TRANSMISSION COMPONENT INSPECTION-ASSEMBLY

SMCS - Job Code - 540 Component Code - 753S

Cat dealer : PT. TRAKINDO UTAMA Customer : PT. TRI MEGAH

Address : TANJUNG BALAI KARIMUN Address : TANJUNG BALAI KARIMUN
Contact Contact

Serial Number : B1P01344 Inspector : FAIZAL / ROHMAT Temperature :

Model : 740 Work Order : 8500191753 Time :
Engine S/N: SMU: Date : JUNE 14-18, 2022
MRF02016(XMSN) &
Manufacturer : CATERPILLAR TCY01306 (TC). Unit Location: TANJUNG BALAI KARIMUN

Note: Review Machine & S·O·S History and check for Active Service Letters prior to inspection.

Status of the Machine

The status recommendation of your Articulated Truck is: Down Machine
233-8137 TOQUE CONVERTER-GP TCY1-6792
I
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION
1T-0804, 192- 192-0876 HUB REPLACED
OK . BOLTS TORQUE TO 90 WITH NEW PARTS. 1T-0972
#39, #41, #52 0876, 8M- LB.FT TURBINE CONVERTER (REUSE)
2530.
SO AS 8M-2530 BOLTS. 1T-
0804 RING CLAMP (REUSE)

COMPLETE INSTALLATION OF
1T-1910 RING (NEW), 6P-9553
PLATE CLUTCH BACKING
1T-1496, 1T- (REUSE), 1T-1315 PLATE
#1, #33, #34, 0896, 6P- CLUTCH (NEW), 336-9313
#35, #36, #37, 9553, 1T-1315, DISC-FRC (REUSE), 7G-0141
#38, #40, #45,, 7G-0141, 1T- OK. SEAL & 8S-3371 RING-SEAL
#50. 1426, 8S-3371, (NEW), 1T-1426 PISTON-LUC
4T-1616, 6V- (REUSED), 6V-9191 BALL
9191. BEARING (REUSED) ON TO 1T-
1496 HOUSING-AS (INCLUDE
1T-0936 PLUG ORIFICE,
HOUSING AND PLUG REUSE).
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

OK, TURBINE CONNECT TO COMPLETE INSTALLATION 1T-

1T-1356, 1T- HOUSING-LUC CLUTCH PACK. 1356 RING SEAL AND 1T-0895
#44, #49. 0895 GAP DIMENSION AROUND RING-REATINING BEFORE
86MM-AS ON ASSEMBLY CONNECTED TURBINE TO
GUIDE FROM CRC. HOUSING.

COMPLETE INSTALLATION OF
1T-0807 RACE TRHUST
#24, #25, #42, 1T-0807, 1T- OK. LOCK PIN INSTALLED BEARING (REUSE), 1T-0806
#51. 0806, 1T-0786, CORRECTLY AS GUIDE TO RETAINING BEARING (REUSE),
1T-0847. BEARING RACE #24. 1T-0786 BEARING THRUST
(REUSE), 1T-0847 LOCK PIN
(NEW) TO TURBINE HUB.
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION OF
192-0875, 1T- 192-0875 CARRIER AS (NEW-
0794, 1T-0795, OK, CAM-FREEWHEEL, INCLUDE 192-0877 BUSHING),
#20, #23, #28, 233-7564, 1T- ROLLER AND SPRING PROFILE 1T-0794 RING-SEAL METAL
#29, #30, #31, 1423, 1T-1910, INSTALLATION AS DESCRIBED (REUSE), 1T-0795 RING
#53, #54. 1T-1410, 1T- ON CRC GUIDE AND SERVICE RETAINING (REUSE), 233-7564
0680. MANUAL. CAM-FREEWHEEL (REUSE),
1T-1910 PLATE (REUSE).
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION OF
1T-0791 IMPELLER-
1T-0791, 1T- CONVERTER (REUSE), 1T-0867
0867, 139- PLATE-REINFORCEMENT
4632, 3P- (REUSE), 139-4636 GEAR
#2, #3, #4, 2573, 1T-1221, OK. BOLTS TORQUE TO PUMP DRIVE (REUSE), 3P-
#14, #16, #17, 9W-6990, 5P- 90LBFT FOR PUMP DRIVE 2573 RACE-INNER BEARING
#21, #22, #26, 5855, 5F- GEAR, 40 LBFT FOR IMPELLER (NEW), 1T-1221 CARRIER
#27. 3999 , 165- BOLTS. RING (REUSE), 9W-6990 RING-
3928, 5M- SEAL (REUSE), 5P-5855 BOLT-
2894. 12 POINT (REUSE), 5F-3999
SEAL-O RING (NEW), 165-
3928 BOLT (REUSE), 5M-2894
WASHER-HARD (REUSE).
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION OF
1435-2343 CARRIER
145-2343, 1T- BEARING(REUSE), 1T-0897
#6, #13, #15, 0897, 3P- RING RETAINING (NEW), 1T-
#18, #19 2574, 1T- OK 1659 SLEEVE AS (INCLUDE 5S-
1659, 9W- 4441 DOWEL-REUSE), , 9W-
3136, 3136 RING RETAINING
(REUSE).

