Savaria Eclipse Manual

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Eclipse
RESIDENTIAL ELEVATOR
' (with Micro-6 Controller)

INSTALLATION GUIDE

ooo794
08-m02-2012

t
Standard notations
The following notations may,be used throughout this guide to emphasize important safety information,
mechanical concerns, and other important informatioñ. Savaria Corporation iecommendsitrat you róviéw anO
follow all of these messages.
Danger messages indicate an imminently hazardous situation, which, if not avoided, results in death or
serious injury.,All.danger messages feature a standard ISO safety alert symbol followed by the signal word
Dangerin capitalized black lettering on a red background.

Warning messages indicate a potentially hazardous situation, which, if not avoided, could result in death
¿[ wnnxme or se¡íous injury. All warning.messages feature a standard l5O safety alert symbol followed by the signal
word Warning in capitalized black lettering on a dark yellow backgiound.

Caution messages indicate a potentially hazardous situation, which, if not avoided, could result in death or
fi clurron sprious injury. All.caution messages feature a.standard ISO safety alert symbol followed by the signal word
Caution in capitalized black lettering on a yellow background.

Caution messages that donot include the l50 safety alert symbol indicate a potentially hazardous situation
cAUTlOtú forthe machine only, which, if not avoided, could reiult in damage to the michine.Thése caution messages
include the signal word caution in capitalized black lettering oñ a yellow background.

Note. messages provide informatíon, such as reminders, general information about a previous statemen!
o.radditional guidelines.that do not fit into the flow of th-e preceding text. All note méssages include the
signal word Note in capitalized white lettering on a blue báckgrounó.

Hazards and cautions

¿[ er.ecrR¡cAl. sHocx HfieARD ¿\ mnxruo


Do not connect or disconnect wiring while the power is FIRE HAZARD
on. Before servicing, disconnect all power to the Do not use an improper voltage sour€e.
equipment. The internal capacitor remains charged even Verifu that the rated voltage matches the voltage of the
after the power supply is turned off. The Charge indicator incoming power supply before applying power.
LED extinguishes when the DC bus voltage ifbelow 50 V
DC. To prevent electric shock, wait at least five minutes
after all indicators are OFF and measure the DC bus
voltage level to confirm safe level.
¿[ wrnlllxo
CRUSH I{AZARD
Never connect or disconnect the motor from the
WAR}IING eontroller while the controller is outputting voltage.
lmproper equipment sequencing could result in damage
SUDDEN MOVEMENT HAZARD to the controller or personal injury.
The system may start unexpectedly upon application of
power. Clear all personnel from the drive, motor, and
machine area before applying power. Secure covers, Revision history of this guide
couplings, shaft keys, and machine loads before applying 13-m10-201 1

power to the drive. Unpredictable equipment operation . lnitial release


may result in death or serious injury. 01-m12-201 1
. Corrected STEP 21 on page 40
. Updated sub-step 2 ofSTEP 30 on page 66
. Updated STEP31 on page68
¿\ er-ecrntcAl sHocK xAzARD 12-mO1-2012
. Updated controller board connection diagram on
D.onol attempt to modify or alter the variable frequency page 20
drive in any way not explained in the drive unit m'anuai. . Updated landing connection connection diagram on
Failure to comply could result in death or serious injury.
page 22
Savaria is not responsible for any modifications of thé . Corrected COP board connectors in sub-step 3 of STEp
product made by the user. Do not allow unqualified
personnel to use equipment. Fa¡lure to comply could 27 on page 64
. Added NOTE that car top end of travelling cable is pre-
result in death or serious injury. Maintenance, inipection,
wired in STEP 30 on page 68
and replacement of parts must be performed only by . Updated sub-step 2 ofSTEP 30 on page 68
authorized personnel familiar with installation, . Updated STEP 31 on page 70 (added ¡mportant notice
adjustment, and maintenance. Do not remove covers or
regarding jumpers on J13)
touch circuit boards while the power is on. 08-m02-2012
. Revisions on pages 20 and 69 due to controller board
silkscreen update

Eclipse (Micro-6) lnstallation Guide Part No. A0O794 08-m02-2012


Job site tools Check site specifics
Recommended installation tools and materials: 'l Prior to delivery, ensure that you have clear access into
. Allen wrenches the building and a clear route to the installation site.
. Screwdrivers (slotted and phillips) 2 For site verification, use the following information
. Socket and wrench set
sources:
. Carpenter! level and square
. Reversible hand drill I " . Site plan drawings (also referred to as site installation
. Carbide drill bits 1". !q' drawings or shop drawings)
. Hammer drill for éontrete fasteners . Written and verbal direction from the owner,
. Pry bar electrical and hoistway contractors, inspector, and
. Chain hoist architect
. Hand dolly Ensure the pit depth, the travel, and the floor length and
. Pendant conffol for construction and inspection width dimensions are the same as on the site plán
. Scratch po¡nt awl drawings. lf they do not match, the hoistway setup may
. Plumb bob and line require modifications or the chains and hoistway cables
. Chalk line may require replacement. Contact Savaria's Technícal
. Wire puller (50'of ¡ " fish tape) Support at 1 (800) 791-7999for immediate assistance.
. Vise-grip pliers (stdndard and wide jaw welder's type) Ensure the hoistway overhead clearance is the same as
. Rags and cleaning solvent on the site plan drawings. lf it does not match, contact
. 100 foot (30 m) extension cord (minimum 1 4 gauge wire) Savaria's Technical Supporf for immediate assistance.
. 10" medium cut f¡le (for filing joints)
. Ensure the hoistway width and depth are no smaller
Scaffolding or ladders and planks to aid in rail assembly
. Wire strippers than the minimum dimensions on the site plan
. Trouble light for hoistway drawings.
. i".rgpe,minimum length is maximum length of hoistway 6 Ensure the hoistway walls are plumb to avoid running
. Rubber mallet clearance faults.
. Cable or nylon strap of adequate strength to lift sl¡ng 7 Ensure the rail side of the hoistway wall is square with
. Coated steel shims, minimum 4" squaré the door openings.
. Wall anchors
. l4 gauge wire for motor and light wiring 8 Ensure the hoistway construction of the vertical stacks
. Assorted butt electrical wire connectors and crimping is the same as on the site plan drawings and that
construction is plumb, square, and solid. During rail
tool assembly, the L brackets that attach to the ra¡ls must
. j " electrical box connectors attach to the 2 x 1 0 vertical stacks for safety, regardless
. 25'tape measure
. Needle-nose pliers of the rail centerl¡ne. Contact Savaria's Techhicalsupport
. Side cutters if it appears that an L bracket does not attach to a
. Tin snips (to cut metal strapping around skid) vertical hoistway stack.
. Wire crimper Ensure electrical ¡nstallation of the fused main
. Drift pin disconnect with auxiliary contact (230 VAC - 30 Amp)
. Large crescent wrench and the fused lighting disconnect (120 VAC - 15 Amp)
. Sawzall are complete.
. Safety items: hard hats, safety glasses, steel toe shoes, 10 Ensure there are no fire and safety issues. Contact
heavy gloves, safety harnesses, etc. Savaria's Technical Supporf if fire and safety issues are
. Box knife found.
. Scissors 11 Ensure the motor location and direction at the top of
. Wire marker tape
. the hoistway is in line with the Motor Access Door. The
Shopvac hand crank side of the motor must face the Motor
. Rail lubricant Access Door for init¡al hand cranking when installing
. Mineralspirits the chains and for hand cranking due to either
. Silicone sealant complete power failure or safety lowering. Contact
. Materials to close off hoistway during installation Savaria's Technical Supporf if the motor crank side does
. Metaland wood stud finder not fáce the Motor Access Door.
. Wire tie wraps
. Volt-ohm (mulri) meter 12 Ensure the maximum total travel between top of pit to
bottom of floor is not greater than 12 feet without
addit¡onal support. Ensure each subsequent bottom of
floor to bottom of next floor is not greater than l2 feet.
Contact Savaria's Technical Supporf if the maximum
travelexceeds 12feet.
13 Be sure to follow the 3" & 5" rule as per the Eclipse
Planning Guide when adjusting the cab floor for
clearance between the cab floor and the landing edge
at each floor. ln addition, the cab floor should be pluñb
and equidistant to each landing edge on allfloors. You'll
need to adjust the cab floor to ensure strict compliance
with the 3" & 5" rule.

Pa* No. A00794 08-m02-201 2 Eclipse (Micro-6) lnstallation Guide


Unpack and verify shipment Steps
1 Prior to installation, unpack the shipment and verifr the
Page
contents. Chain tuning 44
2 Check the contents of the shipment against the job
lnterlock installation 44
order and billof materials. Contact Savariat Technical
Supportif any parts are missing or incorrect. Cab types - order of installation 45
3 Check the condition of the shipment for any damage;
Cab assembly
¡nstalling damaged parts can lead to safuty violatiohs 60
and void the limited warranty. Contact Saúaria's Car operating panel (COP) 64
TechnicalSupporf ¡f any parts are damaged.
Cab types - differences 65
Phone installation 67

lf possible, take a photograph of any damaged part(s). Car top box 68


Travelling cable connections 70
Gate pocket assembly 72

Gate assembly 73
This elevator requires 230 VAC,30 amp, single phase,
60 Hz wíth neutral and ground; in addition, use a separate PORTA gate operator 76
1 1 5 VAC, 1 5 amp single phase 60 Hz circuit for car lighting.
PORTA gate operator wiring 80
Do not use G.F.l. circuit breakers.
PORTA gate operator board and limit switches 8'l
List of steps in this guide Manualgate switch assembly and wiring 85

Steps Pit buffer shim assembly 86


Page

Railassembly Controller access through cab 87


6
Drive system installation
Controller access safety switches 87
13
't5 Fully assembled test 88
Remove motor brake handle from job site
Before leaving job site 89
Chain and chain guard 15

Top shoring bracket 16 Follow the instruction steps to ensure your safety during
Edipse installation. Failure to follow instructions renders tñe
Motor access door attachment 17
Limited Warranty nulland void. ln addition, any party
Controller box 19 installing the product who deviates from the ¡nstallation
instructions agrees to indemn¡fy, save, and hold harmless
Wiring harnesses 21 the manufacturer from any and all loss, liability, or damage
that may occur as a result of the deviation.
Hallcalls 22
P¡t stop switch 23
Uninterruptible power supply (UPS) 23
Power, disconnect and motor wiring 24
Motor access door wiring 27
Bottom shoring bracket 28
Counterweights and lifting rods 28
Sling assembly 30
Chain to counterweight rods 32

Chain to lifting bracket assembly 33


Cab floor attachment 34
Tape and tape reaiJer (selector) 35
Overspeed governor assembly (if equipped) 40
Slack chain switch test 43

Eclipse {Micro-6} lnstallation Guide Part No. 00A794 08-m02-201 2


lnstallation flow chart

Part No. AAO794 08-m02-2012 Eclipse (Micro-6) lnstallat¡on Guide


Step 1 Fioure 1
Plán drawing showing hoistway centerline
Rail assembly
60.,
FINISHEI} RUNVAY
LENGTH
Purpose
To assemble the rails.

Distance
lf the sling and base rail assembly are too large to f¡t in the wall to
hoistway, you can disassemble the sling from the rail rail
assembly. Refer to the EcÍPse Maintenence and centerline
Troubleshooting Guide for sling disassembly and assembly. (ct)

Procedure

1 Ensure the pit is clean of debris.

Ensure the hoistway dimensions are the same as those on


the plan drawings. Check the p¡t depth, totaltravel,
Type 2 cab shown
hoistway width, hoistway depth, and overhead.

2 Ensure the shipped rail heights match the plan


drawings.
ldentify the disassembled rails:
a. Base section ís 96" assembly no.227800.
b. Míddle section is 96" assembly no.227227.
c. Top section with header for motor is custom length
for each installation. Top section header has holes 4 Place the base railsection in the hoistway.
for motor mount installation and a larger hole for 5 Move the base section to the walland align the rail
chains and chain guides. bracket centerline with the hoistway centerline.
Fioure 2
Rall bracket centerline
CAUTIOH
The base rail section with sling and lifting assembly
weighs 380 lbs (t 73 kg). The middle rail section weighs
170lbs (77 kg). Please provide appropr¡ate lifting
equipment and personnel to ensure your safety.
3 DetermÍne and mark the hoistway centerline to place
the base rail section.

