Professional Documents
Culture Documents
The Printed Interns Report
The Printed Interns Report
College of Engineering
Department of Electrical and Computer Engineering
Computer Stream
Declaration
I hereby, declare this final internship report is the results of our work except as cited in the
reference; and compiled according to the internship report guideline given.
This final internship report has been submitted for examination with my approval as a university
advisor.
Signature: _____________
Date: _____________
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ACKNOWLEDGEMENT
First, I would like to grant special thanks to Debre Birhan University Electrical and Computer
Engineering Department for providing me the chance to have experience in practical work and
getting better skills with theoretical knowledge. I would also like to thank my Advisor Selam A.
for always being supportive.
I would like to forward our humble gratitude to Infinity advanced technological solutions PLC and
Mr. Wossen T. for accepting and giving me this opportunity to let me be involved in any work in
the company. I would also like to thank Mr. Wossen T. for helping me achieve my internship goal
and giving me extraordinary attention. I would like to extend my deepest gratitude to all Engineers
that were willing to take me and show me what they were doing and for involving me in their
work. I also want to thank every engineer for sharing his or her knowledge, experience, and work
ethic with me. I would like to thank all the people that helped me participate in the company’s
work.
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Executive Summary
This report is all about the summary of my internship experience. It starts by explaining the
background of the internship hosting company Infinity Advanced Technology Solution or formerly
known as Boston Medical plc with its services. Then the report tries to discuss the four-month
stayed experiences, faced problems, addressed solutions and benefits gained through the internship
program, and finally conclusion and recommendations. The report was written according to the
format given by the department Electrical and Computer Engineering.
During my stay in the Infinity advanced Technology solution plc, i were a part of the service-
engineering department of medical equipment. The Objective of the Department is installation,
Calibration, Preventive and Corrective maintenance, and giving training on medical equipment
The tasks we executed were preventive maintenance, corrective maintenance, installation,
equipment inspection, site visitation, and training. We develop essential skills and knowledge
through performing these tasks such as practical skills, theoretical skills, leadership skills, soft
skills, interpersonal skills, and work ethics. I also traveled to new places for installation purposes.
For CT scan installation, we traveled to Hossana and Dilla to their respective hospitals. For MRI
installation, we traveled to Werabe and Adama to their respective hospitals It was a good
opportunity to see a field experience of the work. We also met different hospitals, clinics, and
diagnostic centers in doing service department tasks.
By searching problems, at the time of our internship, we were able to record some of them that
were necessary and tried to give ways of problem-solving techniques used by doing two mini-
projects that are entitled as motion controlling method of the patient in MRI and remote control of
a cooling system.
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Contents
Declaration ...................................................................................................................................... II
1. INTRODUCTION ................................................................................................................... 1
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4.1 Conclusion........................................................................................................................ 39
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List of table
Table 1 corrective maintenance of different hospital ................................................................... 11
Table 2 Difference between contactor and relay .......................................................................... 25
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List of figures
Figure 1.1 General organization structure ...................................................................................... 3
Figure 1.2 Specific organization structure ...................................................................................... 4
Figure 1.3 Complete service solution of infinity ATS PLC ........................................................... 6
Figure 2.1 CT-scan installation ..................................................................................................... 14
Figure 2.2 PRE-installation of CT scan ........................................................................................ 15
Figure 2.3 Pre-installation of PDB................................................................................................ 16
Figure 2.4 Gantry .......................................................................................................................... 17
Figure 2.5 Table installation ......................................................................................................... 19
Figure 2.6 MRI installation ........................................................................................................... 19
Figure 2.7 Metal detector insulation ............................................................................................. 21
Figure 2.8 Helium filling .............................................................................................................. 21
Figure 2.9 contactor ...................................................................................................................... 23
Figure 2.10 Power circuit of star-delta ......................................................................................... 28
Figure 2.11 Control circuit of star-delta ....................................................................................... 29
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List of Abbreviations
AC – Air Conditioning
ATS- Advanced Technology solution
Cath Lab – Catheterization Laboratory
CBC – Complete Blood Count
CM- Corrective Maintenance
CR – Computed Radiography
DVB – Digital Video Broadcast
ECG – Electrocardiogram
GE – General electrics
LCS – Life Care Solutions
MRI – Magnetic Resonance Imaging
PDC – Pioneer Diagnostic Center
PDU- Power Distribution Unit
PLC- Public Limited Company
PM- Preventive Maintenance
UPS- Uninterruptable Power Supply
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CHAPTER ONE
1. INTRODUCTION
1.1 Background
1.1.1 Brief history
Infinity Advanced Technology Solution PLC (formerly known as Boston Medical PLC) is a
leading medical equipment supplier and support center in Ethiopia with offices in USA, Dubai,
and Ethiopia. It was established in 2006 GC. It is mostly known for consulting, supplying, and
giving service in medical imaging equipment’s but it also can supply any other medical equipment
regardless of customer request and demands [1].
It has a solid team for pre-sales consulting, professional service, and after-sales support services.
