary
Design thickness, (at 60 °C) UG-32(e)
P ⋅R 3.1026⋅870.29
2 ⋅ S ⋅ E − 0.20 ⋅ P 2 ⋅ 138 ⋅ 1.00 − 0.20 ⋅ 3.1026
Maximum allowable working pressure, (at 60 °C) UG-32(e)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1.00 ⋅ 23.59

P = − Ps = − 0 = 7.4409 MPa
R + 0.20 ⋅ t 870.29+0.20 ⋅ 23.59
75 ⋅ t Rf 75 ⋅ 23.59 882.08
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0058 %
Rf Ro 882.08 ∞
41/288
Straight Flange on Head I
Component Cylinder
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Length 50.8 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 25.98 39.12
Corroded 25.98 39.12
Radiography
Results Summary
P ⋅R 3.1026⋅495.07
t= + Corrosion = + 0 = 11.29 mm
S ⋅ E − 0.60 ⋅ P 138 ⋅ 1.00 − 0.60 ⋅ 3.1026
S ⋅E ⋅t 138 ⋅ 1.00 ⋅ 20.56

P = − Ps = − 0 = 5.5921 MPa
R + 0.60 ⋅ t 495.07+0.60 ⋅ 20.56
50 ⋅ t Rf 50 ⋅ 20.56 505.35
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0344 %
Rf Ro 505.35 ∞
42/288
0.125 0.125
A = = = 0.004985
Ro /t 515.63/20.56
B = 118.96 MPa
138
S= = 138 MPa
1.00
Sc H N = Sc H C = 118.96 MPa
0.125 0.125
A = = = 0.004985
Ro /t 515.63/20.56
B = 118.96 MPa
138
S= = 138 MPa
1.00
0.125 0.125
A = = = 0.004985
Ro /t 515.63/20.56
B = 118.96 MPa
138
S= = 138 MPa
1.00
43/288
44/288
Head I
Component Ellipsoidal Head
Attached To Shell I
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Head Ratio 2
Inner 0 mm
Corrosion
Outer 0 mm
Length Ls f 50.8 mm
Nominal Thickness ts f 20.56 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 260.01 166.18
Corroded 260.01 166.18
Radiography
Category A joints Seamless No RT
Head to shell seam Full UW-11(a) Type 1
1
includes straight flange
Results Summary
Governing condition internal pressure
Straight Flange governs MDMT -17.78°C
Design thickness for internal pressure, (Corroded at 60 °C) UG-32(c)(1)
P ⋅D 3.1026⋅990.14
t= + Corrosion = + 0 = 11.16 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 3.1026
Maximum allowable working pressure, (Corroded at 60 °C) UG-32(c)(1)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1 ⋅ 24.92

P = − Ps = − 0 = 6.9116 MPa
D + 0.2 ⋅ t 990.14+0.2 ⋅ 24.92

Inside surface shall not deviate outside the shape by more than 1.25 % of D
Inside surface shall not deviate inside the shape by more than 0.625 % of D
45/288
Head I (Dished Region)
Component Hemispherical Head
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 907.86 1,370.88
Corroded 907.86 1,370.88
Radiography
Category A joints - Long Seam Seamless No RT
Category A joints - Circ Seam User Defined (E = 1)
Results Summary
Design thickness, (at 60 °C) UG-32(e)
P ⋅R 3.1026⋅868.26
2 ⋅ S ⋅ E − 0.20 ⋅ P 2 ⋅ 138 ⋅ 1.00 − 0.20 ⋅ 3.1026
Maximum allowable working pressure, (at 60 °C) UG-32(e)
2⋅S ⋅E ⋅t 2 ⋅ 138 ⋅ 1.00 ⋅ 23.81

P = − Ps = − 0 = 7.5274 MPa
R + 0.20 ⋅ t 868.26 +0.20 ⋅ 23.81
75 ⋅ t Rf 75 ⋅ 23.81 880.16
EF E = ( ) ⋅ (1 − ) =( ) ⋅ (1 − ) = 2.0289 %
Rf Ro 880.16 ∞
46/288
MH (MH)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on Shell II
Orientation 270°
Nozzle center line offset to datum line 2,850 mm
End of nozzle to shell center 821.67 mm
Passes through a Category A joint No
Nozzle
Service Manway (MW)
Description NPS 18 (Thk = 0.875") DN 450
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 16, ln. 16)
Inside diameter, new 419.74 mm
Pipe minimum wall thickness 18.73 mm
Corrosion allowance 0 mm
Projection available outside vessel, Lpr 140.7 mm
Projection available outside vessel to flange face, Lf 299.45 mm
User input vessel thickness 20.44 mm
Liquid static head included 0 MPa
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 20, ln. 45)
Diameter, Dp 702.89 mm
Thickness, te 22.23 mm
Is split No
Welds
Inner fillet, Leg41 9.07 mm
Outer fillet, Leg42 13.61 mm
Nozzle to vessel groove weld 14.73 mm
Pad groove weld 13.34 mm
Radiography
Circumferential seam Full UW-11(a) Type 1
47/288
ASME B16.5-2017 Flange
Description NPS 18 Class 300 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 410, ln. 32)
Blind included No
Liquid static head 0 MPa
MAWP rating 4.94 MPa @ 60°C
MAP rating 5.11 MPa @ 21.11°C
Hydrotest rating 7.7 MPa @ 21.11°C
PWHT performed No
Produced to Fine Grain Practice and No
Supplied in Heat Treated Condition
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Bore diameter, B (specified by purchaser) 442.98 mm
48/288
Reinforcement Calculations for Internal Pressure
UG-37 Area Calculation Summary (cm2) UG-45 Summary (mm)

For P = 3.1 MPa @ 60 °C
The nozzle passes UG-45
The opening is adequately reinforced
A A A1 A2 A3 A5 A treq tmin
required available welds
48.5233 106.0312 37.4012 11.4697 -- 54.6055 2.5548 8.33 18.73
UG-41 Weld Failure Path Analysis Summary (N)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
193,389 947,094 2,081,435 258,339 2,434,543 1,037,448 2,095,797
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle to pad fillet (Leg41) 6 6.35 weld size is adequate
Pad to shell fillet (Leg42) 9.5 9.52 weld size is adequate
Nozzle to pad groove (Upper) 13.11 13.34 weld size is adequate
Nozzle to shell groove (Lower) 13.11 14.73 weld size is adequate
Calculations for internal pressure 3.1 MPa @ 60 °C

Parallel Limit of reinforcement per UG-40
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [419.74, 209.87 + (18.73 − 0) + (20.44 − 0)]
= 419.74 mm
Outer Normal Limit of reinforcement per UG-40
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (18.73 − 0) + 22.23]
= 51.1 mm
Nozzle required thickness per UG-27(c)(1)
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅209.87
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 5.61 mm
Required thickness tr from UG-37(a)
49/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
Area required per UG-37(c)
Allowable stresses: Sn = 118, Sv = 138, Sp = 138 MPa
Sn
fr1 = lesser of 1 or = 0.8551
Sv
Sn
Sv
Sp
fr3 = lesser of fr2 or = 0.8551
Sv
Sp
fr4 = lesser of 1 or =1
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (419.74 ⋅ 11.41 ⋅ 1 + 2 ⋅ 18.73 ⋅ 11.41 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 48.5233 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 37.4012 cm2
= d ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − f r1 )
= (419.74 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 18.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 37.4012 cm 2
= 2 ⋅ (t + tn ) ⋅ (E 1 ⋅ t − F ⋅ tr ) − 2 ⋅ tn ⋅ (E 1 ⋅ t − F ⋅ tr ) ⋅ (1 − fr1 )
= (2 ⋅ (20.44 + 18.73) ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 18.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 6.5819 cm 2
A2 = smaller of the following= 11.4697 cm2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (18.73 − 5.61) ⋅ 0.8551 ⋅ 20.44) /100
2
= 11.4697 cm
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (18.73 − 5.61) ⋅ (2.5 ⋅ 18.73 + 22.23) ⋅ 0.8551) /100
= 15.498 cm 2
50/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (13.61 2 ⋅ 1 ) /100
= 1.8516 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((702.89 − 419.74 − 2 ⋅ 18.73) ⋅ 22.23 ⋅ 1) /100
= 54.6055 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 37.4012+11.4697 + 0.7032 + 1.8516 + 54.6055

= 106.0312 cm2
As Area >= A the reinforcement is adequate.
UW-16(d) Weld Check
Inner fillet: tmin = min [19 mm, tn , te ] = 18.73 mm
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 6 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
Outer fillet: tmin = min [19 mm, te , t] = 19 mm
tw(min) = 0.5 ⋅ tmin = 9.5 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 13.61 = 9.52 mm
Upper groove: tmin = min [19 mm, tn , te ] = 18.73 mm
tw(min) = 0.7 ⋅ tmin = 13.11 mm
tw(actual) =13.34 mm
Lower groove: tmin = min [19 mm, tn , t] = 18.73 mm
tw(min) = 0.7 ⋅ tmin = 13.11 mm
UG-45 Nozzle Neck Thickness Check
P ⋅ Rn
taUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
3.1026⋅209.87
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 5.61 mm
51/288
ta = max [taUG-27 , taUG-22 ]
= max [5.61, 0]
= 5.61 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
tb1 = max [tb1 , tbUG16 ]
= max [11.41, 1.5]
= 11.41 mm
tb = min [tb3 , tb1 ]
= min [8.33, 11.41]
= 8.33 mm
tUG-45 = max [ta , tb ]
= max [5.61, 8.33]
= 8.33 mm
Available nozzle wall thickness new, tn = 18.73 mm
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74 ⋅ 138 = 102.12 MPa
Nozzle wall in shear: 0.7 ⋅ 118 = 82.6 MPa
Inner fillet weld in shear: 0.49 ⋅ 118 = 57.82 MPa
Outer fillet weld in shear: 0.49 ⋅ 138 = 67.62 MPa
Upper groove weld in tension: 0.74 ⋅ 138 = 102.12 MPa
Strength of welded joints:
(1) Inner fillet weld in shear

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 457.2 ⋅ 9.07 ⋅ 57.82 = 376,641.18 N
2 2
(2) Outer fillet weld in shear

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 702.89 ⋅ 13.61 ⋅ 67.62 = 1,015,875.35 N
2 2
(3) Nozzle wall in shear

π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 438.47 ⋅ 18.73 ⋅ 82.6 = 1,065,559.34 N
2 2
(4) Groove weld in tension

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 457.2 ⋅ 14.73 ⋅ 102.12 = 1,079,921.69 N
2 2
(6) Upper groove weld in tension
52/288
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 457.2 ⋅ 13.34 ⋅ 102.12 = 977,980.01 N
2 2
Loading on welds per UG-41(b)(1)
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (4,852.3262 − 3,740.1216 + 2 ⋅ 18.73 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41)) ⋅ 138

= 193,388.62 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (1,146.9654 + 5,460.5536 + 70.3224 + 185.1609) ⋅ 138
= 947,094.45 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1,146.9654 + 0 + 70.3224 + 0 + 2 ⋅ 18.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 258,339.19 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (1,146.9654 + 0 + 5,460.5536 + 70.3224 + 185.1609 + 0 + 2 ⋅ 18.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 1,037,447.9 N
Load for path 1-1 lesser of W or W1-1 = 193,388.62 N

Path 1-1 through (2) & (3) = 1,015,875.35 + 1,065,559.34 = 2,081,434.69 N
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 376,641.18 + 1,079,921.69 + 977,980.01 = 2,434,542.88 N

Path 3-3 through (2), (4) = 1,015,875.35 + 1,079,921.69 = 2,095,797.03 N
53/288
Reinforcement Calculations for MAWP
Available reinforcement per UG-37 governs the MAWP of this nozzle.

For P = 4.84 MPa @ 60 °C
76.2266 76.2268 10.4051 8.6613 -- 54.6055 2.5548 8.82 18.73

919,438 908,339 2,081,435 219,584 2,434,543 998,692 2,095,797

size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [419.74, 209.87 + (18.73 − 0) + (20.44 − 0)]
= 419.74 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (18.73 − 0) + 22.23]
= 51.1 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.8368⋅209.87
=
118 ⋅ 1 − 0.6 ⋅ 4.8368
= 8.82 mm
54/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.8368⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.8368
= 17.93 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (419.74 ⋅ 17.93 ⋅ 1 + 2 ⋅ 18.73 ⋅ 17.93 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 76.2266 cm2
= (419.74 ⋅ (1 ⋅ 20.44 − 1 ⋅ 17.93) − 2 ⋅ 18.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 17.93) ⋅ (1 − 0.8551)) /100
= 10.4051 cm 2
= (2 ⋅ (20.44 + 18.73) ⋅ (1 ⋅ 20.44 − 1 ⋅ 17.93) − 2 ⋅ 18.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 17.93) ⋅ (1 − 0.8551)) /100
= 1.831 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (18.73 − 8.82) ⋅ 0.8551 ⋅ 20.44) /100
= 8.6613 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (18.73 − 8.82) ⋅ (2.5 ⋅ 18.73 + 22.23) ⋅ 0.8551) /100
= 11.7038 cm 2
55/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (13.61 2 ⋅ 1 ) /100
= 1.8516 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((702.89 − 419.74 − 2 ⋅ 18.73) ⋅ 22.23 ⋅ 1) /100
= 54.6055 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 10.4051+8.6613 + 0.7032 + 1.8516 + 54.6055

= 76.2268 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
Outer fillet: tmin = min [19 mm, te , t] = 19 mm
tw(min) = 0.5 ⋅ tmin = 9.5 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 13.61 = 9.52 mm
tw(min) = 0.7 ⋅ tmin = 13.11 mm
tw(min) = 0.7 ⋅ tmin = 13.11 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.8368⋅209.87
= +0
118 ⋅ 1 − 0.6 ⋅ 4.8368
= 8.82 mm
56/288
= max [8.82, 0]
= 8.82 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.8368⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.8368
= 17.93 mm
= max [17.93, 1.5]
= 17.93 mm
= min [8.33, 17.93]
= 8.33 mm
= max [8.82, 8.33]
= 8.82 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 457.2 ⋅ 9.07 ⋅ 57.82 = 376,641.18 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 702.89 ⋅ 13.61 ⋅ 67.62 = 1,015,875.35 N
2 2

