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Group Complete Report
Group Complete Report
Group Complete Report
On
DESIGN AND FABRICATION OF MOBILE RES POWER PLANT
Submitted in Partialfulfillment for the award of the degree of
BACHELOR OF ENGINEERING
In
Carried out by
BADIGERE MAHANTHESHA 1SB18EE004
SUHAS D S 1SB18EE012
BHEEMASANKAR H YATNUR 1SB18EE005
TARUN S 1SB18EE013
Under the Guidance of
Prof. MALINI K V
Head of the Department, EEE
Prof. PUSHPARAJ.H
Department of EEE
2021-2022
Department of Electrical and Electronics Engineering
CERTIFICATE
Certified that the project phase-I work entitled “DESIGN AND FABCRICATION OF
(Prof. PUSHPARAJ.H)
Dept. of EEE
The knowledge and satisfaction that accompanies a successful completion of a project is hard to
describe. Behind any successful project there are wise people guiding throughout. We thank
them for guiding us, correcting our mistakes and providing valuable feedback. We would
consider it as our privilege to express our gratitude and respect to all those who guided and
encouraged us in this project.
We are very much grateful to our beloved founder chairman MJF. LION LEOMUTHU
and our Dynamic CEO SRI SAI PRAKASH LEOMUTHU for providing such a platform to
enhance our knowledge.
We are thankful to our Management Representative Dr. R ARUN KUMAR for his kind
encouragement and motivation.
We are grateful to our Prof. MALINI K V, Head of the Department of Electrical and
Electronics Engineering for providing support and encouraging us in various techniques to be
followed for completion of the project.
We would like to mention our special thanks to all faculty and staffs in Department of
Electrical and Electronics Engineering, Sri Sairam College of Engineering (Bengaluru) for their
valuable support and guidance.
We finally thank our family and friends who have been encouraging us constantly and
inspiring us throughout, without whom our project has never seen the light of the day.
ABSTRACT
8 11
Fig 5.2.1 Luminous solar battery 160Ah (Expected battery)
9 12
Fig 5.2.2 Charge Storage Capacity
14 5.8.1 Bearings 17
15 18
Fig 5.9.1 Fabricating of lower shaft
17 19
Fig.6.1 Solar tree
DG Distributed Generation
HIL Hardware-In-Loop
RC Repetitive Controller
NiCd nickel–cadmium
Li-ion lithium-ionpolymer
polymer
DC Direct Current
AC Alternating Current
CHAPTER – 1
INTRODUCTION
Solar Tree
Nowadays, due to the decreasing amount of renewable energy resources, the last 10 years
become more important for per watt cost of solar energy device. It is definitely set to be become
economical in the coming years and growing as better technology in terms of both cost and
applications. Everyday earth receives sunlight (1366W approx.)
This is an unlimited source of energy which is available at no cost. The major benefit of solar
energy over other conventional power generators is that the sunlight can be directly converted into
solar energy with the use of smallest photovoltaic (PV) solar cells. There been a large amount of
research activities to combine the sun’s energy process by developing solarcells/panels/module with
high converting form.
The most advantages of solar energy are that, it is free reachable to common people and available
in large quantities of supply compared to that of the price of various fossil fuelsand oils in the past ten
years. More over solar energy requires considerably lower manpower expenses over conventional
energy production technology.
Solar tree sounds like the perfect solution for our future energy needs. It is identified as an
alternative electricity source with respect to the increase in energy demand and cost.
The enhanced technology the solar tree is nothing but an artificial tree with photo- voltaic cells
arranged in Fibonacci series manner in place of leaves, it is sunlight-based tree.
The converter output is regulated by the reference of 14V so that battery (12V) can be
charged continuously during day time.
A single phase boost inverter is used to provide supply to the loads from battery. A solar
tree is a structure where solar modules are placed on a single pillar, designed with
branches made of steel to hold the photovoltaic panels which look like a tree trunk.
The inclination of the arms holding the solar PV panels are flexible and can be
adjusted as per requirement and it saves the space, this feature is not available in roof
mounted solar facilities. It can be erected anywhere for less space areas in homes, parks,
schools, institutes, hospitals, shops and streets.
It serves the dual purpose of being an artwork and an energy generator. The energy
generation data can be monitored either in real-time or daily basis. The need of the hour
is an intelligent Energy Management System that can contribute towards cutting the
energy consumption, improving energy conservation and meeting the energy demands.
We can give uninterrupted power by using hybrid energy system. Basically this
system involves the integration of two energy system that will give continuous power.
Solar panels are used for converting solar energy and wind turbines are used for
converting wind energy into electricity. This electrical power can utilize for various
purpose.