They undertake the trunkiest projects in partnership with world-class medical equipment
manufacturers and distributors. They have established a strong partnership with industry leaders
Boston Medical FZE, GE healthcare, Karl Storz, and Carestream Health with whom they have
exclusivity agreements. Additionally, they have a relationship with KLS Martin, Sturdy, Terumo,
BenQ, SFRI, Zimmer, and Boston Scientific & Better Medical.
Currently, infinity Advanced Technology Solutions employs more than 140 staff in Ethiopia. Their
team has grown rapidly as they strive to address the growing requirements of medical equipment
in the health sector around the country.
1.1.2 Infinity technical services profile
Infinity Advanced Technology Solutions technical services department uses an organized structure
and workflow that ensure delivery of effective and quality service to its customers. Infinity has
supplied and installed medical equipment in more than 500 Health facilities in Ethiopia. This
amounts to greater than 2,000 pieces of equipment. Technical services have 32 technical resources,
a team of well-trained, experienced, and equipment specialized Biomedical, Electrical, and
Mechanical engineers. The team has proved its technical and operational capability through the
successful implementation of various complex turnkey projects.
Infinity implements continuous improvement and invests in tools, training, and stocking spare
parts. Infinity uses IT infrastructure to track real-time digital records on equipment and
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corresponding documentation. This enables quality service delivery, proactive planning and assists
in making informed decisions to reduce the risk of unplanned interruption to patient care and
workflow.
With real-time power, environment, and equipment monitoring tools, infinity advises customer
and take necessary proactive actions to reduce equipment downtime. A fully equipped workshop
space has been operational since January 2017. The workshop is furnished with biomedical,
electrical, mechanical and safety tools. Infinity service has extended its reach by providing services
to 98 Kenyan Hospitals under the Kenyan MOH program. Infinity has a dedicated service call
center to receive customer calls and process service requests accordingly. [1]
1.2 Objectives, Vision, and Mission
1.2.1 Objectives
1.2.1.1 General Objectives
The general objective of the company is to provide sustainable products and services for the
customers. It also aims to develop a medical equipment industry in Ethiopia.
1.2.1.2 Specific Objectives
To serve customers on all aspects of medical equipment purchase and provide service
for the device.
To profit revenue from the product and service.
1.2.2 Vision
To be the premier medical equipment & supplies provider in Ethiopia.
To develop unparalleled maintenance and service capabilities that will enable us to
provide our services in the East African region.
1.2.3 Mission
Identify, introduce, deliver and install the latest diagnostic medical equipment that is
relevant for the needs of health care providers in the markets we serve.
Build long-lasting, mutually beneficial relationships with customers, by providing
excellent service with attention to detail in all that we do.
To provide a turnkey solution to prospective clients.
Consult clients on all aspects of Medical Equipment and supplies.
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Continuously invest in our Engineers to be the best Medical support service team in the
region.
1.3 Organizational structure
Infinity Advanced Technology Solution’s organizational structure is set up in a specific way to
accomplish different goals, the office organized the general manager, six main processes, and with
their managers which is directly accountable to the general managers. The company employed a
divisional organizational chart. The decision can be made at the department level but those
decisions have to be approved by General Manager. Each department has its subordinates [2].
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Transportation: In a time when the service engineers have got a work to do a transport is
not available most of the time. They use a ride system incorporate but still, things are not
easy when it comes to transport.
Necessary teams dispersed: Teams like the Site preparation team have dispersed because
of some reasons and the service engineers at the time of installation are obligated to do a
reconstruction. This takes more time and money.
Rented materials: for different purposes some installation materials are not purchased but
rented. One of the reasons is the expensiveness of the materials. Therefore, the company is
obligated to rent the same material for different sites every time they are needed.
Delivery Delay: Whether the problem is the company itself or other cooperating
companies sometimes there is a delay in delivery. This gives a hard time in communicating
with customers.
1.6 Main products and services
There are a lot of medical equipment suppliers in Ethiopia among that Infinity advanced
technology solution is by far the one of the best and known by providing many products and
services to its customer such as: -
1.6.1 Products
Radiology: MRI, CT scan, SPECT/CT, PET/CT, X-Ray, Mobile X-Ray, Fluoroscopy,
Mammography, Angiography (Cath Lab), C-Arm, Bone densitometer, CR, DRX (Drug
Expert), CR Machine, DVB Films, Printers, PACS.
Ultrasound: General-Purpose Ultrasound, Specialty ultrasound (maternity, cardiac…).
ICU (Intensive Care Unit) Solution: Ventilators, Patient monitors, Defibrillator,
Ventilator.
Maternal infant care: Incubators, Warmers, Phototherapy light, Fetal monitor.
ECG: Resting ECG, Stress ECG, Mobile ECG (Holter).
Medical furniture: Hospital beds, Wheelchairs, Examination couch.