π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 438.47 ⋅ 18.73 ⋅ 82.6 = 1,065,559.34 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 457.2 ⋅ 14.73 ⋅ 102.12 = 1,079,921.69 N
2 2
57/288
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 457.2 ⋅ 13.34 ⋅ 102.12 = 977,980.01 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (7,622.6619 − 1,040.514 + 2 ⋅ 18.73 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 17.93)) ⋅ 138

= 919,438.02 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (866.1273 + 5,460.5536 + 70.3224 + 185.1609) ⋅ 138
= 908,338.78 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (866.1273 + 0 + 70.3224 + 0 + 2 ⋅ 18.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 219,583.53 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (866.1273 + 0 + 5,460.5536 + 70.3224 + 185.1609 + 0 + 2 ⋅ 18.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 998,692.23 N

Path 1-1 through (2) & (3) = 1,015,875.35 + 1,065,559.34 = 2,081,434.69 N
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4), (6) = 376,641.18 + 1,079,921.69 + 977,980.01 = 2,434,542.88 N

Path 3-3 through (2), (4) = 1,015,875.35 + 1,079,921.69 = 2,095,797.03 N
58/288
Nozzle N1 (N1)

Located on Shell I
Orientation 0°
Nozzle center line offset to datum line 800 mm
Nozzle
Service Process Nozzle (NOZ)
Description NPS 8 Sch 80 (XS) DN 200
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
59/288
Blind included No
PWHT performed No
Impact Tested No
60/288

For P = 3.1 MPa @ 60 °C
22.6586 50.2344 18.7864 7.4432 -- 21.45 2.5548 7.16 12.06

81,365 433,982 835,834 172,847 881,904 494,408 900,925

size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [194.96, 97.48 + (12.06 − 0) + (21.23 − 0)]
= 194.96 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (12.06 − 0) + 15.88]
= 46.03 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅97.48
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 2.6 mm
61/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (194.96 ⋅ 11.42 ⋅ 1 + 2 ⋅ 12.06 ⋅ 11.42 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 22.6586 cm2
= (194.96 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) − 2 ⋅ 12.06 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) ⋅ (1 − 0.8551)) /100
= 18.7864 cm 2
= (2 ⋅ (21.23 + 12.06) ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) − 2 ⋅ 12.06 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) ⋅ (1 − 0.8551)) /100
= 6.1903 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.06 − 2.6) ⋅ 0.8551 ⋅ 21.23) /100
= 8.5839 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.06 − 2.6) ⋅ (2.5 ⋅ 12.06 + 15.88) ⋅ 0.8551) /100
= 7.4432 cm 2
62/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (13.61 2 ⋅ 1 ) /100
= 1.8516 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((354.19 − 194.96 − 2 ⋅ 12.06) ⋅ 15.88 ⋅ 1) /100
= 21.45 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 18.7864+7.4432 + 0.7032 + 1.8516 + 21.45

= 50.2344 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
Outer fillet: tmin = min [19 mm, te , t] = 15.88 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 13.61 = 9.52 mm
tw(min) = 0.7 ⋅ tmin = 8.44 mm
tw(actual) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 8.44 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅97.48
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 2.6 mm
63/288
= max [2.6, 0]
= 2.6 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
= min [7.16, 11.42]
= 7.16 mm
= max [2.6, 7.16]
= 7.16 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 9.07 ⋅ 57.82 = 180,473.9 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 354.19 ⋅ 13.61 ⋅ 67.62 = 511,906.02 N
2 2

π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 207.02 ⋅ 12.06 ⋅ 82.6 = 323,928.46 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 11.07 ⋅ 102.12 = 389,019.33 N
2 2
64/288
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 8.89 ⋅ 102.12 = 312,410.28 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (2,265.8639 − 1,878.6414 + 2 ⋅ 12.06 ⋅ 0.8551 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42)) ⋅ 138

= 81,364.68 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (744.3211 + 2,144.9957 + 70.3224 + 185.1609) ⋅ 138
= 433,982.48 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (744.3211 + 0 + 70.3224 + 0 + 2 ⋅ 12.06 ⋅ 21.23 ⋅ 0.8551) ⋅ 138

= 172,846.75 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (744.3211 + 0 + 2,144.9957 + 70.3224 + 185.1609 + 0 + 2 ⋅ 12.06 ⋅ 21.23 ⋅ 0.8551) ⋅ 138
= 494,408.41 N

Path 1-1 through (2) & (3) = 511,906.02 + 323,928.46 = 835,834.48 N

Path 2-2 through (1), (4), (6) = 180,473.9 + 389,019.33 + 312,410.28 = 881,903.51 N

Path 3-3 through (2), (4) = 511,906.02 + 389,019.33 = 900,925.35 N
65/288

For P = 4.9 MPa @ 60 °C
36.0738 36.0744 5.8439 6.2258 -- 21.45 2.5548 7.16 12.06

425,860 417,182 835,834 156,046 881,904 477,608 900,925

size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [194.96, 97.48 + (12.06 − 0) + (21.23 − 0)]
= 194.96 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (12.06 − 0) + 15.88]
= 46.03 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.9005⋅97.48
=
118 ⋅ 1 − 0.6 ⋅ 4.9005
= 4.15 mm
66/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.9005⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.9005
= 18.18 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (194.96 ⋅ 18.18 ⋅ 1 + 2 ⋅ 12.06 ⋅ 18.18 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 36.0738 cm2
= (194.96 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.18) − 2 ⋅ 12.06 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.18) ⋅ (1 − 0.8551)) /100
= 5.8439 cm 2
= (2 ⋅ (21.23 + 12.06) ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.18) − 2 ⋅ 12.06 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.18) ⋅ (1 − 0.8551)) /100
= 1.9258 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.06 − 4.15) ⋅ 0.8551 ⋅ 21.23) /100
= 7.1793 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.06 − 4.15 ) ⋅ (2.5 ⋅ 12.06 + 15.88) ⋅ 0.8551) /100
= 6.2258 cm 2
67/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (13.61 2 ⋅ 1 ) /100
= 1.8516 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((354.19 − 194.96 − 2 ⋅ 12.06) ⋅ 15.88 ⋅ 1) /100
= 21.45 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 5.8439+6.2258 + 0.7032 + 1.8516 + 21.45

= 36.0744 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 13.61 = 9.52 mm
tw(min) = 0.7 ⋅ tmin = 8.44 mm
tw(actual) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 8.44 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.9005⋅97.48
= +0
118 ⋅ 1 − 0.6 ⋅ 4.9005
= 4.15 mm
68/288
= max [4.15, 0]
= 4.15 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.9005⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.9005
= 18.18 mm
= max [18.18, 1.5]
= 18.18 mm
= min [7.16, 18.18]
= 7.16 mm
= max [4.15, 7.16]
= 7.16 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 219.08 ⋅ 9.07 ⋅ 57.82 = 180,473.9 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 354.19 ⋅ 13.61 ⋅ 67.62 = 511,906.02 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 11.07 ⋅ 102.12 = 389,019.33 N
2 2
69/288
π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 219.08 ⋅ 8.89 ⋅ 102.12 = 312,410.28 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (3,607.377 − 584.3859 + 2 ⋅ 12.06 ⋅ 0.8551 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.18)) ⋅ 138

= 425,860.26 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (622.5794 + 2,144.9957 + 70.3224 + 185.1609) ⋅ 138
= 417,182.12 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (622.5794 + 0 + 70.3224 + 0 + 2 ⋅ 12.06 ⋅ 21.23 ⋅ 0.8551) ⋅ 138

= 156,046.4 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (622.5794 + 0 + 2,144.9957 + 70.3224 + 185.1609 + 0 + 2 ⋅ 12.06 ⋅ 21.23 ⋅ 0.8551) ⋅ 138

= 477,608.05 N

Path 1-1 through (2) & (3) = 511,906.02 + 323,928.46 = 835,834.48 N

Path 2-2 through (1), (4), (6) = 180,473.9 + 389,019.33 + 312,410.28 = 881,903.51 N

Path 3-3 through (2), (4) = 511,906.02 + 389,019.33 = 900,925.35 N
70/288
Nozzle N2 (N2)

Located on Shell I
Orientation 0°
Nozzle
Service Vent (VENT)
Description NPS 4 Sch 160 DN 100
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
71/288
Blind included No
PWHT performed No
Impact Tested No
72/288

For P = 3.1 MPa @ 60 °C
10.5238 24.5651 8.3077 9.0593 -- 4.8955 2.3026 5.27 12.94

60,548 224,352 317,434 210,278 512,629 289,187 360,329

size (mm) size (mm)
Pad to shell fillet (Leg42) 6.35 6.35 weld size is NOT adequate
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [88.42, 44.21 + (12.94 − 0) + (21.23 − 0)]
= 88.42 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (12.94 − 0) + 12.7]
= 45.05 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅44.21
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.18 mm
73/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (88.42 ⋅ 11.42 ⋅ 1 + 2 ⋅ 12.94 ⋅ 11.42 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 10.5238 cm2
= (88.42 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) − 2 ⋅ 12.94 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) ⋅ (1 − 0.8551)) /100
= 8.3077 cm 2
= (2 ⋅ (21.23 + 12.94) ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) − 2 ⋅ 12.94 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42) ⋅ (1 − 0.8551)) /100
= 6.3374 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.94 − 1.18) ⋅ 0.8551 ⋅ 21.23) /100
= 10.6735 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.94 − 1.18) ⋅ (2.5 ⋅ 12.94 + 12.7) ⋅ 0.8551) /100
= 9.0593 cm 2
74/288
A41 = Le g 2 ⋅ fr3
= (13.15 2 ⋅ 0.8551 ) /100
= 1.48 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((152.85 − 88.42 − 2 ⋅ 12.94) ⋅ 12.7 ⋅ 1) /100
= 4.8955 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 8.3077+9.0593 + 1.48 + 0.8226 + 4.8955

= 24.5651 cm2
UW-16(d) Weld Check
tc(ctl) = 0.7 ⋅ Leg = 0.7 ⋅ 13.15 = 9.21 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(ctl) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
** The fillet weld size IS NOT satisfactory. **
tw(min) = 0.7 ⋅ tmin = 8.89 mm
tw(ctl) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 9.06 mm
tw(ctl) =11.62 mm
75/288
P ⋅ Rn
tUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
3.1026⋅44.21
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.18 mm
t = max [tUG-27 , tUG-22 ]
= max [1.18, 0]
= 1.18 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
t1 = max [t1 , tUG16 ]
= max [11.42, 1.5]
= 11.42 mm
t = min [t3 , t1 ]
= min [5.27, 11.42]
= 5.27 mm
tUG-45 = max [t , t ]
= max [1.18, 5.27]
= 5.27 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 114.3 ⋅ 13.15 ⋅ 57.82 = 136,560.12 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 152.85 ⋅ 9.07 ⋅ 67.62 = 147,256.91 N
2 2
76/288
π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 101.36 ⋅ 12.94 ⋅ 82.6 = 170,177 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 11.62 ⋅ 102.12 = 213,072.4 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 8.89 ⋅ 102.12 = 162,996.67 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,052.3795 − 830.7725 + 2 ⋅ 12.94 ⋅ 0.8551 ⋅ (1 ⋅ 21.23 − 1 ⋅ 11.42)) ⋅ 138

= 60,547.6 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (905.9337 + 489.5474 + 147.9997 + 82.2579) ⋅ 138
= 224,351.97 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (905.9337 + 0 + 147.9997 + 0 + 2 ⋅ 12.94 ⋅ 21.23 ⋅ 0.8551) ⋅ 138

= 210,277.94 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (905.9337 + 0 + 489.5474 + 147.9997 + 82.2579 + 0 + 2 ⋅ 12.94 ⋅ 21.23 ⋅ 0.8551) ⋅ 138
= 289,187.09 N

Path 1-1 through (2) & (3) = 147,256.91 + 170,177 = 317,433.91 N

Path 2-2 through (1), (4), (6) = 136,560.12 + 213,072.4 + 162,996.67 = 512,629.18 N

Path 3-3 through (2), (4) = 147,256.91 + 213,072.4 = 360,329.31 N
77/288
The attached ASME B16.5 flange limits the nozzle MAWP.

