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StandalonePhotovoltaicWaterPumpingSystemUsing Induction Motor Drive With Reduced Sensors
StandalonePhotovoltaicWaterPumpingSystemUsing Induction Motor Drive With Reduced Sensors
StandalonePhotovoltaicWaterPumpingSystemUsing Induction Motor Drive With Reduced Sensors
Abstract—A simple and efficient solar photovoltaic (PV) wa- utilization, which started from converting the energy of running
ter pumping system utilizing an induction motor drive (IMD) is water, has traveled across to convert solar energy to electrical
presented in this paper. This solar PV water pumping system com- energy directly today.
prises two stages of power conversion. The first stage extracts the
maximum power from a solar PV array by controlling the duty Earlier solar photovoltaic (PV) energy converters have been
ratio of a dc–dc boost converter. The dc bus voltage is maintained inefficient, with efficiency as low as 5–6%, and highly expensive
by the controlling the motor speed. This regulation helps in the [1]. However, with the advancement in technological research,
reduction of motor losses by reducing motor currents at higher the efficiency of a PV array, at present, has reached 15–16%.
voltage for the same power injection. To control the duty ratio, an In addition, the prices have been reducing gradually. Today, PV
incremental conductance based maximum power point tracking
(MPPT) control technique is utilized. A scalar-controlled voltage energy conversion is viewed as one of the promising alternatives
source inverter serves the purpose of operating an IMD. The stator to fossil fuel based electricity generating systems, since there
frequency reference of IMD is generated by the proposed control are no toxic emissions, no greenhouse gases emission, no fuel
scheme. The proposed system is modeled, and its performance is cost involvement, least maintenance cost, no water usage, and so
simulated in detail. The scalar control eliminates the requirement on. However, the technology is in developing phase and many
of a speed sensor/encoder. Consequently, the need of motor current
sensor is also eliminated. Moreover, the dynamics are improved by challenges need to be addressed, such as intermittency, high
an additional speed feedforward term in the control scheme. The initial cost, and low efficiency.
proposed control scheme makes the system inherently immune to The solar water pumps [2]–[4] are gaining popularity in rural
the variation in the pump constant. The prototype of PV-powered areas, where the electricity is not available. Moreover, solar PV-
IMD emulating the pump characteristics is developed in the labo- fed water pumps are favored in remote areas for irrigation, water
ratory to examine the performance under different operating con-
ditions. treatment plant, and agricultural purposes. For a country like
India, where 70% of the population depends upon agriculture,
Index Terms—Induction motor drives, maximum power point irrigation is necessary for good yield. There are a large number
tracking (MPPT), photovoltaic (PV) cells, scalar control, water
pumping.
of water pumps in the world running with electricity or with
nonrenewable energy sources. The acquisitions of solar PV-
I. INTRODUCTION based water pumping systems [5] are more convenient compared
to diesel-based water pumping systems considering the cost and
HE RISING energy crises throughout the world and pol-
T lution of natural habitats have attracted considerable at-
tention from engineering and science fraternity since a couple
pollution.
The design of a motor drive system powered directly from a
PV source demands creative solutions to face the challenge of
of decades. The knowledge for manifestation of renewable en-
operation under variable power restrictions while maximizing
ergy sources into a useful form has been developing rapidly.
the energy produced and the amount of water pumped [6].
The advent of fast switching power electronic devices and
In PV pumping (PVP) systems, an induction motor drive
the development in semiconductor technology have contributed
(IMD) shows good performance compared to other commer-
majorly to energy conversion methods. The renewable energy
cial motors because of its rugged construction. The evolution
is intended to develop a productive, reliable, maintenance-free,
Manuscript received July 6, 2017; revised September 19, 2017 and January 4, and cheap PV water pumping system [7]. However, new perma-
2018; accepted March 12, 2018. Date of publication April 9, 2018; date of cur-
rent version July 17, 2018. Paper 2017-SECSC-0580.R2, presented at the 2016 nent magnet motors such as brushless dc motors and permanent
IEEE 1st International Conference on Power Electronics, Intelligent Control magnet sine fed motors are used for pumping, but these are
and Energy Systems, Delhi, India, Jul. 4–6, and approved for publication in the still overshadowed by an induction motor because of cost and
IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Sustainable Energy
Conversion Systems Committee of the IEEE Industry Applications Society. This availability constraints [8]. Moreover, the manufacturing of the
work was supported by the Department of Science and Technology, Govern- induction motor is in a mature stage giving an edge to its use in
ment of India under Grant RP03128G, Grant RP02926, and Grant RP03222G. developing countries for solar water pumping application. With
(Corresponding author: Utkarsh Sharma.)
