Professional Documents
Culture Documents
IWO 04366 Final Document Package
IWO 04366 Final Document Package
Document Package
PT Petro OXO Nusantara
Order No: P2011096
1. Quality Plans
1.1Tube Quality Plan
1.2Static Quality Plan
1.3Fabrication Quality Plan
2. Welder Qualifications
3. Welding Documents
3.1Procedures
3.2PQR’s
3.3Consumables
4. Radiography
4.1Radiographic Location Sheets
4.2Fabrication Radiography Reports
4.3Static Radiography Reports
5. Fabrication Reports
5.1Liquid Penetrant Examination
5.2Boroscope
5.3Hydrostatic Test
5.4Certificate of Calibration
5.5Drying Examination
5.6Dimensional & Inspection Examination
5.7Plug Gauge Statement
5.8Straightness Report
6. Macro
6.1Reports
6.2Photographs
7. Material Test Certificates
7.1Item L01- Cast Tube
Assembly Makeup Summary
Tube/Melt Report
Tube/Melt Analysis
Material Test Certificate
7.2Item L02 – Cast Tube
Assembly Makeup Summary
Tube/Melt Report
Tube/Melt Analysis
Material Test Certificate
7.3Item L03 – Cast End Cap
Assembly Makeup Summary
Tube/Melt Report
Tube/Melt Analysis
Material Test Certificate
7.4Item S04 – Cast Reducer
Testing Notes
Material Test Certificates
7.5Bought Out Certificates
7.5.1B05 – Backing Strip
8. Location Sheets
9. Drawings
PARALLOY
SECTION 1
Quality Plans
SECTION 1.1
• Paralloy House, Nuffield Road. Billingham. Cleveland, T523 4DA (UK) \!I +44 (0) 1642 370686 +44 (0)1642 564 811
.B"
0911212020 I •~ ~
0.
0
Inspection Codes
A 1 = 100% Actual W1 = 100% Witness R 1 = 100% Review of S = Operational AP= Submit Documents for
Inspection Inspection Documentation Surve illance Approva l
A2 = Sample Actual W2 = Sample Witness R2 = Sample Review of H = Manufacturing IN = Submit Documents for
Inspection Inspection Documentation Hold Point Information
Actual inspection operatJ'ons Paralloy only. For sample actual inspection; sample witness inspection or sample review of documentation percentage should be indicated where necessary
W1J8re ir>!ptICfioIl axI8 marl< up />was ." .. bllWla!<J oot (IXJ/umns B I<> E) ,fl<l """rark>ns .'" m.rnR8c1,1ring op/I(ll''''''s fKIlll'XflWbltl far />a8111! & safely oomi<1eratlOlls Q' 8re Intem'" testt th'" do "", form pal1 01 ffJe .....~ .... m'lII~ of the CQnIrJ/ct SptK:fflc8,ians.
per
"
6 Visual & dimensional check. WIS-MS-0006; Approved Visual inspection Electronic
WIS-MS-0007; drawing. surface free of Data Record
ASTMA608 9.2.1. linear
discontinuities or
other
imperfections
that encroach on
the specified
I I
7 Crop ends. Electronic data
record.
11 Carry out room temperature WIS-ML-OOOI ; See Tables 1 to 3 Electronic data Test
Tensile tests. WIS-ML-0006. - pages 4 & 5. record. Certificate.
ASTM A370.
WIS-ML-0002;
ASTM E340.
steps,
note.
note.
up
Division 1 surface. sheet. note.
Appendix 8.
up
of weld bevels 1prepared Division 1 page 4. sheet. note.
faces. Appendix 8.
drawing.
or
Note 1 • Inspection and testing generally in accordance with previous supply; Paralloy IWO 04295; PT Petro OXO PO P2002016.
Note 2· 100% all weld bevels (drawing detail 2 & detail 3), 00 turn back and 2 x 10 into bore, as access allows. 100% all prepared cut ends (drawing detail 1)
and 2 x 10 into bore and on 00, as access allows.
Table 1 II CR32W
Table 2 I II I
Chemical
q ~
I Ladle
adle
j j
I'
O.OB
'.15
.0.02
,
c"
1.50
'0.10
100
1.50
>{).10
,
. c'_
1.030
,
O~
'0.005 I '0.1
,-" . 23.0
27.0
.0.50
3: 0.10
±'
--
0.50
'0.05
ec,
O.
'0
ce
1.005
'0.002 I~~
, :c
, I m
.
I Notes:
Mechanical
Room
I
Test ~
:.0 't
ss
a· .• -,,,?Test Age, D~
.
~TFO-
est _..,.....j
--.,. ~ ,.,-
-m-
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Table 3 I II ~ I
:tl i
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~
Ladle
·"c
'.3 6 · -
).45 1.10 10.
\\P
~~
)20
o/,s . r,c,
23.0
25.5
J.Nj
34.5
36.0
.
.
. ..
0.50 .~~. :!.;. .;;
'!. 0
~ Ri .:. .:1'
I'
.0.03 '0.10 >{).1O '0.005 I ' 0.005 .0.50 .0.50 .0.10 '0.05
, , ~
, ..... :-..... "
. 1,
l Not.s: ; ; I
Room
I~~~I ~ I
Test
I'
.. ~ - I; ~~:-' I- ~... I =.~ -.
.460
,
225
, .. 1rI.0
,, .. .j •
I_ -'" r. i I" - I• 'I i ..~
@ Paralloy House. Nuffield Road. Billingham, Cleveland, TS23 4DA (UK) \!! +44 (0) 1642 370686 +44 (0)1642 564 811
m < r...--PARALLOY -m
>..!!
o
"<
~EQ:
:B
i:' u
=mm..,
,
0
QA
Approved .
u:< .g" .
o ': ;
- m
m m
~
.-
';; ...
" 0 09/12/2020 J
~ -c
Inspection Codes
A1 = 100% Actual W1 = 100% Witness R1 = 100% Review of S = Operational AP= Submit Documents for
Inspection Inspection Documentation Surveillance Approva l
A2 = Sample Actual W2 = Sample W itness R2 = Sample Review of H = Manufacturing IN = Submit Documents for
Inspection Inspection Documentation Hold Point Information
Actual inspecfion operations Paralloy only. For sample actual inspection; sample witness inspection or sample review of documentation percentage should be indicated where necessary
WIle", '~spedjoo cod. ""'rlr up twJ' es ,,'" IJIIIII"eII OUI (columns e 10 E) the ""."'Iions ,,'" manufaClurlnt; .",..,.1iornI /!OI """"ssJbIe f« /wall!> & u/a(y ~"'liotJs or . ", "'1. ",. llNls /fI,,/ do roa/ form pat1 of"", ""lllnmenlS of /fl. contracl ~ ..
l3iPr~iJSiOrCaStir;g:lw1I ::sP=Oo2;----t------H~~or+--+-~
I
WIS-SP-013.
I I
I
6 Pour castings and test pieces. WIS-SP-005 Separate cast Cast Record
test piece (ASTM Sheet.
A1067-12a Fig.
I
I
I
I
I
WIS-M L-0006. page 4. data record.
ASTM A370.
I I I
check. individual casting record . certificate
, all I
ASTM E94 (ASME V page 3. castings. report. report.
Article
I
bevels. WIS-SP-034;
Or sub-contract
record .
I I i
Includirlg weld bevels. NDEP 0001; Division 1 100% of all record. certificate
ASTM E165, Method A Appendix 8. surfaces as note.
Type" (ASME VArticle access allows.
record. certificate
or
Note 1 • Inspection and testing generally in accordance with previous supply; Paralloy IWO 04295; PT Petro OXO PO P2002016.
Note 2· Radiographic acceptance to ASTM E446, Acceptance · categories A, S, Ca, Cb, Cc and Cd - level 1.
II
Chemical
Ii
Mechanical
0. Eo.
= ...
Lee Melvin =",'0
... -.
III '" 0
:.. 0.
~.2
0.
Date: /4- -01 - 'l.:. 2..1
Inspection Codes
A1 = 100% Actual W1 = 100% Witness R1 = 100% Review of 5 = Operational AP= Submit Documents for
Inspection Inspection Documentation Surveillance Approval
A2 = Sample Actual W2 = Sample Witness R2 = Sample Review of H = Manufacturing IN = Submit Documents for
Inspection Inspection Documentation Hold Point Information
Actual inspection operations Paralloy only. I For sample actual inspection; sample witness inspection or sample review of documentation percentage should be indicated where necessary
Where inspection code mark up boxes are blanked out (columns B to E) the operations are manufacturing operations not accessible for health & safety considerations or are internal tests that do not form part of the requirements of the contract speciffcations
Controlling
Op. Acceptance Instruction I Record Verifying
Operation Description Procedure
No. Criteria Remarks Document Document A B C D E
or
Submit WPS, PQR, for approval. ASME IX. Customer Customer AP
roval.
2 Check Status of Welder ASME IX. Welder Welder A1
Qualifications. approval approval
records. records.
3 Check all Bought out Items. WIS-PUR-001 ; Approved Delivery Material test A2
WIS-PUR-002; Drawings. notes and certificates. I
R1
WIS-PUR-003. Applicable material test (EN 10204
Material certificates. 3.1 ).
Controlling
Acceptance Instruction I Record Verifying
Operation Description Procedure
Criteria Remarks Document Document A E
ification
16 Check welding consumables. Approved WPS; Approved WPS. Welders daily Mechanical & A1
WIS-F-0001. log sheets. chemical
certificate
(EN 10204
2.2/3.1
17 Clean weld bevel areas and check WIS-F-0005. Approved WPS;
fit up. Approved
Drawin s.
1S Weld S
19 Liquid Penetrant Examination of NDEP 0001; ASME VIII 100% Liquid Welders daily Summary A1
Weld joint root pass. ASTM E165 Method Division 1 Penetrant log sheets. LPE Report.
A Type II (ASME V Appendix S. Examination .
Article
20 Complete welding operations. Approved WPS, Welders s
WIS-F-0003; Daily Log
WIS-F-0004; Sheets.
WIS-F-0005.
21 Clean and Visually examine WIS-F-0005; Weld Cap s
completed weld. Approved WPS. reinforcement
>1mm, :53mm
with a smooth
transition.
22 Root bead visual and inspection WIS-F-OOOS. Lack of fusion A1
where accessible. Burn thru and
Concavity not
allowed.
23 Stage dimensional check. WIS-F-OOOS. Approved Root Summary A1
drawings. Grinding Final
check sheet. Inspection
rt.
Form Number: QA 020C Rev. 01 (01/20) Page 4
Plan Number: 04366F Original Issue Date: 14/01/2021 Revision Number: 00 Revision Date: 14/01/2021
Controlling Codes
Op. Acceptance Instruction I Record Verifying
Operation Description Procedure
No. Criteria Remarks Document Document A B C D E
or
31 Check Assemblies for cleanliness WIS-F-0010; Final Summary A1
and dryness before blanking off WIS-F-0017. inspection Final
open ends. check sheet. Inspection
Note 1 . Inspection and testing generally in accordance with previous supply; Paralloy IWO 044295; PT Petro OXO PO P2002016.
Welder Qualifications
Cert 3 Certificate no: PRJ11100297152/030
Page 1 of 2
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following 2 years
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively. referred to in this clause as
'Lloyd's Register' Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract ,
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Prolongation for qualification by the examining body for the following 2 years
Date Signature
Test Results
Visual Examination of Completed Weld (QW-302.4) SATISFACTORY
o Bend Test; 0 Transverse root and face [QW-462.3(a)l; 0 Longitudinal root and face [QW-462 ,3(b»); 0 Side (QW-462 ,2);
o Pipe bend specimen, corrosion-resistant overlay [QW 462 ,5(c)1 0 Plate bend specimen, corrosion-resistant overlay [QW-462.5(d»);
o Macro test for fusion [QW-462 .5(b»): 0 Macro test for fusion [QW-462 .5(e»)
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 94894 Assembly 10 Weld Joint 5 09/11/1998
Fillet weld - fracture test (QW-180) Length and percent of defects x
Macro examination (QW-184) Fillet size (inlmm) Concavity/convexity (inlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were preparea. '(o!elded. <I d teste.d in.pccordqnce with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code. ,}
Date issued 01 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Register, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group' . The Lloyd 's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
information or advice in this document or howsoever provided, unless that person has Signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and in that ca se any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following 2 year;
Date
07 - t) 9 r 20 l ( Si9""~ Position or Title
b7Vt:; ~va Vts-,.o/l
,r ~
'U:' 0'\' 1.0 \) _I~- ~
\1 _oC(- AoIS"""
01- c) ~~ Z 0 I tt
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3136 Assembly Weld Joint 4 01/09/2006
Fillet weld - fracture test (QW- 180) Length and percent of defects
Macro examination (QW- 184) Fillet size (inlmm) Concavitylconvexity (jnlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PAR ALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, welded, a tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Regl,ter, Its aHiliates and subsidiaries and Lheir respective orOcers, employees or ageJlts are, irldlvldually and collectively, referred to In this clause as the 'Lloyd's
R.eglster Group', The Lloyd's RegiSter Group assumes 110 respanslblilty and shall not be liable to any pef~n for any loss, damage or e~pense caused by reliance on the
Information or advice in this document or howsoeoier prOVided, unless that person has signed a contract wi th the relevant Lloyd's Register Group entity for the provision of
this Informariol1 or advic.e and In that case any responsiblll.ty or liability IS exdusively on the terms alld condItions set aut In that contract.