For P = 4.94 MPa @ 60 °C
16.8928 18.1632 2.4574 8.5077 -- 4.8955 2.3026 5.27 12.94

208,071 216,740 317,434 202,666 512,629 281,575 360,329

size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [88.42, 44.21 + (12.94 − 0) + (21.23 − 0)]
= 88.42 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (12.94 − 0) + 12.7]
= 45.05 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅44.21
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 1.9 mm
78/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (88.42 ⋅ 18.33 ⋅ 1 + 2 ⋅ 12.94 ⋅ 18.33 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 16.8928 cm2
= (88.42 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.33) − 2 ⋅ 12.94 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.33) ⋅ (1 − 0.8551)) /100
= 2.4574 cm 2
= (2 ⋅ (21.23 + 12.94) ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.33) − 2 ⋅ 12.94 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.33) ⋅ (1 − 0.8551)) /100
= 1.8742 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.94 − 1.9) ⋅ 0.8551 ⋅ 21.23) /100
= 10.0232 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.94 − 1.9) ⋅ (2.5 ⋅ 12.94 + 12.7) ⋅ 0.8551) /100
2
= 8.5077 cm
79/288
A41 = Le g 2 ⋅ fr3
= (13.15 2 ⋅ 0.8551 ) /100
= 1.48 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((152.85 − 88.42 − 2 ⋅ 12.94) ⋅ 12.7 ⋅ 1) /100
= 4.8955 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 2.4574+8.5077 + 1.48 + 0.8226 + 4.8955

= 18.1632 cm2
UW-16(d) Weld Check
tc(ctl) = 0.7 ⋅ Leg = 0.7 ⋅ 13.15 = 9.21 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(ctl) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 8.89 mm
tw(ctl) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 9.06 mm
tw(ctl) =11.62 mm
80/288
P ⋅ Rn
tUG-27 = + Corrosion
S n ⋅ E − 0.6 ⋅ P
4.94⋅44.21
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 1.9 mm
t = max [tUG-27 , tUG-22 ]
= max [1.9, 0]
= 1.9 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
t1 = max [t1 , tUG16 ]
= max [18.33, 1.5]
= 18.33 mm
t = min [t3 , t1 ]
= min [5.27, 18.33]
= 5.27 mm
tUG-45 = max [t , t ]
= max [1.9, 5.27]
= 5.27 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 114.3 ⋅ 13.15 ⋅ 57.82 = 136,560.12 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 152.85 ⋅ 9.07 ⋅ 67.62 = 147,256.91 N
2 2
81/288
π π
⋅ Mean nozzle dia ⋅ tn ⋅ Sn = ⋅ 101.36 ⋅ 12.94 ⋅ 82.6 = 170,177 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 11.62 ⋅ 102.12 = 213,072.4 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 8.89 ⋅ 102.12 = 162,996.67 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,689.2807 − 245.7414 + 2 ⋅ 12.94 ⋅ 0.8551 ⋅ (1 ⋅ 21.23 − 1 ⋅ 18.33)) ⋅ 138
= 208,071.35 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (850.7725 + 489.5474 + 147.9997 + 82.2579) ⋅ 138
= 216,739.72 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (850.7725 + 0 + 147.9997 + 0 + 2 ⋅ 12.94 ⋅ 21.23 ⋅ 0.8551) ⋅ 138
= 202,665.7 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (850.7725 + 0 + 489.5474 + 147.9997 + 82.2579 + 0 + 2 ⋅ 12.94 ⋅ 21.23 ⋅ 0.8551) ⋅ 138

= 281,574.84 N

Path 1-1 through (2) & (3) = 147,256.91 + 170,177 = 317,433.91 N

Path 2-2 through (1), (4), (6) = 136,560.12 + 213,072.4 + 162,996.67 = 512,629.18 N

Path 3-3 through (2), (4) = 147,256.91 + 213,072.4 = 360,329.31 N
82/288
Nozzle N3 (N3)

Located on Shell I
Orientation 0°
Nozzle
Service Pressure Relief Valve (PRV)
Access opening No
Projection available outside vessel, Lpr 65 mm
Reinforcing Pad
Is split No
Welds
Radiography
83/288
Blind included No
PWHT performed No
Impact Tested No
84/288

For P = 3.1 MPa @ 60 °C The nozzle passes UG-45
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 3.42 7.69
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

size (mm) size (mm)
Nozzle to pad fillet (Leg41) 5.38 6.12 weld size is adequate
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.95, 22.47 + (7.69 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.69 − 0) + 12.7]
= 31.93 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.47
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.6 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(d) Weld Check
85/288
tc(min) = min [6 mm, 0.7 ⋅ tmin ] = 5.38 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.38 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.38 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.47
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.6 mm
= max [0.6, 0]
= 0.6 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
86/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.6, 3.42]

= 3.42 mm
87/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.95, 22.47 + (7.69 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.69 − 0) + 12.7]
= 31.93 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.47
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.97 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
88/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.38 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.38 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.47
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.97 mm
= max [0.97, 0]
= 0.97 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
= max [18.33, 1.5]
= 18.33 mm
89/288
= min [3.42, 18.33]
= 3.42 mm
= max [0.97, 3.42]
= 3.42 mm
90/288
Nozzle N4 (N4)

Located on Shell II
Orientation 0°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
91/288
Blind included No
PWHT performed No
Impact Tested No
92/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.21, 22.1 + (8.06 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.06 − 0) + 12.7]
= 32.85 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.1
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
93/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.1
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
94/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
95/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.21, 22.1 + (8.06 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.06 − 0) + 12.7]
= 32.85 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.1
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
96/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.1
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
= max [0.95, 0]
= 0.95 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
97/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.95, 3.42]
= 3.42 mm
98/288
Nozzle N5 (N5)

Located on Shell II
Orientation 0°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
99/288
Blind included No
PWHT performed No
Impact Tested No
100/288



size (mm) size (mm)
LR = max [ , Rn + (tn − Cn ) + ( − C )]
= max [44.57, 22.28 + (7.88 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (7.88 − 0) + 12.7]
= 32.4 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.28
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
101/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.52 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.52 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.28
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
102/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
103/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.57, 22.28 + (7.88 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (7.88 − 0) + 12.7]
= 32.4 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.28
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.96 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
104/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.52 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.52 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.28
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.96 mm
= max [0.96, 0]
= 0.96 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
105/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.96, 3.42]
= 3.42 mm
106/288
Nozzle N6 (N6)

Located on Shell II
Orientation 0°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
107/288
Blind included No
PWHT performed No
Impact Tested No
108/288

For P = 3.1 MPa @ 60 °C
10.5406 23.0058 7.6664 8.918 -- 4.8955 1.5258 5.27 12.83

66,998 211,683 316,170 194,665 455,745 273,575 345,845

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [88.64, 44.32 + (12.83 − 0) + (20.44 − 0)]
= 88.64 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (12.83 − 0) + 12.7]
= 44.78 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅44.32
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.18 mm
109/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (88.64 ⋅ 11.41 ⋅ 1 + 2 ⋅ 12.83 ⋅ 11.41 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 10.5406 cm2
= (88.64 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 12.83 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 7.6664 cm 2
= (2 ⋅ (20.44 + 12.83) ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 12.83 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 5.671 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.83 − 1.18) ⋅ 0.8551 ⋅ 20.44) /100
= 10.178 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.83 − 1.18) ⋅ (2.5 ⋅ 12.83 + 12.7) ⋅ 0.8551) /100
= 8.918 cm 2
110/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((152.85 − 88.64 − 2 ⋅ 12.83) ⋅ 12.7 ⋅ 1) /100
= 4.8955 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 7.6664+8.918 + 0.7032 + 0.8226 + 4.8955

= 23.0058 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 8.89 mm
tw(actual) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 8.98 mm
111/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅44.32
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.18 mm
= max [1.18, 0]
= 1.18 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
= min [5.27, 11.41]
= 5.27 mm
= max [1.18, 5.27]

= 5.27 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 114.3 ⋅ 9.07 ⋅ 57.82 = 94,160.3 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 152.85 ⋅ 9.07 ⋅ 67.62 = 147,256.91 N
2 2
112/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 10.83 ⋅ 102.12 = 198,587.88 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 8.89 ⋅ 102.12 = 162,996.67 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,054.0583 − 766.6436 + 2 ⋅ 12.83 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41)) ⋅ 138
= 66,997.6 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (891.8047 + 489.5474 + 70.3224 + 82.2579) ⋅ 138
= 211,682.7 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (891.8047 + 0 + 70.3224 + 0 + 2 ⋅ 12.83 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 194,665.43 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (891.8047 + 0 + 489.5474 + 70.3224 + 82.2579 + 0 + 2 ⋅ 12.83 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 273,574.57 N

Path 1-1 through (2) & (3) = 147,256.91 + 168,913.47 = 316,170.39 N

Path 2-2 through (1), (4), (6) = 94,160.3 + 198,587.88 + 162,996.67 = 455,744.85 N

Path 3-3 through (2), (4) = 147,256.91 + 198,587.88 = 345,844.8 N
113/288

For P = 4.89 MPa @ 60 °C
16.7546 16.7548 1.9523 8.3813 -- 4.8955 1.5258 5.27 12.83

211,234 204,275 316,170 187,258 455,745 266,167 345,845

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [88.64, 44.32 + (12.83 − 0) + (20.44 − 0)]
= 88.64 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (12.83 − 0) + 12.7]
= 44.78 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.8928⋅44.32
=
118 ⋅ 1 − 0.6 ⋅ 4.8928
= 1.88 mm
114/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.8928⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.8928
= 18.14 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (88.64 ⋅ 18.14 ⋅ 1 + 2 ⋅ 12.83 ⋅ 18.14 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 16.7546 cm2
= (88.64 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.14) − 2 ⋅ 12.83 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.14) ⋅ (1 − 0.8551)) /100
= 1.9523 cm 2
= (2 ⋅ (20.44 + 12.83) ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.14) − 2 ⋅ 12.83 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.14) ⋅ (1 − 0.8551)) /100
= 1.4445 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (12.83 − 1.88) ⋅ 0.8551 ⋅ 20.44) /100
= 9.5651 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (12.83 − 1.88) ⋅ (2.5 ⋅ 12.83 + 12.7) ⋅ 0.8551) /100
= 8.3813 cm 2
115/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((152.85 − 88.64 − 2 ⋅ 12.83) ⋅ 12.7 ⋅ 1) /100
= 4.8955 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 1.9523+8.3813 + 0.7032 + 0.8226 + 4.8955

= 16.7548 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 8.89 mm
tw(actual) =8.89 mm
tw(min) = 0.7 ⋅ tmin = 8.98 mm
116/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.8928⋅44.32
= +0
118 ⋅ 1 − 0.6 ⋅ 4.8928
= 1.88 mm
= max [1.88, 0]
= 1.88 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.8928⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.8928
= 18.14 mm
= max [18.14, 1.5]
= 18.14 mm
= min [5.27, 18.14]
= 5.27 mm
= max [1.88, 5.27]
= 5.27 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 114.3 ⋅ 9.07 ⋅ 57.82 = 94,160.3 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 152.85 ⋅ 9.07 ⋅ 67.62 = 147,256.91 N
2 2
117/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 10.83 ⋅ 102.12 = 198,587.88 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 114.3 ⋅ 8.89 ⋅ 102.12 = 162,996.67 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,675.4628 − 195.2254 + 2 ⋅ 12.83 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.14)) ⋅ 138

= 211,234.31 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (838.1274 + 489.5474 + 70.3224 + 82.2579) ⋅ 138
= 204,275.23 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (838.1274 + 0 + 70.3224 + 0 + 2 ⋅ 12.83 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 187,257.96 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (838.1274 + 0 + 489.5474 + 70.3224 + 82.2579 + 0 + 2 ⋅ 12.83 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 266,167.1 N

Path 1-1 through (2) & (3) = 147,256.91 + 168,913.47 = 316,170.39 N

Path 2-2 through (1), (4), (6) = 94,160.3 + 198,587.88 + 162,996.67 = 455,744.85 N

Path 3-3 through (2), (4) = 147,256.91 + 198,587.88 = 345,844.8 N
118/288
Nozzle N7 (N7)

Located on Shell II
Orientation 0°
Nozzle
Service Steam Out (SO)
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
119/288
Blind included No
PWHT performed No
Impact Tested No
120/288

For P = 3.1 MPa @ 60 °C
17.1398 38.5715 13.0038 6.2355 -- 17.4548 1.8774 6.22 10.58

79,616 352,834 551,555 146,792 590,809 403,872 579,934

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [147.12, 73.56 + (10.58 − 0) + (20.44 − 0)]
= 147.12 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (10.58 − 0) + 15.88]
= 42.33 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅73.56
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.97 mm
121/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (147.12 ⋅ 11.41 ⋅ 1 + 2 ⋅ 10.58 ⋅ 11.41 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 17.1398 cm2
= (147.12 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 10.58 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 13.0038 cm 2
= (2 ⋅ (20.44 + 10.58) ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 10.58 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 5.3239 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (10.58 − 1.97) ⋅ 0.8551 ⋅ 20.44) /100
= 7.5277 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (10.58 − 1.97) ⋅ (2.5 ⋅ 10.58 + 15.88) ⋅ 0.8551) /100
= 6.2355 cm 2
122/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (10.84 2 ⋅ 1 ) /100
= 1.1742 cm2
(Part of the weld is outside of the limits)
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((278.23 − 147.12 − 2 ⋅ 10.58) ⋅ 15.88 ⋅ 1) /100
= 17.4548 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 13.0038+6.2355 + 0.7032 + 1.1742 + 17.4548

= 38.5715 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 7.41 mm
tw(actual) =7.68 mm
tw(min) = 0.7 ⋅ tmin = 7.41 mm
tw(actual) =9.07 mm
123/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅73.56
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.97 mm
= max [1.97, 0]
= 1.97 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
= min [6.22, 11.41]
= 6.22 mm
= max [1.97, 6.22]
= 6.22 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168.28 ⋅ 9.07 ⋅ 57.82 = 138,624.88 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 278.23 ⋅ 11.34 ⋅ 67.62 = 335,082.33 N
2 2
124/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 9.07 ⋅ 102.12 = 244,851.96 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 7.68 ⋅ 102.12 = 207,331.76 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,713.9759 − 1,300.3845 + 2 ⋅ 10.58 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41)) ⋅ 138
= 79,616.36 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (623.5471 + 1,745.4804 + 70.3224 + 117.4191) ⋅ 138

= 352,834.18 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (623.5471 + 0 + 70.3224 + 0 + 2 ⋅ 10.58 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 146,791.89 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (623.5471 + 0 + 1,745.4804 + 70.3224 + 117.4191 + 0 + 2 ⋅ 10.58 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 403,872.06 N

Path 1-1 through (2) & (3) = 335,082.33 + 216,472.92 = 551,555.25 N
Path 2-2 through (1), (4), (6) = 138,624.88 + 244,851.96 + 207,331.76 = 590,808.61 N
Path 3-3 through (2), (4) = 335,082.33 + 244,851.96 = 579,934.29 N
125/288

For P = 4.94 MPa @ 60 °C
27.5128 27.7574 3.0542 5.371 -- 17.4548 1.8774 6.22 10.58

342,823 340,904 551,555 134,862 590,809 391,942 579,934

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [147.12, 73.56 + (10.58 − 0) + (20.44 − 0)]
= 147.12 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (10.58 − 0) + 15.88]
= 42.33 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅73.56
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 3.16 mm
126/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (147.12 ⋅ 18.32 ⋅ 1 + 2 ⋅ 10.58 ⋅ 18.32 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 27.5128 cm2
= (147.12 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.32) − 2 ⋅ 10.58 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.32) ⋅ (1 − 0.8551)) /100
= 3.0542 cm 2
= (2 ⋅ (20.44 + 10.58) ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.32) − 2 ⋅ 10.58 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.32) ⋅ (1 − 0.8551)) /100
= 1.2503 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (10.58 − 3.16) ⋅ 0.8551 ⋅ 20.44) /100
= 6.4845 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (10.58 − 3.16) ⋅ (2.5 ⋅ 10.58 + 15.88) ⋅ 0.8551) /100
= 5.371 cm 2
127/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (10.84 2 ⋅ 1 ) /100
= 1.1742 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((278.23 − 147.12 − 2 ⋅ 10.58) ⋅ 15.88 ⋅ 1) /100
= 17.4548 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 3.0542+5.371 + 0.7032 + 1.1742 + 17.4548