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From the diagram, there are four compartments provided as one package for the customers. If we
see the installation of medical equipment as an example, the sales department is concerned with
selling the product to the customer. After the product is delivered, the site preparation engineers
will start their work. They will construct an environment to make it suitable for installation. This
may be done by adjusting the rooms, electrical installation, and other primary works. After site
preparation, service and maintenance engineers will install and monitor the equipment based on
the agreement or contract. The capacity building and education team will focus on improving the
skill of the engineers to cope with continuous changes in technology. This helps the customers for
getting a quality service. Therefore, a one-stop-shop solution encompasses the above concept. The
company can benefit its customers by forming this cycle.
The main customers of infinity are governmental and non-governmental health facilities. Some of
the facilities are listed below
Some of the references health sector clients
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Public hospitals
Mekelle University Ayder Hospital: 3.0 Tesla GE MRI, Cat lab,16 slice GE CT Scan,
VIVID E9 Ultrasound, General purpose ultrasound, MCH ultrasounds, Digital X-ray,
Anesthesia machine, ventilator, patient monitor, Autoclave, DVB film, contrast media, etc.
Jimma University specialized hospital (JUSH): 1.5 Tesla GE MRI,64 slice GE CT scan,
eight ultrasounds, two x-rays with fluoroscopy, classic CR, three mobile x-rays, Gamma
camera, and OR equipment.
Pharmaceuticals Fund and Supply Agency (PFSA): two 64 slice GE CT scans, different
ultrasounds, x-Ray with fluoroscopy, incubator, mobile x-ray, patient monitor, and
ventilator.
Gondor University Hospital: GE CT Scan.
Wachemo University: GE CT Scan.
Dilla University Hospital: 295 hospital beds, GE CT Scan.
Tikur Anebesa specialized hospital: 32 slices of GE CT scan.
Menilik referral hospital: 32 slices of GE CT scan.
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CHAPTER TWO
2. OVERALL INTERNSHIP EXPERIENCE
2.1 How I get into the company
I submit a letter of internship request paper from Debre Birhan University Electrical and Computer
Engineering department to infinity advanced technology and solution plc (formerly known as
Boston medical plc). As per the request, Infinity advanced technology and solution plc agreed to
take one student to participate for four months of fifth-year first-semester schedule.
2.2 The Section of the company I have worked
During my internship program, I have been working in the company’s service department.
Technical services have 32 technical resources, a team of well-trained, experienced, and equipment
specialized Biomedical, Electrical, and Mechanical engineers. In the department, the engineers are
assigned for different medical equipment’s based on Digital imaging (CT scan, MRI, CATH LAB)
and LCS (life care solutions) like anesthesia, ventilator, patient monitor and so on,
2.3 Workflow of the section
The service department has a great task in corrective maintenance, installation, calibration,
training, and annual preventive maintenance of all medical equipment. Infinity Advanced
Technology Solutions technical services department uses an organized structure and workflow that
ensure delivery of effective and quality service to its customers. The department duties procedure
can be classified into two. This can be fieldwork outside Addis Ababa and site work in Addis
Ababa.
In the fieldwork, the engineers will travel many kilometers to install medical equipment after every
criteria and sales department work is finished. They will travel with the required tools for
installation. This was the best opportunity for me because it helped us to know the work experience
outside Addis Ababa. They will constantly report every work and challenge to the company. The
fieldwork is not only installation but also maintenance (including preventive), training, and
calibration of the components when the customers communicate with the company.
For site work in Addis Ababa, the customers will communicate with the company about the
problem that they encounter. Then the service department engineers will be ordered to maintain,
train, and calibrate the equipment. If it is preventive maintenance, the company will have an
agreement for the time of cleaning and checkup. Therefore, when the time comes the engineers
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will be ordered to do their work. Installation can also be done in Addis Ababa when a customer is
available. The engineers will report any work done to the company by providing service reports or
any other informal mechanisms. I have been involved in the above tasks and it was a great
experience.
2.4 The Task executed during the internship time
Before I began my work in the company, i was introduced to the company working
environment and how my internship program is executed. Then the company prepared
a training program at pioneer diagnostic center (which is the sister company) for me
and other Biomedical students.
During my internship time, I have done a lot of tasks in the service department like
preventive Maintenance, corrective Maintenance, installation of (CT-scan, MRI, and
AC (Air conditioning), training and Some works were done in the workshop like
soldering boards, doing different PDU (Power Distribution Board) for the site
engineers and briefly see the parts of contactor and refrigerator and what was the
practical operation of different machines. AC preventive maintenance and chiller
training was given to us at the infinity workshop. This training was given not only for
the intern students but also all the engineers were taking this weekly training with us.
The training was how to install and prevent AC conditioning and Chiller. There was
only 2 engineers who are well trained in AC conditioning system. One of them was
an electrical engineer and the other was Mechanical engineer. So there was no that
much engineer power on AC conditioning. Ac machines are the back bones for CT-
scan and MRI machines. There was different Ac machines that were not working in
different hospitals which are in Addis Ababa and outside Addis Ababa. So the training
was so helpful for the engineers to do the preventing Ac conditioning by themselves..