Wind Turbine
This project is about designing and manufacturing of a Wind Turbine that can convert
wind by using Vertical Axis Wind Turbines (VAWT) to a useful energy. The current
power demand in Kenya is very high compared to power consumption average. This
high demanding should take the focus of attention in thinking in different sources of
energy.
One of the best sources of energy that can apply the concept of sustainability is
renewable energysuch as sun, wind, and rivers. The positive point of wind energy is that
unlike solar energy that only used with sunlight, wind turbine can be useful all the 24
hours all the year.
Another concept of sustainability is the way that we should use in utilizing this
renewable energy efficiently, and environmentally friendly. This in turn will eliminate
the environment hazard andimprove Kenya’s health and life style.
Streets, public parks, schools and public facilities are consider as main power
consumers, these consumers should be vulnerable to wind from time to time. The idea of
this project is to convertthis wind by using Vertical Axis Wind Turbines (VAWT) to a
useful energy by using it as a power source that can serve these consumers.
The main objective of the project is to design and fabricate a small scale vertical axis wind
turbine
Specific objectives
1. To survey and identify the best location for its installation.
2. To collect wind data around Moi University and analyze it.
3. To identify best materials for use in fabrication.
4. To recommend if its use is efficient
CHAPTER-2
LITERATURE SURVEY
In 1873, Willoughby Smith discovered that selenium had photoconductive potential,
leading to William Grill’s Adams’ and Richard Evans Day’s 1876 discovery that selenium
creates electricity when exposed to sunlight. A few years later in 1883, Charles
Fritz actually produced the first solar cells made from selenium wafers – the reason some
historians credit Fritz with the actual invention of solar cells. However, solar cells as we
know them today are made with silicon, not selenium. Therefore, some consider the true
invention of solar panels to be tied to Daryl Chapin, Calvin Fuller, and Gerald Pearson’s
creation of the silicon photovoltaic (PV) cell at Bell Labs in 1954. The first ever silicon
solar cell could convert sunlight at four percent efficiency, less than a quarter of what
modern cells are capable of. Now days solar energy is used for domestic usage, cars,
airplanes and many other applications. The domestic solar panels are much cheaper, works
with an efficiency around 17-20%.
M. A. Azzouz and E. F. El-Saadany, proposed ‘‘Multivariable grid admittance
identification for impedance stabilization of active distribution networks,’’. Estimating grid
admittance is essential for assessing impedance stability and for designing adaptive
controllers for distributed generation (DG) units. This paper proposes a new multivariable
grid admittance identification algorithm that involves adaptive model order selection as an
ancillary function within inverter-based DG controllers Cross-coupling between d - and q-
axis grid admittances necessitates multivariable estimation. To ensure persistence of
excitation for grid admittance, sensitivity analysis is first employed in order to determine
the injection of controlled voltage pulses by the DG. Grid admittance is then estimated from
the processing of the extracted grid dynamics by the refined instrumental variable method
for continuous-time system identification (RIVC) algorithm The theoretical background
underlying the RIVC algorithm is introduced, along with its integration within the proposed
method for adaptive model order selection. Unlike nonparametric identification algorithms,
the proposed RIVC algorithm provides a parametric multivariable model of grid
admittance, which is essential for designing DG adaptive controllers. A hardware-in-the-
loop application using OPAL-RT real-time simulators has been used to validate the
proposed algorithm for both grid-connected and isolated active distribution networks.
CHAPTER – 3
EXISTING SYSTEM
EXISTING SYSTEM FOR SOLAR:
In current method solar panels are mounted on top of house, and on land.
The current method requires more land for installation of solar panel.
The existing system has only solar tree .
During winter, and when the sun light is not available, solar panel are not
working.Main problem is solar panel won’t work in Night .
EXISTING SYSTEM FOR WIND TURBINE:
There are two different styles of vertical wind turbines. One is the Savonius model,
which is our project is based on, and the other type is the Darrieus model. The first model
looks like a gallon drum that is been cutin half with the halves placed onto a rotating shaft.
The second model is smaller and looks much like an egg beater. Most of the wind turbines
being used today are the Savonius models.
Renewable Energy UK website provided some information about these two model.
“A Savonius is a type of vertical axis wind turbine (VAWT) generator invented in
1922 by Sigurd Johannes Savonius from Finland though similar wind turbine designs had
been attempted in previouscenturies."
“A Darrieus is a type of vertical axis wind turbine (VAWT) generator. Unlike the
Savonius wind turbine, the Darrieus is a lift-type VAWT. Rather than collecting the wind
in cups dragging the turbine around, a Darrieus uses lift forces generated by the wind
hitting aerofoils to create rotation.”