= 27.7574 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 7.41 mm
tw(actual) =7.68 mm
tw(min) = 0.7 ⋅ tmin = 7.41 mm
tw(actual) =9.07 mm
128/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅73.56
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 3.16 mm
= max [3.16, 0]
= 3.16 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
= min [6.22, 18.32]
= 6.22 mm
= max [3.16, 6.22]
= 6.22 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168.28 ⋅ 9.07 ⋅ 57.82 = 138,624.88 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 278.23 ⋅ 11.34 ⋅ 67.62 = 335,082.33 N
2 2
129/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 9.07 ⋅ 102.12 = 244,851.96 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 7.68 ⋅ 102.12 = 207,331.76 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (2,751.2799 − 305.4187 + 2 ⋅ 10.58 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.32)) ⋅ 138

= 342,823.07 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (537.0957 + 1,745.4804 + 70.3224 + 117.4191) ⋅ 138
= 340,903.88 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (537.0957 + 0 + 70.3224 + 0 + 2 ⋅ 10.58 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 134,861.59 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (537.0957 + 0 + 1,745.4804 + 70.3224 + 117.4191 + 0 + 2 ⋅ 10.58 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 391,941.76 N

Path 1-1 through (2) & (3) = 335,082.33 + 216,472.92 = 551,555.25 N

Path 2-2 through (1), (4), (6) = 138,624.88 + 244,851.96 + 207,331.76 = 590,808.61 N

Path 3-3 through (2), (4) = 335,082.33 + 244,851.96 = 579,934.29 N
130/288
Nozzle N8 (N8)

Located on Shell II
Orientation 68.9°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
131/288
Blind included No
PWHT performed No
Impact Tested No
132/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.13, 22.06 + (8.1 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.1 − 0) + 15.88]
= 36.13 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.06
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
133/288
Inner fillet: tmin = mn
i [19 mm, tn , te ] = 8.1 mm
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
Upper groove: tmin = min [19 mm , tn , te ] = 8.1 mm
tw(min) = 0.7 ⋅ tmin = 5.67 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.67 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.06
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
134/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
135/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.13, 22.06 + (8.1 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.1 − 0) + 15.88]
= 36.13 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.06
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
136/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min ) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.67 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.67 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.06
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
= max [0.95, 0]
= 0.95 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
137/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.95, 3.42]
= 3.42 mm
138/288
Nozzle N9 (N9)

Located on Shell II
Orientation 209.78°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
139/288
Blind included No
PWHT performed No
Impact Tested No
140/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [43.97, 21.98 + (8.18 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.18 − 0) + 15.88]
= 36.33 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅21.98
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
141/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.73 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.73 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅21.98
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
142/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
143/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [43.97, 21.98 + (8.18 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.18 − 0) + 15.88]
= 36.33 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅21.98
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
144/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.73 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.73 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅21.98
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
= max [0.94, 0]
= 0.94 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
145/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.94, 3.42]
= 3.42 mm
146/288
Nozzle N10 (N10)

Located on Shell II
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
147/288
Blind included No
PWHT performed No
Impact Tested No
148/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.11, 22.05 + (8.11 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.11 − 0) + 15.88]
= 36.15 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.05
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
149/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 07. ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.68 mm
tw(actual) =6.12 mm
tw(min) = 07. ⋅ tmin = 5.68 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.05
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
150/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
151/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.11, 22.05 + (8.11 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.11 − 0) + 15.88]
= 36.15 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.05
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
152/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.68 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.68 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.05
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
= max [0.95, 0]
= 0.95 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
153/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.95, 3.42]
= 3.42 mm
154/288
Nozzle N11 (N11)

Located on Shell II
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
155/288
Blind included No
PWHT performed No
Impact Tested No
156/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.01, 22 + (8.16 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.16 − 0) + 15.88]
= 36.28 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026 ⋅ 22
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
157/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.71 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.71 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026 ⋅ 22
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
158/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
159/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.01, 22 + (8.16 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (8.16 − 0) + 15.88]
= 36.28 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94 ⋅ 22
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
160/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.71 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.71 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94 ⋅ 22
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
= max [0.94, 0]
= 0.94 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
161/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.94, 3.42]
= 3.42 mm
162/288
Nozzle N12 (N12)

Located on Shell II
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
163/288
Blind included No
PWHT performed No
Impact Tested No
164/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.39, 22.19 + (7.97 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (7.97 − 0) + 12.7]
= 32.63 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.19
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
165/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 07. ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.58 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.58 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.19
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
166/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
167/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.39, 22.19 + (7.97 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (7.97 − 0) + 12.7]
= 32.63 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.19
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
168/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.58 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.58 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.19
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
= max [0.95, 0]
= 0.95 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.32 mm
= max [18.32, 1.5]
= 18.32 mm
169/288
= min [3.42, 18.32]
= 3.42 mm
= max [0.95 , 3.42]
= 3.42 mm
170/288
Nozzle N13 (N13)

Located on Shell I
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
171/288
Blind included No
PWHT performed No
Impact Tested No
172/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [45.69, 22.84 + (7.32 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.32 − 0) + 15.88]
= 34.18 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.84
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.61 mm
P ⋅R
tr =
S⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
173/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.12 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.12 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.84
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.61 mm
= max [0.61, 0]
= 0.61 mm
P ⋅R
t b1 = + Corrosion
S⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
174/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.61, 3.42]

= 3.42 mm
175/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [45.69, 22.84 + (7.32 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.32 − 0) + 15.88]
= 34.18 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.84
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.98 mm
P ⋅R
tr =
S⋅ E − 0.6 ⋅ P
4.94⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
176/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.12 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.12 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.84
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.98 mm
= max [0.98, 0]
= 0.98 mm
P ⋅R
t b1 = + Corrosion
S⋅ E − 0.6 ⋅ P
4.94⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
= max [18.33, 1.5]
= 18.33 mm
177/288
= min [3.42, 18.33]
= 3.42 mm
= max [0.98, 3.42]
= 3.42 mm
178/288
Nozzle N14 (N14)

Located on Shell I
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
179/288
Blind included No
PWHT performed No
Impact Tested No
180/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.21, 22.1 + (8.06 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (8.06 − 0) + 15.88]
= 36.03 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.1
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
181/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.1
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
182/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
183/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.21, 22.1 + (8.06 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (8.06 − 0) + 15.88]
= 36.03 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.1
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
184/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.64 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.1
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.95 mm
= max [0.95, 0]
= 0.95 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
= max [18.33, 1.5]
= 18.33 mm
185/288
= min [3.42, 18.33]
= 3.42 mm
= max [0.95, 3.42]
= 3.42 mm
186/288
Nozzle N15 (N15)

Located on Shell I
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
187/288
Blind included No
PWHT performed No
Impact Tested No
188/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.05, 22.02 + (8.14 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (8.14 − 0) + 15.88]
= 36.23 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.02
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
189/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.7 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.7 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.02
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.59 mm
= max [0.59, 0]
= 0.59 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
190/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.59, 3.42]

= 3.42 mm
191/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [44.05, 22.02 + (8.14 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (8.14 − 0) + 15.88]
= 36.23 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.02
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
192/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 5.7 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.7 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅22.02
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 0.94 mm
= max [0.94, 0]
= 0.94 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.94⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 4.94
= 18.33 mm
= max [18.33, 1.5]
= 18.33 mm
193/288
= min [3.42, 18.33]
= 3.42 mm
= max [0.94, 3.42]
= 3.42 mm
194/288
Nozzle N16 (N16)

Located on Shell I
Orientation 180°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
Circumferential seam Spot UW-11(a)(5)(b) only Type 1
195/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [49.91, 24.95 + (5.21 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (5.21 − 0) + 12.7]
= 25.73 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.95
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.67 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
196/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 3.65 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 3.65 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.95
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.67 mm
= max [0.67, 0]
= 0.67 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
197/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.67, 3.42]

= 3.42 mm
198/288
The vessel wall thickness governs the MAWP of this nozzle.



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [49.91, 24.95 + (5.21 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (5.21 − 0) + 12.7]
= 25.73 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.7028⋅24.95
=
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.24 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
199/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 3.65 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 3.65 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
5.7028⋅24.95
= +0
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.24 mm
= max [1.24, 0]
= 1.24 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
= max [21.23, 1.5]
= 21.23 mm
200/288
= min [3.42, 21.23]
= 3.42 mm
= max [1.24, 3.42]
= 3.42 mm
201/288
Nozzle 17 (N17)

Located on Head I
Orientation 180°
End of nozzle to datum line -344.53 mm
Calculated as hillside Yes
Distance to head center, R 450 mm
Nozzle
Service Drain (DRN)
Access opening No
Opening chord length 68.61 mm
Reinforcing Pad
Is split No
Welds
Radiography
202/288
Blind included No
PWHT performed No
Impact Tested No
Circumferential joint radiography Spot UW-11(a)(5)(b) only Type 1
203/288

For P = 3.1 MPa @ 60 °C
7.8716 17.9877 8.1142 3.0981 -- 5.3329 1.4426 3.42 6.75

16,047 136,255 165,128 88,929 196,968 173,421 208,117

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [68.61, 34.3 + (6.75 − 0) + (23.33 − 0)]
= 68.61 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (23.33 − 0), 2.5 ⋅ (6.75 − 0) + 12.7]
= 29.58 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅23.41
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.62 mm
P ⋅D 3.1026⋅990.14
tr = = =11.16 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 3.1026
204/288
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (68.61 ⋅ 11.16 ⋅ 1 + 2 ⋅ 6.75 ⋅ 11.16 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 7.8716 cm2
= (68.61 ⋅ (1 ⋅ 23.33 − 1 ⋅ 11.16) − 2 ⋅ 6.75 ⋅ (1 ⋅ 23.33 − 1 ⋅ 11.16) ⋅ (1 − 0.8551)) /100
= 8.1142 cm 2
= (2 ⋅ (23.33 + 6.75) ⋅ (1 ⋅ 23.33 − 1 ⋅ 11.16) − 2 ⋅ 6.75 ⋅ (1 ⋅ 23.33 − 1 ⋅ 11.16) ⋅ (1 − 0.8551)) /100
= 7.0858 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (6.75 − 0.62) ⋅ 0.8551 ⋅ 23.33) /100
= 6.1097 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (6.75 − 0.62) ⋅ (2.5 ⋅ 6.75 + 12.7) ⋅ 0.8551) /100
= 3.0981 cm 2
A41 = Le g 2 ⋅ fr3
= (8.74 2 ⋅ 0.8551 ) /100
= 0.6529 cm2
A42 = Le g 2 ⋅ fr4
= (8.89 2 ⋅ 1 ) /100
= 0.7897 cm2
205/288
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((122.69 − 80.7) ⋅ 12.7 ⋅ 1) /100
= 5.3329 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 8.1142+3.0981 + 0.6529 + 0.7897 + 5.3329

= 17.9877 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.73 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.73 mm
tw(actual) =9.29 mm
Interpretation VIII-1-83-66 has been applied.

P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅23.41
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.62 mm
= max [0.62, 0]
= 0.62 mm
tb1 = 11.16 mm
206/288
= max [11.16, 1.5]
= 11.16 mm
= min [3.42, 11.16]
= 3.42 mm
= max [0.62, 3.42]

= 3.42 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60.33 ⋅ 8.74 ⋅ 57.82 = 47,872.65 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 122.69 ⋅ 9.07 ⋅ 67.62 = 118,207.35 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 9.29 ⋅ 102.12 = 89,909.48 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 6.12 ⋅ 102.12 = 59,185.9 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (787.1621 − 811.4177 + 2 ⋅ 6.75 ⋅ 0.8551 ⋅ (1 ⋅ 23.33 − 1 ⋅ 11.16)) ⋅ 138
= 16,047.04 N
207/288
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (309.8058 + 533.2893 + 65.2902 + 78.9676) ⋅ 138

= 136,254.71 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (309.8058 + 0 + 65.2902 + 0 + 2 ⋅ 6.75 ⋅ 23.33 ⋅ 0.8551) ⋅ 138
= 88,929.15 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (309.8058 + 0 + 533.2893 + 65.2902 + 78.9676 + 0 + 2 ⋅ 6.75 ⋅ 23.33 ⋅ 0.8551) ⋅ 138

= 173,420.6 N

Path 1-1 through (2) & (3) = 118,207.35 + 46,920.86 = 165,128.2 N

Path 2-2 through (1), (4), (6) = 47,872.65 + 89,909.48 + 59,185.9 = 196,968.04 N

Path 3-3 through (2), (4) = 118,207.35 + 89,909.48 = 208,116.83 N
208/288

For P = 4.94 MPa @ 60 °C
12.5498 13.3761 3.6955 2.9052 -- 5.3329 1.4426 3.42 6.75