Ensure the base section is plumb and level before adding


the second rail section. Shim the base if it is not level or
if it is lower than the plan drawings indÍcate.

Eclipse {Micro-6} lnstallation Guide Part No. AAA794 08-m02-20I2


6 Remove the temporary shipping bolt from the sling at 7 leg Figure 4 on the next page. For a wooden hoistway,
the top of the travelling counterweight housing. bolt the base section through the top rail bracket holes
The temporary shipping bolt staps the travell¡ng (1) to the supporting wallto temporarily secure the
counterweight housing from moving during shipping. base. Bolt from pre pack 207124.

Fioure 3
Ba-se with sling assembly

Ensure the hoistway wall construction at the two lag bolt


attachment points on each rail bracket is thick enough to
hold the temporary lag bolts. lf not, use the L-brackets
directly, without f¡rst using the temporary lag bolt holes.
Note that for a 96"cabthere
See Figure 10 on page 12
is an extension bracket 227618
attached to these two brackets
For a concrete hoistway, bolt the base section through
the top middle railbracket hole (2) to rhe supporring
wallto temporaríly secure the base. Bolt from pre pack
207125.
lnsert the 2nd rail section into the base section and bolt
the two rail sections together (3) from pre pack 227005.

Use pre pack 207 124 or 2O7 1 25, and 227 005
Remove to bolt each rail section and header section,
shipping
bolt to allow
travelling
counterweight
housing to
move on rails

Travelling
counterweight
housing

Part No. 000794 08-m02'201 2 Eclipse (Microé) lnstallation Guide


Fioure 4 Fiqure 5
2n? rail sect¡on and temporary lag bolts Dátailed view of rail attachment (3) right hand side

Eolt to rail holes


on ho¡stway side
00 of the rail
Temporary .<
concrete anchor bolt 0e
through center -----cS É
2nd rail rail bracket hole 0e Ítlrr t¿l
section
oe
Alternate lemporary
temp lag lag bolts for wood
bolt hole through rail
bracket holes
10 Attach the 3rd and 4th rail sections, where applicable.
Rail bracket Bolt the rail sections together first and then bolt
Attach
through the rail brackeíhobs to the supporting wall.
diamond lnsert the top header section (see Figure 6) and bolt the
bolts 1',t
to holes rail sections together.
closest
towall
cAUTtOl{
Do notdamagethetop section over-travel safety switches
for the travelling counterweight housing on the chain
guides assembly when attaching the top header section.
Refer to Figure 6 on page 9 and Figure 15 on page 13.

12 Bolt the header section through each rail bracket hole


section to the supporting wall.
Top rail
bracket
on 1st
section ¿[ caurron
Bolt each of the last three brackets below the header to
add top support for the entire lift.

Attach with pre pack2O7t24 or207125


and 227fi)5

1) 2xi"x3"lagboltsperbracket I Z) t x*"*+ i"anchor


wedge
| " lock washer
I 'L13 hex nut
3) ax l " x 1 | " hex head bolts,
bag no.227A05
4x|"lockwashers
4xl"nuts

Eclipse (Micro-6) lnstallation Guide Part No. OAO794 08-m02-201 2


\
Fioure 6
Tdp section rails

Top section header and motor mount

counterweights
housing safety
shutoff switch

lag bolts
concrete
Attach
bolts
to
header rail
attachment

Part No.000794 08-m02-2012 Eclipse (Micro{) lnstallation Guide


10

13 Use a level to check the straightness of each railjoint.


StCIrt at the bottom and work to the top.

lf there is daylight between the leveland the channeljointon eitherthe front or side, loosen the joint bolts and straíghten.
Gaps between the channel at the channeljoint are normal. There is no gap betweeñ the -
railjoints.
14 Add raíl shims to each railjoint, part no. 2271O7; always shim the railjoints.
Use a rubber mallet to force the shim ín between the rail and lJ-channel until each shim is flush with the raí|. Wíth the raits stitl
joined, tap in each shim. Note that the W extrusion on the shim faces away from the rail.

The extrusion on the shim can show signs ofstress as you tap the extrusion into the t¡ght space between the
U-channel and the T-rail. This is normal.
Fioure 7
Rail joint straightness

Side view
of rails and
channel at

Back

Gap at
There is
no gap
normal

Eclipse {Micro-6} lnstallation Guide Part No. 000794 08-m02-2012


1l

Fioure 8 15 Plumb the rails.


5h1m between rail and U-channel exploded view
The shim design allows each shim to align with each rail
section's four bolts. You can loosen and tarque each rail
secfion bolt to ensure the joints are plumb.

When plumbing the rails, shift the plumb line out from
the rail at both the top and bottom of the rail by the same
horizontal distance to work around the sling pre-
assembly.

Attach a clamp on either side of a vertical railjoint, or use


a | " wrench or crescent wrench to twist the jo¡nt straight.

l6 For a wooden hoistway, assemble the L-brackets to the


rails and to the wooden hoístway wall.

Be sure to bolt through the 2" x I A" section of the hoistway


woll so that the lag bolts hold.

Do not bolt only through the plywood hoistway walls.


Bolt at 2" x 4".

Fioure 9
Frónt view of wooden hoistway watl rupport areas for lag bolts

Eclipse mount front wall view


Centerline
@showing both @Front view shows
vertical stacks with each stack's front
all four 2" x 4" x facing 2" x 10" x
height of the height of hoistway
hoistway

@Showing front @Center 2" x4"


facing 2" x 4"

Pait No. 000794 o8-mo2-20r2 Eclipse {Micro{} lnstallation Guide


12

Fiqure 1O
L-Srackets with wooden hoistway wall Attach with pre pack207010
to ¡ail 12O7125 to wall
Bolt into
rails and into 1) 2 x f " x 1" hex bolts I Zl Zx i" *¿i" concrete lag bolts
support wall
no. I
to the rail, bag to the concrete supporting
207124 i wall
9o-* ,
2xl"lockwashers I Z*1"-l3lockwashers

i,oo-.Jf, 2xl"flatwashers I 3" l"flatwashers

o =r o 18 Anchorthe base rail section tothe pitfloor. Use pre pack


==1' 227566.

GAUTIOII
The lag bolts must not pass through the concrete
completely to ensure their ability to wedge and tighten.

I
Attach with pre pack 227010
to rail I 2A7124 to wall Ensure the rails are level and that the base does not
require shims before you anchor the base to the pit floor.
1) 2xi"xl"hexbolts I Z) S*l"x3"lagboltstothe
to the rail, bag no. I wooden supporting wall Fiqure 12
207124 I U*1,'lockwashers
Bíse concrete anchor bolts
2x l,'lockwashers
2x I"flatwashers
I U* l,,flatwashers
g
@
17 For a concrete hoistway wall, assemble the L-brackets to
the rails and to the concrete hoistway wall. A
Il-.,
ei
@ ll
lf you must shim the L-bracketto allow for horizontal shift ?q_
from the hoistway wall greater than the slots in the L-
brackets allow, be sure to shim the L-brackets before you R
tap in the concrete lag O"'H;ill be sure to use longer lag U
II
H
Y

Fioure 11
L-Erackets with concrete hoistway wall
Attach with pre pack 227566

1) 4xi"x2|"concrete l4xl"lockwashers
anchorwedgebolts l
+x ; "he" nuts
4x j"flatwashers

Eclipse (Micro-6) lnstallation Guide Part No. 440794 08-m02-2012


13

Step 2 Fiqure 14
Mótor mount bolts x 2 slide lnto rall header
Drive system installation or 3" extension at bushings

Purpose
To attach the motor.

GAUTlOlrl
Be careful not to damage the chain guides when placing
the motor on the header. See Figure 15. lf the hoistway
ceiling is too low remove the chain guides before motor
attachment.

Considerations ¡J
Ensure the manual crank side faces the motor access panel Ab
and that the motor electrica I box faces the ca b. Refer to your €---r
plan drawings for mounting direction.

¿\ cnwror
Some units include a motor extension that raises the The drive assembly weighs approximately 107 lbs
(a9 kg). Handle with care.
motor 3" from the top of the header. This allows for a
higher motor mount without changing the standard top
rail length. Refer to Figure 26 on page 17. Procedure
lf your unit includes an extension, it is pre-assembled to
the top rail header. The assembly hole locations to attach
the motor are the same w¡th or without the extension.
1 lf necessary, disassemble the chain guides on the top
section header.
The chain guides usually do not require disassembly.lf you
The motor mount that is pre-assembled to the motor with have very low averhead clearancet you can remove the
two bushings, bolts, and washers is always used, whether or
chain guide, ottach the motor, and then re-assemble the
not there is a 3" extension.
chain guides.
Figure 13
Motor mount attachment to motor with bushings The chain guides includes a safety switch that
(pre-assembled) automatically shuts aff elevator power upon contoct with
the travelling counterweights housing assembly.

Fioure 15
Cñain guides disassembly

Only disassemble if necessary


for motor attachment I
when have very low É
overhead clearance A

The bushings slide into the top header section or the 3" rail
header extens¡on.

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


't4

2 Carefully hoist the drive assembly to the top of the rail tower and The motor wiring harness part no. i26046
attach. attaches to the moin controller. Refer to STEP l2
Figure 16 for information on wiring the motor harness ta
Motor mount right hand the controller

eI cAUTlOt{
I

é Chain guides prctrude upwards ft cm the


header. Do not damage.

assembled
bushings on
and mount x 2

Slide bushings
x 2 into header

Attach with pre pack227017


1) 4x ; " x 1 | " hex head bolts bag no.227917
4x |"flatwashers
4 x ,! " lock washers
4x i " nuts

Eclipse (Micro-6) lnstallation Guide Part No. OOA794 O8-nO2-2O12


l5

Step 3 Step 4
Remove motor brake handle from job site Chain and chain guard

Purpose Purpose
To remove the motor brake handle from the job site. To loop the chains over the motor sprockets.
Considerations To installthe chain guard.
The motor brake handle usually ships unattached to the Considerations
motor. lf for some reason ¡t is attached, remove ¡t from the The motor brake is always on unless the motor is
motbr and remove it from job the site to ensure that energized and moving.lt is spring applied in the on position
motor brake manual release cannot occur. while the lift is not moving and when the power is off.

Procedure

FALLING DANGER 1 lnstall each chain over the top of each motor sprocket.
Release of the motor brakecan causetheelevatorto move Chains are in heavy box part no. 1 05657.
downwards if the weight balance between the sling and
counterweights is not even-the safeties do not engage
in this circumstance. Do not attach the manual brake
handle to the motor. Do not use the manual brake handle.
FALLING DANGER
A falling chain can cause injury and death. Ensure there is
Procedure no one beneath chain when installing over the sprockets.

1 Remove brake handle from motor, if attached. 2 Ensure the left chain is in front of the left side chaín
skate guides.
Fioure l7
Bráke handle attached to moto¡ Fioure 21
Le'ft chain in front of chain guides

Fiqure 18
Tu-rnwrench counterclockw¡se to remove

Rear view of left


hand side chain.
Chain is in front
of skate guides.

3 Ensure the right chain is behind the chain skate guides.

2 Remove motor brake handle from job site.

Part No" 000794 08-m02-2012 Eclipse (Micro-6) lnstallation 6uide


16

Fioure 22 Step 5
R¡éht cha¡n behind chain guides
Top shoring bracket

Purpose
To attach the shoring bracket to the top ofthe hoistway.
Considerations
The shoring brackets are physical stops that ensure the
sling and cab do not overrun either the top of the hoistway
or the bottom of the hoistway (in addition to a pit buffer,
where required). They stop the elevator in case of f imit
switch failure and in case of top safety switch failure.
Fioure 24
Sh-oring bracket

Front view of right


hand side chain. You can place the bottom shoring bracket partno.227565
Chain is behind at different points on the lift for maintenance safety
front of skate guides. purposes. There are holes along the rails that the shoring
brackets fit into.

Always use the bottom shoring bracket during


Attach the chain guard partno.227099 to the top ofthe maintenance to ensure the lift does not falf when
motor sprockets. you are underneath.
The choin guard ensures the chains cannot detach (jump)
from the sprocket ond fall.
Fiqure 23 ¿\ caurrox
Clíain guard
Assemble the top shoring bracket to
the U-channels before running the sling.