In Jun 2.15, International Research Journal of Engineering and Technology (IRJET)
has Published a research titled “DESIGN, ANALYSIS AND FABRICATION OF
SAVONIUSVERTICAL AXIS WIND TURBINE”
This research discussion was to showcase the efficiency of Savonius model in varying
wind conditions as compared to the traditional horizontal axis wind turbine. It evaluated
some observation that showed that atlow angles of attack the lift force also contributes to
the overall torque generation. Thus, it can be concluded that the Savonius rotor is not a
solely drag-driven machine but a combination of a drag-driven and lift-driven device.
Therefore, it can go beyond the limit of Maximum power coefficient Cp established for
the purely drag-driven machines.
Some of this researched conclusions are that the vertical axis wind turbine is a small
power generating unit with the help of free source of wind energy. It is designed under
consideration of household use. Generally, At least 10% power of the consumption can be
fulfil by the Savonius model. The research has also resulted that this turbine is generally
suitable for 8 to 10m of height above ground level. Because at ground level velocity of air
is very less. And finally the alternate option for turbine bladematerial is reinforced glass
fiber because of its more elastic
nature but it is costlier than aluminum alloy.
To have the best efficiency of the power output from our turbine, we have done some
brainstorming in what are the most significant factor that affect the turbine, the blade
angle was agreed to be the most significant one.
Chapter-4
BLOCK DIAGRAM AND DESCRIPTION
HYBRID POWER PLANT
Chapter-5
Solar PV Module
The term solar panel is used colloquially for a photo-voltaic (PV) module. A PV
module is an assembly of photo-voltaic cells mounted in a framework for installation
which is shown in Fig:5.1.1. Photo-voltaic cells use sunlight as a source of energy and
generate direct current electricity. A collection of PV modules is calleda PV Panel, and a
system of Panels is an Array. Arrays of a photovoltaic system supply solar electricity to
electrical equipment.
CONSTRUCTION:
Photovoltaic modules use light energy (photons) from the Sun to generate electricity
through the photovoltaic effect. Most modules use wafer-based crystalline silicon cells or
thin-film cells. The structural (load carrying) member of a module can be either the top layer
or the back layer. Cells must be protected from mechanical damage and moisture. Most
modules are rigid, but semi-flexible ones based on thin-film cells are also available. The cells
are connected electrically in series, one to another to the desired voltage, and then in parallel
to increase amperage shown in Fig:5.1.2. The wattage of the module is the mathematical
product of the voltage and the amperage of the module.
The manufacture specifications on solar panels are obtained under standard condition
which is not the real operating condition the solar panels are exposed to on the installation
site.
A PV junction box is attached to the back of the solar panel and functions as its output
interface. External connections for most photovoltaic modules use MC4 connectors to
facilitate easy weather-proof connections to the rest of the system. A USB power interface
can also be used.
SOLAR CELL
SOLAR BATTERY:
A rechargeable battery, storage battery, or secondary cell, (or archaically
accumulator) is a type of electrical battery which can be charged, discharged into a
load, and recharged many times, as opposed to a disposable or primary battery,
which is supplied fully charged and discarded after use. It is composed of one
ormore electrochemical cells. The term "accumulator" is used as it accumulates and
stores energy through a reversible electrochemical reaction. Rechargeable batteries
are produced in many different shapes and sizes, ranging from button cells to
megawatt systems connected to stabilize an electrical distribution network. Several
different combinations of electrode materials and electrolytes are used, including
lead–acid, zinc- air, nickel–cadmium (NiCd), nickel–metal hydride (NiMH), lithium-
ion (Li-ion),and lithium-ionpolymer (Li-ion polymer).
Rechargeable batteries typically initially cost more than disposable batteries, but
have a much lower total costof ownership and environmental impact, as they can be
recharged inexpensively many times before they need replacing. Some rechargeable
battery types are available in the same sizes and voltages as disposable types, and can
be used interchangeably with them.
Internal construction:
A Lead Acid Battery consists of Plates, Separator, and Electrolyte, Hard Plastic with a
hard rubber case.
In the batteries, the plates are of two types, positive and negative. The positive one
consists of Lead dioxide and negative one consists of Sponge Lead. These two plates are
separated using a separator which is an insulating material. This total construction is kept
in a hard plastic case with an electrolyte. The electrolyte iswater and sulfuric acid.
The hard plastic case is one cell. A single cell store typically 2.1V. Due to this reason, A
12V lead acid battery consists of 6 cells and provide 6 x 2.1V/Cell = 12.6V typically.
