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106931678_002

Engine coolant (Checking the level)


NOTICE: The engine coolant level should be checked every 10 hours of operation or each day, whichever occurs
first. For engine coolant specifications, see Capacities .
NOTE: Handle and dispose of the waste in accordance with environmental regulations, laws and government codes.

Checking the engine coolant level


To check the engine coolant level, proceed as follows:
1. Keep all unauthorized personnel clear of the area.
2. Park the machine on a flat, level, firm surface, away
from any obstacles.
3. Position the arm, boom and bucket or implement as
shown.
4. Set the park brake.
5. Place the safety lever in the function lockout posi-
tion.
6. Place the ignition key in the "OFF" position to shut
down the engine.
NHC0257 1
7. Remove the ignition key.
8. Put the safety lever in the locked position.
9. Wait for the engine to cool.

10. Open the engine hood to access the components


of the cooling system.
11. Use the rod (1) located to the side of the expansion
tank (2) to lock the hood correctly.
12. Check the coolant level via the display (3) located
on the side of the expansion tank, as shown in the
figure.
13. The fluid level should be visible in the sight glass.
14. If the level is low, remove the filler cap (4) from the
expansion tank. Top up the level until the fluid is
visible in the sight glass.
NOTE: Do not open the radiator cap. COIL16CEX0005AA 2

15. Install the expansion tank filler cap. Make sure that
the cap is latched properly.
NOTICE: When you top up the system, maintain the same
percentage of water and antifreeze currently used in the
system. Use clean water that is free of chlorinated com-
pounds whenever possible. See Engine coolant (Chang-
ing) for more information.
NOTE: The cooling system is pressurized. Only check the
level of coolant in the tank when the fluid is cold and the en-
gine is shut down. Coolant can blow out and cause burns.

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106931860_010

Consumables

International
Type / Application Recommended oil Capacity
Specification
Engine oil (Tropical region) No.1 Engine Oil™ Super
SAE 15W-40; API CI-4 16.5  L ( 4.4  US gal )
(With remote oil filter) SAE 15W-40
Engine oil (Cold region) SAE 10W-30 CI-4 Engine
SAE 10W-30; API CI-4 16.5  L ( 4.4  US gal )
(With remote oil filter) Oil
System capacity - 410.0
Fuel tank Light oil (Diesel) (-)
 L ( 108.3  US gal )
Extended Life OAT
Cooling system OAT EG2, 50-50 Premix 25.0  L ( 6.6  US gal )
Coolant/Antifreeze
Premium Hydraulic Oil Multigrade ISO VG 46,
Total system capacity -
Hydraulic oil HV46 Multi-Grade An- DIN 51524-3 HVLP 46, An-
295.0  L ( 77.9  US gal )
ti-Wear ti-Wear (AW)
Premium Hydraulic Oil Multigrade ISO VG 46,
Total system capacity -
Hydraulic sump tank HV46 Multi-Grade An- DIN 51524-3 HVLP 46, An-
162.0  L ( 42.8  US gal )
ti-Wear ti-Wear (AW)
Hypoid Gear Oil EP SAE SAE 85W-140, API GL 5,
Swing drive case 6.0  L ( 1.6  US gal )
85W-140 Extreme Pressure (EP)
Hypoid Gear Oil EP SAE SAE 85W-140, API GL 5,
Final drive case (per side) 5.0  L ( 1.3  US gal )
85W-140 Extreme Pressure (EP)
Adhesive Loctite® 262™ Loctite® 262™ As required
Windshield washer Water Water 1.5  L ( 0.4  US gal )

Grease fittings
International Specifica-
Application Recommended Capacity
tion
Attachment pins 4.8  kg
NLGI 2, lithium soap
Tensioner wheel cylinder Multi-Purpose Moly grease, 3% molybdenum 0.46  kg
Idler Grease EP / AW / NLGI 2 disulfide, Extreme Pres- 3.5  kg
sure (EP), Anti-Wear
Slew ring 14.0  kg

Gear oil
Recommend- International
Application Per roller capacity Capacity
ed Specification
3.78  L (Standard carriage)
Lower track rollers 270  mL
4.32  L (Long carriage)
Shell HELIX
SAE-40
Upper track rollers HX3 SAE 40 120  mL 0.48  L
Take up roller 265  mL 0.53  L

Air Con
International Specifica-
Type Recommended Capacity
tion
Synthetic polyolester
(POE) lubricant for HFC
Compressor specifications (-) 250  mL
R134A of required viscosi-
ty ISO VG 68