131,022 133,593 165,128 86,267 196,968 170,759 208,117

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [68.61, 34.3 + (6.75 − 0) + (23.33 − 0)]
= 68.61 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (23.33 − 0), 2.5 ⋅ (6.75 − 0) + 12.7]
= 29.58 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.94⋅23.41
=
118 ⋅ 1 − 0.6 ⋅ 4.94
= 1.01 mm
P ⋅D 4.94⋅990.14
tr = = =17.79 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 4.94
209/288
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (68.61 ⋅ 17.79 ⋅ 1 + 2 ⋅ 6.75 ⋅ 17.79 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 12.5498 cm2
= (68.61 ⋅ (1 ⋅ 23.33 − 1 ⋅ 17.79) − 2 ⋅ 6.75 ⋅ (1 ⋅ 23.33 − 1 ⋅ 17.79) ⋅ (1 − 0.8551)) /100
= 3.6955 cm 2
= (2 ⋅ (23.33 + 6.75) ⋅ (1 ⋅ 23.33 − 1 ⋅ 17.79) − 2 ⋅ 6.75 ⋅ (1 ⋅ 23.33 − 1 ⋅ 17.79) ⋅ (1 − 0.8551)) /100
= 3.2271 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (6.75 − 1.01) ⋅ 0.8551 ⋅ 23.33) /100
= 5.7297 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (6.75 − 1.01) ⋅ (2.5 ⋅ 6.75 + 12.7) ⋅ 0.8551) /100
= 2.9052 cm 2
A41 = Le g 2 ⋅ fr3
= (8.74 2 ⋅ 0.8551 ) /100
= 0.6529 cm2
A42 = Le g 2 ⋅ fr4
= (8.89 2 ⋅ 1 ) /100
= 0.7897 cm2
210/288
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((122.69 − 80.7) ⋅ 12.7 ⋅ 1) /100
= 5.3329 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 3.6955+2.9052 + 0.6529 + 0.7897 + 5.3329

= 13.3761 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.73 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.73 mm
tw(actual) =9.29 mm

P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.94⋅23.41
= +0
118 ⋅ 1 − 0.6 ⋅ 4.94
= 1.01 mm
= max [1.01, 0]
= 1.01 mm
211/288
tb1 = 17.79 mm
= max [17.79, 1.5]
= 17.79 mm
= min [3.42, 17.79]
= 3.42 mm
= max [1.01, 3.42]
= 3.42 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60.33 ⋅ 8.74 ⋅ 57.82 = 47,872.65 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 122.69 ⋅ 9.07 ⋅ 67.62 = 118,207.35 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 9.29 ⋅ 102.12 = 89,909.48 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 6.12 ⋅ 102.12 = 59,185.9 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,254.9787 − 369.5476 + 2 ⋅ 6.75 ⋅ 0.8551 ⋅ (1 ⋅ 23.33 − 1 ⋅ 17.79)) ⋅ 138

= 131,022.03 N
212/288
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (290.5155 + 533.2893 + 65.2902 + 78.9676) ⋅ 138
= 133,592.65 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (290.5155 + 0 + 65.2902 + 0 + 2 ⋅ 6.75 ⋅ 23.33 ⋅ 0.8551) ⋅ 138
= 86,267.09 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (290.5155 + 0 + 533.2893 + 65.2902 + 78.9676 + 0 + 2 ⋅ 6.75 ⋅ 23.33 ⋅ 0.8551) ⋅ 138
= 170,758.54 N

Path 1-1 through (2) & (3) = 118,207.35 + 46,920.86 = 165,128.2 N

Path 2-2 through (1), (4), (6) = 47,872.65 + 89,909.48 + 59,185.9 = 196,968.04 N

Path 3-3 through (2), (4) = 118,207.35 + 89,909.48 = 208,116.83 N
213/288
Nozzle N18 (N18)

Located on Shell I
Orientation 180°
Nozzle
Service Drain (DRN)
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
214/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [45.75, 22.87 + (7.29 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.29 − 0) + 12.7]
= 30.93 mm
⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.87
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.61 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
215/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.1 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.1 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅22.87
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.61 mm
= max [0.61, 0]
= 0.61 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
216/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.61, 3.42]

= 3.42 mm
217/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [45.75, 22.87 + (7.29 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (7.29 − 0) + 12.7]
= 30.93 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.7028⋅22.87
=
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.14 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
218/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 5.1 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 5.1 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
5.7028⋅22.87
= +0
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.14 mm
= max [1.14, 0]
= 1.14 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
= max [21.23, 1.5]
= 21.23 mm
219/288
= min [3.42, 21.23]
= 3.42 mm
= max [1.14, 3.42]
= 3.42 mm
220/288
Nozzle N19 (N19)

Located on Shell I
Orientation 180°
Nozzle
Service Drain (DRN)
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
221/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48.51, 24.25 + (5.91 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (5.91 − 0) + 12.7]
= 27.48 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.25
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.65 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026 ⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
UW-16(d) Weld Check
222/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.14 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.14 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.25
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.65 mm
= max [0.65, 0]
= 0.65 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.42 mm
= max [11.42, 1.5]
= 11.42 mm
223/288
= min [3.42, 11.42]
= 3.42 mm
= max [0.65, 3.42]

= 3.42 mm
224/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [48.51, 24.25 + (5.91 − 0) + (21.23 − 0)]
= 51.39 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (21.23 − 0), 2.5 ⋅ (5.91 − 0) + 12.7]
= 27.48 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.7028⋅24.25
=
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.21 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
=
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
225/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.14 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.14 mm
tw(actual) =8.3 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
5.7028⋅24.25
= +0
118 ⋅ 1 − 0.6 ⋅ 5.7028
= 1.21 mm
= max [1.21, 0]
= 1.21 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
5.7028⋅500.99
= +0
138 ⋅ 1 − 0.6 ⋅ 5.7028
= 21.23 mm
= max [21.23, 1.5]
= 21.23 mm
226/288
= min [3.42, 21.23]
= 3.42 mm
= max [1.21, 3.42]
= 3.42 mm
227/288
Nozzle N20 (N20)

Located on Shell II
Orientation 180°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
228/288

For P = 3.1 MPa @ 60 °C
17.3057 37.918 13.1793 5.3219 -- 17.4548 1.9619 6.22 9.73

77,673 341,394 535,237 130,085 590,809 388,331 579,934

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [148.82, 74.41 + (9.73 − 0) + (20.44 − 0)]
= 148.82 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (9.73 − 0) + 15.88]
= 40.2 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅74.41
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.99 mm
229/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (148.82 ⋅ 11.41 ⋅ 1 + 2 ⋅ 9.73 ⋅ 11.41 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 17.3057 cm2
= (148.82 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 9.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 13.1793 cm 2
= (2 ⋅ (20.44 + 9.73) ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 9.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 5.1922 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (9.73 − 1.99) ⋅ 0.8551 ⋅ 20.44) /100
= 6.7651 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (9.73 − 1.99) ⋅ (2.5 ⋅ 9.73 + 15.88) ⋅ 0.8551) /100
= 5.3219 cm 2
230/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (11.22 2 ⋅ 1 ) /100
= 1.2587 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((278.23 − 148.82 − 2 ⋅ 9.73) ⋅ 15.88 ⋅ 1) /100
= 17.4548 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 13.1793+5.3219 + 0.7032 + 1.2587 + 17.4548

= 37.918 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 6.81 mm
tw(actual) =7.68 mm
tw(min) = 0.7 ⋅ tmin = 6.81 mm
tw(actual) =9.07 mm
231/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅74.41
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 1.99 mm
= max [1.99, 0]
= 1.99 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
= min [6.22, 11.41]
= 6.22 mm
= max [1.99, 6.22]
= 6.22 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168.28 ⋅ 9.07 ⋅ 57.82 = 138,624.88 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 278.23 ⋅ 11.34 ⋅ 67.62 = 335,082.33 N
2 2
232/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 9.07 ⋅ 102.12 = 244,851.96 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 7.68 ⋅ 102.12 = 207,331.76 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,730.5662 − 1,317.9328 + 2 ⋅ 9.73 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41)) ⋅ 138
= 77,673.22 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (532.1925 + 1,745.4804 + 70.3224 + 125.8707) ⋅ 138

= 341,393.55 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (532.1925 + 0 + 70.3224 + 0 + 2 ⋅ 9.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 130,084.55 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (532.1925 + 0 + 1,745.4804 + 70.3224 + 125.8707 + 0 + 2 ⋅ 9.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 388,331.04 N

Path 1-1 through (2) & (3) = 335,082.33 + 200,154.5 = 535,236.83 N
Path 2-2 through (1), (4), (6) = 138,624.88 + 244,851.96 + 207,331.76 = 590,808.61 N
Path 3-3 through (2), (4) = 335,082.33 + 244,851.96 = 579,934.29 N
233/288

For P = 4.87 MPa @ 60 °C
27.3997 27.3999 3.4606 4.5226 -- 17.4548 1.9619 6.22 9.73

335,803 330,362 535,237 119,053 590,809 377,300 579,934

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [148.82, 74.41 + (9.73 − 0) + (20.44 − 0)]
= 148.82 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (9.73 − 0) + 15.88]
= 40.2 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.874⋅74.41
=
118 ⋅ 1 − 0.6 ⋅ 4.874
= 3.15 mm
234/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
4.874⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 4.874
= 18.07 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (148.82 ⋅ 18.07 ⋅ 1 + 2 ⋅ 9.73 ⋅ 18.07 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 27.3997 cm2
= (148.82 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.07) − 2 ⋅ 9.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.07) ⋅ (1 − 0.8551)) /100
= 3.4606 cm 2
= (2 ⋅ (20.44 + 9.73) ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.07) − 2 ⋅ 9.73 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.07) ⋅ (1 − 0.8551)) /100
= 1.3632 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (9.73 − 3.15) ⋅ 0.8551 ⋅ 20.44) /100
= 5.7484 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (9.73 − 3.15) ⋅ (2.5 ⋅ 9.73 + 15.88) ⋅ 0.8551) /100
= 4.5226 cm 2
235/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (11.22 2 ⋅ 1 ) /100
= 1.2587 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((278.23 − 148.82 − 2 ⋅ 9.73) ⋅ 15.88 ⋅ 1) /100
= 17.4548 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 3.4606+4.5226 + 0.7032 + 1.2587 + 17.4548

= 27.3999 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 6.81 mm
tw(actual) =7.68 mm
tw(min) = 0.7 ⋅ tmin = 6.81 mm
tw(actual) =9.07 mm
236/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.874⋅74.41
= +0
118 ⋅ 1 − 0.6 ⋅ 4.874
= 3.15 mm
= max [3.15, 0]
= 3.15 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
4.874⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 4.874
= 18.07 mm
= max [18.07, 1.5]
= 18.07 mm
= min [6.22, 18.07]
= 6.22 mm
= max [3.15, 6.22]
= 6.22 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 168.28 ⋅ 9.07 ⋅ 57.82 = 138,624.88 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 278.23 ⋅ 11.34 ⋅ 67.62 = 335,082.33 N
2 2
237/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 9.07 ⋅ 102.12 = 244,851.96 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 168.28 ⋅ 7.68 ⋅ 102.12 = 207,331.76 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (2,739.9733 − 346.0638 + 2 ⋅ 9.73 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.07)) ⋅ 138

= 335,802.92 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (452.2572 + 1,745.4804 + 70.3224 + 125.8707) ⋅ 138
= 330,362.48 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (452.2572 + 0 + 70.3224 + 0 + 2 ⋅ 9.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 119,053.47 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (452.2572 + 0 + 1,745.4804 + 70.3224 + 125.8707 + 0 + 2 ⋅ 9.73 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 377,299.96 N

Path 1-1 through (2) & (3) = 335,082.33 + 200,154.5 = 535,236.83 N

Path 2-2 through (1), (4), (6) = 138,624.88 + 244,851.96 + 207,331.76 = 590,808.61 N

Path 3-3 through (2), (4) = 335,082.33 + 244,851.96 = 579,934.29 N
238/288
Nozzle N21 (N21)

Located on Shell II
Orientation 180°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
239/288



size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [47.37, 23.68 + (6.48 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (6.48 − 0) + 12.7]
= 28.9 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅23.68
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.63 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
UW-16(d) Weld Check
240/288
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.54 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.54 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅23.68
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.63 mm
= max [0.63, 0]
= 0.63 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
241/288
= min [3.42, 11.41]
= 3.42 mm
= max [0.63, 3.42]

= 3.42 mm
242/288



size (mm) size (mm)

LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [47.37, 23.68 + (6.48 − 0) + (20.44 − 0)]
= 50.6 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (6.48 − 0) + 12.7]
= 28.9 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.4981⋅23.68
=
118 ⋅ 1 − 0.6 ⋅ 5.4981
= 1.14 mm
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.4981⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 5.4981
= 20.44 mm
243/288
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.54 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.54 mm
tw(actual) =7.51 mm
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
5.4981⋅23.68
= +0
118 ⋅ 1 − 0.6 ⋅ 5.4981
= 1.14 mm
= max [1.14, 0]
= 1.14 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
5.4981⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 5.4981
= 20.44 mm
= max [20.44, 1.5]
= 20.44 mm
244/288
= min [3.42, 20.44]
= 3.42 mm
= max [1.14, 3.42]
= 3.42 mm
245/288
Nozzle N22 (N22)

Located on Shell II
Orientation 180°
Nozzle
Access opening No
Reinforcing Pad
Is split No
Welds
Radiography
246/288

For P = 3.1 MPa @ 60 °C
8.1297 18.2224 5.8897 4.8322 -- 5.8798 1.6206 4.8 10.33

52,921 170,192 256,981 126,221 315,168 220,023 282,551

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [68.24, 34.12 + (10.33 − 0) + (20.44 − 0)]
= 68.24 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (10.33 − 0) + 15.88]
= 41.7 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅34.12
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.91 mm
247/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (68.24 ⋅ 11.41 ⋅ 1 + 2 ⋅ 10.33 ⋅ 11.41 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 8.1297 cm2
= (68.24 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 10.33 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 5.8897 cm 2
= (2 ⋅ (20.44 + 10.33) ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) − 2 ⋅ 10.33 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41) ⋅ (1 − 0.8551)) /100
= 5.2852 cm 2
= 2 ⋅ (tn − trn ) ⋅ f r2 ⋅ L pr
= (2 ⋅ (10.33 − 0.91) ⋅ 0.8551 ⋅ 30) /100
= 4.8322 cm 2
= 2 ⋅ (tn − trn ) ⋅ f r2 ⋅ L pr
= (2 ⋅ (10.33 − 0.91) ⋅ 0.8551 ⋅ 30) /100
= 4.8322 cm 2
248/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (9.58 2 ⋅ 1 ) /100
= 0.9174 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((125.94 − 68.24 − 2 ⋅ 10.33) ⋅ 15.88 ⋅ 1) /100
= 5.8798 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 5.8897+4.8322 + 0.7032 + 0.9174 + 5.8798