1. CHARGING
2. DISCHARGING
At anode
PbSO4 + 2H2O => PbO2 + SO 42- + 4H- + 2e-
Combining above two equation, the overall chemical reaction will be
2PbSO4 + 2H2O => PbO2 + Pb + 2H2SO4
Table 5.2.1 Charging Chemical Equations
At anode:
PbO2 + SO42- + 4H- + 2e- => PbSO4 + 2H2O
Combining above two equation, the overall chemical reaction will be
PbO2 + Pb + 2H2SO4 => 2PbSO4 + 2H2O
Table 5.2.2 Discharge Chemical Equation
SOLAR INVERTER:
Solar power inverters have special functions adapted for use with photovoltaic arrays,
including maximum power point tracking and anti-islanding protection.Solar
inverters use maximum power point tracking (MPPT) to get the maximum possible
power from the PV array. Solar cells have a complex relationship between solar
irradiation, temperature and total resistance that produces a non-linear output
efficiency known as the I-V curve. It is the purpose of the MPPT system to samplethe
output of the cells and determine a resistance (load) to obtain maximum power for any
given environmentalconditions.
The fill factor, more commonly known by its abbreviation FF, is a parameter which,
in conjunction with the open circuit voltage (Voc) and short circuit current (Isc) of
the panel, determines the maximum power from a solar cell. Fill factor is defined as
the ratio of the maximum power from the solar cell to the product of Voc andIsc.
1. Stand-alone inverters, used in isolated systems where the inverter draws its
DC energy from batteries charged by photovoltaic arrays. Many stand-alone
inverters also incorporate integral battery chargers to replenish the battery
from an AC source, when available. Normally these do not interface in any
way with the utility grid, and as such, are not required to have anti-islanding
protection.
2. Grid-tie inverters, which match phase with a utility-supplied sine wave.
Grid-tie inverters are designed to shut down automatically upon loss of utility
supply, for safety reasons. They do not provide backup power during utility
outages.
3. Battery backup inverters, are special inverters which are designed to draw
energy from a battery, manage the battery charge via an on board charger, and
export excess energy to the utility grid. These inverters are capable of
supplying AC energy to selected loads during a utility outage, and are required
to have anti-islanding protection.
SENSORS:
An electrical sensor is a device or integrated circuit that detects a specific physical
parameter and converts itto an electrical signal. The sensor is used to measure the amount
of light in atmosphere and triggers the solarlamps to switch ON automatically at sunset
and OFF at sunrise. The output signal of the electrical sensors is processed and used to
provide a measurement or to trigger an action Solar Tree is capable of functioning for
three consecutive days of cloudy or overcast weather.
VOLTAGE REGULATOR
The buck converter circuit with control loop is provided below:
Fig:5.6.1VOLTAGE REGULATOR
In this when switch is ON, the inductor gets charged. The output voltage is provided as
When the switch isOFF, the Induction starts to discharge. In this case the voltage output is
Equal to the inductor volt.
HUB
A hub is the center part of a bicycle wheel. It consists of an axle, bearings and a hub shell.
The hub shell typically has two machined metal flanges to which spokes can be attached. We
removed the central axle and instead used the shaft we had machined. It’s the shaft that acted
asthe axle.
BEARINGS
5.8.1 Bearings
The bearings allow the hub shell (and the rest of the wheel parts) to rotate freely about the
axle.We used two bearings each of 12mm diameter. We welded the inner part to our shaft so
that as the shaft rotates, the inner part of the bearing also rotates while the outside remains
rigid.
Boring is used to achieve greater accuracy of the diameter of a hole, and can be used to cut a
tapered hole. Boring can be viewed as the internal-diameter counterpart to turning, which
cuts external diameters. Boring, also called internal turning.
Chapter-6
METHODOLOGY
In this project, required numbers of panels are connected to three phase interleaved boost
converter. The voltage regulator output is provided to battery for charging during the day
time and when the day light is reduced the light loads are connected to the 3 level NPC
inverter through battery with the help of sensors.
The battery will discharge when the loads are connected during night time. The battery is
connected to three level NPC inverter which provides the supply to the loads.
Solar tree panels charge batteries during the daytime. To increase the current panels are
connected in parallel. The lead acid battery is used for storing the PV generated power and
also to provide supply to the load. The battery will discharge when the loads are connected
during night time. The battery is connected to three level NPC inverter which provides the
supply to the loads. The PV output is provided to the battery charging converter.
At dusk, the solar tree switches ON its LED automatically. The internal control can also
regulate the amount of light produced on how much charge is left in the batteries. A sensor
measures an amount of light in the atmosphere and triggers the solar lamps to switch ON
automatically at sunset and OFF at dawn. The light loads are connected to the battery with
the help of single phase 3 level NPC inverter. It operates by IoT, sensors, microcontroller
unit and inverter.