IX
1(:, ~ o~ ~!l~ ~ ' ~"EYol l
(7 - ~.- :z.ol5 itt~~or
04--0C(-"lO( q. S (/ /(f.,trf/()71
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO N/a Assembly 5 Weld Joint 1 (11/06/1994)
Fillet weld - fracture test (QW-1 BO) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) (oncavity/rnnvpxity (inlmm ,)
Other te5B COLOUR (ON I RAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, weide
requirements of Section IX of the ASME Boiler and Pressure Vessel Code_
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Register, its atAJiates and subsidiaries and their respective officers, employees or agents are, Individually and collectIVely, referred to In this clause as the 'Lloyd's
Register Group'. The Lloyd's Register Group assumes no responsibility and shall 110t be liable to any person for any loss. damage or expense ca used by reliance on the
informa tion or advice in this document or howsoever provided, unless that person has signed a contract with the releva l1111oyd's Register Group entity for the proviSion of
this In'formatlon or adVice and in that case ilny respons,bilfty or liability is exclusively on Ihe terms and conditions set olll in tha t contract
Prolongation for qualification by the examining body for the following 2 years
0& - 04 - ~,::r
Other tests
Lloyd's Re9'~I'" Group UITlited. IS aff,lrdlM and ;UbSld'diles and thell res~cllve officers. employ; ~ or genl$ are, Ind'v,aualiy and colleCllvl'ly. It' elred to in this clause as
'Lloyd's ReQlster' LlOyd'S Register assume, no respoll5lb,llIy nd shall no be liable to any person fQr any lo,s, d mag" or e 'pense caused by reliance on the informatron or
arJvrCE r~ thiS docum.n 01 how~vN pro'lIrJed , u~le>; that p~rlo'l as 51gned d contract WIth Ill" r~2vant LlOyd'5 Regrs er ~nlily for the prov'Slon of thi s inforr lion or
3Cllilci.' and n that _as!! any responslbllit Or liabIlity I; ?~ctu)lvejv 011 th~ ~rrns 3nd coodltlons set ol.li n thaI contrila
Prolongation for qualification by the examining body for the following years
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 95131 Cast No 1SA Weld Joint 11 (28/09/1999)
Fillet weld - fracture test (QW-1BO) Length and percent of defects
Macro examination (OW-1 B4) Fillet size (in/mm) Concavity/convexity (in/mm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, welded nd tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code. r
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd 's Register, its alfilla tes and subsidiaries and their respective oHicers, employees or agents are, individually and collectively. reierred to in this clause as the 'lloyd's
Register Group' . The Lloyd's Regi>!er Group assumes no responSIbility and shall not be liable to any person for any loss, damage or expense caused by relIance on the
information or advice in this document or howsoever provided, unless that person has signed a contract wi th the relevant Lloyd' s Register Group entity for th'e provision o f
this informatIon or adVIce and on that case any responsibility or liability Is eKduslvely on the terms and conditions se t out in that contrac t,
y
Prolongation for qualification by the examining body for the fOliOWin 2 r~~rS'
L ~
Test Results
Visual Examination of Completed Weld (QW-302.4) SATISFACTORY
D Bend Test; D Transverse root and face [QW-462.3(a)]; D Longitudinal root and face /QW-462 .3(b)]; D Side (QW-462.2);
D Pipe bend specimen, corrosion-resistant overlay [QW 462.5(c)] D Plate bend specimen, corrosion-resistant overlay /QW-462 ,5(d)];
D Macro test for fusion [QW-462 .5(b)l: D Macro test for fusion [QW-462.5(e)[
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 92995 Cast No 4 Weld Joint 17 (27/07/1995)
Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) Concavity/convexity (inlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, wei d, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code,
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Register, Il.s alfiliates and sub~dlilries and their respective officers, emploY'ees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group '. The Lloyd's Register Group assumes no responsibility and sha ll not be liable 10 any persor) for any loss, damage or expense caused by rerta nce on the
information or adVICE! in this dO(ument or howsoever provided, unless thai person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and In that case any responsibility or liability is ex(:luslvely on the terms and conditions set out Jnlhal contract
Prolongation for qualification by the examining body for the following 2 years
Qb - OJ - ~~ l 1l
l -, -0(- 'k;.5
06 - oq - '2oi":7
Testing Conditions and Qualification limits When Using Automatic Welding Equipment
Welding Variables (QW-36 1. 1) Actual Values Range Qualified
Type of welding (Automatic)
Welding process
Filler metal (EBW or I RW)
Type of laser for LBW (CO, to YAG, etc.)
Continuous drive or inertia welding (FW)
Vacuum or out of vacuum (EBW)
Testing Conditions and Qualification Limits When Using Machine Welding Equipment
Welding Variables (QW-361 .1) Actual Values Range Qualified
Type of w elding (machine) Machine Machine
Welding process GTAW-DCEN GTAW-DCEN
Direct or remote vi:;uol control Direct Direct
Automatic arc voltage control (GTAW) With With
Automatic joint tracking None With/without
Position qualified 1G Rotated 1G Rotated
Consumable inserts (GTAW or PAW) Without Without
Backing (metal, weld metal, etc.) Without Withlwithout
Single or multiple passes per side Multi Multi / Single
RESULTS
Visual Examination of Completed Weld (QW-302 .4) Sati~rdltUly
D Bend Test D Transverse root and face (QW-462.3(a)]; 0 Lonqitudinal root and face (QW-462 .3(h»); o Side (QW-462 .2);
o Pipe bend specimen, corrosion-resistant overlilY (QW-462 .5(c»); D Plate bend specimen, corrosion-resistant overlay (QW-462.5(d»);
o Macro test for fusion (QW-462 .5{b»); D Macro test for fusion (QW-462.5(e»)
Type Result Type Resillt Type Result
Alternative radiographic examination results (QW-1 9 1) SATISFACTORY Taken from IWO 95131 Assembly 27 Weld Joint 2 (07/07/1999)
Filler weld - fracture test (QW-180) Length ilnrl [lprrpnt nf defects
Macro examination (QW-184) Fillet size Concavitylconvexity
Other Colour Contrast
Film or specimens evaluated by Company Doncaster Paralloy
Mechanical tests conducted by N/a Laboratory test no.
Welding supervised by J Jorgenson
We certify that the statements in this record are correct and that the test coupons were prepared, weide . and tested in accordance with the
requirements of Section IX of the ASME (ode ,
Organization
Lloyd's Register, its ~ffllia tes and subsid iaries and Ihel, respective officers, em ployees or agents are , Individ llally and collectively, referred to n this clavse as the 'Lloyd's
Register Group', The Lloyd's RegisW Group assumes no responSibility and shall not be liable 10 i ny person for any loss, damage or expense caused by reliance on the
Informa tion or advice in thi ~ document or howsoever provided, unless thaI person has sign ed a con tract wi th the re l,want Lloyd's Reg ster Group entity ror the provision of
th l~ ifl forma tion or adV ice and in (hil t case any responsibility or liability Is exclusively on the terms and conditions set out in that conuaeL
Prolongation for qualification by the examination body for the OIiOwing 2 years
Testing Conditions and Qualification Limits When Using Automatic Welding Equipment
Welding Variables (QW-361 .1) Actual Values Range Qualified
Type of welding (Automatic)
Welding process
Filler metal (EBW or LBW)
Type of laser for LBW (CO, to YAG, etc.)
Continuous drive or inertia welding (FW)
Vacuum or out of vacuum (EBW)
Testing Conditions and Qualification limits When Using Machine Welding Equipment
Welding Variables (QW-361 .1) Actual Values Range Qualified
Type of welding (machine) Machine Machine
Welding process GTAW-DCEN GTAW-DCEN
Direct or remote visual control Direct Direct
Automatic arc voltage control (GTAW) With With
Automatic joint tracking None With/without
Position qualified 1G Rotated 1G Rotated
Consumable inserts (GTAW or PAW) Without Without
Backing (metal, weld metal, etc.) Without With/without
Single or multiple passes per side Multi Multi 1 Single
RESULTS
Visual Exa mination of Completed Weld \QW-302.4) Sa tisfactory
o Bend Test 0 Transverse root and face (QW·462.3(a)J; 0 Longitudina l root and face IQW. 452 .3(b)]; 0 Side (QW-462.2);
o Pipe bend specimen, corrosion-resistant overlay IQW-452 .5(c)]; 0 Plate bend specrmen, corrosion-resistant overlay IQW-452.S(d»):
o Macro test for fusion (QW-462 .S(bll: 0 Macro test for fusion (QW-462.5(e)]
Type Result Type Result Type Result
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3285 Assembly 40 Weld Joint 2 (04/03/2008)
Filler weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size Concavity/convexity
Other Colour Contrast
Film or spe<imens evaluated by Company Doncaster Paralloy
Mechanical tests conducted by N/a Laboratory test no.
Welding supervised by J Jorgenson
We certify that the statements in this record are correct and that the test coupons were prepared, welded, nd tested in accordance with the
requirements of Section IX of the ASME Code.
Organization
rt Green I
Date 04 September 2009 By eyof-to Lloyd-'s Register EMEA .
Lloyd's Register, Its affiliates anc;l subsidiaries and their respe<tlve officers, employees or agents are, indiVidually and collectively, referred to In this clause as the 'Lloyd's
Regtster Group '. The Lloyd's Register Group assumes no responSibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
information or advice in th S documeAt or howsoever provided, unless that person has signed a contrac! with the releva nt Lloyd's Regrster Group entity for the provision of
this information or advice and in that ~ase any resp.onsibility or liability 15 exclusively on the terms and condi tions set out In thaI contract.
Prolongation for qualification by the examination body for the f lIowing 2 years
00 - O"}- Q.~
tr-c:A- 'lot'S
Page 2 of 2
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Certificate no: COV 0930080 /124
Page 1 of 2
Alternative radiographic examination results (QW·191) SATISFACTORY Taken from IWO 3203 Assembly 44 Weld Joint 4 (17/12/2007)
Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (in/mm) Concavity/convexity (in/mm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, welded, nd tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON Surv
Lloyd's Register, its affiliates and subsidiarIes and their respective officers, employees or agents are, individually and collectively, referred to In this clause as the 'Lloyd's
Register Group' , The Lloyd's fleglster Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
Information or advice in thiSdocument or howsoever provided, unless Lhat person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or adVice and in Ihat case any responsibility or liability Is exclusively on the terms and conditions set out n thaI contract,
£
Prolongation for qualification by the examining body for the following 2.years
~
l7-fOC(- :Ul~
Ob - oq - '2.0(1-
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3334 S/Assembly 15.18 Weld Joint 19 (22/05/2008)
Fillet weld - fracture test (QW- 180) Length and percent of defects
Macro examination (QW-184) Fillet size (in/mm) x Concavity/convexity (in/mm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richard!ion Company PARALLOY
Me<hanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were pre • and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Ilegister, lIS affiliates and subsidiaries and their respective officers. empfoyees or agents are, IndiVidually and collectively. referred to n this clause as the 'Lloyd's
Register Group'. The Lloyd's Register Group a'>sumes no responsibilfty and shall not be liable to any person for any loss, damage or expense caused by rehance on the
Information or advice n this document or howsoever provided, unless that person has sig ned a contrad with the lelevanl Lloyd's Register Group entity for the provision of
this informa tion or advice and in that case any responsibility or liability is exclusively on the terms and conditions: set out n that contract.
Test Results
Visual Examination of Completed Weld (QW-302.4) SATISFACTORY
o Bend Test; 0 Transverse root and face [QW-462.3(a)); 0 Longitudinal root and face [QW-462.3(b)); 0 Side (QW-462.2);
o Pipe bend specimen, corrosion-resistant overlay [QW 462.5(c)j 0 Plate bend specimen, corrosion-resistant overlay [QW-462.5(d));
o Macro test for fusion [QW-462.5(b)): 0 Macro test for fusion [QW-462.5(e))
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3520 Assembly 110 Weld Joint 1 (02/07/2010)
Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) Concavitylconvexity (inlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, 7Welded, a tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 07 July 2010
, ~
Manufacturer's Representative Stuart Green "
Manufacturer J JORGENSON Surveyor ~Yd'S Register EMEA
A member of the Lloyd's Register Group
Lloyd's Register, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group'. The Lloyd's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following 2. years
a..~ -d) - ~~ LA
1l'
l1- ~_1..ol5'
CJ7-07-20/~
Test Results
Visual Examination of Completed Weld (QW-302 .4) SATISFACTORY
o Bend Test; 0 Transverse root and face [QW-462.3(a»); 0 Longitudinal root and face [QW-462 3(b»); o Side (QW-462.2);
o Pipe bend specimen, corrosion-resistant overlay [QW 462.5(c») 0 Plate bend specimen, corrosion-resistant overlay [QW-462.5(d»);
o Macro test for fusion [QW-462.5(b»): 0 Macro test for fusion [QW-462.5(e»)
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3178 S/Assembly Weld Joint 19 (30/05/2007)
Fillet weld - fracture test (QW-' 80) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) Concavity/convexity (inlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no .
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared. welde~
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 04 September 2009
dand tested in accordance with the
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I
_
Lloyd's Register, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group'. The Lloyd's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following 2 years
~-dj- Qo~ 4f
l7 ~D1- AcfS'
Alternative radiographic examination results (QW-19l) SATISFACTORY Taken from IWO 3201 Assembly 19 Weld Joint 4 (01/06/2007)
Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) x Concavitylconvexity (inlmm.)
Other tests COLOUR CONTRA,ST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are corred and that the test coupons were prept'rWWl"-\,l,=~"""oIMoo""'''''''''''''-'''''j dance with the
requirements of Sedion IX of the ASME Boiler and Pressure Vessel Code . u.,r. ....
Date issued 04 September 2009
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd 's Register, Its affiliates and subsidiaries and their respective officers, employees or agents are, Individually and collectively, referred to n this clause as the 'Lloyd's
Reg ister Group'. The lloyd's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
Information or advice in this document or howsoever provided. unless Ihat person has signed a COJ1tr(ld wltn the releva nt lloyd's Regl5\er Group entity for the prOVision of
this Information or advice and in that case any responsibility or liability Is exclusively 011 the terms and conditions set out in that contract.
Date
07-o9-2Dtf
.L
Signature
/~.
Position or Title
I::-7VC Sdr?ve--eCJ7l
a./o-cf1- ~3 I or. ~
l7- eq - 'J...c..5
Test Results
Visual Examination of Completed Weld (QW-302.4) SATISFACTORY
o Bend Test; 0 Transverse root and face [QW-462.3(a»); 0 Longitudinal root and face [QW-462.3(b)[; 0 Side (QW-462.2);
o Pipe bend specimen, corrosion-resistant overlay [QW 462 .5(c») 0 Plate bend specimen, corrosion-resistant overlay [QW-462.5(d)];
o Macro test for fusion [QW-462.5(b»): 0 Macro test for fusion [QW-462.5(e»)
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3178 S/Assembly 76 Weld Joint 19 (12/09/2007)
Fillet weld - fracture test (QW-180) Length and percent of defects
Macro examination (QW-184) Fillet size (inlmm) Concavity/convexity (inlmm .)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, weld d, and lested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code. Uo7d'.~
Date issued 04 September 2009 ~
Manufacturer's Representative
Manufacturer J JORGENSON
Lloyd's Register. its aHiliates and subsidiaries and their respective oHicers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group' . The Lloyd's Register Group assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the
information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Qb rbi' Q..o~ ~
(7-<d1.-~
Test Results
Visual Examination of Completed Weld (QW-302.4) SATISFACTORY
o Bend Test; 0 Transverse root and face [QW-462.3(a»); 0 Longitudinal root and face [QW-462.3(b»); 0 Side (QW-462.2);
o Pipe bend specimen, corrosion·resistant overlay [QW 462 .5(c») 0 Plate bend specimen, corrosion-resistant overlay [QW-462 .5(d»);
o Macro test for fusion [QW-462.5(b)): 0 Macro test for fusion [QW-462.5(e»)
Alternative radiographic examination results (QW-191) SATISFACTORY Taken from IWO 3520 Assembly 108 Weld Joint 1 (02/07/2010)
Fillet weld - fracture test (QW-180) Length and percent of defects x
Macro examination (QW-184) Fillet size (inlmm) x Concavitylconvexity (inlmm.)
