PIPE THICKNESS CALCULATION

SIZE OD PR TEMP MOC T-STR DESIGN CORR THK ADOPTED

NB mm KG/CM2 ° C PSI THK mm ALOWNCE mm THK mm
15 21.3 8 120 CS 12000 0.12 1.5 1.85 2.65
20 26.7 8 120 CS 12000 0.15 1.5 1.89 2.65
25 33.4 8 120 CS 12000 0.19 1.5 1.93 3.25
32 42.2 8 120 CS 12000 0.24 1.5 1.99 3.25
40 48.3 8 120 CS 12000 0.27 1.5 2.03 3.25
50 60.3 8 120 CS 12000 0.34 1.5 2.11 3.65
65 73 8 120 CS 12000 0.41 1.5 2.19 3.65
80 88.9 8 120 CS 12000 0.50 1.5 2.29 4.05
100 114.3 8 120 CS 12000 0.65 1.5 2.46 4.5
125 141.3 8 120 CS 12000 0.80 1.5 2.63 4.85
150 168.3 8 120 CS 12000 0.95 1.5 2.81 4.85
200 219.1 8 120 CS 12000 1.24 1.5 3.13 4.8
250 273 8 120 CS 12000 1.55 1.5 3.48 4.8
300 323.8 8 120 CS 12000 1.84 1.5 3.81 4.8
350 355.6 8 120 CS 12000 2.02 1.5 4.02 6.35
400 406.4 8 120 CS 12000 2.31 1.5 4.35 6.35
450 406.4 8 120 CS 12000 2.31 1.5 4.35 6.35
500 508 8 120 CS 12000 2.88 1.5 5.01 7
600 610 8 120 CS 12000 3.46 1.5 5.67 7
700 711.2 8 120 CS 12000 4.03 1.5 6.33 7

SIZE OD PR TEMP MOC T-STR DESIGN CORR THK ADOPTED

NB MM KG/CM2 ° C PSI THK mm ALOWNCE mm THK mm
15 21.3 12 120 SS 14839 0.15 0 0.17 1.65
20 26.7 12 120 SS 14839 0.18 0 0.21 1.65
25 33.4 12 120 SS 14839 0.23 0 0.26 1.65
32 42.2 12 120 SS 14839 0.29 0 0.33 1.65
40 48.3 12 120 SS 14839 0.33 0 0.38 1.65
50 60.3 12 120 SS 14839 0.41 0 0.47 1.65
65 73 12 120 SS 14839 0.50 0 0.57 2.11
80 88.9 12 120 SS 14839 0.61 0 0.70 2.11
100 114.3 12 120 SS 14839 0.79 0 0.90 2.11
125 141.3 12 120 SS 14839 0.97 0 1.11 2.77
150 168.3 12 120 SS 14839 1.16 0 1.32 2.77
200 219.1 12 120 SS 14839 1.51 0 1.72 2.77
250 273 12 120 SS 14839 1.88 0 2.15 3.4
300 323.8 12 120 SS 14839 2.23 0 2.55 3.96
350 355.6 12 120 SS 14839 2.45 0 2.80 3.96
400 406.4 12 120 SS 14839 2.80 0 3.19 4.19
450 406.4 12 120 SS 14839 2.80 0 3.19 4.19
500 508 12 120 SS 14839 3.49 0 3.99 4.78

CODE USED FOR CALCULATION : ANSI B 31.3

STRESS VALUES - CS - IS 2062 GR A, SS - ASME SEC VIII - DIV 1
ADOPTED THICKNESS - CS - IS 1239 'B'< 150 , IS 3589 > 150 , SS - ANSI B36,19 SCH 5S
 PIPE THICKNESS CALCULATION