The sensor is used as Light Dependent Resistor (LDR) output is HIGH during daytime
in which the battery is charging and the LDR output is LOW when there is no solar
energy is available. When the LDR output voltage is low, then the microcontroller will
send command signal to the relay control unit.
Prior any appropriate solution can be developed a thorough investigation has to be conducted
in order to find out what solutions have already been proposed (information gathering). Once
these solutions have been analyzed and the team has an understanding of why the respective
solutions are not currently being implemented, a solution generation phase is taking place.
Here various solutions are presented and evaluated against criteria and constraints.
Once the team has satisfactorily modeled all solution concepts of interest, the concept that
performs best analytically, in addition to meeting all criteria and constraints, is selected
(concept selection). The analytical model may then be verified experimentally, using a small
scale modeling scheme or through a full scale experimental model.
When in operation, Savonius wind turbines rely on the flow resistance mechanism to turn
their rotors. In simple words, the dynamic pressure of the wind against the blades pushes the
rotor into rotation. At the same time, the opposite side of the blades encounters a force of
aerodynamic resistance or “drag.” This is just like what we experience when cycling or
running: There’s always the air flow coming against us. Because of thisSavonius wind
turbines can only turn as fast as the wind speed.
SAVONIUS VAWT
HAWT
VAWT
Brand Luminous
Running Power 400W
Capacity 750 VA
Battery System 12 V
Battery support 80 Ah ~ 200 Ah
Panel Support 450 Wp
Battery Full charging time 6- 10 hours
TECHNICAL SPECIFICATIONS:
Type of bulb LED
Aluminium Die Casting with rust proof powder
Body Material
coating
PCB 15 amps
LED 12V
Light Colour 20 Amp/ 12V
Mains Re-Connect / Dis-
12 V & 20 V
Connect Voltage
140 V – 280V (eco mode)
Voltage Range
180V – 260 V (UPS mode)
Chapter-7
3. Renewable clean power that is available every day of the year, even cloudy days
produce some power
6. Creates jobs by employing solar panel manufacturers, solar installers, etc. and in turn
helps the economy
7. Excess power can be sold back to the power company if grid intertied
8. Ability to live grid free if all power generated provides enough for the home /
building
10. Solar can be used to heat water, power homes and building, even power cars
12. Solar panels have no moveable parts and very simple to use
DISADVANTAGES:
1. whether-dependent
2. Although Solar energy can still be collected during cloudy and rainy days the
efficiency of the solar systemdrops….
APPLICATION:
Chapter–8
CONCLUSION& FUTURE SCOPE OF PROJECT:
1. This project has presented the design and construction of solar tree, the
unconventional energy sources such as geothermal, ocean tides, wind and sun is the
option to meet future energy requirements
2. Sunlight based tree is an ideal beneficial interaction between spearheading plan and
front line eco-good innovation.
3. Cultivable land is the greatest crisis in major countries, it is used for other than
agriculture, it will be unpredictable loss to the society. Therefore, solar power tree is
very efficient to capture large amount of solar energy by utilizing a very small surface
area of valuable land.
4. This is the efficient way to produce electricity in large quantity without any
maintenance or other activities and gives us a continuous output foe long time.
5. Hopefully if this new model of solar tree plantation is adopted widely it would be
possible to produce for the world keeping the best ecological balance and preserving
the nature.
CHAPTER- 9
REFERENCES
1. S. Singh, B. Singh, G. Bhuvaneswari, V. Bist, A. Chandra and K. AlHaddad, “Power
Quality Improved Bridgeless Converter Based Multiple Output SMPS,” in IEEE
Industry Applications Society Annual Meeting2013., Lake Buena Vista, FL, 2013,
pp. 1-8.
2. X. Yang, C. Yang, T. Peng, Z. Chen, B. Liu, and W. Gui, ‘‘Hardware-in the-loop
fault injection for traction control system,’’ IEEE J. Emerg. Sel. Topics Power
Electron., vol. 6, no. 2, pp. 696–706, Jun. 2018.
6. Oviya R, Narmada M, Elangovan S, “Hybrid Energy Power using Solar & Wind
Power & Monitoring in wireless Technology”, International journal of engineering
Research & Technology (IJERT), 2019
8. Dr. N.N. Wadaskar, Monu S Pal, “Review on solar Tree with wind turbine”, IJESE,
Volume10 Issue 7 ,2020.
CHAPTER -10
PHOTOS [REVIEW]
Project Review 1
Project Review 2
Project Review 3