Other tests COLOUR CONTRAST
Film or specimens evaluated by P Richardson Company PARALLOY
Mechanical tests conducted by N/A Laboratory test no.
Welding supervised by J JORGENSON
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 07 July 2010
Lloyd's Register, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as the 'Lloyd's
Register Group'. The Lloyd's Register Group assumes no responsibility and shall not be liable to any person for any 1055, damage or expense caused by reliance on the
information or advice in this document or howsoever provided , unless that person has signed a contract with the relevant Lloyd's Register Group entity for the provision of
this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following_ 2 y~a~s
Date
o7-oq- 7CJt(
Signat¥
,
/ L4r
e ;L!'/
Position or Title
{?VC Sv/2 ve-rb7t
~-O"\- ~oB ~
Alternative volumetric examination results (QW-191) Test Piece 01 08/7/14 RT UT D (check one)
Fillet weld - fracture test (QW 181.2) Length and percent of defects
o Fillet weld s in plate (QW-462 4(b)) o Fillet welds in pipe (QW-462 4(c))
Mac Fillet size (in/mm) Con cavity/convexity (inlmm )
Other tests
Fil m or specimens evaluated by P Richardson Company Paralloy
Mechanical t ests conducted by N/a Laboratory test no. N/a
Welding supervised by J Jorgenson B1712014
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code
Date issued 29 September 2014
Lloyd's Regi ste r Group Lim ited, its affiliates and subsidia ri es and their respective officers. employees or agents are. individually and collectively. referred to in thi s clause as
'Lloyd 's Regi ster' Lloyd 's Register assumes no respons ibility and shall not be liable to any person for any loss. damage or expense ca used by reliance on the information or
advice in thi s document or howsoever provided. unless that person has signed a contract with the relevant Lloyd 's Register entity for the provision of this information or
advice and in that case any re sponsi bility or liability IS excl usively on the te rm s and conditions set out in that contrac t.
Prolongation for qualification by the examining body for the following 2 years
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register' Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
I •
Certificate no: COV14300801019
Page 2 of 2
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Prolongation for qualification by the examining body for the following 2 years
'2.3~OI-2DI7
5b'7V {the .><-1 /l r/t?Y c:>7l
Identification no. of WPS followed TlG 01-01 Rev 01 Test coupon o Production weld
Specification type/grade or UNS of base Paral~y Unassl ned 25Cr 35Ni Thickness 7.1mm
es ~ (j '0 And Q~alificatlon Limits
Welding Variables (qW·3 50) ~- Actual Values Range Qualified.
Welding process(es) GTAW GTAW
Type (i.e.; manual, semi-auto) used Manual Manual
Backing (with/without) Without WithIWithout
OPiate C!:I Pipe (enter diameter if pipe or tube) 63mm >25mm
Base Metal P~Number to P-Number Unassigned Similar Chemical Analysis(QW423.1)
Rller metal or electrode specification(s) (SFA) (info. only) UTP A25 35Nb UTPA2535Nb
Filler metal or electrode classification(s) (info. only) N/a N/a
Filler metal F-Number(s) N/a N/a
Consumable insert (GTAW or PAW) Without Without
Filler metal product form (solid/metal or flux corded/powder) (GTAW or PAW) Solid Wire Solid Wire 1 Metal Cored
Deposited thickness for each process
Process 1: GTAW 3 layers minimum C!:I Yes 0 No 7.1mm 14.2mm Max
Process 2: 3 layers minimum o Yes 0 No
Position qualified (2G, 6G, 3F, etc.) SP 90 o-0·x4 SP. F
Segments
Vertical progression (uphill or downhill) Uphill Uphill
Type of fuel gas (OFW) N/a N/a
Inert gas backing (GTAW, PAW, GMAW) With With
Transfer mode (spray/globular or pulse to short circuit - GMAW) N/a N/a
GTAW current type/polarity (AC, DeEP, DCEN) DCEN DCEN
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
~dvice ~nd in th~t ("SE' ~ny rp<;ron5ibility or Ii~bility is px('h"ively on thE' terms and mnditions set out in that contract.
Prolongation for qualification by the examining body for the rollowin g-2"~_---:---_ _--.
Olhel tests
Film or spec mertS evalu ated t·.,. P Richardson Cornpa n{ Paralloy
Mechanica l teSTS COflducted b, N/a .dCu.\lLL : " " n bUiII _
If.je!ding SLJoe~~ IsEd b', J Jorgenson 02/04/2018 Lloyd's Register Verification Lim ited I1iit1
We certify that the staternents in th iS record are correct and that the tEest cou 5 were prepared, welded "r~ ;e ) t ed In nfcord'1.!.,1n..! , t
requ iremen ts of Section IX of tre ASME Boder ancJ Pressure Vessel Code
/ 'I
Date Issued 10 May 2018
fi .~
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LiO/U'S Rt;'J,stE-t ::ire-up LII"'1 t~d. ::; -)ff :l' :Hes (InC! s,;o) ~jo,3' eS ar.d 1,hCI' resc cctiV€, ,:/f ccrs ~r--oIcYEe s cr agents arC', rr",(J JJd.;aliy :3nd C0!:ecr ,f::J" referred 10 HI n'':5 ciause as
'l u/d ',) Rf:'9 '5ter L Old}. Register :3~SljrnE} '10 'fSr,:;."F.it' I,t..,. a:ld sr:3 1 <lot De l:a'clE to a ~I ~e-scn fo , ar.y 10;5 ddmag~ or ~,\(."2r5e CCiL';ed b) re!lar,:!? or the n formal lon or
3d\' lre fl ft-·} ctO(l;""'e"T 0' hO"'60e';~r ora'/ :1t'<J ~(I;f~5 I "'d~ oer"on ~as ;;Igrecj :; ((n~ri!C! ,,\ Til !P::?' re1e...-an LlOy'.:l S R~ItJ'S:er '::I~!.. t'j for thE' prO'JIS 0" of '''Ii 1I.fo(rr;ittlon I)r
r!('j-JlC!: (trd ' f" P"d' Ca'5l? ilr·y rf- .:;pr,ns t) ,:l'/ v r 1'2.01 ' I} :5 ~.(C l .... ~ Ie I ,~ ~ t~c :~ r "T l :' arC! ~0r'jF I G!l~ ~~; 0!.J~ :r rt·~ ' (COi: rftc:
"\ , . ,.)I.r,j~ •• <>< .x.<' ,~,,'>I r., .. l ..... "i~" . .clo<..,...~"" ... ri· ... ,.., .... "t""~)~n<!"",,
~ .'. ~~~ .....J "l> ,h...dltl '):>.~.1'·~ , •• '"'I' .:"~t;,,.-::M'"~ .. r.-j'+"'<r ,;.,., .ho., Y" J
Cert,kate no COV 1830080/025
Page 2 of 2
Date
~
\ 0 / 11/7-4/'3
CJ/s-/ '/.DI J '1
'0/1// 'lA"
/0 lo S / '1-<> 2-"
Prolor:gatlon fer quallf:cat:on 01' the eXa!Tiln ng bod, for 1t--e fol:o'w\ Irlg 2 years
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Certificate no COV16300801001
Page 1 of 2
Identification no. of WPS followed TIG 07-01 Rev 01 Test coupon 181 Production weld
H39WM 2SCr 35Ni Thickness 11.1mm
Visual Examination of Completed Weld (QW-302.4) Satisfactory. Contract No 4002 FW Italiana Assembly 95 WJ 13
o Transverse bends root and face [QW-462.3(a)]; o Longitudinal bends root and face [QW-462.3(b)j; 0 Side bends (QW-462.2);
o Pipe bend specimen, Macro test for fusion [QW-462.5(b)] o plate bend specimen, Macro test for fusion [QW462.5(e)j
o Pipe specimen Macro test for fusion [QW-462.5(b)]: o Pipe specimen Macro test for fusion [QW-462.5(e)]
Type I Result Type Result I Type Result
I
Alternative volumetric examination results (QW-191) Acceptable RT UT o (check one)
Fillet weld - fracture test (QW 181.2) Length and percent of defects x
o Fillet welds in plate (QW-462.4(b» o Fillet welds in pipe (QW-462.4(c»
Mac Fillet size (inlmm) Concavity/convexity (inlmm.)
Other tests
Film or specimens evaluated by P Richardson Company Doncaster Paralloy Ltd
Mechanical tests conducted by N/a Laboratory test no. N/a
Welding supervised by J Jorgenson 21101/2016
We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.
Date issued 12 February 2016
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the Information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Prolongation for qualification by the examining body for the following 2 years
Lloyd's Regi ster Group Limited, its affiliates and subsidi aries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register' Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caus ed by reliance on the information or
advice in thi s document or howsoever provided, unless that person has SIgned a contract With the relevant Lloyd' s Register entity for the p roviSion of this Information or
advice and In that case any responsibility or liability IS exclUS ively on the terms and conditions set out In Ihat contract .
Prolongation for qualification by the examining body for the following 2 years
Other tests
lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register' Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by reliance on the information or
advice in this document or howsoever prOVided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
Jdvlce Jnd in that CJse Qny responsibility or liability is exclusively on the terms and condition s set out in that contract
Prolongation for qualification by the examining body for the following years
Othe r tes ts
Lloyd's Reglstel GIOUp limited, Its affiliates and SubsldlaliEs and thell respective officer;, employees 0' agents are, IndiVidually and Collectively, referred to In thiS clause as
'Lloyd's Register' Lloyd's Register assumes no responSibility and shall not be liable to any person for any loss, damage 01 expense caused by reliance on the information or
advice In this document 01 howsoever provided, unless that person has signed a conti act With the relevant Lloyd's Register entity for the proVIsion of thiS Information or
adVice and In that case any responSibility 01 liability IS e:<clusl,ely on the telms and conditions set out In that conti act
Piolong3t1On for qU31 1f1cction by the e'31l1ln1l19 body for the follOWing ye31S
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respedive officers, employees or agents are, individually and collectively, referred to in this clause as
'Lloyd's Register' Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or expense caused by re liance on the information or
advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or advice
and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contrad
This is a copy of an electronic document In the event of any conflict or ambiguity between the copy and the electronic document.
which is retained and published by Lloyd's Register, the original electronic and certified version shall always prevail.
Certificate no: PRJlll00243237/133
Page 2 of 2
Prolongation for qualification by the examining body for the following 2 years
This is a copy of an electronic document In the event of any conflict or ambiguity between the copy and the electronic document,
which is retained and published by Lloyd's Register. the original electronic and certified version shall always prevail.
Cert 3 Certificate no: PRJ11100243237/128
Page 1 of 2
Other tests
Lloyd's Register Group Limited, its affiliates and subsidiaries and their respective officers, employees or agents are, indiVidually and collectively, referred to in this clause as
'Lloyd's RegIster' . Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage or emense caused by reliance on the information or
advice in thi, nnclJmpn! or howsoever prOVided, unless that person has signed a contract with the relevant Lloyd's Register entity for the provision of this information or
advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract
Prolongation for qualification by the examining body for the following years
Results
Visual Exa mination of Completed Weld (OW-302 4) Satisfactory
o Transverse bends root and face [OW-462 3(aIJ; o Longitudinal bends root and face [QW- 0 Side bends (OW-462.2);
o Pipe bend speCImen, Corrosion-reSistant weld metal ove rlay IQW -462 Sic)] o Plate bend specimen. Corrosi on-resistant weld metal overlay [QW462 S(d)J
o Pipe specimen Macro test for fusion [QW-462 S(b)l : o Plate speCi men Macro test for fUSion [OW-462.5(e)1
Type Result Type Result Type Result
D Fillet v:elds In plate (OVV- 452 4(b)) o Fillet \',elds In pipe IQW-462 4(c)1
" I I ~ P;"",l,." : 1f I "'II "
Lloyd's Register Verification limited ~
Uoyd's
Stuart Green Register
14 July 2020 /
Film cr specllllecs EI'.lu3teci by P Richardson /
Mechanical tEsts conducted bj Nt A
Welding supervl;ed by J Jorgenson 24/06/2020
We certify that the stiltemellts in this record are correct and that the test coupons wele prepared, welded, and tested in accordance with the requirements
of Section IX of the ASME Boiler and Pressure Vessel Code Ed 2019
Date of welding 24 June 2020 Date Issued: 14 July 2020
Lloyds RegIS tel Group LlI11lted. ts affiliates and ;ubsld'aflEs and thell re,pectl'12 officers, emplOYEes 01 agents 31e, IndiVidually and (cltectlvely, referred to in thiS clause as
Lloyd's Reg,ster' Llo;d's Reglstel assumes no IEspons billty and shall not be lable to "ny perSl)n for any 1o". damage 01 e(pens~ caused by reliance on the Information or
adVice In thIS document 01 hO'.'5oever pro'"ded, unless that person has Signed a conti act With the re:evant Lloyd's Register entity for the provIsion of this Information or
ad"ce and In that cas" any r~sponslbillty or liability IS exclusively on the terms and conditions set out In that conti act
O,l III a In ,I
Dat~
This is a copy of an electronic document. In the event of any connict or ambiguity between the copy and the electronic document,
which is retained and published by Lloyd's Register, the original electronic and certilled version shall always prevail.
SECTION 3
Welding Procedures/PQR’s/Welding
Consumables
SECTION 3.1
Welding Procedures
Company Paralloy Limited. Nuffield House,
PARALLOY Nuffield Road, Billingham, TS23 2DA
Location Fabrication Shop
R J
--;
~J ON
DO
+1
co
G ap .J - :J 5mm
1 [
C'-l
Numb e r of Run s moy Vary
Joint Design Single Sided 20° J Groove Root Spacinq I o toO,Smm
I -,
Backing
Retainers
Yes
I
No 1 ../
None I
Backing Material Metal
1
Non-
metallic I Non-fusing
Metal 1 1
Other
1
Technique (QW410)
StrinQ String Manual or Automatic Manual
Weave Weave (Max weave 3 X Tungsten Electrode dial Contact to tube to Work distance None
Ceramic Cup Size 12mm -16mm Multiple or SinQle pass per side Multiple
Initial cleaninQ Machining and Approved solvent Multiple or Single electrodes Single
Inter-pass cleaning Stainless steel wire brush and grinding when Electrode Spacing None
required to remove Ni Oxide.