Procedure

1 Determine the top shoring bracket mount po¡nt


(depends on cab height, and with or without motor
extension).
o-'-/> ," ,'/
Fiqure 25
,''zL-/,, To-p shoring bracket mount locations
,rt ,r'

Attach with pre pack 227011


1) 2xS"flatwashers | 1) 2xl"xl"hexheadbolts 1) 80"cabheightwithmotor | 2) S0"cabheightwithout
2x|"lockwashers extension I motor extension
3) 96" cab height with motor I 4) 96" cab height without
extension I motor extens¡on

Eclipse (Micro-6) lnstallation Guide Part No. 0AO794 08-m02-2012


17

2 Assemble the top shoring bracket ass embly no.227244 Step 6


right hand or 22724-L left hand. Motor ac€ess door attachment
Use left hand assembly if motor access door location is an
left hand side of hoistway-asyou face hoistway.
Purpose
Fioure 26 To attach the motor access door to the top of
Shbring bracket
the hoistway.
Considerations
lf the wall construction at the motor crank is not complete,
temporarily attach the motor access door to the hoistway
wall.
Be sure to attach the motor access door before running
the sling (even if only temporarily) to the hoistway wall, for
use with the pendant during lift construction.
The motor access door harness part no. 326008-XX goes to
J16 on the main controller board. The motor access door
performs the following functions:
. ln an emergency, allows access to the motor to hand
crank the chain sprockets to bring the lift down
(crank included).
. Safety switch turns off elevator power when the motor
access door is open.
Shoring bracket t6) . Pendant connector allows you to connect the pendant to
attached to top run the elevator. There ís al3o a pendant connector on the
mount position for an ma¡n controller board for use if you wish to connect the
S0"cabwith 3"motor pendant directly to the controller.
extens¡on . An override jumper connector allows the elevator to run
when the motor access door is open for maintenance and
pendant usage.
Attach with pre pack227248
Refer to STEP 1 3 for information on how to wire the access
l) motor I 2) motor mount (pre- door, otherwise; opening the motor access door shuts off all
power to
assembled)
the elevator.
3) motor extension (pre- I 4) chain skate guides
assembled if included)
5) safety switches I 6) shoring bracket

7) 4xL"-l6xi"carriage You must plug in the jumper to the connector on the


motor access door to run the lift with the pendant while
bolts the door is open (jumper included).
4xl"lockwashers
4x|"hexnuts

During hand crank use, do not put the jumper on the


motor access door or press on the door switch. lf you do
so and the motor suddenly turns on, the hand crank will
spin at high velocity causing injury or death!

¿[ clurron
Be sure to remove the motor access door jumper from
the connector before leaving the work site.

Part No. OA0794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


18

Figure 27 Moto. access door jumper Fiqure 30

n Mótor access door with hand crank

Mount door on wall


outside of hoistway

rt,f
I
I
Motor
access
Fioure 28 door
Mótor access door- front part no.227285
Plug pendant
irl üt and jumper into
I ata access door to
run líft for Emergency
a maintenance motor hand crank
t * Remove jumper
t Use hand crank
a before leaving to lower lift in
a t job site emergency
t
a
T a
I I
t a Close door before
a I leaving jobsite
t a
t t
I a
I 4 Use drywallto feather in the bead on the flat edge.
t..I 5 Cover over with drywall and paint.

Procedure

1 Cuthole6l "x6; ".

2 Attach the motor access door assembly no.227285.


Align the center of the door with the center of the
emergency hond crank shaft on the motor.
Refer to the plan drowings for the vertical he¡ght of the
motor access door.
Figure 29
Motor access door-rear

Wallcuttout I al
6 x 7/8"Heioht lo I
o x z/A'Mdih --:-
t I
tr4é'a*.*- -"'--' -*- "'- .'.-.{15

I I
I a
I
a
t I
t
I a
I
a

3 Screw or nail the motor access door to the wall using


the round holes on the outside edge of the door.

Eclipse {Micro-6) lnstallation Guide Part No. 0AA794 08-m02-2012


l9
Step 7 2 Hang the controller box on the top cross support
Controller box bracket pem studs.
Adjust the bottom cross support bracket as required to
hald the controÍlerfirmly in place.
Purpose
To attach the controller box to e¡ther a wall (remotely) or Fiqure 32
Cointroller mounting
between the rails.
Considerations
For projects that require the controller to be installed
between the raill the base ships with the controller top
cross support bracket already attached to the rails.
Yoü hang the controller on the top cross support bracket
no.227131and then shore it with the bottom cross support
bracket no.227A2'1.

Proedure

Controller installed... See step


Between the rails 1 and2
Remote 3

1 Loosely mount the bottom cross support bracket with


pem studs to the U-channels.
The brackets allow the cross support bracket to slide on the
U-chonnels until you snug them to the controller bottom,

Fiqurc 31
Controller bottom cross support

Controller top cross


support bracket
part no.2271 31
Attach with fasteners on bracket 227131
2xfi"nut

3 lf you have a machine room, mount the controller box


Controller bottom on the machine room wall.
cross support bracket The controller bolts to the wall at each bracket corner; use
part no.227021 the following mounting hole positions:
. W¡dth 597 mm (23.5")
. Height 546 mm (21.5')

The controller box houses the main controller board.


A connection diagram for the ma¡n controller board is
provided on the next page.

Attach with fasteners included on bracket 2ZTO21

2xfi"flatwasher
2x|"lockwasher Make sure that switch SWl (located on the bottom left
quadrant of the board) is set for GEAR or HYDRO as
2xfi"nut required for the installation.

Part No. AA0794 08*02-2012 Eclipse (Microó) lnstallation Guide


Fioure 33
Co-ntroller board connection diagram
TO
CAR TOP BOX

*¿
k5
IN DISCONNECT

til il
, ) P/ñ
REV
77tni
mf,-'- I

Lrl
o-_- r :
2>é I dr* SCIP'16
'TP¡-r X
;lt) ó
Y!ó=
^c*P {- I .lPl[ u'ñ--l
!!Oó
ro
I dpt
I NOTE:ro v¡re v
vlo I
\o
lF
vouR
MAKE YOUR owN TEMPORARY
OWN TEMpoRARy RUN Burrons I
Oiczll
33*- )g
rcaT-m¡
f ¡li"r I Ju¡¡p p* to pr to n
ocrb
I

TC+AIRRO E
tFFilSÉil8iFilil 33*- /alo
L-4-* i
mlo
I

TC+AIR VriT
iii#55i;3FÍlsJ lr¡-ót'-lx
IP P+ TO P3 FOR gi grs 99gt
1E{:I9igr$99gt- - - - -. -- - - -- -i
F
I
L-r--¡¡--r-----!
OTc?6 AL tr "ll8Filil 6 nalr I

I oilm
| ¡ho.
I drca¡ ou
i drcaou
I rlrcer On" -. L6
FL6 stLS s R{

I ll#sr l:ilis
I I:{ s fEl a l- l-hl oa DC

i on i
pr I :il
¡¡c,e
5 I l:l 6 b I l:ll *ot IL

I lo) l"' I loll **


I l:ll.s
J.'u
a)l't'
r¿r sr¡rmr
|
I I

III ljl
lo)i I
{L
#++! II lr)t
loJi
loororl" II l¡il
li"'
l.) ii l¡11
|

l:l
l¡) I
I

loll
t3
,l i!
I l¡11
l.)i'l i II lrll I I

loJl
I 'l I II irl I
h¿Lft.,""
I lr)i
a)l i loll
l.)l Ii lr)l
I

FJrII¡N
Rl{ 1 lr)l
:lllj II lr)
I !
lo)l
'l I

58 le¿
l. !.1" fiIL-J-J.¡
r
lo)l r I la) Ia)
:frsEEi lo :.1 i't-*d'
loll l.)l LI l.)l
t.)l I
'l t
!I
I

l3u tI] o6-#


tr8 *tt I úfut -ru ¡ ¡FU]
,1É il-lal ffia st
FL2

l./ l-klla 6 I
a
IE
zt
ol tI
rl l¡)lla
i i:ila l:lb-H
I

o,. iiII l:il ¿n II ltll


b I + l¡. k*l
ro- I| 136
o
TCU-mG
IH6{XG
:iffi
re
ff*,
II lrcn 6*
i:i
lr)
ilI lrll
lrJlI
I 3
e lr!
lr)
I l¡!
l.)
a
I l¡11
3€L-m¡ t

I
3€L
hó 6o
<x É
mls-o& lr!3dgffi Nms Oa :lI l¡f l¡\lI I lrll
lrll I loli r--*"*
I
HE
YO ó
ilI lrllI II loll
I l.l
n6 =
I du,oe 31
I
Td{{ng loll I loll -rLU
l¡11 9

ilI lollI II t3
'¡E!'EwÑ
rlrcrgOa ilI lrllI
YE!
Tü3-n6 d¡i5¡s:;*
I oln¿Orc I l¡11
l¡11
I 2v
fQ =
2
X
o I l¡11 i loll _n* L,¿
ú
I olnro I¡ II II l¡11 l¡)l iI l¡11 ^
6RY
'----,
I
ril-{n6 6ñE4s oltcu FO
o1
[.Jl l¡lf -vn
ll¡11
u
F TCIO-YIL
I
:¡¡lJal
II l.)l
loll L l¡\l
I

TN ?3.
4 I

TCIYtl tc9 ¡PF


O
TC8-YTL rc8 ¡fR
F ! CON\ECT TEMPORARY JU[,,IPERS BETWEEN;
fc7-YtL EZ I tc¿ ¡¡ro rcs. rc4 AND Tc6. AND Tc1 1 AND FL6.¿
rc6-Ytl Our I cvcu noweR vrA THE ups wHrLE HoLDTNG p-Tool 1, 5, AND 0 To ENTER reup voo¡
- I
TC5-YET Olr I pnsss p-rool "¡'To
! "D"
MovE
PRESS P-TOOL TO I\,IOVE DOWN. HOLD
-B'ALSO up. ¡roLo'a'¡¡-so roR rÁsi
FOR FAST
up.
DOWN.
iI
lc+YtL i PRESS P-TooL *'To EXIT TEI\4PoRARY MoDE i
II3-Y[L Oc :L-------------
USE THE SAVARIA TEMPORARY RUN BUTTONS AS NORI\,IAL WHILE [{ TEMP MODE !
TC¿-Ytl
TCt-Ytr
Qrcc LT
-----------;::-;::-------J
e]
tX


9fi -1vn
lsv l:it
o8
^E
1,
r'il.X
bl
ÉE\"u

qa
"/*
=o
F&
\YHT o
rFl 3 - - * o * á¡ a=s

P-TOOL JACK

16AEE'
TO VALVE BLOCK

Eclipse {Micro'6} lnstallation Gu¡de Part No.000794 08-m02-2012


21

Step 8
Wiring harnesses

Purpose
To illustrate the wiring harnesses. Use this drawing as a general reference when wiring.
Figure 34 Wiring hamesses use as refercnce
-

o
V
e
f
h
e
a
d

Top landing

lf controller ¡s remote,
run all harnesses to
femote mount area

Pit Ma¡n disconnect


switch
harness
326006

Travelling cable
harness 32601 0-XX
(goes to either
rail mounted or
remote controller)
Hoistrvay disconnects (if required)

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


22

Step 9 Fioure 36
La-nding connection diagram
Hall calls

Purpose
To install the hallcalls.
u
rf
Considerations F
lf the doors and walls are under construct¡on, vL¡l J
-t
temporarily attach the hallcalls to the ho¡stway (L ()
to ensure that you can test Eclipse operation; E
otherwise, jump the hall calls on the main E -J
J
E
controller board to ensure that you can test the tf I
operation.
a
Be sure to secure allwiring on the sling.
Attempt to secure the wires in such a way that
you can remove individual wire connections if
required method can save maintenance
time at a -this
later date.