The engineers took so much time to install the machines because at the middle must
the Ac conditioning machine be installed. But after the training the engineers saved
time in installation of City-scan and MRI.
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CT scan at Addis Hiwot hospital
The gantry covers were opened. The heat exchanger filter, detector filter, and blower filters were
removed and prepared for cleaning. CT components Gedi, heat exchanger, detector filter, heat, and
blower filter were cleaned, brushes and component paths were cleaned, table component and board
cleaned, AW (abdominal wall) cleaned, gantry and table covers cleaned, host computer cleaned,
injector head and covers cleaned, the machine was reassembled and it was checked using a
phantom.
Chiller with fan coil at Michot Clinic, St. peter, Hallelujah, and PDC
The cover of the chiller was cleaned using a blower and other cleaning devices. Fan coil
components like a filter, motor, and air path were cleaned. Chiller coils compressor, reservoir, and
fans were cleaned.
AC system at PDC
The filter was cleaned by using water or another blower for the indoor unit. The outdoor unit was
cleaned by using a water blower. The surface of the condenser was cleaned. Finally, the Ac system
(outdoor unit) was covered properly. The filter was placed properly in the indoor unit.
2.4.3 Installation
CT scan Installation at Dilla University Referral Hospital
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Site preparation
There is a specification to follow for the construction work to keep the outside environment from
exposure. The weight of the gantry must also be set down in a leveled floor made from a specific
basement system. The power system starting from the power ELPA provides to the connections
we make and to the ground system including the cables must fit the specifications by the
manufacturer company and the country.
Challenges
The site entrance height wasn’t capable of letting the gantry in. Its slope wasn’t also suitable for
the dollies. So we were obligated to make a ramp and take down the door, ruin the bricks to the
distance we need it to be. After we transport to the gantry and cover it properly the
reconstruction took place to rebuild what was taken down.
The lead glass was also broken on our arrival so after we put the glass frame in the position we
were obligated to take it down, and reconstruct it again when the new lead glass arrived because
the size couldn’t fit. Then finally every construction mess was cleaned out and the walls were
repainted.
CT- Scan pre-installation
The ground system is developed at the back of the building with three copper rods (resistance
below 2 Ω which was 1.4 Ω). A length of 2.4meter long with a 4.8 meter gap was considered
between them.
The other necessary factor to keep in mind in CT installation is the temperature and humidity
specifications. There is a given range in which every room must be kept. The air conditioner should
be installed in UPS and machine rooms [3].
After the requirements are managed and the pre-installation takes place the next thing to do is to
make sure the power system is suitable before it reaches the Power distribution board (PDB).
Power from the main power supply system in the Hospital enters the powerhouse found on the
back of the building before it goes to the UPS room. The Hospital power system has a generator
for the time of power off from ELPA and a transformer is found to regulate the voltage based on
the need. Therefore from these systems, a 3 phase line and a neutral line passing through the
powerhouse enter the UPS room. In the UPS room, you will find the main disconnect panel (A1
panel), the stabilizer, the UPS itself, and a battery cabinet.
The batteries (thirty-two (32) 12V batteries in 4 layers) were connected in series to each other from
a positive to a negative terminal and the two ends of the total 384Volts will be connected to the
UPS. This UPS helps the system by giving continuous power for the CT scan machine. Because
when light goes off it takes a time for the ups to get a power. So to make up that problem the ups
takes the power from batteries that re connected.
Mechanical installation
After site preparation, the mechanical procedure follows.
Positioning system: Pre-installation Template and Gantry Delivery procedure.
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PDB (power distribution board)
A three-phase power line is inserted into the PDB from the UPS room (UPS output). The PDB is
essential to distribute the power to the PDU (power distribution unit) that delivers power to the
gantry with table, console, X-ray on light, machine on light, and socket. The 3 phases are at 120
degrees that must be the same in order as the one in the UPS room.
Operator Console
The console desk was built using an instruction attached to the desk. Then the desk was placed in
the control room. The keyboard, GSCB (global scan board), media tower, and monitor were placed
on the desk.
PDU (Power distribution unit)
The PDU was placed in a suitable location near the PDB. After positioning the PDU, the top and
rear covers were opened using a flat screwdriver and Allen key. The three-phase output of the PDB
was attached to the PDU. The x-ray on light and machine on light was attached to the PDU. PDU
consists of parts where Axial, gantry, and DC power connections are made. The grounding
connection was done in the respective position.
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The tapping process was done on the PDU. This process involves choosing the correct tap voltage
for the transformer. The tap voltage that is available in Ethiopia is 380V so we connected 2 and 6
terminals.
Power, ground, and interconnect cables
Considerations that were taken were keeping signal and control cables away from power cables
and power wiring, checking all connections for tightness, and checking for reasonable cable
routing.
All system cables were separated by the system component designators Each end of a system cable
has a label and may have a color near the connector to indicate the component and the jack
identifier of the component. Gantry-Blue, Table- Yellow, PDU- Red, Console Computer-Orange.