Back Gouging None Peening Not Allowed
Oscillation None Closed to out Chamber None
Gas Lens Yes
Remarks
1 Clean weld bevels using approved solvent. 10 Base metal to be warm (local ambient temp) and moisture free.
2 Ensure good fit up prior to tacking. 11 Remove oxidized ends of partially used filler wire
3 Radial Misalignment s 3mm or Y. of pipe thickness. 12 Add sufficient filler to ensure a sound weld and good fusion
4 Intemal Radial misalignment s 1.5mm taper trimmed. 13 Keep the end of the wire in Argon shield during welding
5 Alignment in accordance with ASME VIII Div 1 Paragraph UW33. 14 100% Clean with SS wire brush and visual inspection.
6 Tack weld items using 5mm minimum long tacks. 15 Mark weld joint with unique welder identification.
7 Deposit root pass. 16 Complete welder daily log sheet.
8 Back purge maintained for minimum of 6mm depth of weld. 17 Clean and tidy work area.
9 Back purge maintained throuqhout for base metal < 6mmThick. 18 ASME Table QW-256 Paragraph QW-409.4 & QW-409.8
[ R J
\( ~
~~ 1"1
V 1
Gop D - O.5 mm [\iumb e r- of Runs may Vary
Joint Design Single Sided 5° J Groove Root Spacing I o toO.5mm
Backing Yes 1./ Backing Material IMetal Non- Nonfusing Other
Retainers I
No
None I
I metallic I 1 Metal 1 I
Technique (QW-410)
String or Weave Weave Contact to tube to Work distance None
Ceramic Cup Size 16mm Multiple or Single pass per side Multiple
Initial / Interpass cleaning Approved solvent and stainless steel wire brush Multiple or Single electrodes Single
Back Gouging None Electrode Spacing None
Oscillation Maximum6mm Peening Not Allowed
Manual or Automatic Machine Closed to out Chamber None
Remarks
1 Clean weld bevels using approved solvent. 5 100% Clean with SS wire brush and visual inspection.
2 Ensure good fit up prior to tacking . 6 Mark weld joint with unique welder identification.
3 Tack weld items using 5mm minimum long tack. 7 Complete welder daily log sheet.
4 Deposit root pass. 8 Clean and tidy work area.
p ra lloy Lid
Author sed t:)ignc tOI y
~~ 9r1ed : jJ ~
D~t;: !:
J6hn :~7~en on
'). 3/, ~ I, ']..a ')..0
r R 1
48-
~ !
[ o <"~ .
t V 5
0
G ap 0 - 0 5mm
+ I
00 /
CD
0' Numb er o f Run s m oy V<Jry
I oto4mm
Backing
Joint Design
/ Yes No / ./ Backing Material J
Single sided 20° J Groove
Metal
/
Root Spacing
Non-
metallic I I
Nonfusing
Metal / I
Other
I
Retainers None I
Filler MateriallQW-404)
Thickness RanQe Qualified
Chemical Analysis or Trade As Welded With PWHT
Process SFAN° AWS (Classification) F N° AN°
Name Min Max Min Max
(mm) (mm) (mm) (mm)
GTAW 5.14 ER NiCrCoMo-1 43 N/a 1.6mm 23mm None None
Manual
I Code
Paralloy Colour
(if applicable)
I
Supplemental Consumable
Filler Diameter 2.4mm I Product Form I Solid Wire
Filler
None
Insert
None
Run Process Filler Current A Voltage V Current Gas Shield Gas Backing
Size Polarity Rate LPM Rate LPM
1 Manual GTAW 2.4mm 120 -150 11-15(RefOnly) DCSP 10-12 8-10
2 Manual GTAW 2.4mm 120 -150 11-15(Ref Only) DCSP 10-12 8-10
Fill
Manual GTAW 2.4mm 140 -180 13-16(Ref Only) DCSP 10-12 8-10
Cap Manual GTAW 2.4mm 140 -180 13-16(Ref Only) DCSP 10-12 N/a
Electrode Type 2% Ceriated I Size I 3.2mm I
Technique (aW-410)
String String Manual or Automatic Manual
Weave Weave (Max weave 3 X Tunqsten Electrode dial Contact to tube to Work distance None
Ceramic Cup Size 12mm -16mm Multiple or Single ~assper side Multiple
Initial cleaning Machining and Approved solvent Multiple or Single electrodes Single
Inter-pass cleaning Stainless steel wire brush and grinding when Electrode Spacing None
required to remove Ni Oxide.
Back Gouqinq None Peeninq Not Allowed
Oscillation None Closed to out Chamber None
Gas Lens Yes
Remarks
1 Clean weld bevels using approved solvent. 10 Base metal to be warm (local ambient temp) and moisture free.
2 Ensure good fit up prior to tacking. 11 Remove oxidized ends of partially used filler wire
3 Radial Misalignment::; 3mm or Y. of pipe thickness. 12 Add sufficient filler to ensure a sound weld and good fusion
4 Intemal Radial misalignment::; 1.5mm taper trimmed. 13 Keep the end of the wire in Argon shield during welding
5 Alignment in accordance with A5ME VIII Div 1 Paragraph UW33. 14 100% Clean with 55 wire brush and visual inspection.
6 Tack weld items using 5mm minimum long tacks. 15 Mark weld joint with unique welder identification.
7 Deposit root pass. 16 Complete welder daily log sheet.
8 Back purge maintained for minimum of 6mm depth of weld. 17 Clean and tidy work area.
9 Back purge maintained throughout for base metal::; 6mmThick. 18 A5ME Table QW-256 Paragraph QW-409A & QW-409.8
Paralloy Ltd
Authorised Signatory
Signed : Jt #/
~~~JDr en son
Dat8: Ilf- r d' · 2:lU
.- '
f!l J
'\ E " ' j
~ 0 '"
00
+1
CD
V
uop :) - ,:) s ....... ......,
[
C'J
Nu mb e r o f Runs may Var-y
Joint Design Single Sided 20° J Groove Root Spacing o
toO.5mm
Backing 1 Yes No 1./ Backing Material Metal I 1
Non-
metallic I 1 Metal
I
Nonfusing Other
I
Retainers I None I
Technique (aW-410)
String String Manual or Automatic Manual
Weave Weave (Max weave 3 X Tungsten Electrode dia) Contact to tube to Work distance None
Ceramic Cup Size 12mm-16mm Multiple or Single pass per side Multiple
Initial cleaning Machining and Approved solvent Multiple or Single electrodes Single
Inter-pass cleaning Stainless steel wire brush and grinding when Electrode Spacing None
required to remove Ni Oxide.
Back Gouging None Peening NotA"owed
Oscillation None Closed to out Chamber None
Gas Lens Yes
Remarks
1 Clean weld bevels using approved solvent. 10 Base metal to be warm (local ambient temp) and moisture free.
2 Ensure good fit up prior to tacking. 11 Remove oxidized ends of partially used filler wire
3 Radial Misalignment:5 3mm or X of pipe thickness. 12 Add sufficient filler to ensure a sound weld and good fusion
4 Intemal Radial misalignment:5 1.5mm taper trimmed. 13 Keep the end of the wire in Argon shield during welding
5 Alignment in accordance with A5ME VIII Div 1 Paragraph UW33. 14 100% Clean with 55 wire brush and visual inspection.
6 Tack weld items using 5mm minimum long tacks. 15 Mark weld joint with unique welder identification.
7 Deposit root pass. 16 Complete welder daily log sheet.
8 Back purge maintained for minimum of 6mm depth of weld. 17 Clean and tidy work area.
9 Back purge maintained throughout for base metal :5 6mmThick. 18 A5ME Table QW-256 Paragraph QW-409.4 & QW-409.8
Paralloy ltd
A Jtharl ad Signatory
Sign 'd: ~
I~/; J;.rgenson
Date ?-3 01 ~'Z.P
A:VV,]V3 I
~~
i -.J
::::-~
, __
-.......... _J
2
~
Run Process Filler Current A Voltage V Current Gas Shield Gas Backing
Size Polarity Rate LPM Rate LPM
1 Manual GTAW 2.4mm 110-130 11-13(Ref Only) DCSP 10-12 N/a
2 Manual GTAW
Fill
Manual GTAW
Cap Manual GTAW 2.4mm 140 -150 13-15(Ref Only) DCSP 10-12 N/a
Electrode Type 2% Ceriated I Size I 3.2mm I
Technique (QW-410)
String String Manual or Automatic Manual
Weave Weave (Max weave 3 X Tungsten Electrode dia) Contact to tube to Work distance None
Ceramic Cup Size 12mm -16mm Multiple or Single pass per side Multiple
Initial cleaning Machining and Approved solvent Multiple or Single electrodes Single
Inter-pass cleaning Stainless steel wire brush and grinding when Electrode Spacing None
required to remove Ni Oxide.
Back Gouging None Peening Not Allowed
Oscillation None Closed to out Chamber None
Gas Lens Yes
Remarks
1 Clean weld bevels using approved solvent. 10 Base metal to be warm (local ambient temp) and moisture free.
2 Ensure good fit up prior to tacking. 11 Remove oxidized ends of partially used filler wire
3 Radial Misalignment::; 3mm or Y. of pipe thickness. 12 Add sufficient filler to ensure a sound weld and good fusion
4 Intemal Radial misalignment::; 1.5mm taper trimmed. 13 Keep the end of the wire in Argon shield during welding
5 Alignment in a=rdance with ASME VIII Div 1 Paragraph UW33. 14 100% Clean with SS wire brush and visual inspection.
6 Tack weld items using 5mm minimum long tacks. 15 Mark weld joint with unique welder identification.
7 Deposit root pass. 16 Complete welder daily log sheet.
8 Back purge maintained for minimum of 6mm depth of weld. 17 Clean and tidy work area.
9 Back purge maintained throughout for base metal::; 6mmThick. 18 ASME Table QW-256 Paragraph QW-409.4 & QW-409.8
- -,rl:
f--~------
"
[late. _~ tfL()2..I""20
Welding PQR’s
Date of issue
WELDING PROCEDURE 14.07.94
LROffice
QUALIFICATION RECORD (PQR)
MIDDLE5BROUGH
I
Qualification: Code /Standards
ASME IX - 5S 091 ,
PQR Certificate number
MDB 420086/WP64
I V I !
PROCEDURE DETAIL
RUN CURRENT VOLTAGE Acmc WIRE FEED! HEAT INPUT
PROCESS SIZE OF FILLER MATERrAL
NUMBER A V POLARITY TRAVEL SPEED kJ!mm
Date
22.6.94 I Weltr'ross (12) WPQ Certificate No.
NOTICE: This certificate is subject to the terms and conditions overleaf, which form part of this certificate
IDEM 5209 (10/92) 1/2 Lloyd's Register of Shipping, registered office: 71 Fenchurch Street, London EC3M 4BS
TEST RESULTS
NON-DESTRUCTIVE EXAMINATION (STATE 'ACCEPTABLE', 'UNACCEPTABLE' OR 'NONE')
Visual
ACCEPTABLE
I Magnetic Particle
NONE
I Liquid Penetrant
ACCEPTABLE
I ACCEPTABLE
Radiography
IUl~ON~CS
DESTRUCTIVE TESTS '
TEST TENSILE STRENGTH YIELD STRENGTH ELONGATION REDUCflON OF AREA FRACTURE LOCATION TEST TEMPERATURE
Units %
Size NO~lE
Type
Retest
HARDNESS SURVEY
Type Load Location of hardness measurements (sketch)
VICKERS 10 KG
Hardness range A-B C-D
Parent material 171-205 192-219
I-I.A.Z. 182-219 213-249
Weld 198-206 260-264
Additional testes) and result(s), ego chemical analYSiS, micro examination, ferrite measurement
We certify that the foregoing statemellts are con-eet and the test welds were prepared, welded and tested in accordance with the specified Codes or Standards.
Date
A W STEVENSON.
Name in BLOCK CAPITALS Date
TERMS AND CO
In providing services"jpformation or advice, neither Lloyd's Register of Shipping (hereinafter referred to as 'LR') nor any of its officers, employees or agents
warrants the accuracJ 'of any information or advice supplied. Except as set out herein, neither LR nor any of its officers, employees or agents (on behalf of
each of whom LR hasilgreed this clause) shall be liable for any loss, damage or expense whatever sustained by any person due to any act, omission or error
of whatsoever nature and howsoever caused of LR, its officers, employees or agents or due to any inaccuracy of whatsoever nature and howsoever caused
in any information or advice given in any way whatsoever by or on behalf of LR, even if held to amount to a breach of warranty. Nevertheless, if any
person, who is party to the agreement pursuant to which LR provides any service, uses LR's services or relies on any information or advice given by or on
behalf of LR and suffers loss, damage or expense thereby which is proved to have been due to any negligent act, omission or error of LR, its officers,
employees or agents or any negligent inaccuracy in information or advice given by or on behalf of LR, then LR will pay compensation to such person for his
proved loss up to but not exceeding the amount of the fee (if any) charged by LR for that particular service, information or advice.
LR, its officers, employees or agents (on behalf of each of whom this notice is giv€l1) shall be under no liability or responsibility in negligence or otherwise
howsoever to any person who is not a party to the agreement with LR in respect of any information or advice expressly or impliedly given by LR or in
respect of any act, omission or inaccuracy by LR.
LR shall in no circumstances be liable for indirect or consequential loss or damage (including but without limitation loss of profit, loss of contracts Of loss of
user) suffered Of incurred by a.ny person resulting from any failure by LR in the performance of its obligations in an agreement.
I DETAlL
I";;id~~rm1C: (20)
Dde WPQ "0.
1. 9.94
'l- Manufacturer!::,; preliminary Welding Procedure Specification
NOTICE: This certificate is subject to the terms and conditions overleaf, which form part of this certificate
FOR\l 5209 (IO/'J2l ,/2 Lloyd's Register of Shipping, registered office: 71 Fenchurch Street London EC3M 4BS
TEST RESULTS
NON-DESTRUCTIVE EXAlvrINATION (STATE 'ACCEPTABLE', 'UNACtEPTABI.E' OR 'NONE')
I Radiography I Ultrasonics
I ~~:partidC I Li~~~e;;~~LE
Visual
ACCEPTABLE ACCEPTABLE NONE
-~
,
DESTRUCTIVE TESTS
TEST TENSILE STRENGTH YIELD STRENGTH ELONGATTON HEDUCTION OF AREA
FR~ TIS 1 TEMPERATURE i
I
Units % %
N/mrn' I
I
Transverse tensile 461,461 ~ PIPEI ROOM I
I All-weld tensile
NONE ---------- ---------- ~ I N/A ----J
I
I
I
Type
,II 1---.
.-
Retest
-Z---
Type Load Location ot hardness) , (,ketch)
VICKERS -
10KG .-~
A-- - - - ~\-
Hardness range )
A-B C-D
Pi.1fent material
6
161-176 201-227
}-L';',.z
174-195
-
212-233 tC- - ~~ -- .~ '"~ ~ .~ ---- ~. y
"-
\Veld
206-232 237··245
Additional test(s) and TesulHs), eg. chemical analysiS! micro examination, ferrite measurement
We certify that the foregoing statements arc correct and the test welds were prepared, welded and fested in (1ccnrdrmce Iuifh the specified Codes or 5to'ad'anis.