Procedure

1 Attach the hall calls temporarily to the


hoistway wall if door walls are not yet
suitably built out.
Fiqure 35
Híll call

OJ

Connect each hall landing station harness EH


part no. 326009-XX to the appropriate
connector on the main controller board J23
bñx
O-q, X
(FL1) to J28 (FL6) - hall calls connect to pins ;:e
7 , 8,9, and 1 0 on these connectors. See the oEi
w=Y
diagram on the right.
I'a'e
This harness carriesthe signalsfor the lockand
hall coll, and door operator (if equipped) to the
üi
oa
s
E
main controller.
!'=
u"o
Jump any floor on the main controller board =
ó5É
that does not requíre a hall call.
{i:
o9c 6
u\E

q
J
z
-
¡rfr
fF
dc

EI
ctJ
OL

Eclipse (Micro-6) lnstallation Gu¡de Part No. 000794 08-m02-2012


23

Step 1 0 Step 11
Pit stop switch Uninterruptible power supply (UP5)

Purpose Purpose
To install the pit stop switch. lnstall and hook up the UPS in the controller box.
Considerations Considerations
The pit stop switch interrupts the logic required to move You will need to place the UPS in the bottom of the
the elevator lrp and down. controller box and plug in the cables.
Attach the pit stop switch box to the wall approximately
four feet above the pit on the slam side so that it is Procedure
accessible once cab, wall, and door construction
is complete. 1 Place the UPS in the bottom of the controller box as
shown.
Procedure 2 The cables for the UPS are located in the bottom left
corner of the controller box. Connect the cables per the
1 Assemble the pit stop switch to the wall. El ect rico I Sch e m atics -

Fioure 37 a. Plug the power cord from the UPS into the
Piístop switch receptacle marked "UPS PLUG" in the controller box.
b. Plug the two power cords marked "BATTERY
BACKUP RECEPTACLE'into the Battery Backup
receptacles on the UPS.

Fiqure 38
UFS cables in controller box

Run the pit stop switch harness part no.326006 from


the pit stop switch box to J17 on the main controller
board.

Fioure 39
UFS in controller box

Part [.1o. 000794 08-m02-2012 Eclipse {Micro-6) lnstallation Guide


24

Step 12
Power, disconnect and motor wiring

Purpose
To attach the following wires to the main controller:
" Light power
. Main power
. Hoistway disconnects, if equipped
. Motor
Considerations
This section details the wiring connections for power,
disconnects and the motor.

For complete wiring information, refer to the


'
Electrical Schematics.
The p.hoto on the next page shows the layout of the
controller box.
lf you have disconnects for I 1 0V liqhtinq and 230V main
power in.the. hoistway, be sure to pláce thim such that you
can turn both off while standing beside the hoistway,
'
before you enter the ho¡stway. eheck the rules and
regulation-s in your area to iearn how to place the
hoistway disconnects.

Procedure

1 Runthe lighting 120V 15 Ampdisconnectfromthewall


electrical box through the controller access hole and
connect to the terminal bfock in the controller box.
Table t

2 $un the main 230V, single-phase 20 Amp disconnecr


from the wall electrical box and connect to the terminal
block in the controller box.

3 lf there are hoistway disconnects, mount the


disconnects at the hoistway by the pit, or where local
code dictates.

Eclipse {Micro{} lnstallation Guide Part No. 000794 08-m02-201 2


25

Fiqure¡N)
Cdntroller box layout (geared controtler shown)

Light power
HandN
Main power
Ll and L2

IMPORTANT
-
Befg¡e-po-wering up and running the elevator, you must
install the large resistor ¡n thecag-eon top of thetontroller
box and CONNECT the wires. Plug the two wires from the
res¡stor into the female disconnects supplied in the
controller box. (Resístor rhipped in heavy parts boxJ

Resistor in cage
ilililllllllllllll:
Feed 2 wires from
Connect 2 wires resistor down
to 2 female through hole in
disconnects in controller box
controller box

Part No. 0CIA794 08-m02-2012 Eclipse {Micro-6) lnstallation Guide


Fioure 41
Hóistway disconnects

Walldisconnects
Main disconnect
Light disconnect 230V
1 t0v

disconnecti..
Two pote light discontloistway pol" light disconnect
110V 230V

Controller
Terminal block
120V 120V 230V 230V

II
Black Whiie Black

NL1L2
*i" 'i" Black

To TAUX
on main
controller board

Ground

Eclipse (Micro-6) lnstallation Guide PartNo.000794 08-m02-2012


27

Run the motor wires down the hoistway and in through Step 13
the controller access holes in the main'controller boi.
Motor access door wiring
pass-through junction box, if required.
Use a
Connect the six motor wires to the controller.
Purpose
If the motor gears ore not moving the lift in the correct To wire the motor access door harnesi no. 326008-XX
direction, you can movethe blac& red, and blue wires. including pendant control to the main controller.
Table 3
Motorwires Procedure
230 V ñain Connects to... 1 Connectthe motoraccess doorharness pendant
Black Tl on contactor ¡n controller box connector to J12 (TEMP RUN) on the controller board.
Red T2 on contactor in controller box 2 Connect the motor access door (MAD) harness wires
Blue individually as listed in the table below
T3 on contactor in controller box
Yellow Ground in controller box Table4
Motor access door wires
Orange J22 - BR+ on controller board
Brown J22 - BR- on controller board
MAD Connects to..
Main auxiliary TAUX (if not equipped, jump TAUX) Blue J15 - TC4 on controller board
disconnect Orange Jl4 - TC5 on controller board
Yellow J14 - TC6 on controller board
Violet J16 - MAD1 on controller board
Gray Jl6 - MAD2 on controller board
Pink J13 - TCl 1 on controller board
Tan J28 - F16.4 on controller board

{e 12\ 3
4
5
Turn on the main power at the disconnect.
Check the voltage with a meter; it should be 230V
Connect the P-Tool (PlN 326049) to Jl on the main
controller board. Use the P-Tool to place the elevator in
Témporary Run Mode. Refer to Appendix B for
ü
C rk\ 6
7
8
instructions on how to do this.
Open the motor access door.
lnstall the motor access door override jumper.
Connect the pendant (P/N 200438) to the motor access
door pendant connector.
9 Press up or down on the pendant to test the etevator
on slow.
TheV drive LEDfrequency changesfrom anat restF-5.00to
an in use F-60. 0. The motor sprockets should move.

FALLING DANGER
A falling chain can cause injury and death.
Ensure there is no one underneath the chains when the
chains move on the sprockets without attachment to the
weights and sling tifting bracket.

Table5
Yar¡able drive settings in Hertz (Hz)
Elevator VFD LCD setting Feet/minute
At rest 5.OO na
Leveling F 5.00 na
Slow (pre-programmed F 50.00 36
at factory)
Normal F 60.00 42
Fast (pre-programmed at F 70.00 50
factory)

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


28

Step 14 Step 15
Bottom shoring bracket Counterweights and lifting rods

Purpose Purpose
To insert the bottom shoring bracket onto the U-channels. To installthe counterweights (weights) and lifting rods.
Considerations Considerations
Raise the sling and insert the bottom shoring bracket on to you fully assemble the Eclipse, rail balance is in part
-Once
the U-channell before assembling the contróller and due to correct weights placement.
travellin g counterweights.
There are a series of holes in the U-channels. Use these Procedure
holes to insert the bottom shoring bracket at various
heights along the U-channels as réquired. 1 lnsert the weights part no.227946-O into the travelling
Unlike the top shoring bracket, no bolts are necessary to counterureight housing so the wider end of the weighl
is at the left-hand side of the rails.
attach the bottom shoring bracket.

The number of weights that ship with your unit depends


FALLING DANGER
on a number of factors including rail height and cab size.
Tle offthe sling once you raise it to insert the bottom
Verifi the number of weights you have w¡th your billof
shoring bracket for controller and counterweight
materials.
installation purposes.

Procedure

1 Raise the sling two feet above the pit floor and tie it off. lf necessary, remove the top bracket of the travelling
2 lnsert the shoring bracket into any of the U-holes. counterweight housing assembly to install the last few
weights. Remove the 2 x i " x *a " right hand side two bolts
The bottom shoring bracket quickinsert assembly no. and loosen teft hánd side bolts.
227564allows youto use it ot any point on the U-channels
where holes are available. Fiqure 43
WE¡ghts installed
Fioure 42
Bdttom shoring bracket

Bottom shoring
bracket insert
Assembly
no.227564

lnsertion

A-syo.u stack the weightl ensure the holes in the weights


for the counterweight rods line up so the rods can pass
through completely.

Ecfipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


29

2 Remove the cotter pins, nuts, and flat washers from the Fioure 45
counterweight lifting rods part no.227i 06 (you'll Counterwelght rods through counterweight travelling
reattach them at the bottom ofthe travelling assembly añd welghts
counterweight housing once the rods are th-rough the
weights). lnsert rods through holes 2 and 4 only
Each rod has a coupling for chain attachment at the top;
it is always pre-assembled.

Fioure ¡14
Co.-u nterweight lifti ng rods d isassembly

@
Remove cotter pín,
nuttand washér

Disassemble fasteners on rods 227106

1) 1x;"xl"cotterpin
1 x l"flatwasher
2x l" x 13 nuts

3 Slide the lifting rods from the top down through the Note that an older versíon
travelling counterweight housing holes 2 and 4; insert of weights is shown here.
the rods through allof the weight holes.
Each rod is l" x 36" long.
4 Re-assemble washers, nutt and cotter pin to the
Use a soft mallet to adjust the weights so the rods pass bottom of each rod, underneath the weights.
through.
Fioure 46
Co-unterweight rods assembly

ln Step 17,you'l!attach the chain to the counterweight


rods using the chain link in pre pack105656. You'll aiso
attach split nuts to the counterweight rods using pre pack
227009. As you assemble and tighten each counterweight
rod and split nut, the weights should flatten in the
travelling counterweight housing. Refer to Step 17.

@
@
@
Reassemble washers, nuts,
and cotter pins
Note that an older version
of weights is shown here.

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


30

Step 16
Sting assembly

Purpose
To assemble the sling.
Fiqure 47
Full sling assembly

Le{t hand
sling arm
(see Considerations
table for LH part no)

Loosen bolts to adjut


distance from wall

Support bracket
226628
'ol Right hand
226270 Sling adjustment bar sling arrn
(see Considerations
227810 table for RH part no)

Support bracket
226628

zz35to

Considerations
The following table identifies the sl¡ng arm part numbers which vary in length depending on the width of the cab.

lf cab width... Then sling arm part no...


33.75" to 44.75" 227141 leftand right
22.75" to33.75" 227571 left and right
44.75" to 55.75" 227574|eft and right
55.75" and larger 227577 left and right

Procedure

1 Assemble the left hand sling arm part no.227141(LH) and the right hand sling arm part no.227141 (RH).

lf the sling is not up off the pit floor, you'll need to lift it about six inches to insert the 1xi " by 4l " bolt from tfre bottom.

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


31

Fiqure rtg
Ldt hand sling arm attachment to base Attach with pre pack 227O13
1) 2xl"xl3x1l"carriage I t) Zxl"lockwashers
bolts I Zx1"nuts
r6 2x|"flatwashers
2

lnsert
and 2
I 6 9e @ 2) shim part no.22780&
from
side at base P I
4 Assemble the support brackets to the sling adjustment
tr
(ñ.
bar.

trH-
6D
L¡ft I
H f--' slins I
Yr =l All cabs include either left or right support brackets
226628.lf you have only one support bracket, install it on
loJttomáibase the gate opening side. lf you have two openings, install

.?%
I Assemble in order brackets on both the left and right hand sides.lf you have
trfrom_l_through 3
_a cab
larger than 54", but only have one opening, you'll
have two support brackets; installthem on either jide. tf
oo the same part is used on both sides, flip the bracket to
install it on the opposite side.
,[
Attach w¡th pre pack227013
1) 1xf"-13x1l"hexhead I z) txl"-13x1l"caniage
bolts
lxl"lockwasher I t*l"lockwasher
lxl"nut I tx;"nut
3) 1 x |"x l "carriagebolt

2 Assemble the front sling adjustment bar part no.


227810 to both the left hand and right hand sling arms. Support
The adjustable arms are welded to the front sling bar. bracket c&
3 Add shim if necessary.
Fioure 49
Slíng adjustment bar to left hand sling amr
Attach each bracket with pre pack 227O13

1) 2xl"x13x1l"carriage I l) Z"l"lockwashers
bols I t*I"nuts
2x|"flatwashers

Levelthe sling.
Ensure the sling is level side to side.
6 Ensure the sling adjustment bar is completely level and
has been adjusted to its f¡nal posit¡on.
7 Drillthrough the pre-drilled holes in the arms on the
sl¡ng adjustment bar and out through the left and right
sling arms. See Figure 48 on the previous page.
lnsert a pin through these holes to secure the sling
adjustment bar in place and keep it from sagging.