SIZE OD PR TEMP MOC T-STR DESIGN CORR THK ADOPTED

NB MM KG/CM2 ° C PSI THK mmALLOW mm THK mm
15 21.3 8 120 CS 12000 0.12 1.5 1.85 2.65
20 26.7 8 120 CS 12000 0.15 1.5 1.89 2.65
25 33.4 8 120 CS 12000 0.19 1.5 1.93 3.25
32 42.2 8 120 CS 12000 0.24 1.5 1.99 3.25
40 48.3 8 120 CS 12000 0.27 1.5 2.03 3.25
50 60.3 8 120 CS 12000 0.34 1.5 2.11 3.65
65 73 8 120 CS 12000 0.41 1.5 2.19 3.65
80 88.9 8 120 CS 12000 0.50 1.5 2.29 4.05
100 114.3 8 120 CS 12000 0.65 1.5 2.46 4.50
125 141.3 8 120 CS 12000 0.80 1.5 2.63 4.85
150 168.3 8 120 CS 12000 0.95 1.5 2.81 4.85
200 219.1 8 120 CS 12000 1.24 1.5 3.13 4.80
250 273 8 120 CS 12000 1.55 1.5 3.48 4.80
300 323.8 8 120 CS 12000 1.84 1.5 3.81 4.80
350 355.6 8 120 CS 12000 2.02 1.5 4.02 6.35
400 406.4 8 120 CS 12000 2.31 1.5 4.35 6.35
450 406.4 8 120 CS 12000 2.31 1.5 4.35 6.35
500 508 8 120 CS 12000 2.88 1.5 5.01 7.00
600 610 8 120 CS 12000 3.46 1.5 5.67 7.00
700 711.2 8 120 CS 12000 4.03 1.5 6.33 7.00

SIZE OD PR TEMP MOC T-STR DESIGN CORR THK ADOPTED

NB MM KG/CM2 ° C PSI THK mmALLOW mm THK mm
15 19.05 8 120 CU 9839 0.13 0 0.15 1.62
20 22.2 8 120 CU 9839 0.15 0 0.18 1.62
25 28.6 8 120 CU 9839 0.20 0 0.23 1.62
32 34.9 8 120 CU 9839 0.24 0 0.28 1.62
40 41.3 8 120 CU 9839 0.29 0 0.33 1.62
50 50.8 8 120 CU 9839 0.35 0 0.40 1.62
65 66.6 8 120 CU 9839 0.46 0 0.53 1.62
80 79.4 8 120 CU 9839 0.55 0 0.63 1.62
100 101.6 8 120 CU 9839 0.70 0 0.80 3.25
125 127 8 120 CU 9839 0.88 0 1.00 3.25
150 154 8 120 CU 9839 1.07 0 1.22 3.25
200 203.2 8 120 CU 9839 1.41 0 1.61 3.25
250 254 8 120 CU 9839 1.76 0 2.01 3.25
300 304.8 8 120 CU 9839 2.11 0 2.41 3.25
350 355.6 8 120 CU 9839 2.46 0 2.81 4.00
400 406.4 8 120 CU 9839 2.81 0 3.21 4.00
450 457.2 8 120 CU 9839 3.16 0 3.61 4.00
500 508 8 120 CU 9839 3.51 0 4.02 4.20

CODE USED FOR CALCULATION : ANSI B 31.3

STRESS VALUES - CS - IS 2062 GR A, SS - ASME SEC VIII - DIV 1, CU - IS 2501
ADOPTED THICKNESS - CS - IS 1239 'B'< 150 , IS 3589 > 150 , SS - ANSI B36,19 SCH 5S
Thickness table for copper pipes subjected to external pr of one atm

PIPE THICKNESS AT 200° F (93°C)

PIPE SIZE PIPE SIZE STD THK MIN THK STD LENGTH
SIZE OD
INCHES mm FOR STD LENGTH mm
4 100 101.6 3.25 1.10 6000.00
5 125 127 3.25 1.37 6000.00
6 150 152.4 3.25 1.65 6000.00
8 200 203.2 3.25 2.20 6000.00
10 250 254 3.25 2.75 6000.00
12 300 304.8 4.00 3.30 6000.00
14 350 355.6 4.00 3.85 6000.00
16 400 406.4 4.00 4.40 6000.00
18 450 457.2 4.00 4.96 6000.00
20 500 508 4.00 5.5 6000.00
22 550 558.8 4.00 5.92 6000.00
24 600 609.6 4.00 6.23 6000.00

Thickness table for AISI 304 pipes subjected to external pr of one atm

PIPE THICKNESS AT 230° F (110°C)