The authors are with the Department of Electrical Engineering, Indian the emergence of outperforming solid state switches, high-speed
Institute of Technology Delhi, New Delhi 110016, India (e-mail:, bsingh@ processors, and efficient motor control algorithms, IMD-based
ee.iitd.ac.in; utkarsh.kota@gmail.com; er.dwivedi88@gmail.com). water pumping systems have taken a step ahead to conventional
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. water pumping systems. Moreover, PV array fed IMD has per-
Digital Object Identifier 10.1109/TIA.2018.2825285 formed ruggedly in the field of pumping system by utilizing a
0093-9994 © 2018 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
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3646 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 54, NO. 4, JULY/AUGUST 2018
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SINGH et al.: STANDALONE PHOTOVOLTAIC WATER PUMPING SYSTEM USING INDUCTION MOTOR DRIVE WITH REDUCED SENSORS 3647
B. Selection of DC Link Voltage III. CONTROL SCHEME FOR THE PROPOSED SYSTEM
The dc bus voltage of VSI is estimated from the following The proposed topology is a two-stage power conversion sys-
relation: tem for a solar PV array fed water pumping. It embodies scalar
Vdc V L -L control for IMD operation and the INC method for maximum
m× √ = √ (2) power extraction from the PV array. The simplicity and ease of
2 2 3 implementation of scalar control overshadow precise but com-
where m is the modulation index and VL -L is the line voltage putation intensive control algorithms such as vector control and
across the √motor terminals. Hence, direct torque control. Moreover, in the later algorithms, the posi-
Vdc = 2√32 × 230 = 375 V, which is the voltage required tion sensorless operation is itself an exhaustive task. The voltage
when modulation index is 1. The dc link voltage is chosen and current of PV array are sensed and fed to the INC algorithm.
to be 400 V. Based on the change in voltage, current, and power, this algo-
rithm decides the duty ratio of the boost converter. The boost
C. Design of DC Link Capacitor converter output voltage is maintained at a constant value using
The dc link capacitor is supposed to provide sufficient energy a proportional-integral (PI) controller. Since the pump charac-
at the time of transients such as fall in radiation and an increase teristics are centrifugal in nature, the power absorbed and the
in the load. Its value is calculated as [22] speed of the pump have a direct relation, as mentioned in (6).
A speed feedforward term is calculated from the available PV
1
Cdc Vdc∗2 − Vdc1
2
= 3αV It power from which the PI controller output is subtracted. This
2 is helpful in reducing the burden on the PI controller and im-
1 proving the dynamic performance of the system. The V/f control
Cdc 4002 − 3752 = 3 × 1.2 × 133 × 8.2 × 0.005
2 algorithm generates the switching logic for VSI using sinusoidal
Cdc = 2026 μF. (3) pulsewidth modulation (PWM). If dc link voltage is higher than
the reference value, the PI controller increases the reference
In above expression, Vdc∗
refers to the set dc bus voltage, while speed given to V/f control and vice versa. The sum of two quan-
Vdc1 is the acceptable to the lower most voltage during tran- tities gives a resultant speed reference f ∗ for IMD, which is
sients. Morever, α is an overloading factor and t is the duration fed to the V/f control algorithm. The dc link voltage error is
of transient. estimated as
The boost inductor duty cycle D is given as [23] The output of the dc link voltage PI controller is
Vdc − Vmp 400 − 373 ωdcr(n ) = ωdcr(n −1) + kp Vdcr (n ) − Vdcr(n −1) + ki Vdcr(n ) .