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International Specifica-
Type Recommended Capacity
tion
Environmentally-friendly
Air conditioning gas speci- 0.950 - 1.050  kg ( 2.094
R134a hydro fluoro carbon gas
fications - 2.315  lb )
HFC R134A

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106931810_003

Engine coolant (Changing)

CAUTION
Burn hazard!
Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has
cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.
Failure to comply could result in minor or moderate injury.
C0043A

NOTICE: The engine coolant must be drained and changed. The cooling system must be cleaned every 2000 hours
of operation or every year, whichever comes first, or more frequently (shorter periods) when you operate the machine
in extreme conditions. For engine coolant specifications, see Capacities .
NOTE: A mixture of 50 % anti-freeze and 50 % water must be used in this machine. This mixture is recommended
for use in locations where minimum ambient temperatures are above –37  °C ( –34  °F ) . If the ambient temperature
is lower, adjust the composition of the mixture to 60 % anti-freeze and 40 % water. You should use anti-freeze
and water in your machine all year.

Draining and cleaning the system and changing the engine coolant
To drain, clean the system, and replace the engine
coolant, proceed as follows:
1. Keep all unauthorized personnel clear of the area.
2. Park the machine on a flat, level, firm surface, away
from any obstacles.
3. Turn the upper structure 90 ° to achieve easy ac-
cess to the drain register.
4. Position the arm, boom and bucket or implement as
shown.
5. Set the park brake.
6. Turn the manual throttle fully counter-clockwise.
NHC0259 1
7. Place the safety lever in the function lockout posi-
tion.
8. Place the ignition key in the "OFF" position to shut
down the engine.
9. Remove the ignition key.
10. Put the safety lever in the locked position.
11. Wait for the engine to cool.

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106931810_003

Drainage of the engine coolant system


1. Open the engine hood. Use the retaining rod (1)
located adjacent to the expansion tank (2) to lock
the hood in the open position.
2. Slightly loosen the radiator cap (3) to relieve
the pressure inside the cooling system complete-
ly. Then loosen the cap and completely remove the
cap.
3. Remove the cap (4) under the radiator from under-
neath the upper structure.
4. Place a container of suitable capacity under the
drain valve (5) .
5. Open the drain valve. Let the coolant drain into the
container. COIL16CEX0005AA 2

6. After the coolant has completely drained, close the


drain valve.
7. Carefully inspect the hose clamps. Make sure that
the clamps are free from damage.
NOTE: Replace the clamps if necessary.
8. Tighten the clamps if they are loose.
9. Check that there are no leaks in the radiator or in
the hoses. Also check that there is no damage or
accumulation of dirt.

NHC0353 3

NHC0285A 4

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106931810_003

Flushing and filling the cooling system


To flush and fill the engine cooling system, proceed as
follows:
1. Fill the system with clean water and a cleaning
agent through the filler neck of the expansion tank
until the tank is completely full.
2. Install and tighten the cap (3) of the expansion tank
(2) . Place the ignition key in the “START” position
to start the engine.
3. Start the engine. Let the engine run at a speed
slightly over idle, until the coolant temperature
reaches 80  °C ( 176  °F ) . .Then, let the engine
run for about 10 minutes.
4. Place the ignition key in the “OFF” position to shut COIL16CEX0005AA 5

down the engine again.


5. Drain the water with the cleaning agent. Follow the
procedure described above.
6. Then refill the cooling system with clean water only
and flush the system again.
7. Repeat this operation until the water drained comes
out clean.
8. Make sure that the drain valve (5) is fully closed.
Use the recommended coolant to fill the system
through the filler neck of the expansion tank. Fill un-
til it is completed full. See Capacities for coolant
specifications.
NHC0285A 6
9. Install the expansion tank cap (3) .
10. Start the engine again. Let the engine run for a few
minutes to allow the full deaeration of the system.
11. Stop the engine. Let the engine cool off. Check the
coolant level through the expansion tank level sight
glass (6) .
12. The coolant level should be between visible in the
sight glass.
13. If the coolant level is low, top up as necessary
through the cap (3) of the expansion tank.
14. Close the radiator compartment access door and
the engine hood.
COIL16CEX0009AA 7

NOTE: Do not open the radiator cap (7) . The cooling system is pressurized. Only check the level of coolant in the
tank when the fluid is cold and the engine is shut down. Coolant can blow out and cause burns.

3 13 June 2022 ZC883 EN

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