The system cable interconnection was done from one component to the other. This can be listed
as follow PDU to Room Warning Light(s), HVDC Power Cable - PDU to Gantry, HVAC Power
Cable - PDU to Gantry, LVAC Power Cable - PDU to Gantry, LVAC Power Cable - PDU To
Operator’s Console, LVAC Power Cable - Gantry to Table, Ground with PDU to Raceway,
Ground with Raceway to Console, Signal Cable - Gantry to PDU, Signal Cable - Gantry to
Console, Signal Cable (Ethernet) - Gantry to Console, Data Cable (Fiber Optic) - Gantry to
Console, and Signal Cable - Gantry to Table.
Table installation
The first step that was undertaken in table installation was moving the table to its position using
marked location (based on the templates). Using the dollies, table-leveling pads were located inside
the table in their respective positions. Socket and ratchet were used to loosen the shipping bolt. A
socket was used to lower the adjuster. The dollies assisted to lower the table until it rests
on the leveling pads using a ratchet on each end. A bubble level was used for checking the table
surface level.
After positioning the tables, the shipping dollies were removed then Laser alignment was done.
Anchor holes were drilled and the dirt was removed using a vacuum cleaner. The anchors were
installed using a hammer.
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Software installation
After the table was mounted properly, the next procedure was the software installation.
Inventory System Software and Restore System State were done by using a CD delivered with the
package. Service desktop-Utilities-characterization and calibration. CT system configuration was
made. Time and date were filled and customer options were installed.
Overall Challenges
The installation process was late due to shipment issues. The UPS and battery were late to come
so this extended our stay at Dilla referral hospital.
MRI installation at Adama Hospital
Site preparation
It is preparing a site in a hospital or clinic for the installation of an MRI system. In particular, the
area has to be magnetically and electrically (RF) shielded and structurally reinforced to support
the weight. In magnetics, shielding refers to shielding the outside world from a magnetic field
generated by a magnet, or vice versa. The brute force way of doing this is to build a big, soft-iron
box. The more subtle approach, called active shielding is to use a magnetic measurement system
and coils in the walls surrounding the magnet to cancel the unwanted fields. Every room dimension
in the MRI system is drowned in a final drawing sent by GE [4].
RF (Radiofrequency) cage preparation
An RF cage is a conductive enclosure used to shield the inner space from electromagnetic
interference. In MR imaging, this type of structure provides radiofrequency shielding to the
scanning room to minimize the occurrence of interference-associated imaging artifacts.
The floor (that can hold 7 tons of MRI magnet) was made up of Hipocsin – waterproof, copper,
chip wood, plastic for decoration. The wall was made up of copper, fiberglass for insulation and
sound reduction, and MDF (medium-density fiberboard); ceiling construction with lights that work
on DC. RF blocking glass construction was done.
Installation procedures
1. Delivery of the superconductor magnet using shipment tools.
2. Placement of the superconductive material using the final drawing of the room.
3. One side of the room was left opened and after the delivery, it was constructed.
4. Using leveling pads, anchor bolts, magnet level, bubble level, drill, and vacuum cleaner
(for cleaning the dirt) the superconductive magnet was located in its respective location.
5. Placement of the table (DOC) using a bubble level, leveling pad, and anchor volt.
6. Placements and connections of types of equipment in the Equipment room.
7. Quenching pipe
8. Cable connection
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9. Ramping
During ramping, a heater circuit is turned on causing a finite resistance to develop in resistor R.
10. Shimming
Shimming is the process by which the main magnetic field (Bo) is made more homogenous.
11. Helium filling system
Liquid helium is used to cool down the superconductive magnets coil in MRI scanners to a
temperature below 10 Kelvin. Superconductivity is a physical effect that occurs in various
materials when they are subjected to extremely low temperatures. Helium content must be above
80 percent. If it is below 40 percent quenching may occur.
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AC (Air conditioning) system helps to maintain the optimum temperature of the room. The devices
in the equipment room generate heat. If the heat accumulates, it will affect the operation of the
devices. Therefore, it helps to keep the room temperature suitable for operation.
AC (Air conditioning) installation at PDC and Lancet hospital
Proper temperature is critical to the system's operation and must meet certain specifications. CT
scan rooms must maintain at a specific temperature so that their components function properly.
The AC type that was used was the split type. Split-type air conditioners are named as such because
they split the components of a traditional air conditioning system into two individual units – one
indoor and one outdoor. The outdoor unit houses the compressor and condenser components, while
the indoor unit contains the distribution and filter components.
Copper tubing that replaces the expensive ductwork in central air systems connects these two units.
This copper tubing is flexible, allowing users to easily install a split-type system without extensive
construction. These connections also provide the capability of controlling multiple indoor fans
with one outdoor unit, similar to a central air system.
Preparation of copper tubing was made which involves the usage of flaring tools to flare the copper
ends. Then it was covered with insulation. Attachment of indoor unit with the wall using drill,
fisher, screw, and screwdrivers was done. A pathway leading from the indoor unit to the outdoor
unit was made. The electrical connection of the indoor unit was done. Placement of the indoor
units was done. The placement of the outdoor units was done by constructing supportive materials
(by considering a level surface and relatively away from a crowded environment). The connection
between the indoor and outdoor unit by attaching the copper tubing and connecting cable. Using a
Vacuum pump air and moisture were removed from the system.