PIPE PIPE SIZE OD STD THK STD THK MIN THK
SIZE NB SCH 5S CONSIDERING MILL
INCHES mm TOLERENCE FOR STD LENGTH
4 100 114.3 2.11 1.84625 1.90
5 125 141.3 2.77 2.42375 1.90
6 150 168.3 2.77 2.42375 1.90
8 200 219.1 2.77 2.42375 1.90
10 250 273 3.4 2.975 2.31
12 300 323.8 3.96 3.465 2.76
14 350 355.6 3.96 3.465 3.23
16 400 406.4 4.19 3.66625 3.69
18 450 457 4.19 3.66625 4.14
20 500 508 4.78 4.1825 4.52
22 550 4.78 4.1825 4.78
24 600 610 5.54 4.8475 5.05
 PRAJ INDUSTRIES LTD.

SHEET : 1 OF 1

LENGTH ALLOW REMARK

FOR STD THK
mm
6000.00
6000.00
6000.00
6000.00
6000.00
6000.00
6000.00
3600.00
3000.00
2400.00
1550.00
1050.00

PRAJ INDUSTRIES LTD.

SHEET : 1 OF 1
STD LENGTH LENGTH ALLOW REMARK
FOR STD THK
mm mm
6000.00 6000.00
6000.00 6000.00
6000.00 6000.00
6000.00 6000.00
6000.00 6000.00
6000.00 6000.00
6000.00 6000.00
6000.00 3600.00
6000.00 3000.00
6000.00 2400.00
6000.00 1550.00
6000.00 1050.00
CALCULATION FOR SHELL ID OF CONDENSER
HTA 26.4

TUBE DIA 19.05

TUBE LENGTH 2.5

NO OF TUBES 176.5384

NO OF PASS 1

PITCH 1.25

SHELL ID 363.8988
Calculation of Tank dia :

Ideal H/D = 1 - 1.5

Consider a H/D 1.2

Volume (Gross) Of Tank 10

Height Rounded off 2.5

Diameter 2.26
 Calculation of Approximate Height of columns
All inputs to be provided in metres

Dia 0.6 (M)

No of Tray's 40 (No)

Tray spacing 0.25 (M)

dish end 1 ( 1 Or 2)

nozzle size 0.25 ( M)

Skirt Height 0.8 (M)

Approximate Height Of Column 12.52 (M)

DYKE WALL CALCULATIONS : All inputs to be provided in Metres .

Dia of largest tank : L 10

Height Of Largest Tank : L 5

Volume Of Largest Tank : L 392.5

Dia of fdn of largest tank :L 5.25

Height of fdn of largest tank :L 0.4

Dia of Fdns : A 5.25 B 5.25 C 5.25

D 5.25 E 0 F 0

Length Of Dyke Wall : 29.77

Breadth Of Dyke Wall : 7.82

Height Of Dyke wall : 2.842841

 CLR

Sr no Services/ Tankages & States

Maharastra U.P Karnataka
1 Molases Bus Green Dark Blue Bus Green
2 Steam Black Black Black
3 Process Water White White White
4 Cooling Water Light Blue White Light Blue
5 Soft water White White White
6 Air Yellow Yellow Yellow
7 Co2 Yellow Yellow Yellow
8 H2so4 Acid Orange Orange Orange
9 Antifoam / Fusel oil Deep Brown Deep Brown Deep Brown
10 Alcohal P.O.Red P.O.Red P.O.Red
11 Spent wash Yellow Yellow Yellow
12 Fermented Wash Water Green Water Green Water Green
13 Fermentor Water Green Water Green Water Green
14 H2so4 acid tank Orange Orange Orange
15 Alcohal Recivers P.O.Red P.O.Red P.O.Red
16 Bulk Alcohal Storage Off white/silver Off white/silver Off white/silver
17 Molases tank Green Blue Green
(Day storage, Weighing,
& weighed Tank )
18 Molases Storage Tank Silver Silver Silver
19 Antifoam Tank Brown Brown Brown
20 Wash/ Sludge Pramella Water Green Water Green Water Green
21 Fusel oil storage Brown Brown Brown
22 Issue Mesures P.O.Red P.O.Red P.O.Red
23 Cold Water Tank Blue white Blue
24 Hot water tank White White White
25 Soft water tank White White White
26 Structure Yellow Yellow Yellow
27 Grating Black Black Black

To be confirmed .

Page 14