!-TER\1SANDCONDITIONS
i 1"n providing services, infot'ma.tion or il?vkc, neitl.'cr Lloyd,'s Re"gister of Shipping (he,reina~ter referred to as 'U~') no~ any of its officers, emplo~;~;";"~g-;;;t~l
1,varrants th~' accuracy of any mformatJon or adV1cc supplied. Except as set out herem, nelther LR nor any of Its offIcers, employe.::,; or agents (on behalf ot i
e~ch of whom LR hilS agreed this clause) shall be 1ia~le fOf. any loss, damage or expense whatever sustained by any person due to any act, omission or error I
ot Ivhatsoever nature and howsoever caused of LR, lts offICers, employees or agents or due to any maccuraey of whatsoever nature and howsoever caused
in any information or advice given in any way whatsoever by or on behalf of LR, even if held to amount to a breach of warranty. Nevertheless, if any
person, who is party to the agreement pursuant to which LR provides any service, uses LR's services or relies on any information or advice given by or on
behaH of LR and suffers loss, damage or expense thereby which is proved to have been due to any negligent act, omission or error of LR, its officers,
employees or agents or any negligent inaccuracy in information or advice given by or on behalf of LR, then LR will pay compensation to such person for his
proved loss up to but not exceeding the amount of the fee (if any) charged by LR for that particular service, information or advice.
LR, its officers, employees or agents (on behalf of each of whom this notice is given) shall be under no liability or responsibility in negligence or otherwise
hOv'1S0P\Tr to ilny person who is not a party to the agreement with LR in respect of any information or advice expressl)' or impliedly given by LR or in
, respect of any act, omission or inaccuracy by LR.
!.. . I
LR sldl in no cir~uJ1lstances be liable for indi,r?ct or conseque:,tiallos~ or,damage (including b.~t \.vithoutJimi~ation loss of profit, loss of contracts or loss of I
user) suffered or incurred by any person reswhng from any falll1re by L,R m the performance of Its obhgdtlons m an agreement. I
________ •_ _ _ _ .~ _ _ ,~_ •• ,._,.,~ •• ~ •• _. __ I
[
•
1: .J
Preheat and interpass temperature (method) and control
PRRHRlI.'T' IOOC MIN • IT N/A )N'. NII(}11S !-'f,/( :I";SS
Postweld heat treatment temperature (method) and control
N/A
PROCEDURE DETAIL
RUN CURRENT VOLTAGE AC/DC WIRE FEED/ HEAT INPUT
NUMBER PROCESS SIZE OF FILLER MATERIAL A V POLARITY TRAVEL SPEED kJlmm
Date
10.3.95
IWelder's name G WILLS (05)
WPQ Certificate No.
NOTICE: This certificate is subject to the terms and conditions overleaC which form part of this certificate
FORM 5209 (10/92) 112 Lloyd's Register of Shipping, registered office: 71 Fenchurch Street, London EC3M. 4BS
~--- .. -
TEST RESULTS
NON-DESTRUCTIVE EXAMINATION (STATE 'ACCEPTABLE', 'UNACCEPTABLE' OR 'NONE')
Visual
ACCEPTABLE
IM~;~~ Particle
ILi~~~~;;;~LE I ACCEPTABLE
Radiography
IUI;;~~CS
DESTRUCTIVE TESTS
TEST TENSILE STRENGTH YIELD STRENGTH ELONGATION REDUCI']ON OF AREA FRACI'URE LOCATION TEST TEMPERATURE
- -
----.----- --------
N/rrun 2
--------
Units % %
Transvers~ tensile
- 474,483
.
--~ PIPE ROOM
All-weld tensile NONE N/A
BEND TESTS
ORIENTAnON FORMER DIAMETER RESULTS
flUET WELD FRACTURE (RESULTS) -----------
1. NONE ._--_._-
Root/~ 4T ACCEPTABLE
Root~
2. NONE I
4T ACCEPTABLE 3. NONE
~/face/~
4T ACCEPTABLE Macro exanlination
~/face/""""" 4T ACCEPTABLE
2 OFF - SATISFACTORY
Longitudinal NONE NONE
IMP ACT TESTS --
Requirement NOTCH LOCAnON I TEMP VALUES(J) AVERAGE
(J) REMARKS
ORIENTATION °C 1 2 3
Size NONE
Type
_.
Retest
HARDNESS SURVEY
L-~.:: ~ ~Z------AI
Type Load Location of hardness measurements (sketch)
VICKERS 10KG
Hardness range A-AI B-Bl
Parent material 173.. - 188 176 - 201
-----_
H.A.Z.
Weld
172 - 199 189 - 220
171 - 181 206 - 216
8- - ---- --Sl.I
-~-.-
Additional test(s) and result(s), Pg. chl'mica} analysis, mkro examination; ferrite measurenlcnt
CHEMICAL ANALYSIS WELD METAL - CO.41%, s1 1.41%, Mn 1.41%, PO.023%, S 0.0003%,
Cr 25.5%, Mo 0.14%, Ni 34.1%, Cu 0.07%, Nb l l0%1 Ti 0.12%, Zr 0.04%
STRESS RUPTURE - ASTM E139 (900°C 62.56 N/mmi )
CROSS WELD : 136, 141 HRS (PARENT BREAK) PARENT PIPE 127 HRS
r---------------------------------------.-----------------------------------------------------------------,
We cerUfl/that tlie foregoing sfalcmcnts are carrect and the test welds were prepared, welded and tested in accordance with the specified Codes or Standards.
Date
rQ9.~,.95
TERMSAND ¢ON"6ITION-S----··---··
In providing serfices, information or advice, neither Lloyd's Register of Shipping (hereinafter referred to as 'LR') nor any of its officers, employees or agents
warrants the aceJuracy of any information or advice supplied. Except as set out herein, neither LR nor any of its officers, employees or agents (on behalf of
each of whom LR has agreed this cli1Use) shall be liahle for any loss, damage or expense whatever sustained by any person due to any act, omission or error
of whatsoever nature and howsoever caused of LR, its officers, employees or agents or due to any inaccuracy of whatsoever nature and howsoever caused
in any infonnation or advice given in any way whatsoever by or on behalf of LR, even if held to amount to a breach of warranty. Nevertheless, if any
person, vyho is party to the agreement pursuant to which LR provides any service, uses LR's services or relies on any information or advice given by or on
behalf of LR and suffers loss, damage or expense thereby which is proved to have been due to any negligent act, omission or error of LR, its officers,
employees or agents or any negligent inaccuracy in information or advice given by or on behalf of LR, then LR will pay compensation to such person for his
proved loss up to but not exceeding the amount of the fee (if any) charged by LR for that particular service, information or advice.
LR, its officers, employees or agents (on behalf of each of whom this notice is given) shaH be under no liability or responsibility in negligence or otherwise
howsoever to any person whJ is not a party to the agreement with LR in respect of any information or advice expressly or impliedly given by LR or in
respect of any act, omission or inaccuracy by LR.
LR shall in no circumstances he liable for indirect or conscqut'ntialloss or damage (including but without limitation loss of profit, loss of contracts or loss of
user) suffered or incurred by any person resulting from any failure by LR in the performance of its obligations in an agreement.
.-------------------.--------.~--------------------------------------------'
\!hJ ~~~~
Filler metal type/designation Heat treatment It
UTP 25.35 Nb AS WELDED
Gas/flux Type of welding current
ARGON
Welding positions
3G, IG
WELD AND FILLER METAL DETAILS
DC-
Progression (up/down)
UP \ \ 'I !
iJ.Gh\lQ
i
Parent Materials Test piece position
H39WM 'IO CR39W 3G 115.5rrun OD X 10rrun THK
Welding process Joint type Bead sequence detail (sketch to include weld metal
GTAW PIPE BUTT thickness and back gouging where applicable)
:y
Other information
BACK PURGE - ARGON / 8 LITRES/MIN
UTP 25.35 Nb - HEAT/BATCH No. 32108/51318
PROCEDURE DETAIL
RUN CURRENT VOLTAGE AC/DC WIRE FEED / HEATlNPUT
PROCESS SIZE OF FILLER MATERIAL
NUMBER A V POLARITY TRAVEL SPEED kJ / mm
NOTICE: This certificate is subject to the terms and conditions overleaf, which form part of this certificate
FORM 5209 (10/92) 1/2 Lloyd's Register of Shipping, registered office: 71 Fenchurch Street, London EC3M 4BS
TEST RESULTS
ACCEPTABLE NONE
1
NON-DESTRUCTIVE EXAMINATION (STATE 'ACCEPTABLE', ' UNAeCEPTABLE' OR 'NONE' )
Visual I' Magnetic Particle Liquid Penetrant
ACCEPTABLE
1
Radiography
ACCEPTABLE
1 Ultrasonics
NONE
DESTRUCTIVE TESTS ,
TEST TENSILE STRENGTH YIELD STRENGTH ELONGATION REDUaION OF AREA FRACfURE LOCATION TEST TEMPERATURE
Units N/nun 2 % %
----------
Transverse tensile
All-weld tensile
BEND TESTS
499,537
NONE ------- ------- ----------
FILLET WELD FRACTURE (RESULTS)
PIPE (H39WM)
~
ROOM
N/A
~face!~ 4T ACCEPTABLE
2 OFF - ACCEPTABLE
Longitudinal NONE NONE
IMP ACT TESTS
Requirement NOTCH LOCATION / TEMP VALUES(J) AVERAGE
(J) REMARKS
ORIENTATION °C 1 2 3
Size NONE
Type
Retest
HARDNESS SURVEY
Type
VICKERS
Parent material
H.A.z.
Hardness range
170 -202
177 - 212
Load
A-B
10KG
190
190
C-D
-
-
201
220
\ A-- r:1-
Location of hardness measurements (sketch)
--~
e----7~----n- • I
Weld 198 - 206 232 - 233
Additional test(s) and result(s), eg, chemical analysis, micro examination, ferrite measurement
We certify that the foregoing statements are correct and the test welds were prepared, welded and tested ill accordance with the specified Codes or Standards .
e in BLOCK CAPITALS
In providing sbrvices, information or advice, neither Lloyd's Register of Shipping (hereinafter referred to as 'LR') nor any of its officers, employees or agents
warrants the accuracy of any information or advice supplied. Except as set out herein, neither LR nor any of its officers, employees or agents (on behalf of
each of whom LR has agreed this clause) shall be liable for any loss, damage or exp ense whatever sustained by any person due to any act, omission or error
of whatsoever nature and howsoever caused of LR, its officers, employees or agents or due to any inaccuracy of whatsoever nature and howsoever caused
in any inf0rmation or advice given in any way whatsoever by or on behalf of LR, even if held to a mount to a breach of warranty. Nevertheless, if any
person, who is party to the agreement pursuant to which LR provides any service, uses LR's services or relies on any information or advice given by or on
behalf of LR and suffers loss, damage or expense thereby which is proved to have been due to any negligent act, omission or error of LR, its officers,
employees or agents or any negligent inaccuracy in information or advice given by or on behalf of LR, then LR will pay compensation to such person for his
proved loss up to but not exceeding the amount of the fee (if anyl charged by LR for that particular service, information or advice.
LR, its officers, employees or agents (on behalf of each of whom this notice is given) shall be under no liability or responsibility in negligence or otherwise
howsoever to any person who is not a party to the agreement with LR in respect of any information or advice expressly or impliedly given by LR or in
respect of any act, omission or inaccuracy by LR.
LR shall in no circumstances be liable for indirect or consequential loss or damage (including but without limitation loss of profit, loss of contracts or loss of
user) suffered or incurred by any person resulting from any failure by LR in the p erformance of its obligations in an agreement.
\~
AS WELDED
Gas/flux Type of welding current
ARGON
Welding positions
3G, 1G
DC-
Progression (up/ down)
UP
)
~ (
WELD AND FILLER METAL DETAILS t b2. 5""f72I1\
Parent Materials Test piece position
H39WM 3G 88mm.G{) X .~ f1lIrl1&K
Welding.process......... Joint type Bead sequence detail (sketch to include weld'metal
GTA\.v PIPE BUTT thickness and back gouging where applicable)
Filler material Shielding gas/flux flow rate
UTP A2535NB ARGON/12 LITRES/MIN
Make/Type/Diameter Gas composition
UTP/2.4MM 99.99% PURE
Composition Aux type
DIN 8556 : SGX 40 NiCrNb352 N/A
Other information
I ~ :I
UTP A2535NB - HEAT NO: 32108; BATCH NO: 51318
BACK PURGE - ARGON/8 LITRES/MIN
PROCEDURE DETAIL
RUN CURRENT VOLTAGE AC/DC WIRE FEED/ HEATTh.'PUT
NUMBER PROCESS SIZE OF FILLER MATERIAL A V POLARITY TRAVEL SPEED kJlmm
Date
13.9.95 IWBdE'SK~EBECK (37)
WPQ Certificate No.
NOTICE: This certificate is subject to the terms and conditions overleaf, which form part of this certificate
FORM 5209 (10/92) 1/2 Lloyd's Register of Shippio!;, registered office: 71 Fenchurch Street, London EC3M 4BS
TEST RESULTS
NON-DESTRUCTIVE EXAMINATION (STATE 'ACCEPTABlE, 'UNACcEPTABLE' OR 'NONE')
Visual
ACCEPTABLE
INONE
Magnetic Particle I Liquid Penetrant
ACCEPTABLE
I Radiography
ACCEPTABLE
DESTRUCTIVE TESTS
TEST TENSILE STRENGTH YIELD STRENGTH ELONGATION REDUCTION OF AREA FRACTURE LOCATION TEST TEMPERATURE
Units % %
4T ACCEPTABLE
4T ACCEPTABLE
Root/~ 4T ACCEPTABLE
Root/~ 4T ACCEPTABLE 2 OFF - SATISFACTORY
Longitudinal NONE NONE
IMP ACT TESTS
Requirement NOTCH LOCA TlON / TEMP VALUES (ll AVERAGE
1 3 0) REMARKS
ORIENTATION °C 2
Size NONE
Type
Retest
HARDNESS SURVEY
Type Load Location of hardness measurements (sketch)
VICKERS 10KG
Hardness range A-AI B-B1
Parent material 182 - 193 183 - 190
H,A,Z,
190 - 206 203 - 222
Weld 181 - 190 207 - 225
Additional 'testis) and result(s), eg, chemical analYSiS, micro examination, ferrile measurement ,
CHEMICAL ANALYSIS WELD METAL - C 0.40%, Si 1.19% Mil 1.43%, P 0.022%, S 0.004%
Cr 25.0%, Mo 0.14%, Ni 33.7%, Cu 0.05%, Nb ~.08%, Ti 0.11%, Zr 0.03%~
STRESS RUPTURE - ASTM E139 (900°C 62.56N/mm )
CROSS WELD: 101.6 HRS (PARENT BREAK), 88.1 HRS (WELD BREAKh PARENT PIPE 105.4 HRS
We certify that the foregoing statements are correct and the test welds were prepared, welded and tested in accordance with the specified Codes or Standards,
1n providin services, information or advice, neither Lloyd's Register of Shipping (hereinafter referred to as 'LR') nor any of its officers, employees or agents
warrants t accuracy of any information or advice s\1pplied, Except as set out herein, neither LR nor any of its officers, employees or agents (on behalf of
each of wh m LR has agreed this clause) shall be liable for any loss, damage or expense whatever sustained by any person due to any act, omission or error
of whatsoever nature and howsoever caused of LR, its officers, employees or agents or due to any inaccuracy of whatsoever nature and howsoever caused
in any information or advice given in any way whatsoever by or on behalf of LR, even if held to amount to a breach of warranty, Nevertheless, if any
person, who is party to the agreement pursuant to which LR provides any servi:e, uses LR's services or relies on any information or advice given by or on
behalf of LR and suffers loss, damage or expense thereby which is proved to have been due to any negligent act, omission or error of LR, its officers,
employees or agents or any negligent inaccuracy in information or advice given by or on behalf of LR, then LR will pay compensation to such person for his
proved loss up to but not exceeding the amount of the fec (if any) charged by LR for that particular service, information or advice.