2.5 Site visitation
Contactors
A contactor is an electromagnetic device that is used for switching an electrical power circuit on
or off. It is a multi-pole switch i.e. multiple power circuits can be controlled with single
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When current passes through the contactor it excites the electromagnet or coil and an
electromagnetic field is produced due to the excitation. The magnetic field, helps the
contactor core to move the armature. The circuit between the fixed contacts and the moving
contacts is completed by a normally closed (NC) contact. This allows the current to flow
through these contacts to the load. When current is removed, de-energization occurs in the
coil and it opens the circuit. The rapid open and close action of the contactor is one of its
important features [5].
Contactors are used for high-current load applications. They are specifically designed to
control and reduce the arc produced when the heavy motor currents are interrupted. Other
than the low current contacts, they are also set up with NC (normally closed) contacts. They
can handle more than 20 Amperes current and over 100 Kilowatts power.
When a high current is passed through the contactor, the electromagnet starts to build up and
produces magnetic flux. Hence, the core of the contactor starts to wind up. This process helps
in energizing the moving contact. Thus, the moving and fixed contacts make a short circuit
and the current is passed through them to the next circuit. The electromagnetic coil draws
more current initially. But this reduces as soon as the metal core enters the coil. When the
current is removed, the coil gets de-energized and thus the contacts get open circuited.
Features of Contactors
A contactor is a relay that is used for switching power.
They usually handle very heavy loads like an electric motor, lighting and heating
equipment and, so on.
Contactors are controlled by a circuit with very less power even though their output is
used for switching very high loads.
They can vary in size from a small device to as huge as a yard depending on the loads
they have to handle.
Like circuit breakers, they do not interrupt a short-circuit current.
Their current and voltage breaking capacity range from a few amperes and 24 DC
volts to thousands of amperes with many kilo volts respectively.
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Advantages of Contactors:
Speed-up your projects: Simpler selection process
Easy to install: Faster fitting by design, the construction is simple
Protect control circuits and save space
Disadvantages of Contactors
● Coil of the contactor may burn in absence of magnetic-field. As a result the contacts won’t
close and the contactor will not function properly.
● Contacts may also weld shut which may cause the load to keep running even when there is no
control voltage which may cause unsafe machine or machine damage.
Difference between a Relay and a Contactor
Contactor and relay have different similar features, but also they have some difference. These
differences are:
SL.
RELAY CONTACTOR
NO.
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AC air conditioning
An air conditioning system is an electrical device that is purposely installed for the removal of
heat and moisture from the interior of an occupied space. It is a process that is commonly used to
achieve a more comfortable environment, basically for human [6].
Main Parts or Component of air conditioner:
It consists of the 5 main components or Parts:
1. Evaporator:
In most of the common refrigerators, evaporator coils are wound around the freezer cabinet.
Sometimes they are placed between two seats to form a freezer cabinet.
The coil has no fins due to the frosting that collects on it over a period and due to low draft by
natural convection. In frost-free refrigerators, the evaporated is finned and the air is circulated
over it by the fan. The Frost on the evaporator is melted by a very low capacity heating element.
During the cyclical cut off period of the refrigerator, the electric heater switch on the evaporator.
It is switched off before the restart of the compressor.
In this refrigerator, there is forced air circulation due to a finned evaporator and independent
compartments.
2. Compressor:
It is hermetically sealed unit with the reciprocating compressor as the most common type of
compressor. IN some large refrigerators, use of rotary or screw compressor is possible. But the
use is limited due to the high cost.
The compressor unit is mounted on the rear side of the refrigerator. The compressor motor
capacity ranges from 1/8 to 1/4 HP depending upon the size of the refrigerator.
The starting relay also has overload protection to protect the compressor motor against higher
current due to low voltage or tripling of the power supply.
3. Condenser:
In normal refrigerators, a condenser is installed on the rear side. The air circulation is by natural
convection.
In the Frost free refrigerators, the condenser tube is on the inside of the outer cabinet of the
refrigerator.
This arrangement prevents condensation on the outer cabinet in humid condition. It also allows
placing the refrigerated close to the wall.
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4. Expansion valve:
In this system, the capillary tube is used as an expansion device. The capillary is long due to the
large difference between condenser pressure and evaporator pressure. The capillary is sometimes
soldered on the outside of the suction line and insulated to provide liquid-suction heat exchanger.
There is a dryer strainer before the capillary tube.
5. Air Handler and Blowing Unit:
This air conditioner components work together to draw the air to the evaporator and distribute
cool air over the room. A duct system facilitates the passage of airflow in the room.
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contactors are smaller than the single contactor used in a Direct on Line starter as they are
controlling winding currents only. The currents through the winding are 1/root 3 (58%) of the
current in the line.