Part No.000794 08-m02-2012 Eclipse (Micro€ lnstallation Guide


32

Step 17
Chain to counterweight rods
Be sureto attach both the chain link and the safety clip.
Purpose The safety clip cannot ho..l9lhe weiOht of the chain by
To attach the drive chains to the lifting rods on the
travelling counterweight assembly.
Requirements 3 Attach split nuts to the counterweight threaded rods.

Ensure the left chain is in front of the chain skate guide. Fiqurc 53
Ensure'the right chain is behind the chain skate guide. Split nuts
Ensu.re that Step +, Chain and chain guard on pale 15 is
complete.

Procedure

1 Use the pendant to run the chains to the counterweight


rods above the counterweight housing.
q# Split nuts
2 Link each chain to the top of each counterweight
threaded rod at the counterweight threaded rod Attach urith pre pack227009
coupling-left chain to left coupling; right chain to
right coupling. 1) 4xsplitnuts

Fisure 51 Use two split nuts on the top, one for each rod just below
Clíains to counterweight rods
the top chain coupling.
Use two split nuts an the bottom, one for each rod just
above the top weight.

Fiqure 54
sp'lit nuts (rear view from hoistway)

Counterweight Split nuts


threaded rod

á
g Rear view from hoistway side
C) OC)

The split nuts help to ensure the counterweight threaded


Attach with pre pack 105656
rod nuts remain securely in place.
1) lxchainlink l2) lxsafetyclip

Eclipse (Micro{) lnstallation Guide Part No. 000794 08-m02-20I 2


33

Step 1 8
Chain to lifting bracket assembly
Once the sling is attached to the travelling counterweight
Purpose
housing, it ¡s l¡ght. Therefore, the sling cán move upwards
To connect the chain to the lifting bracket on the sling. at any t¡me before full cab assembly, while the weights
can fall downwards. Stay clear of the rails!
Procedure
1 Use the pendant to run the chains to the lifting bracket. 3 Unk each chain to the top of each lifting bracket
The iounterweight üovell¡ng ossembly with weights rises. threaded rod coupling.
Fioure 57
l¡nk and safety clip
Chr-a¡n

lf the motor is not running in the correct direction in


relation to the pendant commands, switch any two of the
motor wires *
black with blue or red with blue.

lf you decide instead to manually raise the sling towards


the unattached chains to minimize chain travel to the
lifting bracket, be sure to attach the shoring bracket to the
rails and to tie offthe sling/weights so that neither the
sling nor the weights can move during chain attachment. Attach w¡th pre pack 105656

2 lf necessary remove the chain safety bracket on the l) Ixchainlink iZ) Ixsafetyclip
motor and adjust the motor sprocket horizonta lly so the
chain is horizontally aligned with the lifting bracket Fioure 58
Cñ'a¡ns to l¡fting bracket
coupling nuts.
There aretwo allen set screws on each motor sprocketthat
allowyou ta loasen the sprocket.To adjust, move each
sprocket horizontally along the motor shaft and then
tighten the set screw.

Usually the motor sprocket horizontal alignment is set


and does not requíre adjustment.

Fioure 55
Mótor ¡prockets

Fisure 56
4 Use the pendant to lift the sling.
Sp-rocket allgnment

Part No. QAA794 08-m02-2012 Eclípse (Micro-6) lnstallation Guide


34

Step 19 Flqure 6O
Flóor running clearances
Cab floor attachment

Purpose ¿[ nrrennox
To attach the cab floor {platform).
sills are
Considerations to each other.
Secure the cab floorto the slinq with #10 x I " wood screws
that do not pierce the floor. During cab wall ássembly, you'll
attach longer screws, #8 x 1 I " through the floor and into the
cab walls to add cab wall súpport.

Procedure
'l Usethe pendant to lift the sling so you can work
underneath.

Use the shoring bracket to prevent the sling from fallingl


3rd floor
2 Levelthe sling, ensuring ¡t is levelside to side as well. Running
3 Place the cab floor on the sling arms. Clearance
4 Measure the clear opening based on the following
guidelines:
. The clearance between the hoistway side of the
landing door and the edge of the landing sill shall not
exceed 3".
. The distance between the hoistway face of the
landing door or gate and the car door or gate shall
not exceed 5".
. The elevator includes a I inch running clearance and
a. 1 inch gate set back on the car; thutthe hoistway
doors must maintain a maximum set back of 3".
Check the running clearance codes in your area.
5 Ensure the floor is level from side to side.
6 fusemble the cab floor to the sling from underneath. 2nd floor
Attach with #10 x !n" wood screws. 3iil
1"-
The screws attach from underneath all four sides of the l--31ül?H*
floor.
Fioure 59
CaA floor assembly

1st floor

Attach with pre pack 105286


1) 30x#10x | " wood screws

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


35

Step 20 Fiou¡e 63
Ta-pe readerassembly
Tape and tape reader (selector)
Tape reader
Purpose mounting
bracket
To install the tape and tape reader (selectofl. Q27944')

Procedure

1 Attach the top ofthe tape to the top shoring bracket as


shown using one bolt, lockwasher and nut.
Fiouie 61
Aftach tape attop
I

Top shoring 1

bracket _.1
i,e

Attach top oftape


to shoring bracket
{l bolt,lockwasher
and nut)

Mounting
bracket
2 Attacntne tape tensloner bracket at tne bottom ofthe Q27e43t
and bolt
rails as shown.
washers
3 Attach the bottom ofthe tape to the tape tensioner and nut
assembly using two bolts, lockwashers and nuts. 1ú.it227972\
Selector
Figure 62 (tape reader)
Attach tape at bottom Seedrawing
on next page

Attach bottom
of tape to tape
tensioner assembly
(227950 and 227937)
using 2 bolts, lock
washers and nuts
from kit 227977

Attach tape tensioner 5pring bracket


bracket (227934) to rails (227930)
using HAü from kit 227015

4 lnstall tne tape reader (serector) as snown at the nght


and on the next pages.
5 Once the car top box has been installed (see STEP 30),
you can connect the cable from J6A on the tape reader
selector PCB to J6 on the car top board.

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


Figure 64
Tape reader assembly and cams

Top of hoistway

227961
(Cam
mounting
bracket)

227960
(LS cam)

227978-B
(LS mounting bracket)

227960 Kit227982 contains:


(LS cam) 227978-8, LS mounting bracket
227960, LS cams (x2)
227961 , cam mounting bracket

Bottom of hoistway

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-20'12


37

Fioure 65
lnitall tape reader

ru
Top cam shown here.

M
Clamp top and bottom cams
Q2796A and 227961) onto
tape using HAff in box.

lnstall temporary cab ceiling


bracket (226093-D) and then
attach tape reader mounting
bracket (227944) to it using
two bolts, washers and nuts.
When assembling the cab be
sure to remove this temporaty
bracket and install the permanent
cab ceiling bracket (¡26093). og,

Attach tape reader assembly


to tape reader mounting bracket
(227944) using mounting bracket
(227943) and kit (227972-bolt
washers, and nut).

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


6 Use the Micro-6 magnet template part no.227923 (shown at the right) to assist in
placing the magnets on the tape (see the magnet configurations below).

lf you are placing the magnets while using e¡therthe P-Tool


or the temporary run buttons, you must unplug the cable
from J 1 0 on the controller board. Don't forget to plug it
back in before running the lift in normal mode.

Fioure 66
Selector magnet configurations

Q savsrtc
Micro-6 Selector Magnet Configuration

rL1 rL2 lt4 tL5

Eclipse (Micro-6) lnstallat¡on Gu¡de Part No. 000794 08-m02-201 2


39

Fiqure 67 Fioure 68
Selector PCB layout Seisor spaclng

t
E
J.a
{uL,
H¿

T*.''
df
.¡ :ElEt¡].,
O {¡¡ü¡l
,frñiñÍ .la!ral
,fi1,ü5551
--tuJ (s) P3 (N
P2 (N) DZ (s)
ffi
r€rl
I u¡ I
jl33t3tl X
l-KD'lÉ,ffi
l-F- I l+
f*r fl --6-
.lOOaaOl
-
,500 t
aa aa ta I

{P'2, O ".
mgm tPsl

O
It
Jl
Ht

.
t02l
a

a
hs

O
2 875
,500
r
O I

-l-LIDL (s)
T
1,645 I

/N:
/n'I7723i1 E'
I

til
{0L,
I
la
X
dt Pl [N)
ln the illustration above:
a . Pl = Positioning binary 1's lane
dt ' = Positioning binary 2! lane
P2
ao . P3 = Positioning binary 43 lane

offio a

Part No. AAO794 08-m02-2012 Eclipse (Microó) lnstallation Guide


40

Step 21 Use the temporary run buttons to raise the platform so


Overspeed governor assembly (if you can access the motor mount at the top of the rails.
equipped) lnstall the overspeed governor.
a. Assemble the overspeed governor mounting
bracket (227941) to the overspeed governor
Purpose (103307).
To installthe overspeed governor (OSG) assembly. b. lnstall the overspeed governor assembly on the
right-hand sidq up underneath the motor mount at
Procedure the top of the rails. See the photo below.
c. Secure the overspeed governor bracket to the
1 Refer to the following procedure and the illustration on motor mount {two nuts).
the next page to install the overspeed governor (OSG)
assembly.
d. Tighten the nuts to secure the overspeed governor
assembly in place.
2 lnstall the overspeed governor tensioner assembly at
the bottom right of the rails as shown below. Fiqure 70
ln;ta¡l¡ng the overspeed governor {Rl.l installation shown}
a. Secure the tensioner pulley mounting bracket
f €tI:
227940 to the rail using three bolts (two at the side fü
and one at the front) and hardware from kit 227973.
b. Tighten the hardware to secure the assembly.
Fioure 69
!r
lnitall overspeed tensioner assembly

*
t.::

22794A ,},
and Hlt¡V .,*
from kit i*
227973 l*

Eclipse {Micro-6} lnstallation Guide Part No. 000794 08-m02-20I 2


41

Figure 71
Overspeed governor assembly

Units with vanet Units with tape reader,


install overspeed install overspeed on NOTE:There are two options
on left-hand side right*hand side for LH or RH mounting of
overspeed on top ra¡l plate.
I I
I I
These two rods go through
the top plate ánd/or motor
I I
Overspeed governor
tattach using hardware h
from kit 227973) after After motor is installed,
motor is installed attach overspeed governor
to motor mounting top plate
using hardware fromkit 227973:
"l/2"-13 hex nuts (101106)
'll2" lock washers (1 021 93)
1 /2"flat washers (l 02 1 89)

This face of overspeed must


always be toward the cab.
Rotate overspeed mounting
plate if holes don't line up
Overspeed with top rail plate.
governor
cable (104205)

{
_/
Overspeed/
governor
tripping cage
(2s01 1s)
s--
Safety
tripping
rod

Overspeed
governor tensioner
assembly (250068)
(attach using 3 bolts,
lockwashers and nuts)

Part No. 0AA794 08-m02-201 2 Eclipse (Micro{) lnstallation Guide


42

5 lnstallthe overspeed governor cable and tripping cage. Fioure 72


See the photo at the right. ln;talling the cable and tripping cage (RH installation shown)
a. Feed the cable (PN 104205) through the small hole
in the bottom of the governor tripp¡ng cage (PN
2501 15). Continue feeding the entire cable untilyou
104371 (nut) - IMPORTANT: Be sure to
reach the swaged button on the end. leave a gap between the
b. Route the cable down and through the bottom arm and the nut as this
tensioner pulley, then up and through the top assembly must be loose.
governor pulley, and then back down to the
governor tripping cage. 102716
102954
c. T¿ke up the excess slack and create a small loop at (washer)
(nut)
the end of the cable. lnsert the thimble and clamp it
together. 227936
(bar)
d. lnsert the cable loop into the top of the governor
tr¡pping cage and secure using the clevis pin and
cotter pin. See the bottom photo in the figure at the
right.
Ensure that the clamp at the top is oriented as
shown in the top photo below.