= 18.2224 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 7.23 mm
tw(actual) =7.79 mm
tw(min) = 0.7 ⋅ tmin = 7.23 mm
tw(actual) =9.18 mm
249/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅34.12
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.91 mm
= max [0.91, 0]
= 0.91 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
3.1026⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 3.1026
= 11.41 mm
= max [11.41, 1.5]
= 11.41 mm
= min [4.8, 11.41]
= 4.8 mm
= max [0.91, 4.8]
= 4.8 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 88.9 ⋅ 9.07 ⋅ 57.82 = 73,235.79 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 125.94 ⋅ 11.34 ⋅ 67.62 = 151,673.87 N
2 2
250/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 88.9 ⋅ 9.18 ⋅ 102.12 = 130,877.06 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 88.9 ⋅ 7.79 ⋅ 102.12 = 111,055.06 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (812.9701 − 588.9666 + 2 ⋅ 10.33 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 11.41)) ⋅ 138
= 52,920.61 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (483.2248 + 587.9827 + 70.3224 + 91.7418) ⋅ 138

= 170,191.52 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (483.2248 + 0 + 70.3224 + 0 + 2 ⋅ 10.33 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 126,221.41 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (483.2248 + 0 + 587.9827 + 70.3224 + 91.7418 + 0 + 2 ⋅ 10.33 ⋅ 20.44 ⋅ 0.8551) ⋅ 138
= 220,023.4 N

Path 1-1 through (2) & (3) = 151,673.87 + 105,306.95 = 256,980.82 N
Path 2-2 through (1), (4), (6) = 73,235.79 + 130,877.06 + 111,055.06 = 315,167.91 N
Path 3-3 through (2), (4) = 151,673.87 + 130,877.06 = 282,550.92 N
251/288

For P = 5.01 MPa @ 60 °C
13.2436 13.2437 1.2058 4.5374 -- 5.8798 1.6206 4.8 10.33

170,628 166,123 256,981 122,153 315,168 215,955 282,551

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [68.24, 34.12 + (10.33 − 0) + (20.44 − 0)]
= 68.24 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (20.44 − 0), 2.5 ⋅ (10.33 − 0) + 15.88]
= 41.7 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
5.0118⋅34.12
=
118 ⋅ 1 − 0.6 ⋅ 5.0118
= 1.49 mm
252/288
P ⋅R
tr =
S ⋅ E − 0.6 ⋅ P
5.0118⋅500.77
=
138 ⋅ 1 − 0.6 ⋅ 5.0118
= 18.59 mm
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (68.24 ⋅ 18.59 ⋅ 1 + 2 ⋅ 10.33 ⋅ 18.59 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 13.2436 cm2
= (68.24 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.59) − 2 ⋅ 10.33 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.59) ⋅ (1 − 0.8551)) /100
= 1.2058 cm 2
= (2 ⋅ (20.44 + 10.33) ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.59) − 2 ⋅ 10.33 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.59) ⋅ (1 − 0.8551)) /100
= 1.0819 cm 2
= 2 ⋅ (tn − trn ) ⋅ f r2 ⋅ L pr
= (2 ⋅ (10.33 − 1.49) ⋅ 0.8551 ⋅ 30) /100
= 4.5374 cm 2
= 2 ⋅ (tn − trn ) ⋅ f r2 ⋅ L pr
= (2 ⋅ (10.33 − 1.49) ⋅ 0.8551 ⋅ 30) /100
= 4.5374 cm 2
253/288
A41 = Le g 2 ⋅ fr3
= (9.07 2 ⋅ 0.8551 ) /100
= 0.7032 cm2
A42 = Le g 2 ⋅ fr4
= (9.58 2 ⋅ 1 ) /100
= 0.9174 cm2
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((125.94 − 68.24 − 2 ⋅ 10.33) ⋅ 15.88 ⋅ 1) /100
= 5.8798 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 1.2058+4.5374 + 0.7032 + 0.9174 + 5.8798

= 13.2437 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.5 ⋅ tmin = 7.94 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 11.34 = 7.94 mm
tw(min) = 0.7 ⋅ tmin = 7.23 mm
tw(actual) =7.79 mm
tw(min) = 0.7 ⋅ tmin = 7.23 mm
tw(actual) =9.18 mm
254/288
P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
5.0118⋅34.12
= +0
118 ⋅ 1 − 0.6 ⋅ 5.0118
= 1.49 mm
= max [1.49, 0]
= 1.49 mm
P ⋅R
t b1 = + Corrosion
S ⋅ E − 0.6 ⋅ P
5.0118⋅500.77
= +0
138 ⋅ 1 − 0.6 ⋅ 5.0118
= 18.59 mm
= max [18.59, 1.5]
= 18.59 mm
= min [4.8, 18.59]
= 4.8 mm
= max [1.49, 4.8]
= 4.8 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 88.9 ⋅ 9.07 ⋅ 57.82 = 73,235.79 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 125.94 ⋅ 11.34 ⋅ 67.62 = 151,673.87 N
2 2
255/288
π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 88.9 ⋅ 9.18 ⋅ 102.12 = 130,877.06 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 88.9 ⋅ 7.79 ⋅ 102.12 = 111,055.06 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,324.3603 − 120.5804 + 2 ⋅ 10.33 ⋅ 0.8551 ⋅ (1 ⋅ 20.44 − 1 ⋅ 18.59)) ⋅ 138

= 170,627.53 N
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (453.741 + 587.9827 + 70.3224 + 91.7418) ⋅ 138
= 166,122.75 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (453.741 + 0 + 70.3224 + 0 + 2 ⋅ 10.33 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 122,152.65 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (453.741 + 0 + 587.9827 + 70.3224 + 91.7418 + 0 + 2 ⋅ 10.33 ⋅ 20.44 ⋅ 0.8551) ⋅ 138

= 215,954.63 N

Path 1-1 through (2) & (3) = 151,673.87 + 105,306.95 = 256,980.82 N

Path 2-2 through (1), (4), (6) = 73,235.79 + 130,877.06 + 111,055.06 = 315,167.91 N

Path 3-3 through (2), (4) = 151,673.87 + 130,877.06 = 282,550.92 N
256/288
Nozzle 23 (N23)

Located on Head II
Orientation 180°
End of nozzle to datum line 4,742.93 mm
Calculated as hillside Yes
Distance to head center, R 450 mm
Nozzle
Service Drain (DRN)
Access opening No
Opening chord length 70.88 mm
Reinforcing Pad
Is split No
Welds
Radiography
257/288
Blind included No
PWHT performed No
Impact Tested No
258/288

For P = 3.1 MPa @ 60 °C
8.1102 17.6535 8.5135 2.4587 -- 5.2058 1.4755 3.42 5.89

11,542 126,132 158,843 75,579 196,968 158,771 207,153

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [70.88, 35.44 + (5.89 − 0) + (23.48 − 0)]
= 70.88 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (23.48 − 0), 2.5 ⋅ (5.89 − 0) + 12.7]
= 27.43 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.27
=
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.65 mm
P ⋅D 3.1026⋅991.68
tr = = =11.17 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 3.1026
259/288
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (70.88 ⋅ 11.17 ⋅ 1 + 2 ⋅ 5.89 ⋅ 11.17 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 8.1102 cm2
= (70.88 ⋅ (1 ⋅ 23.48 − 1 ⋅ 11.17) − 2 ⋅ 5.89 ⋅ (1 ⋅ 23.48 − 1 ⋅ 11.17) ⋅ (1 − 0.8551)) /100
= 8.5135 cm 2
= (2 ⋅ (23.48 + 5.89) ⋅ (1 ⋅ 23.48 − 1 ⋅ 11.17) − 2 ⋅ 5.89 ⋅ (1 ⋅ 23.48 − 1 ⋅ 11.17) ⋅ (1 − 0.8551)) /100
= 7.0193 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (5.89 − 0.65) ⋅ 0.8551 ⋅ 23.48) /100
= 5.2626 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (5.89 − 0.65) ⋅ (2.5 ⋅ 5.89 + 12.7) ⋅ 0.8551) /100
= 2.4587 cm 2
A41 = Le g 2 ⋅ fr3
= (8.74 2 ⋅ 0.8551 ) /100
= 0.6529 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
260/288
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((121.69 − 80.7) ⋅ 12.7 ⋅ 1) /100
= 5.2058 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 8.5135+2.4587 + 0.6529 + 0.8226 + 5.2058

= 17.6535 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
Outer fillet: tmin = min [19 mm , te , t] = 12.7 mm
tw(min) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.12 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.12 mm
tw(actual) =9.29 mm

P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
3.1026⋅24.27
= +0
118 ⋅ 1 − 0.6 ⋅ 3.1026
= 0.65 mm
= max [0.65, 0]
= 0.65 mm
tb1 = 11.17 mm
261/288
= max [11.17, 1.5]
= 11.17 mm
= min [3.42, 11.17]
= 3.42 mm
= max [0.65, 3.42]

= 3.42 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60.33 ⋅ 8.74 ⋅ 57.82 = 47,872.65 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 121.69 ⋅ 9.07 ⋅ 67.62 = 117,243.19 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 9.29 ⋅ 102.12 = 89,909.48 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 6.12 ⋅ 102.12 = 59,185.9 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (811.0241 − 851.3531 + 2 ⋅ 5.89 ⋅ 0.8551 ⋅ (1 ⋅ 23.48 − 1 ⋅ 11.17)) ⋅ 138
= 11,542.43 N
262/288
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (245.8705 + 520.5796 + 65.2902 + 82.2579) ⋅ 138
= 126,131.76 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (245.8705 + 0 + 65.2902 + 0 + 2 ⋅ 5.89 ⋅ 23.48 ⋅ 0.8551) ⋅ 138
= 75,579.37 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (245.8705 + 0 + 520.5796 + 65.2902 + 82.2579 + 0 + 2 ⋅ 5.89 ⋅ 23.48 ⋅ 0.8551) ⋅ 138

= 158,770.96 N

Path 1-1 through (2) & (3) = 117,243.19 + 41,600.02 = 158,843.2 N

Path 2-2 through (1), (4), (6) = 47,872.65 + 89,909.48 + 59,185.9 = 196,968.04 N

Path 3-3 through (2), (4) = 117,243.19 + 89,909.48 = 207,152.67 N
263/288

For P = 4.93 MPa @ 60 °C
12.9027 12.9032 3.9464 2.2755 -- 5.2058 1.4755 3.42 5.89

131,526 123,603 158,843 73,051 196,968 156,242 207,153

size (mm) size (mm)
LR = max [d, Rn + (tn − Cn ) + (t − C )]
= max [70.88, 35.44 + (5.89 − 0) + (23.48 − 0)]
= 70.88 mm
LH = min [2.5 ⋅ (t − C ), 2.5 ⋅ (tn − Cn ) + te ]
= min [2.5 ⋅ (23.48 − 0), 2.5 ⋅ (5.89 − 0) + 12.7]
= 27.43 mm
P ⋅ Rn
t rn =
S n ⋅ E − 0.6 ⋅ P
4.9295⋅24.27
=
118 ⋅ 1 − 0.6 ⋅ 4.9295
= 1.04 mm
P ⋅D 4.9295⋅991.68
tr = = =17.78 mm
2 ⋅ S ⋅ E − 0.2 ⋅ P 2 ⋅ 138 ⋅ 1 − 0.2 ⋅ 4.9295
264/288
Sn
Sv
Sn
Sv
Sp
Sv
Sp
Sv
A = d ⋅ tr ⋅ F + 2 ⋅ tn ⋅ tr ⋅ F ⋅ (1 − f r1 )
= (70.88 ⋅ 17.78 ⋅ 1 + 2 ⋅ 5.89 ⋅ 17.78 ⋅ 1 ⋅ (1 − 0.8551)) /100
= 12.9027 cm2
= (70.88 ⋅ (1 ⋅ 23.48 − 1 ⋅ 17.78) − 2 ⋅ 5.89 ⋅ (1 ⋅ 23.48 − 1 ⋅ 17.78) ⋅ (1 − 0.8551)) /100
= 3.9464 cm 2
= (2 ⋅ (23.48 + 5.89) ⋅ (1 ⋅ 23.48 − 1 ⋅ 17.78) − 2 ⋅ 5.89 ⋅ (1 ⋅ 23.48 − 1 ⋅ 17.78) ⋅ (1 − 0.8551)) /100
= 3.2535 cm 2
= 5 ⋅ (tn − trn ) ⋅ f r2 ⋅ t
= (5 ⋅ (5.89 − 1.04) ⋅ 0.8551 ⋅ 23.48) /100
= 4.8703 cm 2
= 2 ⋅ (tn − trn ) ⋅ (2.5 ⋅ tn + te ) ⋅ fr2
= (2 ⋅ (5.89 − 1.04) ⋅ (2.5 ⋅ 5.89 + 12.7) ⋅ 0.8551) /100
= 2.2755 cm 2
A41 = Le g 2 ⋅ fr3
= (8.74 2 ⋅ 0.8551 ) /100
= 0.6529 cm2
A42 = Le g 2 ⋅ fr4
= (9.07 2 ⋅ 1 ) /100
= 0.8226 cm2
265/288
A5 = (Dp − d − 2 ⋅ tn ) ⋅ te ⋅ f r4
= ((121.69 − 80.7) ⋅ 12.7 ⋅ 1) /100
= 5.2058 cm2
Area = A1 + A2 + A4 1 + A4 2 + A5
= 3.9464+2.2755 + 0.6529 + 0.8226 + 5.2058

= 12.9032 cm2
UW-16(d) Weld Check
tc(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 8.74 = 6.12 mm
tw(min ) = 0.5 ⋅ tmin = 6.35 mm
tw(actual) = 0.7 ⋅ Leg = 0.7 ⋅ 9.07 = 6.35 mm
tw(min) = 0.7 ⋅ tmin = 4.12 mm
tw(actual) =6.12 mm
tw(min) = 0.7 ⋅ tmin = 4.12 mm
tw(actual) =9.29 mm