LR, its officers, employees or agents (on behalf of each of whom lhis notice is given) shall be under no liability or responsibility in negligence or othelwise
howsoever to any person whd is not a party to the agreement with LR in respect of any information or advice expressly or impliedly given by LR or in
respect of any act, omission or inaccuracy by LR.
LR shaH in no circumstances be liable for indirect or consequential 1055 or damage (including but without limitation loss of profit, loss of contracts or loss of
user) suffered or incurred by any person resulting from any failure by LR in the performance of its obligations in an agreement.
Welding Consumables
voestalpine Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands 869 2BN
Telephone:
0121 569 7700 (Switchboard)
01215697710 (Sales)
0121 569 7707 (Accounts)
Web Site: www voestalpine.com/welding/uk
E-mail: sales@voestalpine.com
C Si Mn P S Cr Mo Ni Cu Ti Nb Zr
0,44 1,0 1,8 0,009 0,001 26,0 0,3 34,8 0,02 0.12 1,27 0.12
Mechanical properties EN 10204 - 2.2
Tensile test
voestalplne
1(1
voestalpine Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands B69 2BN
Telephone:
0121 569 7700 (Swilchboard)
0121 569 7710 (Sales)
0121 569 7707 (Accounts)
Web Site: www.voeslalpine.com/welding/uk
E-mail: sales@voestalpine.com
Dimension 1,2 mm
Heat no. 105023
Quantity 90,0 KG
C Si Mn P S Cr Mo Ni Cu TI Nb Zr
0,42 1,1 1,7 0,010 0,002 26,7 0,3 34,4 0,02 0,11 1,28 0,09
Tensile test
voestalplne
ONE STEP A.HEAD_
voestalpine Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands B69 2BN
Telephone:
0121 569 7700 (Switchboard)
01215697710 (Sales)
0121 5697707 (Accounts)
Web Sile: www.voestatpine com/welding/uk
E-mait: sales@voestalpine.com
C SI Mn P S Cr Mo NI Cu TI Nb Zr
0,-1-1 1,0 1,8 0,009 0,001 26.0 n,~ 34,8 0,02 0.12 1,27 0,12
Mechanical properties EN 10204 - 2.2
Tensile test
voestalplne
voestalpine Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands B69 2BN
Telephone:
0121 5697700 (Switchboard)
01215697710 (Sales)
0121 5697707 (Accounts)
Web Site: www.voestalpine.com/welding/uk
E-mail: sales@voestalpine.com
Dimension 1,2 mm
Heat no. 105221
Quantity 60,0 KG
Chemical composition in % of the product
C SI Mn P S Cr Mo Ni Cu Ti Nb Zr
0,42 1,1 1,7 0,009 0,001 26,4 0,3 34,5 0,02 0,11 1,26 0,09
Tensile test
voestalplne
voestalplne Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLD BURY
West Midlands B69 2BN
Telephone:
0121 569 7700 (Swilchboard)
01215697710 (Sales)
0121 5697707 (Accounls)
Web Site: www.voeslalpine.com/welding/uk
E-mail : sales@voestalpine com
C SI Mn P S Cr Mo Ni Cu TI Nb Zr
0,43 1,1 1,7 0.009 0,002 26,4 0,3 34.5 0.02 0,11 1.26 0.09
Mechanical properties EN 10204 - 2.2
Tensile test
voestalplne
voestalpine Bohler Welding UK ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands 869 2BN
Telephone:
0121 569 7700 (Switchboard)
0121 569 7710 (Sales)
01215697707 (Accounts)
Web Site: www.voestalpine.comlwelding/uk
E-mail: sales@voestalpine.com
C Si Mn P S Cr Mo Ni Cu Ti Nb Zr
0,45 1,1 1,8 0,009 0,001 26,9 0,3 34,5 0,02 0,12 1,29 0,11
Tensile test
Yoestalplne
voestalpine Bohler Welding Germany GmbH
voestalpine Bohler Welding Germany GmbH
Hafenstr.21 I D-59067 Hamm
Postfach 2551 I D-59015 Hamm
www.voestalpine.com/welding
C Si Mn P S Cr Mo Ni Cu Co Ti AI Fe
0,05 < 0,1 < 0,1 < 0,01 0,001 22,1 9,0 55 ,8 0,02 10,8 0,34 1,4 0,1
Tensile test
The product supplied shall meet the requirements of the applicable AWS filler metal specification, when tested in accordance with that
specification .
voestalplne
ONE :,'TP AHEAD.
voestalpine Bohler Welding UK Ltd.
Registered Office:
voestalpine Bohler Welding UK Ltd. European Business Park
Taylors Lane
OLDBURY
West Midlands B69 2BN
Telephone:
ot 2 1 569 7700 (Switchboard)
0121 5697710 (Sales)
01 21 569 7707 (Accounl8)
Web SilO: www.voeslaipine.oomlweiding/uk
E-mail: salns@voestBlpine.com
C Si Mn P S Cr Mo Ni W Cu Co Ti Al Fe
0,06 < 0,1 < 0,1 0;003 0,001 22,0 8,4 55,8 0,3 < 0,1 10,8 0,3 1,4 0,7
Tensile test
Impact test
voestalplne
ONE STEP A.HE.t>.D-
SECTION 4
1 12 56 2 94 0-14,14-0 SSwan 4 4
1 12 56 3 94 0-14,14-0 ACC SSwan 28/01/2021 I 4 4
1 12 43 2 127 0-14,14-0 ACC I SSwan 28/01/2021 4 4
1 12 43 3 127 0-14,14-0 ACC I minor pores ntd SSwan 28/01/2021 4 4
1 12 42 2 37 0-14,14-0 ACC N Zuk 28/01/2021 3 4
1 12 42 3 37 0-14,14-0 ACC i N Zuk 28/01/2021 3 4
1 12 52 2 1 127 0-14,14-0 ACC I N Zuk 28/01/2021 3 4
1 12 52 3 ., 127 0-14,14-0 ACC N Zuk : 28/01/2021 3 4
1 7 2 I 94 0-14,14-0 ACC N Zuk 1 28/01/2021 3 4
12 1
1 12 7 3 94 0-14,14-0 ACC N Zuk 28/01/2021 3 4
1 12 48 2 39 0-14,14-0 ACC N Zuk 1 28/01/2021 3 4
1 12 48 3 39 0-14,14-0 ACC N Zuk 28/01/2021 3 4
1 12 35 2R1 39 0-14,14-0 ACC N Zuk 28/01/2021 3 4
1 I 12 57 2 94 0-14,14-0 ACC N Zuk 28/01/2021 3 4
1 , 12 51 2 39 0-14,14-0 ACC pores @ 28-31 , root profile @ 36 P Richardson 28/01/2021 1 4
1 - ,' 12 28 3 127 0-14,14-0 ACC minor pores P Richardson 28/01/2021 1 4
1 12 28 2 127 0-14,14-0 ACC s/m@32 P Richardson 28/01/2021 1 4
1 12 33 3 39 0-14,14-0 ACC P Richardson 28/01/2021 1 4
1 12 9 3 127 0-14,14-0 ACC P Richardson 28/01/2021 1 4
9 2 127 0-14,14-0 ACC 4 P Richardson 1 4
K WILSON PCN 210710
N ZUK PCN 301811
s SWAN PCN 344619
Inspection Authority ......................................... Date ............... DOC-FAB-INSPC 036
PARALLOY RADIOGRAPHY REPORT CLIENT PT Petro
IWO/Report No/Sheet 04366 2
ITEM
1 1~9 1
4 14 51 5 A,B,C ACC KWilson 24/01/2021 2
4 14 53 5 A,B,C ACC KWilson 24/01/2021 2
4 14 15 5 94 A,B,C ACC KWilson 24/01/2021 2 2
4 14 50 5 ' 129 1 A,B,C ACC K Wilson 24/01/2021 2 2
4 14 52 5 129 A,B,C ACC K Wilson 24/01/2021 2 2
4 14 11 5 105 A,B,C ACC KWilson I 24/01/2021 2 2
4 14 41 5 129 A,B,C ACC K Wilson 24/01/2021 2 2
4 14 24 5 129 A,B,C ACC KWilson 24/01/2021 2 2
5 129 ACC K Wilson 2 2
K WILSON PCN 210710
N ZUK peN 301811
SSWAN PCN 344619 Inspection Authority ......................................... Date ............... DOC·FAB· INSPC 036
RADIOGRAPHY REPORT CLIENT PT Petro
IWO/Report No/Sheet 04366 1
ITEM 4 WJ 5
Technician Date
Cast No Film Identity Accept Reject Defect description, Location and Remarks
001 1·2·1 . NVD
3·4·3 . NVD
5·6·5 . NVD
·7· . NVD
002 1·2·1 . NVD
3·4·3 .. NVD
5·6·5 .. NVD
·7· .. NVD
E~ q Ul p men t
Gamma Ray
Type: Iridium 192 Activity: 15.7 Curies
Cast No Film Identity Accept Reject Defect description, Location and Remarks
OOS 1-2-1 " NVD
3-4-3 NVD
5-6-5
" NVD
"
-7- " NVD
011 1-2-1 " NVD
3-4-3 " NVD
5-6-5 " NVD
-7- " NVD
Cast No Film Identity Accept Reject Defect description, Location and Remarks
007 1-2-1 . NVD
3-4-3 . NVD
5-6-5 . NVD
-7- . NVD
008 1-2-1 . NVD
3-4-3 . NVD
5-6-5 . NVD
-7- . NVD
Signature
RL-
Test Date Monday, 04 January 202 I
WELDS AND CASTINGS
J
PARALLOY
R a d'lO~raplh'Ie R eportNo. 10576 sheet 1 of 4
Paralloy Ref: 04366 Item No: 04
Client Order No: P20H096
Client: PTPETROOXO Procedure No: NDEP 0003 REV 00
Extent: 100% Casting Condition: Machined
Cast No Film Identity Accept Reject Defect description, Location and Remarks
020 1-2-1 NVD
3-4-3
'" NVD
5-6-5
'" NVD
-7-
'" NVD
022 1-2-1
'" NVD
3-4-3
'" NVD
5-6-5
'" NVD
-7-
'" NVD
'"
Technicians Name Technicians Qualification Inspecti'!n Authority
Signature
.# l--
Test Date Friday, 08 January 2021
WELDS AND CASTINGS
PARALLOY
Radiographic Report No. 10576 Sheet 2 of 4
Cast No Film Identity Accept Reject Defect description, Location and Remarks
023 1-2-1 .. NVD
3-4-3 .. NVD
5-6-5 . NVD
-7- .. NVD
024 1-2- I . NVD
3-4-3 . NVD
5-6-5 . NVD
-7- . NVD
025 1-2-1 .. NVD
3-4-3 .. NVD
5-6-5 .. NVD
-7- .. NVD
026 1-2- I .. NVD
3-4-3 .. NVD
5-6-5 .. NVD
-7- .. NVD
028 1-2-1 .. NVD
3-4-3 .. NVD
5-6-5 .. NVD
-7- . NVD
029 1-2-1 . NVD
3-4-3 . NVD
5-6-5 .. NVD
-7- .. NVD
031 1-2-1 .. NVD
3-4-3 .. NVD
5-6-5 .. NVD
-7- .. NVD
033 1-2-1 . NVD
3-4-3 . NVD
5-6-5 .. NVD
-7- .. NVD
034 1-2-1 . NVD
3-4-3 . NVD
5-6-5 . NVD
-7- .. NVD
Signature
#L-
Test Date Friday, 08 January 2021
WELDS AND CASTINGS
PARALLOY
a IOgraph'Ie R epor tN o. 10576
Rd' Sh ee t 3 0 r4
Cast No Film Identity Accept Reject Defect description, Location and Remarks
036 1-2-1 NVD
" NVD
3-4-3
5-6-5
" NVD
"
-7- NVD
037 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
"
-7- " NVD
038 1-2-1 NVD
3-4-3
" NVD
5-6-5
" NVD
-7-
" NVD
039 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
"
-7- NVD
042 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
-7-
" NVD
044 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
"
-7- " NVD
045 1-2-1 NVD
3-4-3
" NVD
5-6-5
" NVD
-7-
" NVD
046 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
-7-
" NVD
047 1-2-1
" NVD
3-4-3
" NVD
5-6-5
" NVD
"
-7- " NVD
Cast No Film Identity Accept Reject Defect description, Location and Remarks
021 1-2-1 NVD
3-4-3
'" NVD
5-6-5
'" NVD
-7-
'" NVD
030 1-2-1
'" NVD
3-4-3
'" NVD
5-6-5
'" NVD
-7-
'" NVD
'"
Technicians Name Technicians Qualification Inspection Authority
Signature
~ WELDS AND CASTINGS
Fabrication Reports
SECTION 5.1
TEST ITEMS
Item Description: Fabricated Catalyst tube Assembly
Drawing Number: 04366/007 Rev. 0 I Material: , Paralloy H39WM+,CR32W,CR39W & N08810
Item Number: 01 to 05 I
Quantity : 57 I , Test Date: I Various.
Test Area I Extent: Welds and adjacent Machined Surfaces (13mm). I Thickness: I See Drawing.
TEST RESULTS
Unique Identification Accept Rej ect Remarks
Item 01 Cast tube assembly No Yes Inspected to above requirements
Assy 01 to Assy 57
~
701623
Signed:
2-4-/312./ VWl3.0
Date: 03/02/2021
Boroscope Reports
PARA L LOY
Boroscope Inspection Report
Fabricated cast tube assembly welds have been Boroscope inspected and found to be satisfactory as per
the latest fabrication Quality Plan.
Date 03/02/2021
Jeff Barry
Fabrication Inspector
CSWIP
~ JDI'''''Y
71*23
/0 -7..- z., vwl3.e
(®[l] n~ ~ H~...
Registered address: Paralloy House, Nuffield Road
Billingham. T523 4DA. UK Tel: 44 (0) 1642 370686.
..
:::.:.~- ~.
~34 ~
nl1"oc..,,,,,,
6445
ftD2014I'IJlII
......,."