1 03301
(clamp)

104205
(cable)

r03301
(clamp¡

103246
(thimble)

't
01059
(cotter pin)

235494
(pin)

Eclipse {Micro-6) lnstallation Guide Part No. 000794 08-m02-201 2


43

Step 22
Slack chain switch test
lf in California, New Jersey, or Oregon, make sure you
Purpose reset the switch manually. ln othe¡ areas, please
To ensure the slack chain switch engages the safeties. refer to your local code.
Considerations
Floure 74
When the unit ships, the slack chain switch is assembled to SaTeties ofi
the bell crank assembly (at the rear).
Ensure the bell crank spring assembly hex nuts allow the
safety springs to engage the slack chain switch during a
slack chain event or chain failure.
The following list identifies the order of assembly:
1) Spring | 4) Washer
2) Washer | 5) 2 X hex nut
3) Spring | 6) Cotter pin

fi clurtox
The spring tension is set during factory assembly. As a
precaution, verify the nuts are snug to each other to
ensure spring tension is maintained.

Fioure 73
Sláck chain switch and nuts

The slack chain allows the bell crank to mave; the bell
crank springs decompress; the assembly engoges the slock
chain switch which turns off power; the safeties engage.
Fioure 75
SaTetles on
Bell crank assembly
Slack chain downward position
switch (at rear) safeties enoaoed
l"-l I f
f +
.F
During regular operation, the safeties only engage during
a slack chain event or a chain failure. Once the chain has
tension again, the safeties automatically disengage.

Jncorrect hex $ 3 Raise the sling to release the safeties.


nut adjustment
Correct hex
nut adjustment
Ensure the whole mechanism returns all of the way
Turn on power and use the pendant to lift the sling
upward when resetting the safet¡es.
approximately 8'from the pit.
Place the shoring bracket underneath the floorto stop
4 Remove the shoring bracket from underneath the sling.
the sling from nioving downwards. Refer to Bottom
shoring bracket on page 28 to learn how to place the
bottom shoring bracket.
lfthe safeties do not engage/
Use the pendant to lower the sling onto the shoring
tighten the nuts to add spring tension.
bracket until the chain is slack.

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


44

Step 23 Step 24
Chain tuning lnterlock installation
Purpose
To provide a qu¡eter chain ride. Purpose
Refer to the Eclipse Lock lnstollation Guidefor information
Considerations that describes hall call, keylock and lock connections.
Chain noise in the form of pulses occurs as the chains
eng.age an-ddisengage the motor sprockets. Adjusting the
position of the chains relative to each other in opposi[e
directions reduces the noise.
Generally, tighten each chain guide skate fully to provide
maximum displacement of the chains.

Procedure

1 Tighten the left side bolt.


This bolt moves the left side chain skate guide awoy from
the hoistway wall.

2 Tighten the right side bolt.


This bolt moves the right side chain skate guide towords
the hoistway wall.

Fiqure 77
Rifht side chain gulde

Eclipse (Micro-6) lnstallarion Gu¡de Part No. 000794 08-m02-201 2


45

Step 25
Cab types - order of installation
Purpose
To illustrate the order of installation for Eclipse cab types.
Considerations
The following cab types are illustrated in this section:
"Type 1 right (used in this guide)
. Typb 1 left
. Type 2
."type 3
. Type 4
. Type 5 center left hand small
. Type 5 center right hand small
The installation procedures described in this guide are based on a type 1 right hand cab.

Pa* No. 000794 08-m02-2012 Eclipse (Micro{) lnstallation Guide


Figure 78
Type 1 right

1) floor 6) channeljoiner 1 1)gate


2) COP wall 7) ceiling 12)gate stabilizer
3) side wall opposite entrance 8) pocket 13) header splice tab-reattach
4) channeljoiner 9) gate track corner piece-remove to install gate I 4) gate track corner piece-reattach
5) side wall opposite COP wall 10)header splice tab-removeto ¡nstall gate

Ecllpse {Micro-6) tnstallatian Guide Part No.000794 08-m02-2012


Fiqure 84
Tyle 3

1) floor 8) pocket 15)gate üack corner piece-remóve to install gate


2) COPwall 9) gate track corner piece-remove to install gate 16) header splice tab-remove to install gate
3) side wall 1 0) header splice tab*remove to install gate
1 7)gate
4) joinerbracket 1 l)gate l8)gate stabilizer
5) ceiling '12)gate stabilizer
1 9) header splice tab-reattach
6) nib wall 1 3) header splice tab-reattach
20) gatetrack corner piece*reattach
7) pocket 1 4) gate track corner piece-reattach
21)gate swítch ?2) gate operator

Eclipse {Micro-6) lnstallation Guide


Part No. 000794 08-rnCI2-2012
53

Fiqure 85
T¡ipe 3 assembled

1) floor 8) pocket 15)gate track corner piece-remove to install gate


2) COP wall 9) gate track corner p¡ece-remove to ínstall gate 1 6) header splice tab-remove to install gate

3) side watl 10) header splice tab-remove to install gate 1 7)gate

4) joiner bracket 1 1)gate 18)gate stabilizer


5) ceiling 1 2)gate stabilizer 1 9)header splice tab-reattach
6) mob wall 13) header splice tab-reattach 20) gate track corner piece-reattach
7) pocket 1 4) gate track corner piece-reattach 21)gate switch 22) gafe operator

Part No. 0A0794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


Fiqure 88
Tyie 5 center left small

t\

1) floor 7) ceiling 1 3)header splice tab-remove to install gate


2) COP wall 8) nib wall 1 gate
4)
3) sidewall 9) joínerchannel '15)gate stabilízer
4) joinerchannel '10) pocket 1 6) header splice tab-reattach

5) side wall 1 1)slam support 1 7) gate track corner piece-reattach

6) joinerchannel 1 2)gate track corner piece-remove to install gate 1 8) gate switch

Eclipse {Micro*6} lnstallation Guide Part I'io. C00794 08-m02-2012


Figure 90
Type 5 center right small

1) floor 7) ceiling 1 3) header splice tab-remove to install gate


2) COP wall 8) nibwall 14)gate
3) side wall 9) joinerchannel 15)gate stabilizer
4) joinerchannel 1 0) pocket 16) header splice tab-reattach
5) side wall 1 1)slam support 1 7) gate track cornerpiece-reattach
6) joinerchannel 1 2) gate track corner piece-remove to install gate 1 8) gate operator

Eclipse (Micro-6) lnstallation Gu¡de Part No. 000794 08-m02-2012


59

Figure 91
Type 5 center right small assembled

1) floor l7) ceiling it:)headersplicetab*removetoinsrt¡t gáte


2) COP wall I 8) nib wail 14) gate
3) sidewall | 9) joinerchannel 15)gate stabilizer
4) joinerchannel | lO)pocket 16) header splice tab-reattach
5) sidewall ltt¡slamsupport 1 7) gate track cornerpiece-reattach
6) joinerchannel lt2)gatetrackcornerpiece-removeto¡nstall gate 1l8)gateoperator

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


Step 26 Assemble the brackets together first. Decide which
Cab assembly strapping bracket bolt hole to use and then place the flaor
support bracket underneath the floor to determine where
Purpose to ottach it. Attach the floor support bracket I - " past the
To assemble the cab. floor towards the hoistway to be inline with the strapping
attachment to the sling.
Procedure
Fiqure 93
1 Ensure the cab floor is levelfrom side to side. Flóor support bracket and strap attachment
2 Assemble the floor support strap 226607 to the floor
support bracket 226608.
Fioure 92
Flóor support bracket and ¡trap shown without cab floor

Choose a strapping
bolt hole to attach
strapping
For best resultt
leave floor support
bracket attached to strap Place floor support
but leave loose from floor strap onto notch
until all cab walls assembled, on floor support bracket.
Floor not shown

L- _*i

3 Twist the strap to the right side unt¡l the strap lock.
lf installing strap on left side of hoistway, twist to the teft.

Figure 94

Bolt to strapping
bolt hole on sling.

iMeasure distance from


jstrapping bolt hole to
i Floor support bracket

ito determine where to


iattach bracket
i Ensut" edge of Floor support
ibracket is out 1¡l+"from back
iedge of floor to line up with
:stfapprng
Floor
support
bracket
226608
lf on rig ht hand side, twist the
llF
lscrew
strap to the right towards the
sling until the strap locks on the
support bracket.
rlto floor with:l¿"screws
4 Remove pre-assembfed carriage bolt and nut, and
F¡ =::= attach strapping to sling.

Bolt and nut pre-assembled to strap


1) 1 x ;-16x |"carriage bolt
'l x lockwasher
]

Eclipse (Micro-6) lnstallation Guide Part No. OAO794 08-m02-201 2


t

I Repeat the preceding step for the third wall if a one 12 Attach the ceiling to the cab walls.
door elevator.
10 Place the ceiling onto the cab walls. GAUTtOl{
The walls snug to the guide strips along the ceiling edges.
screws can split the cab walls. Be sure to pre-
drill to avoid cab walldamage. Use a i " drill bit'

Once these screws pierce the cab walls they help support
the overall cab structure.

Fioure 99
Celiling assembly

11 Assemble the ceiling to the sling support brackets'


Attach to the ce¡ling support brackets on top of the sling
part no,227018. Attach with pre pack227546
Fioure 98 f8xll"woodscrews
Ce'iling to sling brackets attachment

13 Assemble the ceiling to the wall strap at the pocket side.

Fioure 100
Ceiling to sling support to wall strap at pocket side
Ceiiling
bracket attachment

6
€ll
ili]
U?L--
P
t__ -__

1--
ilil Wall
strap

Attach with pre pack227029


ilrl
Attach with pre pack 226660
2x | " - I3 x 1 l " carriage bolts
2x l"-20x2l" hex head bolts
2xl"lockwasher
2x |"lockwasher
2xl"hexnut

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012

,,*:
63

14 Assemble the ceiling to the wall strap at the slam side. 16 Attach the floor to the wall strap at the slam side.
Fioure tOl Fiqure tO3
Ceiling to wall strap at slam side Flóor to wall strap at slam side

r-r-r r-.l úL= Fr--l

l1 lc G
Dl-
Attach with pre pack 226660
;il II
il
lt

1 x | " -20x 1
| " hex head bolt Attach with pre pack 226660
'I x tockwasher
|" 1) 2xi"flatwasher

15 Attach the floor to the cab walls around the perimeter 2| 2x l" lock washer
of the floor. 3) 2 x f "-20x2l" hex head bolts

GAUTtOit 17 Attach the floor to the wall strap at the pocket side.
screws can Fioure 104
drillto avoid cab walldamage. Use a | " dríll bit. Flóor to wall strap at pocket s¡de

Fiqure 102
W-ood screws to help support wall structure

'---€D fl

A
ilx
Attach with pre pack 22666O
with pre pack227546
4 2x I " lock washer
#8x'l |"woodscrews
5) 2x | "- ZOx 2l " hexhead bolts

Part No. 00A794 08-m02-201 2 Eclipse (Micro{) lnstallation Guide


64
E
18 Once the car top box has been installed (see STEp 30), Step 27
you can connect the ceiling pot lights to Tl0 on the car
top board. Car operating panel (COP)
The ceiling pot lights connector and car top stop switch
connector are housed in flexible conduit on the cab ceiling lnstall the car operating panel.
top.
I9 Once the car top box has been installed (see STEp 30), Procedure
you can connect the car top stop switch to Ti 5 on the
car top b.oard. The car top stop switch location is always 1 lnsert the car operating panel (COP) into the cab COP
on the sill side. wall cutout from the interior cab side as shown betow.
Note the clips at the top of the COP. They MUST slide
Figure 105 behind the cab wall to hold the COP in place. Bend the
Cartop stop switch
clips to accommodate 3l4" walls as necessary.
2 Secure the COP to the COP cab wallwith the two #B-32
x 1-1/4" screws províded (PN 105103).
3 Once the car top box has been installed (see STEP 30),
you can connect the red, blue and yellow CAT-5 cables
from the COP board to connectors Tl 1, T'12 and T13 on
the car top board
Fiaure lO6
g-'- o' CóP instatlation
-\one cartop stop-..n
Er

switch is always
preassembled I

Jl
in one of these i[
locations on sill side

x ¿:Afiwsft
dtd¿:unúer¡lr¡eth :

mbwdII

Secure COP to cab


CAPwallwithtwa
#&32rt-l/4" screws

Eclipse (Micro-6) lnstallation Guide Part No. 0A0794 08-m02-2012


65

Step 28 For example, type 3 includes an additional door with respect to type 1,
Cab types and therefore you have two slams that require 2l " bolts.
- differences
Fioure 1O7
Purpose Ty-pe 3ceiling to wall strap at pocket
To describe the ¡nstallat¡on differences
between the type 1 R cab and the rest ofthe
available cab types:
. Type 1 right (used in this guide) 1x2ttz"
. Type 1 left
. Type 2 at ceiling to wall
. Type 3
. Type 4
. Type 5 center left hand small
. Type 5 center right hand small
. Type 5 center left
. Type 5 center right
. Type 5 left hand
. Type 5 right hand
Considerations
Ectipse cab sizes, number of doors per elevator,
and fastener attachment locations are different
from type to type. However, in general, all floors,
ceil in gs, sla m side tops and bottoms, and pocket
side tops and bottoms have the same fastener
locations.