P ⋅ Rn
S n ⋅ E − 0.6 ⋅ P
4.9295⋅24.27
= +0
118 ⋅ 1 − 0.6 ⋅ 4.9295
= 1.04 mm
= max [1.04, 0]
= 1.04 mm
tb1 = 17.77 mm
266/288
= max [17.77, 1.5]
= 17.77 mm
= min [3.42, 17.77]
= 3.42 mm
= max [1.04, 3.42]
= 3.42 mm

π π
⋅ Nozzle OD ⋅ Leg ⋅ S i = ⋅ 60.33 ⋅ 8.74 ⋅ 57.82 = 47,872.65 N
2 2

π π
⋅ Pad OD ⋅ Leg ⋅ S o = ⋅ 121.69 ⋅ 9.07 ⋅ 67.62 = 117,243.19 N
2 2

π π
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 9.29 ⋅ 102.12 = 89,909.48 N
2 2

π π
⋅ Nozzle OD ⋅ tw ⋅ Sg = ⋅ 60.33 ⋅ 6.12 ⋅ 102.12 = 59,185.9 N
2 2
W = (A − A1 + 2 ⋅ tn ⋅ f r1 ⋅ (E 1 ⋅ t − F ⋅ tr )) ⋅ S v
= (1,290.2672 − 394.6444 + 2 ⋅ 5.89 ⋅ 0.8551 ⋅ (1 ⋅ 23.48 − 1 ⋅ 17.78)) ⋅ 138

= 131,526.16 N
267/288
W 1-1 = (A2 + A5 + A4 1 + A4 2) ⋅ Sv
= (227.5479 + 520.5796 + 65.2902 + 82.2579) ⋅ 138
= 123,603.25 N
W 2-2 = (A2 + A3 + A4 1 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (227.5479 + 0 + 65.2902 + 0 + 2 ⋅ 5.89 ⋅ 23.48 ⋅ 0.8551) ⋅ 138

= 73,050.86 N
W 3-3 = (A2 + A3 + A5 + A4 1 + A4 2 + A4 3 + 2 ⋅ tn ⋅ t ⋅ f r1 ) ⋅ Sv
= (227.5479 + 0 + 520.5796 + 65.2902 + 82.2579 + 0 + 2 ⋅ 5.89 ⋅ 23.48 ⋅ 0.8551) ⋅ 138
= 156,242.45 N

Path 1-1 through (2) & (3) = 117,243.19 + 41,600.02 = 158,843.2 N

Path 2-2 through (1), (4), (6) = 47,872.65 + 89,909.48 + 59,185.9 = 196,968.04 N

Path 3-3 through (2), (4) = 117,243.19 + 89,909.48 = 207,152.67 N
268/288
Saddle
Saddle Material SA 516 Gr 70
Saddle Construction Centered web
Welded to Vessel Yes
Saddle Allowable Stress, Ss 138 MPa
Saddle Yield Stress, Sy 260 MPa
Foundation Allowable Stress 11 MPa
Design Left Saddle Right Saddle
Pressure
Operating 4.8368 MPa
Test 7.2552 MPa
Dimensions
Right saddle distance to datum 804 mm
Tangent To Tangent Length, L 4,500 mm
Saddle separation, Ls 2,502 mm
Vessel Radius, R 522.22 mm
Tangent Distance Left, Al 1,143.2 mm
Tangent Distance Right, Ar 854.8 mm
Saddle Height, Hs 1,179 mm
Saddle Contact Angle, q 120°
Web Plate Thickness, ts 6.35 mm
Base Plate Length, E 950 mm
Base Plate Width, F 178 mm
Base Plate Thickness, tb 9.53 mm
Number of Stiffening Ribs, n 3
Largest Stiffening Rib Spacing, di 459.13 mm
Stiffening Rib Thickness, tw 6.35 mm
Saddle Width, b 127 mm
Reinforcing Plate
Thickness, tp 6.35 mm
Width, Wp 177.8 mm
Contact Angle, q w 132°
Bolting
Material SA-193 B8
Bolt Allowable Shear 130 MPa
Description 1" 8 UNC 2A
Corrosion on root 0 mm
Anchor Bolts per Saddle 2
Base coefficient of friction, m 0.45
Hole Diameter 31.75 mm
Slotted Hole in Which Saddle Right Saddle
Slotted Hole Length 4.71 mm
Weight
Operating, Hydrotest
Corroded
Weight on Left Saddle 1,925.5 kg 4,079.16 kg
Weight on Right Saddle 1,393.89 kg 3,083.07 kg
269/288
Weight of Saddle Pair 150.59 kg
Notes
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle
Supports" by L.P. Zick.
Stress Summary
Bending + pressure between saddles Bending + pressure at the saddle
(MPa) (MPa)
Load Condition Saddle
S1 allow S1 allow S2 allow S2 allow
(+) (+) (-) (-) (+) (+) (-) (-)
Right Saddle 58.764 138 1.694 119.02

Operating 57.232 138 0.162 119.02
Left Saddle 59.349 138 2.889 119.033
Weight
Right Saddle 89.26 235.8 3.655 119.02
Test 85.963 235.8 0.358 119.02
Left Saddle 90.923 235.8 6.233 119.033
Stress Summary
Tangential Circumferential Stress over
Splitting (MPa)
shear (MPa) stress (MPa) saddle (MPa)
Load Condition Saddle
S4 allow
S3 allow S5 allow S6 allow
(horns) (+/-)
Right Saddle 0.726 110.4 -2.959 207 2.209 124.5 1.245 92

Operating
Left Saddle 1.069 110.4 -4.01 207 3.012 124.5 1.72 92
Weight
Right Saddle 1.645 188.64 -6.545 235.8 4.885 234 2.754 234
Test
Left Saddle 2.227 188.64 -8.495 235.8 6.381 234 3.643 234
Load Case 1: Weight, Operating
Longitudinal stress between saddles (Weight, Operating, right saddle loading and geometry govern)
3 ⋅ K 1 ⋅ Q ⋅ (L / 12) 3 ⋅ 0.1836 ⋅ 13,669.39 ⋅ (4,500 / 12)

S1 = ± = = 0.162 MPa
π ⋅ R2 ⋅ t π ⋅ 511.61 2 ⋅ 21.23
P ⋅R 4.8368⋅500.99
Sp = = = 57.07 MPa
2⋅t 2 ⋅ 21.23
Maximum tensile stress S1t = S1 + Sp = 57.232 MPa

Maximum compressive stress (shut down) S1c = S1 = 0.162 MPa
Tensile stress is acceptable ( ≤ S ⋅ E = 138 MPa)

Compressive stress is acceptable ( ≤ Sc = 119.02 MPa)
Longitudinal stress at the right saddle (Weight, Operating)
2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 272.07 2 ⋅ 272.45
Le = +L + = + 4,500 + = 4,863.02 mm
3 3 3 3
Wt 32,552.09 ⋅ 10
= = = 66.94 N/cm
Le 4,863.02
Bending moment at the right saddle:
2 ⋅ Hr ⋅ Ar A2r R2 − H r2
Mq = w ⋅ + − )
3 2 4
66.94 2 ⋅ 272.45 ⋅ 854.8 854.8 2 522.22 2 − 272.45 2
= ⋅( + − )
10000 3 2 4
=3,152.7 N-m
270/288
Mq ⋅ K 1 3,152.7 ⋅ 1e3 ⋅ 9.3799
S2 = ± = = 1.694 MPa
π ⋅ R2 ⋅t π ⋅ 511.61 2
⋅ 21.23
P ⋅R 4.8368⋅500.99
Sp = = = 57.07 MPa
2⋅t 2 ⋅ 21.23

Tensile stress is acceptable ( ≤ S = 138 MPa)

Tangential shear stress in the shell (right saddle, Weight, Operating)
2 ⋅ Hr 2 ⋅ 272.45
Q shear = Q − w ⋅ ( Ar + ) = 13,669.39 − 6.69 ⋅ (854.8 + ) = 6,731.68 N
3 3
K 2.2 ⋅ Q shear 1.1707⋅6,731.68

S3 = = = 0.726 MPa
R ⋅t 511.61⋅21.23
Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 110.4 MPa )
Circumferential stress at the right saddle horns (Weight, Operating)
−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ ( + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−13,669.39 3 ⋅ 0.0529 ⋅ 13,669.39
= −−−−−−−−−−− − 2
4 ⋅ 21.23 ⋅ (127 + 1.56 ⋅ √ 522.22⋅21.23 ) 2 ⋅ 21.23
= -2.959 MPa
Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 207 MPa)

−−−−−
The wear plate was not considered in the calculation of S4 because the wear plate width is not at least {b + 1.56 ⋅ √Ro ⋅ t } = 291.26 mm
Ring compression in shell over right saddle (Weight, Operating)
K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅13,669.39
= −−−−−−−−−−−
(21.23 + 6.35) ⋅ (6.35 + 1.56 ⋅ √ 522.22⋅21.23 )
= 2.209 MPa
Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 124.5 MPa)
Saddle splitting load (right, Weight, Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff ⋅ ts + tp ⋅ Wp = 17.4075 ⋅ 0.635 + 0.635 ⋅ 17.78 = 22.344 cm2
K8 ⋅ Q 0.2035⋅13,669.39
S6 = = = 1.245 MPa
Ae 2,234.4041
2
Stress in saddle is acceptable ( ≤ ⋅ S s = 92 MPa)
3
Longitudinal stress at the left saddle (Weight, Operating)
2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 272.07 2 ⋅ 272.45
Le = +L + = + 4,500 + = 4,863.02 mm
3 3 3 3
271/288
Wt 32,552.09 ⋅ 10
w= = = 66.94 N/cm
Le 4,863.02
Bending moment at the left saddle:
A2l R2 − Hl2
Mq = w ⋅ (
2 ⋅ Hl ⋅ Al
+ −
3 2 4
2 2 2
⋅( )
66.94 2 ⋅ 272.07 ⋅ 1,143.2 1,143.2 522.22 − 272.07
= + −
10000 3 2 4
=5,429.6 N-m
Mq ⋅ K 1' 5,429.6 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 2.889 MPa
π ⋅ R2 ⋅ t π ⋅ 511.5 2 ⋅ 21.45
P ⋅R 4.8368⋅500.77
Sp = = = 56.46 MPa
2⋅t 2 ⋅ 21.45

Tensile stress is acceptable ( ≤ S = 138 MPa)

Tangential shear stress in the shell (left saddle, Weight, Operating)
2 ⋅ Hl 2 ⋅ 272.07
Q shear = Q − w ⋅ ( Al + ) = 18,882.7 − 6.69 ⋅ (1,143.2 + ) = 10,016.22 N
3 3
K 2.2 ⋅ Q shear 1.1707⋅10,016.22

S3 = = = 1.069 MPa
R ⋅t 511.5⋅21.45
Tangential shear stress is acceptable ( ≤ 0.8 ⋅ S = 110.4 MPa )
Circumferential stress at the left saddle horns (Weight, Operating)
−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−18,882.7 3 ⋅ 0.0529 ⋅ 18,882.7
= −−−−−−−−−−− −
4 ⋅ 21.45 ⋅ (127 + 1.56 ⋅ √ 522.22⋅21.45 ) 2 ⋅ 21.45 2
= -4.01 MPa
Circumferential stress at saddle horns is acceptable ( ≤ 1.5 ⋅ Sa = 207 MPa)

−−−−−
Ring compression in shell over left saddle (Weight, Operating)
K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅18,882.7
= −−−−−−−−−−−
(21.45 + 6.35) ⋅ (6.35 + 1.56 ⋅ √ 522.22⋅21.45 )
= 3.012 MPa
Ring compression in shell is acceptable ( ≤ 0.5 ⋅ Sy = 124.5 MPa)
Saddle splitting load (left, Weight, Operating)

272/288
Ae = Heff ⋅ ts + tp ⋅ Wp = 17.4075 ⋅ 0.635 + 0.635 ⋅ 17.78 = 22.344 cm2
K8 ⋅ Q 0.2035⋅18,882.7
S6 = = = 1.72 MPa
Ae 2,234.4041
2
Stress in saddle is acceptable ( ≤ ⋅ S s = 92 MPa)
3
Load Case 2: Weight, Test

Longitudinal stress between saddles (Weight, Test, right saddle loading and geometry govern)
3 ⋅ K 1 ⋅ Q ⋅ (L / 12) 3 ⋅ 0.1836 ⋅ 30,234.56 ⋅ (4,500 / 12)

S1 = ± = = 0.358 MPa
π ⋅ R2 ⋅ t π ⋅ 511.61 2 ⋅ 21.23
P ⋅R 7.2552⋅500.99
Sp = = = 85.605 MPa
2⋅t 2 ⋅ 21.23

Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy ⋅ E = 235.8 MPa)

Longitudinal stress at the right saddle (Weight, Test)
2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 272.07 2 ⋅ 272.45
Le = +L + = + 4,500 + = 4,863.02 mm
3 3 3 3
Wt 70,237.43 ⋅ 10
w= = = 144.43 N/cm
Le 4,863.02
Bending moment at the right saddle:
2 ⋅ Hr ⋅ Ar A2r R2 − H r2
Mq = w ⋅ ( + − )
3 2 4
144.43 2 ⋅ 272.45 ⋅ 854.8 854.8 2 522.22 2 − 272.45 2
= ⋅( + − )
10000 3 2 4
=6,802.5 N-m
Mq ⋅ K 1' 6,802.5 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 3.655 MPa
π ⋅ R2 ⋅ t π ⋅ 511.61 2
⋅ 21.23
P ⋅R 7.2552⋅500.99
Sp = = = 85.605 MPa
2⋅t 2 ⋅ 21.23

Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy = 235.8 MPa)

Tangential shear stress in the shell (right saddle, Weight, Test)
2 ⋅ Hr 2 ⋅ 272.45
Q shear = Q − w ⋅ ( Ar + ) = 30,234.56 − 14.44 ⋅ (854.8 + ) = 15,265.13 N
3 3
K 2.2 ⋅ Q shear 1.1707⋅15,265.13

S3 = = = 1.645 MPa
R ⋅t 511.61⋅21.23
273/288
Tangential shear stress is acceptable ( ≤ 0.8 ⋅ (0.9 ⋅ Sy ) = 188.64 MPa)
Circumferential stress at the right saddle horns (Weight, Test)
−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−30,234.56 3 ⋅ 0.0529 ⋅ 30,234.56