D= = = 0.0675 (4)
Vdc 400 (8)
Vmp D 372.9 × 0.0677 The speed term corresponding to PV power is
Lm = = = 1.875 mH. (5)
ΔI1 fs (0.2 × 7.6 × 10 000)
ωP = K 3 PPV (9)
where fs is the switching frequency and ΔI1 is the amount of
ripple current. Thus, the inductance L value is selected to be where constant K is derived from the pump constant. The refer-
3 mH. ence frequency of the IMD is
1
E. Design of the Pump f∗ = (ωp − ωdcr ) . (10)
2π
For the selected water pump, the proportionality constant Initially, the boost converter pulses are kept OFF such that the
Kpump is given as system works as a single stage system and the speed is ramped
TL up to a threshold speed. After threshold speed, the control of
Kpump = (6) the boost converter is activated and the duty ratio is calculated
ωr 2
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3648 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 54, NO. 4, JULY/AUGUST 2018
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SINGH et al.: STANDALONE PHOTOVOLTAIC WATER PUMPING SYSTEM USING INDUCTION MOTOR DRIVE WITH REDUCED SENSORS 3649
400 V without any failure. The speed and torque of the motor
are reduced with the reduction in PV power. This continues to
happen till t = 4 s, from where the system experiences a slope
increase in the solar insolation. Similar to the previous behavior,
the PV current starts increasing proportional to the solar radia-
tion, while there is not much change in the PV voltage. Conse-
quently, the available power from a PV source ramps up along
with the motor speed and motor torque. At t = 6 s, the system
operates in a steady state at a solar radiation of 1000 W/m2 . The
system faces a step decrement in the solar insolation from 1000
to 500 W/m2 at t = 7 s, owing to which the PV current reduces
instantly. However, still the PV voltage does not face many tran-
sients. The dc bus voltage experiences a slight transient change;
however, it restores to a reference voltage quickly. It is notewor-
thy that the dc bus voltage is maintained even at 50% reduction
in rated power. Similarly, a step increase in a solar insolation is
observed at t = 9 s. As anticipated from the previous behavior
of the system, the dc bus voltage is maintained to a reference
value, while there is no significant change in the PV voltage.
The motor speed and torque increase proportionally to balance
Fig. 4. Starting performance of the proposed system.
a power from a source.
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SINGH et al.: STANDALONE PHOTOVOLTAIC WATER PUMPING SYSTEM USING INDUCTION MOTOR DRIVE WITH REDUCED SENSORS 3651
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3652 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 54, NO. 4, JULY/AUGUST 2018
TABLE II
COMPARISON OF THE COPPER LOSSES IN TWO DIFFERENT TOPOLOGIES
The bold text represents the data of the proposed topology (Two Stage System).
D. Dynamic Performance of the Proposed System VII. MAIN CONTRIBUTION OF THE PROPOSED
CONTROL SCHEME
The variation in the incident radiation is tested using the
PV simulator to show the satisfactory MPPT tracking. Initially, The proposed control system has a salient feature of being
the radiation was 1000 W/m2 , which is reduced to 500 W/m2 . immune to the variation in the estimation of the pump constant.
Fig. 13 shows a variation in Vdc , IPV , im , and Nr . It can be Moreover, the frictional loss across the pump column is well
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SINGH et al.: STANDALONE PHOTOVOLTAIC WATER PUMPING SYSTEM USING INDUCTION MOTOR DRIVE WITH REDUCED SENSORS 3653
taken care off by the proposed control. A base speed/frequency Fig. 16. (a) Brief cost estimation of the proposed solar water pumping system.
reference is estimated from the MPPT algorithm, which depends (b) Cost bifurcation of the overall system.
on the pump constant Kpump . However, an additional term is sub-
tracted from this base speed/frequency, which is obtained from [25] in Indian rupees (INR). The analysis includes the bulk
the PI controller. The error in dc bus voltage corresponds to the cost of major components. The total cost considering the major
imbalance in the active power in the system and the losses of components is estimated to be INR 6087, as shown in Fig. 16(a).
the converter. In the absence of the feedforward term, the esti- Moreover, a pie chart illustrating the contribution of each com-
mated reference speed is generated by the PI controller. Hence, ponent is shown in Fig. 16(b).