Fioure 108
Ty-pe 3 floor to wall strap at pocket

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallat¡on Guide


Type 1 right Fiqure 109
joiner at wall strap and pocket corner top
Cñ-annel
lnstruct¡ons in this guide are based on type 1R. Refer to
type 1R cab installation instructions in this guide.
Type 1 left
A mirror image of type 1R, used in this guide. Referto type
1R cab installation instructions in this guide.
1 x 1 r¡z'¡ott
Type 2
A combination of type 1L and type 1R.
Type 3
Figure 107 on page 65 and Figure 108 on page ó5
descríbe the attachments in addit¡on to type 1R.
Type 4
Similar to type 3 but a mirror image.
Type 5 center left hand small
lncludes a nib wall, slam pocket, and channel joiner at the
pocket. Like type 3, use only one bolt at the pocket from the
ceiling to the strapping, and two bolts underneath thefloor.
Type 5 center right hand small
A mirror image of type 5 center left hand small.
Type 5 center left
lncludes two nib walls, a slam pocket, and one channel
joiner per pocket. Similar to type 5 center left hand small
except Figure 109 on page 66 and Figure 'l
10 on page 66 are
on both sides ofthe entrance.
Type 5 center r¡ght Fioure l lO
Cñannel joiner at wall strap and pocket corner bottom
A mirror image of type 5 center left.
Type 5left
lncludes one nib wall, no slam pocket, and one channel
N\I
joiner at the pocket. Símilar to type 5 center left hand small
except Figure 1 09 on page 66 and Figure 11 0 on page 66 are
on both sides ofthe entrance.
Type 5 right
Mirror image of type 5 left.
Channel
joiner

@l
Underneath
floor

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


67
Step 29
Phone installation
Purpose
To mount the phone box (if equipped) and installthe slim
corded phone in the cab.

Procedure

1 lf the cab has a cutout for a phone box located below


the handrail on the COp waí|, install the phone box as
described.
a. lnsertthe phone box into the COp wall cutout. Use g
screws to fasten the box to the 3/4', COp wall
through the pre-drilled holes in the box (2 at the
top, 2 at the bottom and 2 on each side).
b. Ensure the box is installed far enough in the wall so
the door plate is flush against the cab wall.
Fiqure 111
Phlone box

c. Place the phone in the phone box.


d. Feed the phone cord out through the top hole in
the phone box, route it to the car top box and plug it
into T8 (phonejack receptacle) on the car top boara.
Tie-wrap the cord as required so it doesn't get
pinched when the cab moves.
e. Verifo the phone is working.
lfthe cab does not have a cutout for a phone box, you
will need to mount the phone directly bn the COp wall
as described.
a. Determine where you want to mount the phone on
the COP wall and drill a hole big enough to feed the
phone cord out through the wall.
b. Feed the cord out through the wall.
c. Mount the phone on the COp wall using the screws
provided with the phone.
d. Route the phone cord to the car top box and plug it
into T8 (phone jack receptacle) on the car top board.
Tie-wrap the cord as required so it doesn,t get
pinched when the cab moves.
e. Verify the phone is working.

Part No. AAA794 08-m02-2012


Eclipse (Micro-6) lnstallation Guide
Step 30 . Tape reader-T6
Car top box . Phone-T8
. Fan -T9
. Cab pot-lighrs - T10
Purpose . Car operating panel (COP) - Tl 1, T12, T13
To install the car top box and connect the wiring. . Selector (tape reader) switches - T14
. Car top stop switch - T15
Procedure . Final limit switch - T17, pins 1 and 2
. Slack rope switch - T17, pins 3 and 4
1 Mount the car top box on top ofthe cab using the . Front gate operator - T18 (in a later section)
hardware providéd. . Rear gate operator - T19 (in a later section)
. Transformer-T20
- Buzzer -T21
. Auxpower-T22
We recommend that you ¡nstall the car top box near an
entrance for easier access to activate the car top stop
switch and for service.

F¡qure 1 12
Cír top box

The cables from the car top box to the controller box
must be routed through two strain relief connector
brackets part no. 227984.
a. Mount one stra¡n relief connector bracket on top of
the cab as requíred for your installation.
b. Mount the second strain relief connector bracket on
the hoistway wall 1 2" to 14" higher than the halfway
point of travel (not including overhead from the top
landing or the pit depth).
Make the following connections to the car top box per
the drawing on the next page:
. Pre-wired end of travelfing cable to car top box Tl, T2,
T3,74,T5,T7 (also TC27 brown wire to white wire
from selector harness)

Be sure to connectthe pre-wired end of the travelling


cable to the car top box.

Eclipse (Micro-6) lnstallation Gu¡de Part No. 000794 08-m02-201 2


69

Fiqure 1 l3
Ca-r top box connection diagram

pHoÑE mp¡ nEnOen FANI

TC-PAIR RED
TC-PAIR erx \
*nt rl ro cElLlNG PoTLIGHTS
TC26-BRN
TC25.BRN
TC24.BRN
TC23.BRN
TC22.BRN

:l]
TC21-BRN
TO CAR OPEMTING PANEL
TC20-ORG
TC1g-ORG
TC18-ORG
TCrT-ORG
TC16-ORG
TC15-ORG RED \
TC14-ORG vel \ TO SWITCHES ON SELECTOR
TC1}.ORG atw J
TC12-ORG
TC't1-ORG BLU \ TO CEILINC STOP BUTTON
TO CONTROLLER TCIO-YEL wHr
f
TC2T.BRNFWHT FROM
SWITCHES ON SELECTOR
TCg-YEL
TC8-YEL
TCT.YEL
TC6.YEL BLK
TCs-YEL
\ TO SLACK ROPE (SAFETIES)
RED /
TC4.YEL ORG \
oRG TO SWTCHES ON SELECTOR
TC3.YEL /¡
TC2-YEL
TCl-YEL T19
.[ffi- enN \
TG.WHT,I4 ol Gs2B enr
TC.BLK14
fl ** onc
I
I
GATE OPERATOR
f,l cou
ql w¡rr lTo
0ll
v- erx I

lv* *.o J

Part No. 000794 08-m02-2012 Eclípse (Micro-6) lnstallation Guide


Step 31 Fiqure 114
Trávelling cabte connections to main controller board
Travelling cable eonnections
ao
Purpose oo
To describe the travelling cable connections from the car Rr7
top board to the main controller board. !9
LC....lt t-i. I

/\t-.É
o /ü\
! rirlóó
+l -lÉl3l
Procedure Á \rl É\e/

l¡l o¿u \--'l .


1 W¡th the pre-wired end of the travelling cable
EL
E6? r.
I11l9
r't

connected to the car top board per STEP 30, feed the .{E l.
13.
ó
cable through the strain relief connector bracket on top
ofthe cab.
2 Position the cab level at the lower landing. a HDC
q/t\ a
o 8\r/ a
3 Feed the travelling cable over/through the second
a HDL a
strain relief connector bracket (mounted on the D/}\
hoistway wall) until the bottom loop of the cable is 1" H¡r-l stetror'¡ pr a ts\¡l a
offthe pit floor. Note that the attachment point on the o s/ü\
6EL a
a d\t/ a
car top must be on the same side of the wall hanger as

4
the active side for a proper loop.
Route the travelling cable to the controller box. l':::::l
P- P+ Pl P2 P3
I
a
o
a
a
a
5 Remove the temporary jumpers from J13.
a a
a
IMPORTANT a
There are jumpers pre-installed on J13
(TC10-13-15-17) so the elevator will start
ü_q a a
in temporary mode. Once these jumpers a a
are removed and the travelling cable is
o I
f3
a a
connected, the liftwill automatically reset
(if power is cycled off then on again) by
R-¡
ll ol
TC17 (Du.i
TC1 6 <D*
o a
a a
running to the bottom landing if the ll ol TC 15 rD*
I

safety circuit/car gate/door lock are


jumped out or closed.
llll .l TC1 4
ol Te1 3 @r"
(D..1
I a
a
o
a
a
o
ll
I

ol IC12 ($),. o a
ll el TC'l 1 I a a
Connect the controller end of the travelling cable to the
tid I

r¡ a
TC10
connectors (Jl5, )14, )13, )10, J9 and J3-lN1) on the J14
a a
controller board as shown at the right. TC9 @oer
. IC27 connects to J3lN1 on the right side of the ll ¡l
controller board (not shown here). ll ¡l
TC8 @oen
(Dr.
. The TC white and black wires terminate at J6 on the li TC7

ol TC6 (D* i
top of the controller board (not shown here). u_jd J¡5 (l)"/TC5
oao
R- -A TC4 ? K6
TI oaa
ll ol TC3
ll ol TC2 MSC
l*l atl
5 K7

i,] ".1 rc1 aao


)16 /
+f40K\t
J17
?
P52
I'l
PS1
Jl8 itI
ll -ol*.,
-

Make sure that switch 5W1 is set for GEAR or HYDRO as


required for the installation.

Eclipse {Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


71

Figure 1 15
Example of round travelling cable installed

The photos at the left show an EXAMPLE of a


round travelling cable installation. Routinq of
the travelling cáble ¡s always site-dependént.
The travelling cable must always be fastened
to theho¡stway wall 12" to 14" higher than the
halfway point of the travel (not includinq
overhead from the top landing or pit dep[h.

¿\ cnunon
Be very careful during installation of the
travelling cable. Using the pendant slow speed
Travelling cable function, move the cab up and down the full
length of travel to verify that the travelling
from car top box -
cable does not get caught in the cab.
on top of cab

¡:1
'ii

Halfway point of
hoistwaywall

Travelling cable
enter¡ng controller
bo:< in machine room

'**. ffiir"

Part No. 000794 08-m02-201?


ffi Eclipse (Micro-6) lnstallation Guide
Step 32
Gate pocket assembly Attach w¡th pre pack22666O

Purpose
l) 1 xi"-20xll"hexhead I zl zxl'120x i"phillips
To attach the gate pocket to the sill and track. bolt I h*.d r.r"*
lxl"lockwastrer I z"l"lockwasher
Procedure
2x;"nut
1 lnsert the pocket onto the sill and fasten in the order 3) 4x philfips head screw
shown below.
Figure 116
Poclet on sill
(D
rP

E
--&
---'-'g
--\
lf
I l.
E
lr
I
--\
lr I
l-"

;l
E
ۃ
B__T_"._,
"$l :--rT
__._"_::-_:.__r,
--
-
--t.
I ,
Frzr

Eclipse (Micro-6) lnstallation Guide Part No. OA0794 08-m02-2012


Step 33 2 Remove the screws along the track to partially pull out
Gate assembly the plastic insert.
Fiqure t l9
Gáte track plastic insert
Purpose
To attach the cab gate to the pocket.

Procedure

1 Disassemble the two screws at the top front of the gate


track on the slam side and remove the corner piecé.
Fioure 1 17
Gíte track corner piece location

gate track 3 Partially pull out the plastic insert from the top of the
corner piece gate track.
to add gate
Pull out to insert the gate onto the track.