There are two contactors that are close during run, often referred to as the main contractor and
the delta contactor. These are AC3 rated at 58% of the current rating of the motor. The third
contactor is the star contactor and that only carries star current while the motor is connected in
star.
Star-Delta Starter consists of the following units
● Contactors (Main, star and delta contactors).
● Time Relay.
● Three-pole thermal overcurrent release.
● Fuse elements or automatic cut-outs for the main circuit.
● Fuse element or automatic cut-out for the control circuit.
Power Circuit of Star-Delta Starter
In operation, the Main Contactor ( KM3) and the Star Contactor ( KM1) are closed initially, and
then after a period of time, the star contactor is opened, and then the delta contactor ( KM2) is
closed. The control of the contactors is by the timer ( K1T) built into the starter..
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providing a latch to hold the main contactor coil activated which eventually maintains the
control circuit active even after releasing the ON push button switch.
When Star Main Contactor (KM1) close its connect Motor connects on STAR and it’s
connected in STAR until Time Delay Auxiliary contact KT (3) become NC to NO.
Once the time delay is reached its specified Time, the timer’s auxiliary contacts (KT)(3) in Star
Coil circuit will change its position from NC to NO and at the Same Time Auxiliary contactor
(KT) in Delta Coil Circuit(4) change its Position from NO To NC so Delta coil energized
and Delta Main Contactor becomes NO To NC. Now Motor terminal connection change from
star to delta connection.
A normally close auxiliary contact from both star and delta contactors (5&6)are also placed
opposite of both star and delta contactor coils, these interlock contacts serves as safety
switches to prevent simultaneous activation of both star and delta contactor coils, so that one
cannot be activated without the other deactivated first. Thus, the delta contactor coil cannot be
active when the star contactor coil is active, and similarly, the star contactor coil cannot also be
active while the delta contactor coil is active.
The control circuit above also provides two interrupting contacts to shut down the motor.
The OFF push button switch break the control circuit and the motor when necessary. The
thermal overload contact is a protective device which automatically opens the STOP Control
circuit in case when motor overload current is detected by the thermal overload relay, this is to
prevent burning of the motor in case of excessive load beyond the rated capacity of the motor
is detected by the thermal overload relay.
Advantages of Star-Delta starter
The operation of the star-delta method is simple and rugged
It is relatively cheap compared to other reduced voltage methods.
Good Torque/Current Performance.
Disadvantages of Star-Delta starter
Low Starting Torque (Torque = (Square of Voltage) is also reduce).
Break In Supply – Possible Transients
Six Terminal Motor Required (Delta Connected).
It provides only 33% starting torque
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CHAPTER THREE
3. OVERALL BENEFITS GAINED FROM THE INTERNSHIP
The internship period is a period where academically survived students join professional industries
to apply their theoretical knowledge practically into the real challenging world to publicize their
imagination with physical bodies. Learning only engineering principles does not make students
successful in solving different problems.
The last four months of our internship program was the very first time that gives me real-life
experience in my field and a lot more benefits from personal to professional aspect. I was able to
get more than I expected in terms of practical skills, theoretical knowledge, interpersonal
communication skill, work ethics, entrepreneur skill, and other factors, which could let me grow
as a person and as a Electrical Engineer.
3.1 Benefit in terms of practical skills
Exposing the students to a practical skill is the main objective of an internship program since the
whole time teaching and learning process is more about theories. Therefore, my time in Infinity
Advanced Technology Solution was a good chance to understand my field and its influence in the
medical world and improve my practical skills.
During my stay in the hosting company, I was part of the service-engineering department, which
consists of many experienced senior and junior Electrical and Biomedical engineers. The
department also has some mechanical engineers. In addition, I was able to work together with
those engineers and gain experience and skills in different sections like installing, training,
corrective and preventive maintenance of different medical equipment, especially on medical
imaging equipment.
Some examples:
Installation of medical equipment like, CT scan and MRI
Preventive and corrective maintenances of different medical equipment.
How to come up with a reasonable solution for problems in the hospitals and other
facilities. How to be a competitive entrepreneur and control demands.
How to use flaring tools and prepare copper tubes for AC installation.
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The other way I was able to improve my theoretical knowledge was by asking the engineers to
explain to us something we couldn’t understand or something that has been in mind. For that
matter, anyone in there was happy and willing to explain everything they know especially when it
comes to electrical parts.
To
point out the benefits in this aspect:
Electrical safeties and precautions
Electrical equipment working principle like contactor, breaker, relay
I get knowledge about the operations of AC systems. There are a lot of AC types that
exist such as split unit, fan coil, chiller
I understand how to read and interpret circuit and wiring diagrams
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At infinity ATS PLC, I experienced the essence of both universal and job-specific ethical standards
and mostly on the major work ethics requirements by the working environment, so that I won’t be
new when I join the real-life working environment after graduation. The measure performance of
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an employee of any profession mainly depends on his/her compliance to the work ethics. Work
ethics is one of the most significant lessons we got during the internship period. The following
ethics is by far what we learn and develop during the internship:
Punctuality
Willingness to learn
Transparency
Honesty
Loyalty
Respecting each other
Being responsible
Avoiding conflicts
Accountability
Show initiative without being told
Communicate effectively … and others.