= −−−−−−−−−−− −
2
4 ⋅ 21.23 ⋅ (127 + 1.56 ⋅ √ 522.22⋅21.23 ) 2 ⋅ 21.23
= -6.545 MPa
Circumferential stress at saddle horns is acceptable ( ≤ 0.9 ⋅ Sy = 235.8 MPa)

−−−−−
Ring compression in shell over right saddle (Weight, Test)
K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅30,234.56
= −−−−−−−−−−−
(21.23 + 6.35) ⋅ (6.35 + 1.56 ⋅ √ 522.22⋅21.23 )
= 4.885 MPa
Ring compression in shell is acceptable ( ≤ 0.9 ⋅ Sy = 234 MPa)
Saddle splitting load (right, Weight, Test)

Ae = Heff ⋅ ts + tp ⋅ Wp = 17.4075 ⋅ 0.635 + 0.635 ⋅ 17.78 = 22.344 cm2
K8 ⋅ Q 0.2035⋅30,234.56
S6 = = = 2.754 MPa
Ae 2,234.4041
Stress in saddle is acceptable ( ≤ 0.9 ⋅ Sy = 234 MPa)
Longitudinal stress at the left saddle (Weight, Test)
2 ⋅ Hl 2 ⋅ Hr 2 ⋅ 272.07 2 ⋅ 272.45
Le = +L + = + 4,500 + = 4,863.02 mm
3 3 3 3
Wt 70,237.43 ⋅ 10
w= = = 144.43 N/cm
Le 4,863.02
Bending moment at the left saddle:
A2l R2 − Hl2
Mq = w ⋅ ( )
2 ⋅ Hl ⋅ Al
+ −
3 2 4
2
⋅( )
144.43 2 ⋅ 272.07 ⋅ 1,143.2 1,143.2 522.22 2 − 272.07 2
= + −
10000 3 2 4
=11,715.3 N-m
Mq ⋅ K 1' 11,715.3 ⋅ 1e3 ⋅ 9.3799

S2 = ± = = 6.233 MPa
π ⋅ R2 ⋅ t π ⋅ 511.5 2 ⋅ 21.45
P ⋅R 7.2552⋅500.77
Sp = = = 84.69 MPa
2⋅t 2 ⋅ 21.45

274/288
Tensile stress is acceptable ( ≤ 0.9 ⋅ Sy = 235.8 MPa)
Tangential shear stress in the shell (left saddle, Weight, Test)
2 ⋅ Hl 2 ⋅ 272.07
Q shear = Q − w ⋅ ( Al + ) = 40,002.86 − 14.44 ⋅ (1,143.2 + ) = 20,871.72 N
3 3
K 2.2 ⋅ Q shear 1.1707⋅20,871.72

S3 = = = 2.227 MPa
R ⋅t 511.5⋅21.45
Tangential shear stress is acceptable ( ≤ 0.8 ⋅ (0.9 ⋅ Sy ) = 188.64 MPa)
Circumferential stress at the left saddle horns (Weight, Test)
−Q 3 ⋅ K3 ⋅ Q
S4 = −−−−− −
4 ⋅ t ⋅ (b + 1.56 ⋅ √ Ro ⋅ t ) 2 ⋅ t2
−40,002.86 3 ⋅ 0.0529 ⋅ 40,002.86
= −−−−−−−−−−− −
2
4 ⋅ 21.45 ⋅ (127 + 1.56 ⋅ √ 522.22⋅21.45 ) 2 ⋅ 21.45
= -8.495 MPa
Circumferential stress at saddle horns is acceptable ( ≤ 0.9 ⋅ Sy = 235.8 MPa)

−−−−−
Ring compression in shell over left saddle (Weight, Test)
K5 ⋅ Q
S5 = −−−−−
(t + tp ) ⋅ (ts + 1.56 ⋅ √Ro ⋅ tc )
0.7603⋅40,002.86
= −−−−−−−−−−−
(21.45 + 6.35) ⋅ (6.35 + 1.56 ⋅ √ 522.22⋅21.45 )
= 6.381 MPa
Ring compression in shell is acceptable ( ≤ 0.9 ⋅ Sy = 234 MPa)
Saddle splitting load (left, Weight, Test)
Ae = Heff ⋅ ts + tp ⋅ Wp = 17.4075 ⋅ 0.635 + 0.635 ⋅ 17.78 = 22.344 cm2
K8 ⋅ Q 0.2035⋅40,002.86
S6 = = = 3.643 MPa
Ae 2,234.4041
Stress in saddle is acceptable ( ≤ 0.9 ⋅ Sy = 234 MPa)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 0 N
Thermal expansion base shear = W ⋅ μ = 14,407.79*0.45 =6,483.51 N

Corroded root area for a 1" 8 UNC 2A bolt = 3.9097 cm 2 ( 2 per saddle )
6,483.51
Bolt shear stress = = 8.292 MPa
390.967 ⋅ 1 ⋅ 2
Anchor bolt stress is acceptable ( ≤ 129.621 MPa)
Shear stress in anchor bolting, transverse
Maximum seismic or wind base shear = 0 N
275/288
Corroded root area for a 1" 8 UNC 2A bolt = 3.9097 cm 2 ( 2 per saddle )
0
Bolt shear stress = = 0 MPa
390.967 ⋅ 2 ⋅ 2
Anchor bolt stress is acceptable ( ≤ 129.621 MPa)
Web plate buckling check (Escoe pg 251)

Allowable compressive stress Sc = min(138 , 44.248) = 44.248 MPa
K i ⋅ π2 ⋅ E 1.28 ⋅ π 2 ⋅ 199.95E+03
Sc = = = 44.248 MPa
2 2
12 ⋅ (1 − 0.3 2 ) ⋅ ( t i ) 12 ⋅ (1 − 0.3 2 ) ⋅ ( 459.13 )
d
s 6.35
Allowable compressive load on the saddle
di ⋅ ts 459.13 ⋅ 6.35 ⋅ 25.4

be = = = 17.61
(di ⋅ ts ) + 2 ⋅ tw ⋅ (b − 1) (459.13 ⋅ 6.35) + 2 ⋅ 6.35 ⋅ (127 − 25.4)
F b = n ⋅ (As + 2 ⋅ b e ⋅ ts ) ⋅ Sc = 3 ⋅ (766.1275 + 2 ⋅ 17.61 ⋅ 6.35) ⋅ 44.248 = 131,380.92 N
Saddle loading of 40,741.27 N is ≤ Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
V ⋅ (H s − x o ) ⋅ y Q 0 ⋅ (1,179 − 431.88) ⋅ 63.5 18,882.7

σb = + = + = 2.348 MPa
I A 1e4 ⋅ 325.59 8,042.075
The primary bending + axial stress in the saddle ≤ Ss = 138 MPa; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)
V ⋅ (H s − x o ) ⋅ y Q 6,483.51 ⋅ (1,179 − 431.88) ⋅ 63.5 13,669.39

σb = + = + = 96.173 MPa
I A 1e4 ⋅ 325.59 8,042.075
The secondary bending + axial stress in the saddle ≤ 2*Sy = 520 MPa; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 459.13,b = 85.83 mm
−−−−−−−− −−−−−−−−−−−−−−
tb = √ √
β1 ⋅ q ⋅ b 2 3 ⋅ 0.241 ⋅ 85.83 2
= = 5.07 mm
1.5 ⋅ Sa 1.5 ⋅ 138
The base plate thickness of 9.53 mm is adequate.

Foundation bearing check
Qmax 40,741.27
Sf = = = 0.241 MPa
F ⋅E 178 ⋅ 950
Concrete bearing stress ≤ 11.432 MPa ; satisfactory.
Slotted hole length (Process Industry Practices VEFV1100)
Δt = max [|T amb − T s |,|Tamb − M DM T |] = max [|21 − 60|,|21 − − 28.89|] = 49.89 ∘ C
SL = 2 ⋅ Ls ⋅ α ⋅ Δt = 2 ⋅ 2,502 ⋅ 1.184E-05 ⋅ 49.89 = 2.96 mm
Actual slot length is greater than or equal to the minimum (4.71 mm ≥ 2.96 mm); satisfactory.
276/288
B16.9 Elbow #1 (N16)
Component ASME B16.9 Elbow
Type Long Radius 90-deg
Material SA-234 WPB (II-D Metric p. 16, ln. 18)
Attached To Nozzle N16 (N16)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Outer Diameter 60.33 mm
Center-to-End, A 76 mm
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1.19 0.19
Corroded 1.19 0.19
Radiography
Left Circumferential seam Spot UW-11(a)(5)(b) only Type 1
Right Circumferential seam Spot UW-11(a)(5)(b) only Type 1

Blind included No
PWHT performed No
Impact Tested No
Results Summary
Governing condition UG-16
Design thickness, (at 60 °C) Appendix 1-1
P ⋅ Ro 3.1026⋅30.16
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
277/288
Maximum allowable working pressure, (at 60 °C) Appendix 1-1
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 7.65

P = −P = − 0 = 33.2846 MPa
Ro − 0.40 ⋅ t 30.16−0.40 ⋅ 7.65
278/288
B16.9 Elbow #2 (N18)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1.19 0.19
Corroded 1.19 0.19
Radiography

Blind included No
PWHT performed No
Impact Tested No
Results Summary
P ⋅ Ro 3.1026⋅30.16
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
279/288
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 7.65

P = − Ps = − 0 = 33.2846 MPa
Ro − 0.40 ⋅ t 30.16−0.40 ⋅ 7.65
280/288
B16.9 Elbow #3 (N19)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1.19 0.19
Corroded 1.19 0.19
Radiography

Blind included No
PWHT performed No
Impact Tested No
Results Summary
P ⋅ Ro 3.1026⋅30.16
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
281/288
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 7.65

P = − Ps = − 0 = 33.2846 MPa
Ro − 0.40 ⋅ t 30.16−0.40 ⋅ 7.65
282/288
B16.9 Elbow #6 (N20)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 13.46 6.27
Corroded 13.46 6.27
Radiography

Blind included No
PWHT performed No
Impact Tested No
Results Summary
P ⋅ Ro 3.1026⋅84.14
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
283/288
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 9.6

P = − Ps = − 0 = 14.1094 MPa
Ro − 0.40 ⋅ t 84.14−0.40 ⋅ 9.6
284/288
B16.9 Elbow #4 (N21)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 1.19 0.19
Corroded 1.19 0.19
Radiography

Blind included No
PWHT performed No
Impact Tested No
Results Summary
P ⋅ Ro 3.1026⋅30.16
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
285/288
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 7.65

P = − Ps = − 0 = 33.2846 MPa
Ro − 0.40 ⋅ t 30.16−0.40 ⋅ 7.65
286/288
B16.9 Elbow #5 (N22)
No No No No No
Internal 3.1026 60 -28.89
Dimensions
Inner 0 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 3.4 0.68
Corroded 3.4 0.68
Radiography

Blind included No
PWHT performed No
Impact Tested No
Results Summary
P ⋅ Ro 3.1026⋅44.45
S ⋅ E + 0.40 ⋅ P 118 ⋅ 1.00 + 0.40 ⋅ 3.1026
287/288
S ⋅E ⋅t 118 ⋅ 1.00 ⋅ 9.73

P = − Ps = − 0 = 28.3231 MPa
Ro − 0.40 ⋅ t 44.45−0.40 ⋅ 9.73
288/288

INSPECT Estimated Life Calculations PHE-30-V-301

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INSPECT Estimated Life Calculations PHE-30-V-301

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INSPECT Estimated Life Calculations

Year Inspection: 2021

Foundation Load Summary 17

Pressure Vessel Inspection 21

Straight Flange on Head II 38

Head II (Dished Region) 41

Straight Flange on Head I 42

Head I (Dished Region) 46

Nozzle N6 (N6) 107

Nozzle N7 (N7) 119

Nozzle N8 (N8) 131

Nozzle N9 (N9) 139

Nozzle N11 (N11) 155

Nozzle N12 (N12) 163

Nozzle N13 (N13) 171

Nozzle N14 (N14) 179

Nozzle N15 (N15) 187

Nozzle N16 (N16) 195

Nozzle 17 (N17) 202

Nozzle N18 (N18) 214

Nozzle N19 (N19) 221

Nozzle N20 (N20) 228

Nozzle N21 (N21) 239

Nozzle N22 (N22) 246

Nozzle 23 (N23) 257

B16.9 Elbow #1 (N16) 277

B16.9 Elbow #2 (N18) 279

B16.9 Elbow #3 (N19) 281

B16.9 Elbow #6 (N20) 283

B16.9 Elbow #4 (N21) 285

B16.9 Elbow #5 (N22) 287

Nozzle Impact Fine

SA-106 B Smls NPS 18 Class

B16.9 Elbow #1 B16.9 NPS 2 Class 300

B16.9 Elbow #2 B16.9 NPS 2 Class 300

B16.9 Elbow #3 B16.9 NPS 2 Class 300

B16.9 Elbow #6 B16.9 NPS 6 Class 300

B16.9 Elbow #5 B16.9 NPS 3 Class 300

*Head minimum thickness after forming

Req tn Nozzle thickness required per UG-45/UG-16

Nom t Vessel wall thickness

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

Head II 3.1026 60 6.6888 N/A N/A No

Head II (Dished Region) 3.1026 60 7.4409 N/A N/A No

Straight Flange on Head II 3.1026 60 5.5836 N/A N/A No

Shell II 3.1026 60 5.7629 N/A N/A No

Shell I 3.1026 60 5.7029 N/A N/A No

Straight Flange on Head I 3.1026 60 5.5921 N/A N/A No

Head I 3.1026 60 6.9116 N/A N/A No

Head I (Dished Region) 3.1026 60 7.5274 N/A N/A No

Saddle 3.1026 60 4.8368 N/A N/A N/A

B16.9 Elbow #1 (N16) 3.1026 60 4.94 N/A N/A No

B16.9 Elbow #2 (N18) 3.1026 60 4.94 N/A N/A No

B16.9 Elbow #3 (N19) 3.1026 60 4.94 N/A N/A No