-~-
Paralloy Ltd Registered in England No: 260752
Website: www.paralloy.co.uk
SECTION 5.3
TEST RESULTS
Unique Identification Accept Rej ect Remarks
Item 01 Cast Tube assembly No Yes Tested to above requirements
Assy 01 to Assy 57
Certificate of Calibration
PSS HIRE (TEESSIDE) D.Harbinson 0 N.walker 0 Page 1 of 2
Unit 5, Malmo Court A.Harbinson 0 L.Spence ~Certificate Number :
Kirkleatham Business Park
Redcar T.Tate o T.Gair
PSS9147
o
Cleveland Approved Signatory
TS105SQ
- - - - A DIVISION OF &.
Tel: 0370 330 6021 Email: Teesside@psshire.com
CERTIFICATE OF CALIBRATION
Customer: DONCASTERS PARALLOY
PARALLOY HOUSE
NUFFIELD ROAD
BILLINGHAM
TS234DA
Environmental Conditions:
Temperature: 20· C ± 1· C Mains Vollage : 240V ± 10V
Relative Humidily: 50%RH ± 10%RH Mains Frequency: 50Hz ± 1Hz
Comments:
Traceability Information:
Instrument Description Serial Number Certificate Number Cal. Date Cal. Period
(Weeks)
BUDENBERG 580 DWT; Piston & Mass Sf 064M; B1405; B1471 41523 22/08/17 260
This certificate Is Issued In accordance with the laboratory accreditation requirements of the United Kingdom Accreditation
Service. It provides traceability of measurement to recognised National Standards, and to the units of measurements
realised at the National Physical Laboratory or other recognised National Standards laboratories. This certificate may not
be reproduced other than in full , except with the prior written approval of the issuing laboratory.
Page 20f 2
- - - . DMIIONOf .!.
Pressure Risina
O.OPSI O.OPSI 48PSI O.OPSI PASS
500 .0PSI 500.0PSI 48PSI 500.0PSI PASS
1000.0PSI 1000.0PSI 48PSI 1000.0PSI PASS
1500.0PSI 1500.0PSI 48PSI 1500.0PSI PASS
2000.0PSI 2000.0PSI 48PSI 2000 .0PSI PASS
2500.0PSI 2500.0PSI 48PSI 2500.0PSI PASS
3000.0PSI 3000.0PSI 48PSI 3000.0PSI PASS
END OF TEST DATA
PSS HIRE (TEESSIDE) D.Harbinson 0 N.Walker 0 Page 1 of 2
Unit 5, Malmo Court A.Harbinson 0 L.Spence ~ Certificate Number :
Kirkleatham Business Park
Redcar
T.Tate 0 T.Gair 0 PSS9148
Cleveland Approved Signatory
TS105SQ
A
- - - - A DIVISION OF IUIII
CERTIFICATE OF CALIBRATION
Customer : DONCASTERS PARALLOY
PARALLOY HOUSE
NUFFIELD ROAD
BILLINGHAM
TS234DA
Environmental Conditions:
Temperature: 20°C ± 1°C Mains Voltage : 240V ± 10V
Relative Humidity: 50%RH ± 10%RH Mains Frequency: 50Hz ± 1Hz
Comments:
Traceability Information :
Instrument Description Serial Number Certificate Number Cal. Date Cal. Period
(Weeks)
BUDENBERG 580 DWT; Piston & Mass SE 064M; B1405; B1471 41523 22/08/17 260
This certificate is issued in accordance with the laboratory accreditation requirements of the United Kingdom Accreditation
Service. It provides traceability of measurement to recognised National Standards, and to the units of measurements
realised at the National Physical Laboratory or other recognised National Standards laboratories. This certificate may not
be reproduced other than in full, except with the prior written approval of the issuing laboratory.
ICERTIFICATE OF CALffiRATION I I-'age 20f 2
Certificate Number :
PSS9148
- - - ADIVISION Of !
Pressure Risina
OPSI O.OPSI 10PSI O.OPSI PASS
400PSI 400.0PSI 10PSI 400.0PSI PASS
800PSI 800.0PSI 10PSI 800.0PSI PASS
1200PSI 1200.0PSI 10PSI 1200.0PSI PASS
1600PSI 1600.0PSI 10PSI 1600.0PSI PASS
2000PSI 2000.0PSI 10PSI 2000.0PSI PASS
END OF TEST DATA
SECTION 5.5
The following fabricated catalyst assemblies have been hydrostatically tested, pigged dry, visually
inspected for cleanliness and open ends capped before despatch.
Reference Drawings
Date 03/0212021
Jeff Barry
Fabrication Inspector
CSWIP
~ .., . . . .y
701Q3
lo-"Z.-l., VWI3.0
U~ ~
Registered address: Paralloy House, Nuffield Road
Billingham. TS23 4DA. UK Tel: 44 (0) 1642 370686 .
~~34 UKAS
~
un.IICAI'ION
Paralloy ltd Registered in England No: 260752
6445 Website: www.paraltoy.co.uk
SECTION 5.6
The following fabricated Catalyst Tube Assemblies have been dimensionally inspected prior to welding
and at the final fabrication stage. All dimensions are satisfactory to tolerances stated on all drawings.
Date 03/02/2021
Jeff Barry
Fabrication Inspector
CSWIP
~ IInMDY
7~
/O-2-l.' VWI3.0
The following fabricated catalyst tube assemblies have been plug gauge inspected, and recorded on the
Fabrication Check Sheet.
Date 03/0212021
Jeff Barry
Fabrication Inspector
CSWIP
~ _UMY
10103
Ic-t-z.1 VWU..
Ut1 ~
~34 UKAS
~
"' JtIf/WJlU
Registered address: Paralloy House, Nuffield Road
Bil lingham. T523 4DA. UK Tel: 44 (0) 1642 370686.
Paralloy ltd Registered in England No: 260752
U ""I(.o\'1O'O -.~_· u
Straightness Report
PARALLOY
The following fabricated drawing has been inspected prior to welding and after welding for straightness
as per the latest fabrication Quality Plan
Date: 03/02/2021
CSWIP
Jeff Barry
~ .-IIMB
~ .w
'o- t.-~, ¥WIU
Fabrication Inspector
n~ ~
Registered address: Paralloy House, Nuffield Road
Billingham. T523 4DA. UK Tel: 44 (0) 1642 370686.
~!34 UKAS Paralloy ltd Registered in England No: 260752
~
<.. "'IUI_
64.. Website: www.paralloy.co.uk
SECTION 6
Macro Reports
PARALLOY
Alloy: CR32W
Macro sections taken from the cold end 1 per alloy type.
Macrostructure found to be acceptable in accordance with the
ASTM A608 S7 - Sound and reasonable structure.
-,
, ><11
, A, thoPS<
\
_
Si911ed l
Dale' _ .
Alloy: CR39W
Macro sections taken from the cold end 1 per alloy type.
Macrostructure found to be acceptable in accordance with the
ASTM A608 S7 - Sound and reasonable structure.
Alloy: H39WM
Macro sections taken from the cold end 1 per alloy type.
Macrostructure found to be acceptable in accordance with the
ASTM A608 S7 - Sound and reasonable structure.
Par~lIoy lIcl
Authorised ~i~r .' y
Signed -/-/ V
. -:7".%:--"",",-
O{1nlir""ue FI:Jhaul
I....nale. -1o(g~IJ.~O?:.-)_
-~-
Item L01
Printed: 26/03/2021
Tube Assembly Makeup Summary 12:10 pm
IWO04366/01
/ Item : 04366/01 PON Req'd Assy Length: 13,630
Assy No 'A' Tube Num 'B1' Tube Num 'B2' Tube Num 'B3' Tube Num 'C' Tube Num
Page 1 of 2
Printed: 26/03/2021
Tube Assembly Makeup Summary 12:10 pm
IWO04366/01
/ Item : 04366/01 PON Req'd Assy Length: 13,630
Assy No 'A' Tube Num 'B1' Tube Num 'B2' Tube Num 'B3' Tube Num 'C' Tube Num
Page 2 of 2
Tube Melt Number Rel!ort Date: 24/03/2021
PARALLOY Customer: PT PETRO OXO NUSANTARA
(In accordance with EN 10204.3.1)
Testing Notes
1.AII tubes positive micro alloy additions. Signed on behalf o~a
2.AII tubes visual inspection; ASTM A608 - ACCEPTABLE.
3.AII tubes dimensional inspection; to approved drawing - ACCEPTABLE.
4.AII tubes eddy current examination; acceptance no cracks. steps or grooves -
/"'/ /
ACCEPTABLE.
5.AII tubes pneumatic tested 75 psig for 1 minute; no leaks -ACCEPTABLE.
6.AII tubes bore surface finish 2.91 micrometers Ra or better - ACCEPTABLE.
7.AII tubes liquid penetrant examination of weld bevels (drawing detail 2 & 3) I prepared
ends (drawing details 1). 00 turn back (drawing details 2 & 3) or 2 x 10 on 00 (drawing
details 1) and 2 x 10 into bore as access allows; method ASTM E165 Method A Type II;
Acceptance ASME VIII Division 1 Appendix 8 - ACCEPTABLE
Page 2 of 2
Tube Ladle Anaillsis Certificate
(00261 0.39 0.70 0.73 0.Q18 0.010 24.1 35.4 1.11 0.04
(00262 0.39 0.68 0.73 0.Q18 0.010 23.9 35.4 1.10 0.04
(00263 0.39 0.66 0.73 0.016 0.010 24.0 35.4 1.05 0.04
(00264 0.41 0.66 0.73 0.017 0.009 24.2 36.0 1.05 0.04
(00265 0.39 0.80 0.74 0.Q18 0.011 24.6 34.5 1.09 0.04
(00266 0.39 0.72 0.70 0.018 0.011 23.8 35.0 1.10 0.04
(00267 0.39 0.75 0.74 0.Q18 0.011 24.6 35.4 1.07 0.04
(00268 0.38 0.74 0.73 0.018 0.011 24.4 34.7 1.07 0.04
(00269 0.39 0.72 0.71 0.018 0.011 24.5 34.6 1.09 0.04
(00270 0.39 0.72 0.73 0.018 0.011 24.5 34.6 1.08 0.04
(00271 0.41 0.69 0.75 0.019 0.011 23.8 34.9 1.11 0.04
(00272 0.41 0.68 0.75 0.019 0.011 23.7 35.1 1.10 0.04
(00273 0.40 0.73 0.74 0.Q18 0.010 24.6 34.9 1.10 0.04
(00274 0.40 0.73 0.71 0.018 0.010 24.6 34.7 1.10 0.04
(00275 0.40 0.70 0.72 0.014 0.010 24.5 34.9 1.14 0.04
(00276 0.40 0.71 0.74 0.017 0.009 24.5 34.6 1.14 0.04
(00277 0.39 0.63 0.72 0.016 0.010 23.6 35.4 1.01 0.04
(00278 0.39 0.63 0.70 0.016 0.009 24.4 35.5 1.04 0.04
X00279 0.39 0.71 0.74 0.017 0.010 24.7 34.6 1.17 0.04
X00280 0.38 0.67 0.72 0.017 0.010 24.4 35.0 1.13 0.04
X00281 0.39 0.67 0.75 0.017 0.010 24.6 34.5 1.15 0.04
X00282 0.39 0.66 0.77 0.017 0.010 24.4 34.9 1.15 0.04
X00283 0.39 0.67 0.76 0.018 0.010 24.7 34.5 1.15 0.04
X00284 0.38 0.65 0.74 0.017 0.009 24.5 34.6 1.11 0.04
X00285 0.39 0.59 0.71 0.017 0.012 24.6 35.0 1.09 0.04
X00286 0.39 0.60 0.69 0.017 0.010 24.7 34.5 1.06 0.04
X00287 0.38 0.58 0.71 0.Q18 0.010 25.0 34.7 1.03 0.04
X00288 0.39 0.55 0.68 0.017 0.009 24.6 36.0 1.01 0.04
X00289 0.38 0.59 0.68 0.016 0.009 24.7 34.8 1.04 0.05
X00290 0.38 0.59 0.70 0.016 0.009 24.7 34.6 1.05 0.05
X00291 0.39 0.61 0.67 0.016 0.009 24.5 34.5 1.09 0.05
X00292 0.38 0.62 0.67 0.015 0.008 24.5 34.6 1.09 0.04
X00293 0.40 0.63 0.67 0.015 0.009 24.0 35.6 1.08 0.04
X00294 0.39 0.67 0.65 0.016 0.010 25.0 34.6 1.13 0.04
X00295 0.39 0.67 0.70 0.018 0.011 24.9 34.5 1.09 0.04
X00296 0.39 0.69 0.71 0.019 0.010 24.8 34.5 1.11 0.04
X00297 0.40 0.71 0.66 0.Q16 0.009 24.4 34.9 1.10 0.04
X00298 0.39 0.66 0.68 0.017 0.011 24.1 35.7 1.08 0.04
1(00301 0.40 0.71 0.75 0.Q15 0.013 23.8 35.2 1.12 0.04
1(00302 0.38 0.75 0.74 0.014 0.008 23.8 35.4 1.08 0.04
1(00305 0.44 0.65 0.73 0.015 0.011 23.8 35.7 1.01 0.04
1(00306 0.42 0.67 0.70 0.015 0.011 23.6 35.5 1.01 0.04
1(00309 0.39 0.66 0.73 0.014 0.010 23.9 35.1 1.02 0.04