COMPLETE INSTALLATION OF
1T-1220, 1L- 1T-1220 CARRIER RING
7205, 139- (REUSE), 1L-7205 BALL
#7, #9, #11, OK, SHAFT BOLTS TORQUE TO BEARING (NEW), 139-4633
#12, #43, #45, 4633, 0L-1351, 60LBFT, SHAFT COVER BOLTS SHAFT-INPUT (REUSE), 0L-
#46, #47, #48, 1T-1616, 1T- 40LBFT. 1351 BOLT (REUSE), 1T-1616
1617, 1T-1499, WASHER-SPRING (NEW), 1T-
8S-4724. 1499 COVER (NEW), 8S-4724
BOLT (NEW).
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION OF
9X-6574 RING RETAINING
(NEW), 1N-8620 RING
RETAINING (NEW). 149-5462
9X-6574, 1N- SEAL ORING (NEW), 9X-8874
8620, 149- BOLT (REUSE), 5P-8245
5642, 9X- OK, BOLT TC HOLDER WASHER-HARD (REUSE), 4B-
#8, #10 8874, 5P- TORQUE TO 75 LBFT. 3665 BALL BEARING (NEW) -
8245. 4B- THESE PARTS ARE PART OF
3665. 245-2766 DRIVE GP-PUMP.
233-8137 TORQUE
CONVERTER GP CONNECTED
TO 245-9570 COVER GP-
TORQUE CONVERTER.
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION OF
149-5461 SEAL ORING
(REUSE) & 3N 8506 RING
(REUSE), 191-8304 SENSOR
GP-SPEED -TOS (NEW), 191-
149-5461, 3N- 8305 SENSOR GP-SPEED-TOS,
8506. 191- OK XMSN-TORQUE PART OF 146-0192
8304, 191- CONVERTER MOUNT BOLTS PLANETARY GP-XMSN. 2H-
TORQUE TO 75LBFT. 3932 SEAL ORING, 4H-9105
8305. SEAL ORING PART OF 245-
2768 CASE-GP XMSN.
TRANSMISSION AND TORQUE
CONVERTER CONNECTED
ALREADY, SEAL INSTALLATION
TO ENGINE PROVIDED.
147-2352 CONTROL GP-XMSN FOR S/N MRF1-5838
 ITEM PART NUMBER OBSERVATION INSTALLED REMARKS
INSTALLED

COMPLETE INTALLATION 120-

9288 HARNESS-AS
120-9288,
#18, #20 216-0280 OK TRANSMISSION (NEW), 216-
0280 SENSOR GP POSITION
(NEW).
 193-8559 VALVE GP-SOLENOID

ITEM RESISTANCE (Ω)

PART NUMBER OBSERVATION REMARKS
CHECKED SPECIFICATION ACTUAL

2 DOWNSHIFT
2 SOLENOID:
34.5Ω

2A

UPSHIFT
2A 220-3629 32.6 ± 1.6Ω SOLENOID: RESEAL DONE
34.5 Ω
2B

LOCK UP
2B SOLENOID: 35
Ω
 LOCK UP
2B SOLENOID: 35
Ω

150-4730 VALVE GP-SELECTOR & PRESS CTR

 ITEM
INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

COMPLETE INSTALLATION 9P-

#8, #11 9P-0673, 3T- OK 0673 VALVE-RELIEF (NEW),
9920
3T-9920 SPRING (NEW).
9W-4119 ACTUATOR GP ROTARY
ITEM INSTALLED PART NUMBER OBSERVATION INSTALLED REMARKS

#7 & #7A 9W-6964 OK REPLACED. COMPLETE INSTALLATION.