Fiqure 120
Plástic insert

Fioure 118
Gíte track corner piece

4 Remove the large track mounting plate, if equipped, to


help with gate installation.
Fioure 121
Reimove large track mount¡ng plate

Remove corner
piece of track to
add the gate
Reassemble corner piece
once gate is on track

Ensure corner piece is smooth


and aligned with track when
reattach to allow for easy gate
movement on track

Disassemble...

2x!"screws

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


74

5 Place the gate onto the track at the corner piece area Figure 124
and slide lo the pocket side. Fl5nges lnto gate

Fioure 122
Gáte on track

Push flanges
into gate

--t
Push gate
into pocket o,a
é

Flanges insert
into pocket
holes without
fasteners
6 Place the large mounting plate, if equipped, back onto
the gate track. See Figure 1 21 on page 73. -- a

7 Put the plastic insert backonto the track. See Figure 120
-}a
on page 73 and Figure 1 19 on page 73.
8 Reassernble the screws and corner piece to the top of
the track. See Figure 1 1 8 on page 73.
9 Place the flanges into the gate holes.

Fiqure 123
Flánge part no. 10615r

_-t

10 Push the gate into the pocket.


The flanges insert into the pocket holes.There is no other c
attachment necessary for the gate to attach to the pocket.
11 Be sure to attach the magnet plate for the gate on the
slam side.

_cn
ú
ü

Eclipse (Micro-6) lnstallation Guide Part No. 000794 08-m02-2012


75

12 Place the gate stabilizer bar part no.226146 onto the Fiqure 127
gate track at the gate track corner piece area and slide Celling to slam
to the pocket side.
Fiqure 125
5tábilizer on gate track

:-\
\\
Stabilizer
attaches
to gate

Attach with pre pack226660


13 Assemble the stabilizer bar to the gate. 2x i"-20x2l" hex head botts
Fiqure 126 2x | " lockwasher
Gíte attachment to stabilizer

16 Attach the floor support bracket to the floor. Refer to


Figure 95 on page 6'1.

Attach with pre pack226442


2x to" - ZAx 1j " carríage bolts

14 Reattach the front gate track corner piece. Refer to


Figure 1 18 on page 73.
15 Assemble the ceiling corner at the slam s¡de.

Part No.000794 08-m02-2012 Eclipse (Micro{) lnstallation Guide


77

3 Detach the nut and lock washer from the two pem stud bolts on the large and small mounting plates on the cab
ceiling track.
Remove with...
4**"hexnut
4 x lock washer

4 Place the operator on the top track through the pem stud bolts and carriage bolts. Ensure the distance from the center of
the pem stud bolts to the edge ofthe track is 3; ".

Flouie 13o
Pláce operator on track

Part No. 000794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide


78

5 Ensure the operator overhangs the slam side ofthe cab by l "
Fiqure 131
Oferatoroverhangscab i

Operator 3/4".
over cab edge
to ensure sfam

-----------.
\ -\.

6 lf the operator does not overhang the slam side of the track and cab, remove the operator to adjust the large and small track
mounting plates as required.
a. Loosen or remove the screws from the large mounting plate.
b. Slide the large mountíng plate along the track to adjust.
Figure 132
Large mounting plate adiustment on track

Eclipse (Micro-6) lnstallation Guide Part No. OA0794 08-m02-2012


79

c. lf the large mounting plate does not move along the 8 Attach the floor support bracket 226608 to the cab floor
track, remove the plate from the track and slide the on the gate opening side at the rail once the cab wall
pem stud bolt brackets to adjust. assembly is complete.

Fiqure 133 Fioure 135


Pe-m stud brackets fléor support bracket

Pem stud
brackets slide in
slots in track ,
.
I
n

d. Reattach the large mounting plate to the track over


the pem stud bolt brackets.
e. Slide the small mounting plate along the track to
adjust.
Floure 134
Srñall mounting plate adjustment on track View from behind
at back of hoistway
and underneath

f. Place the operator back on the track and ensure it is


flush on the slam side. Refer to Figure 131 on page
78.
Tighten the pem stud bolts and carriage bolts with the
lock washers and nuts.

Part No. 000794 08-m02-2012 Eclipse (Micro{} lnstallation Guide


80

Step 35
PORTA gate operator wiring

Purpose
To wire the PORTA operator to the car top box.

Procedure

1 The operator wiring harness feeds through the grommet hole at the back of the operator.
Fiqure 136
ItV'rres through grommet hole

Wires to car top box

2 Connect the gate operator wires to the car top board at either T18 (for the front operator) or T1 9 (for the rear operator).
See the Electrical Schematics for more information.

3 Tie off any extra wire leading from the operaror to the car top board.

Eclipse (Micro{) lnstallation Guide Part No. 000794 08-m02-201 2


81

Step 36
PORTA gate operator board and limit switches

Purpose
To adjust the operator board and limít switches to allow for gate open and close operation.

Procedure

1 Power on the operator using the power ON/OFF switch.


Fieure 137
PORTA ON / OFF SWitGh

2 Checkthatthe PORTA board power LED is ON.


Fioure 138
P6RTA board

3 Push the gate unt¡l the gate stabilizer bar magnets contact the operator plate.

Fioure 139
Gíte stabilizer magnets contact at operator plate

Part No. 000794 08-m02-201 2 Eclipse (Micro.6} lnstallation Guide


4 Adjust the limit switches (open and close) and the slow speed limit switches. Move the slam side final limit switch so it is
verticallyflush with the door slam.
Be sure to set the sw¡tch contact point (open/close) button so it is flush with the slam.

Fiqüre 1¡l{l
Fiñal llmit switch vertically flush with slam

Loosen screw
to sl¡de switch
assembly
Tighten screw
once set
Finallimit swi
contact point button

Slide switch
to slam

Final limit switch


contact point button

Eclipse {Micro-6) lnstalfation Guide Part No. OOO794 08-m02-2012


83

5 Slide the pocket side final limit switch contact point button so it is vertically flush with the wall at the pocket.
Be sure to set the sw¡tch contact point (open/close) button so it is flush with the wall at the pocket.
Fiqure 141
Fiñal limit switch contact ooint button
verticallyflush with wall it pocket

LOOSen SCreW
to slide switch
assembly
Tighten screw
set
limit switch
contact point button

Slide switch
to wall

l¡mit switch
contact point button
Right side
pocket for
Type 1 R
Pocket
wall

6 Slide the slow limit switches on each side to approximately six inches from the final limit switches.

Fiqure 142
PORTA slow limit switches

Wires to car
stat¡on junct¡on box

I
Fast limit switches

Flip the PORTA board Open/Close/Automatic switch to closE to test the gate close into the slam.
The gate should close completely.
Flip the PORTA board Open/Close/Automatic switch to OPEN to test the gate open into the pocket.
The gate should open until it is flush with the cab wall at the pocket.

Part No. A00794 08-m02-2012 Eclipse (Micro6) lnstallation Guide


58tii llt"¿ Fiqure 146
ross te switch PóRTA board

@@
Lo Spd Hi Spd

[; geeeeeeo
[;
$.
9 Adjustthe POTs on the PORTA board as $5
I
required for either more or less hioh speed.
or more or less /ow speed. f;o
Turning the low speed pAT counterclockwise
ensures the low speed is slower.
s-
. Turning the hi speed pOT counterclackwise *"1@r
ensuresthe high speed is slower. rÉ|*!¡rmrt
Turning the law speed pAT dockwise ensures
the low speed is faster. a@z
Turning the hi speed pOT clockwise ensures t
the high speed is faster. "o
Fiqure t¡t4 Itq
PORTA board pOTs
t-
Counterclockwise Clockwise

for lower speed for higher speed

1 0
Once the slow- and high- speeds are set with
the manual toggles fór ofen and close,
switch to AUTOMATIC for normal
operation. oeeee eeeee
1 1 Run the elevator up and down with the
COp
buttons to ensure the operator opens and
closes the gate correctly in automatic mode.
12 Reinstall the cover.
Fiqure 145
P6RTA cover

Eclipse (Micro-6) lnstallat¡on Guide


Part No. OA0794 08-mO2-2Ae
85

Step 37 3 Detach the screw from the large track plate.


Manual gate switch assemblyand wiring Fiqure 149
La-rge track plate

Purpose Remove screw


from large plate
To install the gate sw¡tch, part no. 106055.

Procedure

1 Detach the nut and lock washer from the one pem stud
bolt on the large track mount plate.
Fiqute 147
Laige track mount plate pem studs

4 Assemble the gate switch to the track.


Fioure 150
Gáte switch attachment to track

Attach screw and

Remove...
I x fi "hexnut ll xlockwasher

2 Detach the screw and lock washer from the gate switch.
Fioure 148
Sc?ew and lock washer on gatc sw¡tch
5 Adjust the stabilizer bar rollerto ensure contactwith the
Remove screw and lockwasher gate switch during door close.
attached to gate switch

Be sure to set up the gate switch so contact is made


E within 1" of door closure.
".r*
Fioure 151
Gíte ¡tabilizer at gate sw¡tch

Contact to switch
l"from door
closure
Gate switch

Adjust stabilizer
wheel vertically
to ensure it pushes
on gate switch to
engage the contacts

Part No. AOA794 08-m02-2012 Eclipse (Micro{) lnstallation Guide


86

Fiqure 152 Step 38


stáb¡l¡zer bar adjustment
Pit buffer shim assembly
*-'-G""q
Purpose
To assemble the pit floor buffer.

Procedure

1 Attach the pit buffer shim part no. 220731ro the pir
floor.
Center the shim in the pit relative to the sling arms and
place the back ofthe buffer 21" from the front of the sling
base.

Floure 153
Pii buffer shim assembly

9onnect manual gate harness part no.77231 5 tocartop o


board T18.1 {GSI A) and T18.2 (GSl B) for a front
entrance, and to T19.1 {GS2A) and T19.2 (G528) for a
c€
Concrete ancho
rear/side entrance. NOTE: lf only one manual gate is 16a pre pack 22756(
required connect a wire jumper in the other connector.
Center pit
See the Electrical Schematicsfar more information. p buffer in sling

Mount 2¡¡a"out
sling base

t\r .D

-rN

Attach with pre pack 227566


1) ax l"x2l"concrete l4x |"lockwashers
anchor wedge bolts l4 x i,'hex nuts
4x I"flatwashers

Eclipse (Micro-ó) lnstallation Guide Part No. 004794 08-m02-201 2


88

2 Assemble the left and right side safety switch with the Step 41
barrel switches 1 00262.
Fully assembled test
Use a hex nut on the safety switch ta attoch.

Fiqure 157 Purpose


Le'ft side safety switch
To test automatic operation with the cab fully assembled.

Procedure

1 Ensure the temporary jumper and pendant are


removed from the motor access door, and then close
and lock the door. Remove the controller from TEMP
MODE if necessary.

Fiqure 159
Ca-r operating panel

Attach with...
2 x barrel switches part no. 227239
Wiring harness part no. 227 239

3 Wire the safety switches in series to the slack chain


switch and to T18 on the Car Station Junction Board
with harness 227239.
Fiqure 158
SaTety switch wiring

Run the sling to each floor stop and verify normal


operation.
a. Does the alarm sound when you push the alarm
button?
b. Does the alarm sound when you flip the run/stop
switch?
c. Does pressing the COP to go to each floor run
quickly between floors and slow down when reach-
ing each floor?
d. Does the car stop smoothly?
Plank switch e. Does the car stop at the finished landing height?
on Car station
junction board

Eclipse (Micro-6) lnstallation Guide Part No. 0AA794 08-m02-201 2


89

Step 42
Before leaving job site Appendix A
Electrical Schematics
Before leaving the job site, make sure the work area is
clean and the elevator is safe and operational. (PN 00083e)
Procedure The Micro-ó Electrical Schematics (PN 000839) are shipped
in a separate package.
1 Clean up the work area.
2 Make sure all hardware has been tightened.
3 Make sure all controls operate properly.
4 Erplain the operation of the elevator to the customer.
5 Assist the customer on an orientation ride. During this
orientation, stress the importance of proper operation
and regular maintenance.
6 Provide a copy of the Ownerb Manual and Warranty to
the customer. Be sure to record all required details per
the Owner's Manual.

Part No. ú0794 08-m02-2012 Eclipse (Micro-6) lnstallation Guide

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