the performance is sluggish and dynamic behavior of the sys-
tem is also not satisfactory. Moreover, even if a wrong value VIII. CONCLUSION
of the pump constant is chosen, the proposed control system
A standalone PV water pumping system with a reduced sen-
estimates the reference speed accurately. Fig. 15 shows the per-
sor has been proposed. It utilizes only three sensors eliminating
formance of the proposed system with two pump constants. One
position and line current sensors. The reference speed gener-
of these constants deviates from the actual value. In the figure,
ation for the V/f control scheme has been proposed based on
the blue line corresponds to the control with the actual value
the available power by regulating the active power at dc bus.
of the pump constant, i.e., 6.554 × 10−4 N · m/(rad/s)2 , while
The PWM frequency and pump affinity law have been used to
the red curve depicts the performance when the pump constant
control the speed of an induction motor drive. Its feasibility of
is 8.025 × 10−4 N · m/(rad/s)2 . It is interesting to note that the
operation has been verified through simulation and experimen-
output of the PI controller is about 4 rpm in the blue curve,
tal validation. Various performance conditions such as starting,
while that in the red curve is −88 rpm. The feedforward term or
variation in radiation, and steady state have been experimentally
the base speed is 1372 rpm in the blue curve, while it reduces
verified and found to be satisfactory. The main contribution of
to 1286 rpm in the red curve. This is because of an increase in
the proposed control scheme is that it is inherently immune to
the fed value of the pump constant. However, in both the cases,
the error in estimation of the pump constant. The system tracks
the subtraction of these quantities gives the accurate reference
the MPP with acceptable tolerance even at varying radiations.
speed for the extraction of the maximum power from the PV
array. The value of reference frequency is 45.8 Hz in both the
cases. Moreover, the dc bus voltage is settled to a reference value APPENDIX
of 400 V. The proposed control algorithm is inherently immune Parameters of the proposed system: 2.2 kW (3 HP), 230 V,
to the pump constant. 8.2 A, 50 Hz three phase, 1430 rpm, 4 pole, Rs = 0.603 Ω,
Fig. 16(a) and (b) shows the overall cost effectiveness of the Rr = 0.7 Ω, Xs = 1.007 Ω, Xr = 0.9212 Ω, and Xm =
proposed system. The cost estimation is made from [24] and 23.56 Ω.
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3654 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 54, NO. 4, JULY/AUGUST 2018
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SINGH et al.: STANDALONE PHOTOVOLTAIC WATER PUMPING SYSTEM USING INDUCTION MOTOR DRIVE WITH REDUCED SENSORS 3655
Utkarsh Sharma (M’17) was born in Kota, Shailendra Kumar (S’15–M’17) was born in
Rajasthan, India, in 1991. He received the B.Tech. Mahoba, Uttar Pradesh, India, in 1988. He received
degree in electrical engineering from Sardar the B.Tech. degree in electrical and electronics en-
Vallabhbhai National Institute of Technology, Surat, gineering from Uttar Pradesh Technical University,
Gujarat, India and the M.Tech. degree in power Lucknow, Uttar Pradesh, India and the M.Tech. de-
electronics, electrical machines and drives from the gree in power electronics, electrical machine and
Indian Institute of Technology Delhi (IIT Delhi), New drives from the Indian Institute of Technology Delhi
Delhi, India, in 2013 and 2016, respectively. He is (IIT Delhi), New Delhi, India, in 2010 and 2015, re-
currently working toward the Ph.D. degree at the De- spectively. He is currently working toward the Ph.D.
partment of Electrical Engineering, IIT Delhi, New degree at the Department of Electrical Engineering,
Delhi. IIT Delhi, New Delhi.
His research interests include power electronics, control of electrical drives, His research interests include power electronics, power quality, custom power
renewable energy applications and design of special electrical machines. devices, and renewable energy.
Mr. Sharma was the recipient of the National Talent Search Scholarship Mr. Kumar was the recipient of the POSOCO Power System Award from the
awarded by the National Council of Educational Research and Training, New Foundation for Innovation and Technology Transfer by IIT Delhi in 2016 and
Delhi, India. He has received the Best Industry Relevant M.Tech. Thesis Award the IEEE UPCON Best Paper Award in 2016.
from the Foundation for Innovation and Technology Transfer by IIT Delhi in
2016.
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