Infinity is a company that was developed by an entrepreneur who worked on medical consulting
service in the USA, Boston, and came to his country and established one of the leading medical
equipment suppliers in the country, so the story of the owner of the company is inspiring
entrepreneurship lesson for us. The entrepreneurial ways of thinking skills such as understanding
the business concepts, an idea of business philosophy, having a long term vision about being
entrepreneurs, knowing about risk management, knowing the opportunities and resources which I
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have, selecting the effective way of doing work are the concepts of entrepreneurship that internship
program taught us.
This internship period was also a time of improving my leadership skills. I was able to develop my
leadership skills by giving comments, sharing ideas, and participating in the works that we already
knew for the experience. During this time, one needs to have good qualities of leadership skills to
do the jobs at infinity. Because in the end; I was sent and able to do the job on my own so as it was
a better way to improve my leadership skills since at the field of work, I was the leaders of the task
given to us.
Working in a team was the best part of the internship program that I have encountered.in fact, for
many companies teamwork is very necessary because different professionals trained especially on
specific medical equipment and face different problems on the way of working so to solve one
issue they need to work as a team. In addition, nothing different from this was what I came across
at infinity advanced technology solution PLC, as many works and problems were been solved in
a team. As illustrated early most of the company’s work was on medical imaging as this field is
bulky and vast it needs a team to install, calibrate and maintain. Therefore, without teamwork, the
task would have been very tedious, tiresome, and time-killing, which is unnecessary.
In-group work, everyone has to share responsibilities. This was the way I developed the virtue of
accountability and team spirit. Within a team playing skill, everyone confidently and willingly
shares ideas that could solve the problem. During my stay at infinity, I was managed to work on
many sites as a team so team-playing skills were important to us.
Soft skill
Soft skills are character traits and interpersonal skills that characterize a person’s relationship with
other people. In the workplace, soft skills are considered as a complement to hard skills, which
refers to a person’s knowledge and occupational skills. Additional to the formal internship program
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I acquired soft skills through training hosted by STEM POWER. We train about critical thinking,
teamwork, communication, personality, and financial management. We are also certified for the
training.
The supervisor and mentors including the Engineers we met are valuable references for us in time
I look for a scholarship or a real job. Furthermore, our supervisor there gave us a recommendation
letter on tasks we were involved.
In our every moment there, we were meeting other people in my field who are working in
Hospitals, in other companies, in consumables suppliers and a lot more. In addition, the most
successful job searching usually comes from meeting others in the same field who can recommend
me for open positions. Therefore, those professionals I met might be the most valuable connection
to my future jobs, so I tried to show the curiosity, enthusiasm, and willingness I have for the
profession and let them see my potential.
Building confidence
Being considered as an employee was exciting and somehow it fills anyone with anxiety, hope,
and ambition all at once. Our collaboration and cooperation skills were developed and a lot more
benefits I get made us stand strong and confident.
The more we explore different fields, was the more we discover about them. Working in a real-
world environment helped me to understand the depths of our field and helped us to determine
whether it is a career I wish to pursue in the future.
It let me learns about our capabilities and ultimately encourages us to have a greater understanding
of our strengths and weaknesses. It can be a challenging experience at times. Still, the benefits we
gain from being pushed out of our comfort zone helped me tremendously in the future when I am
presented with a difficult task or situation.
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Infinity ATS has a trend of paying interns for their performance and I was able to get that after
they could see our potential. It was an exciting moment since it was our first payment as an
electrical Engineer.
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CHAPTER FOUR
4. CONCLUSION AND RECOMMENDATION
4.1 Conclusion
The internship is a program that develops practical knowledge and creates better professional skills
for students. Our internship at infinity advanced technology and solution plc lasted for four months
I learned many things starting from the time I joined the company we actively participated in the
service department of a company. The main goal of this program is to enable students to handle
real-life problems by using the knowledge they have in class. I was always eager and excited to do
and learn new things. I have participated in maintenance (corrective and preventive), installation,
and calibration of different medical equipment. In addition to maintenance and installation
activities, I have done two mini-projects to solve company problems. The projects are entitled RF
shielded Motion Sensor embedded in the wall an and remote control of the cooling system
In general, developing practical skills is not the only benefit I have gained from the internship, but
it also offers me a lot of basic experience in terms of good work ethics, developing interpersonal
communication skill, team playing skill, adapting leadership skill, and social life. I have also
developed the ability to solve an engineering problem and reach a proper solution. Therefore, an
internship is a golden time for students.
4.2 Recommendation
During our stay at infinity advanced technology and solution plc, we have seen the company is
highly respected with a strong identity, which earns the devotion of its customer by providing
quality. However, we have some recommendations for our hosting company. These are to add
transportation facilities for the service department, to facilitate the delivery system to sites as far
as they can and to have an organized inventory system
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References
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