1(00310 0.38 0.66 0.70 0.015 0.012 24.0 35.8 0.99 0.04
1(00313 0.40 0.60 0.71 0.014 0.010 24.4 35.5 1.00 0.03
(00314 0.40 0.60 0.71 0.013 0.010 24.3 35.5 1.00 0.04
(00315 0.38 0.56 0.71 0.014 0.011 24.1 35.0 0.93 0.04
(00316 0.38 0.56 0.71 0.014 0.011 24.1 35.0 0.93 0.04
(00319 0.37 0.61 0.83 0.017 0.010 24.6 34.6 1.07 0.04
(00320 0.37 0.60 0.83 0.016 0.010 24.7 34.5 1.06 0.04
(00327 0.38 0.58 0.75 0.Q16 0.010 24.4 34.6 1.03 0.04
(00328 0.38 0.57 0.77 0.016 0.010 24.6 34.8 1.02 0.03
(00329 0.38 0.60 0.76 0.014 0.011 24.2 35.9 1.00 0.04
(00330 0.38 0.62 0.76 0.016 0.010 24.5 35.0 1.02 0.04
(00337 0.38 0.61 0.72 0.006 0.010 25.0 34.5 1.07 0.03
(00338 0.38 0.61 0.75 0.Q16 0.011 24.7 35.4 1.05 0.04
(00343 0.39 0.58 0.73 0.016 0.011 25.1 34.5 1.05 0.04
(00344 0.39 0.65 0.70 0.016 0.011 24.7 34.5 1.03 0.04
X00347 0.38 0.62 0.76 0.016 0.010 25.0 34.5 1.05 0.04
X00348 0.38 0.62 0.76 0.016 0.010 24.9 34.8 1.05 0.04
X00351 0.38 0.68 0.72 0.Q15 0.009 24.1 35.3 1.04 0.03
X00352 0.38 0.70 0.70 0.Q15 0.009 24.1 35.2 1.00 0.03
X00355 0.37 0.66 0.72 0.015 0.009 23.6 35.6 1.03 0.04
X00356 0.38 0.65 0.72 0.014 0.009 23.5 35.8 1.01 0.04
X00359 0.38 0.66 0.78 0.016 0.010 24.4 34.6 1.05 0.04
X00360 0.39 0.65 0.78 0.016 0.009 24.2 35.0 1.05 0.04
X00363 0.39 0.66 0.75 0.016 0.010 24.5 34.5 1.10 0.04
X00364 0.40 0.64 0.76 0.017 0.011 24.4 34.7 1.10 0.04
X00367 0.41 0.67 0.75 0.015 0.010 24.1 35.5 1.07 0.04
X00368 0.40 0.66 0.74 0.015 0.010 24.0 35.7 1.05 0.04
X00371 0.41 0.66 0.72 0.015 0.010 23.7 35.4 1.02 0.04
X00372 0.40 0.68 0.75 0.Q15 0.010 24.1 35.4 1.01 0.04
X00375 0.41 0.62 0.77 0.015 0.010 24.0 35.4 0.99 0.04
X00376 0.42 0.61 0.78 0.016 0.010 23.5 35.4 1.04 0.04
X00379 0.39 0.54 0.74 0.Q15 0.009 23.9 35.4 0.98 0.04
X00380 0.39 0.56 0.74 0.014 0.008 23.9 35.4 0.97 0.04
X00381 0.39 0.57 0.73 0.013 0.008 23.9 35.3 0.98 0.04
X00382 0.39 0.53 0.72 0.015 0.009 24.0 36.0 0.93 0.04
X00387 0.38 0.66 0.73 0.015 0.009 24.5 35.1 0.92 0.04
X00388 0.38 0.64 0.73 0.016 0.010 24.5 35.4 0.91 0.04
X00390 0.39 0.63 0.74 0.016 0.009 23.8 35.8 1.03 0.04
X00391 0.38 0.62 0.71 0.016 0.010 24.0 36.0 0.99 0.04
X00394 0.41 0.62 0.70 0.009 0.009 23.6 34.5 1.04 0.04
X00395 0.38 0.64 0.76 0.017 0.011 24.6 34.6 1.06 0.04
X00398 0.37 0.75 0.78 0.018 0.011 24.5 34.5 1.08 0.04
X00399 0.38 0.72 0.78 0.017 0.011 24.2 35.3 1.07 0.04
X00404 0.39 0.68 0.79 0.017 0.011 24.0 35.3 1.07 0.04
X00405 0.39 0.69 0.76 0.017 0.011 24.2 34.8 1.07 0.04
X00410 0.37 0.65 0.74 0.017 0.010 25.2 34.6 1.05 0.04
X00418 0.37 0.68 0.72 0.Q18 0.011 24.7 34.6 1.05 0.04
X00419 0.36 0.66 0.72 0.017 0.011 24.4 34.8 1.04 0.04
X00426 0.38 0.63 0.74 0.017 0.011 24.4 34.6 1.04 0.04
X00427 0.37 0.62 0.73 0.016 0.010 24.0 35.4 1.01 0.04
X00430 0.38 0.66 0.76 0.016 0.010 24.7 34.6 1.01 0.04
X00431 0.38 0.65 0.75 0.016 0.010 24.4 34.5 1.01 0.04
XOO432 0.38 0.67 0.75 0.016 0.010 24.1 35.6 1.01 0.04
XOO433 0.38 0.63 0.72 0.Q15 0.009 23.8 35.7 0.99 0.04
X00436 0.37 0.68 0.73 0.016 0.009 24.8 34.8 1.00 0.03
XOO437 0.37 0.69 0.73 0.Q15 0.009 24.5 34.6 1.00 0.03
XOO440 0.37 0.65 0.76 0.011 0.010 24.5 34.7 0.99 0.03
XOO441 0.37 0.66 0.74 0.017 0.010 24.7 34.5 0.99 0.04
XOO444 0.38 0.73 0.73 0.017 0.010 24.4 34.6 1.08 0.04
XOO445 0.39 0.72 0.73 0.017 0.010 24.2 35.2 1.07 0.04
X00450 0.42 0.63 0.75 0.017 0.013 24.0 35.5 1.09 0.04
X00451 0.39 0.67 0.74 0.016 0.010 24.2 34.9 1.06 0.04
X00456 0.36 0.64 0.70 0.006 0.004 24.2 35.3 1.03 0.03
X00457 0.36 0.63 0.68 0.Q16 0.010 24.1 35.6 1.00 0.03
X00460 0.38 0.60 0.70 0.016 0.010 24.3 34.9 0.99 0.03
X00461 0.37 0.57 0.70 0.Q16 0.010 23.8 35.4 0.95 0.04
X00464 0.38 0.67 0.72 0.Q15 0.010 23.9 35.6 1.02 0.04
X00465 0.38 0.70 0.71 0.015 0.008 24.0 35.4 1.02 0.03
X00466 0.38 0.59 0.72 0.014 0.009 24.5 34.5 0.91 0.04
X00467 0.39 0.60 0.72 0.014 0.009 24.7 34.5 0.92 0.04
X00479 0.38 0.61 0.76 0.016 0.010 23.7 36.0 0.93 0.04
XOO480 0.38 0.60 0.74 0.016 0.010 23.8 36.0 0.92 0.04
XOO485 0.39 0.59 0.74 0.Q16 0.010 23.7 36.0 0.95 0.04
XOO486 0.38 0.64 0.75 0.017 0.010 24.6 34.5 1.02 0.03
X00491 0.38 0.66 0.72 0.015 0.009 24.2 35.4 0.91 0.04
X00492 0.38 0.56 0.72 0.015 0.010 24.3 35.2 0.89 0.04
X00495 0.37 0.61 0.77 0.016 0.010 23.7 35.1 0.90 0.04
X00496 0.37 0.65 0.77 0.016 0.010 23.6 35.1 0.91 0.04
X00499 0.37 0.62 0.72 0.001 0.000 24.6 34.5 0.93 0.03
X00500 0.37 0.64 0.70 0.016 0.009 24.7 34.8 0.92 0.03
X00506 0.37 0.61 0.77 0.016 0.010 24.8 34.6 1.00 0.03
X00507 0.38 0.61 0.77 0.016 0.009 24.7 34.8 1.01 0.03
X00510 0.36 0.62 0.75 0.015 0.009 24.4 35.2 1.00 0.04
X00511 0.37 0.63 0.76 0.015 0.010 24.5 34.7 1.00 0.04
X00514 0.37 0.61 0.77 0.002 0.010 24.6 34.9 1.01 0.04
X00515 0.37 0.66 0.75 0.016 0.010 24.7 34.5 1.00 0.04
X00518 0.37 0.66 0.75 0.017 0.011 24.6 34.7 1.03 0.04
X00519 0.37 0.66 0.74 0.016 0.010 24.5 35.0 1.03 0.04
X00522 0.37 0.65 0.74 0.016 0.010 24.1 36.0 1.04 0.04
X00523 0.37 0.65 0.74 0.016 0.010 23.9 36.0 1.02 0.04
X00526 0.38 0.60 0.71 0.016 0.010 24.3 35.7 1.03 0.04
X00527 0.38 0.59 0.70 0.Q15 0.010 24.1 35.3 1.03 0.04
X00530 0.37 0.64 0.73 0.003 0.006 24.6 35.1 1.10 0.03
X00531 0.38 0.66 0.71 0.013 0.008 24.6 35.3 1.06 0.04
X00534 0.38 0.69 0.73 0.016 0.009 24.3 35.5 1.02 0.04
X00535 0.37 0.71 0.76 0.016 0.010 24.9 34.5 1.03 0.04
XOO544 0.38 0.67 0.74 0.004 0.006 24.4 35.5 1.08 0.03
XOO545 0.38 0.70 0.71 0.014 0.008 24.7 34.8 1.00 0.03
XOO548 0.36 0.85 0.88 0.014 0.006 24.1 34.5 0.96 0.02
XOO549 0.38 0.82 0.87 0.014 0.006 24.0 34.5 0.93 0.02
X00550 0.37 0.59 0.74 0.015 0.008 25.2 34.6 0.88 0.03
XOO551 0.39 0.59 0.71 0.Q15 0.008 25.0 34.6 0.87 0.03
XOO554 0.37 0.71 0.73 0.014 0.009 24.7 35.2 0.92 0.03
XOO555 0.37 0.72 0.75 0.015 0.009 24.7 35.2 0.92 0.03
XOO558 0.38 0.64 0.74 0.Q15 0.010 24.4 35.2 0.95 0.03
XOO559 0.38 0.63 0.74 0.Q16 0.010 24.3 35.8 0.93 0.03
XOO564 0.37 0.64 0.79 0.016 0.010 24.3 36.0 0.97 0.03
XOO565 0.37 0.62 0.78 0.016 0.010 24.2 36.0 0.96 0.03
XOO566 0.39 0.68 0.80 0.016 0.010 24.6 35.2 1.06 0.03
XOO567 0.39 0.67 0.80 0.016 0.010 24.5 35.6 1.04 0.03
XOO576 0.38 0.60 0.73 0.016 0.011 24.6 35.2 0.97 0.03
XOO577 0.38 0.65 0.73 0.016 0.011 24.6 35.2 0.97 0.03
XOO578 0.39 0.65 0.73 0.017 0.011 24.5 34.5 1.09 0.02
XOO579 0.38 0.65 0.73 0.016 0.011 24.4 34.5 1.08 0.02
XOO584 0.38 0.67 0.74 0.016 0.010 24.3 35.0 1.07 0.02
X00585 0.38 0.65 0.73 0.016 0.010 24.0 36.0 1.05 0.02
X00588 0.39 0.72 0.76 0.016 0.010 24.1 35.4 1.10 0.02
XOO589 0.39 0.72 0.75 0.016 0.010 24.0 35.1 1.11 0.02
X00596 0.40 0.66 0.76 0.Q16 0.011 23.9 36.0 1.05 0.02
X00597 0.41 0.65 0.75 0.016 0.010 24.1 36.0 1.06 0.02
X00598 0.39 0.83 0.94 0.014 0.007 23.8 34.8 1.10 0.Q1
X00599 0.38 0.84 0.91 0.014 0.007 23.8 34.8 1.08 0.01
X00602 0.40 0.70 0.90 0.014 0.007 24.3 34.5 1.14 0.01
X00603 0.39 0.85 0.95 0,014 0.007 24,3 34.5 1.10 0.01
X00606 0.41 0.65 0.73 0.015 0.010 23.8 35.4 1.08 0.02
X00607 0.40 0.66 0.78 0.016 0.000 23.9 35.5 1.20 0.01
X00612 0.40 0.72 0.75 0.010 0.011 24.6 35.1 1.16 0.02
X00613 0.39 0.72 0.74 0.010 0.011 24.6 35.1 1.16 0.02
X00616 0.41 0.65 0.70 0.Q16 0.012 24.0 35.8 1.11 0.03
X00617 0.41 0.65 0.71 0.016 0.011 24.1 36.0 1.10 0.03
Signed/ /
L9:0minique Flahaut
Date' :s. a
S:ITubeFdrylReporlsIPAR_ T_Assy analysis details by Ladle (tube) - CR2011.rpt ge 9 of9
Tube Room Temperature Tensile Testing Certificate
In Accordance With EN 10204.3.1
Test Certificate Number: 04366/01 PON.4-57-P Customer: PT PETRO OXO NUSANTARA
Date: 29/04/2021 Customer Order No: P2011096
Alloy Reference: H39WM+ Paralloy Ref: 04366
Specification: Paralloy H39WM+ Item: 13630mm TUBE ASSY
IWO/Item: 04366/01
RTT - Elong. RTT - 0.2% PS RTT - UTS
Min 10 % 225 MPa 460 MPa
Max - - -
Tube Num
nlque Flahaut
Date: w.'l/o Lt I~o~o
S:I TubeFdrylReporlslPAR_ T_Assy Mech by Tube - CR2011.rpt Page 2 of 2
SECTION 7.2
Item L02
Tube Melt Number Report Date: 2410312021
PARALLOY (In accordance with EN 10204.3.1)
Customer: PT PETRO OXO NUSANTARA
Paralloy Ref: 04366 • Item: 02 (600mm TUBE PIECE)
Alloy Ref: CR32W
TubeNum HeatNum Tube Num Heat Num TubeNum HeatNum
XOO24612 BC2026
X0024613 BC2026
X0024714 BC2026
X0024716 BC2026
X0025111 BC2027
X0025112 BC2027
X0025113 BC2027
X0025114 BC2027
X0025115 BC2027
X0025116 BC2027
X0025117 BC2027
XOO25211 BC2027
X0025212 8C2027
X0025213 8C2027
X0025214 8C2027
X0025215 8C2027
X0025216 8C2027
X0025314 BC2027
X0025315 BC2027
X0025316 BC2027
X0025411 BC2027
X0025414 BC2027
X0025415 BC2027
X0025417 BC2027
X0025513 BC2027
X0025611 8C2027
X0025613 BC2027
X0025615 BC2027
X01230/1 B85380
X0123012 885380
X0123013 8B5380
X0123014 885380
X0123015 BB5380
X0123016 BB5380
X0123413 BB5380
X0123414 BB5380
X0123417 BB5380
X0124013 BB5381
X0124014 BB5381
X0124015 BB5381
X0124016 B85381
X0124017 BB5381
X0124018 BB5381
X0124414 BB5381
X0124415 885381
X0124416 B85381
X0124417 BB5381
X0124418 8B5381
X0130811 BB5382
X0130812 BB5382
X0130813 BB5382
X0130815 BB5382
X0130817 BB5382
X0130818 B85382
X0131414 BB5382
X0131415 BB5382
X0131417 BB5382
Page 1 of 2
Tube Melt Number Report Date: 24/03/2021
PARALLOY (In accordance with EN 10204.3.1)
Customer: PT PETRO OXO NUSANTARA
Paralloy Ref: 04366 - Item: 02 (600mm TUBE PIECE)
Alloy Ref: CR32W
Tube Num HeatNum Tube Num Heat Num Tube Num Heat Num
Testing Notes
1.AII tubes visual inspection; ASTM A608 - ACCEPTABLE. Sign~d on beh!)lf of Parallo
2.AII tubes dimensional inspection; to approved drawing - ACCEPTABLE. U'\I I 11
3. All tubes bore surface finish 2.91 micrometers Ra or better - ACCEPTABLE.
4.AII tubes 00 surface finish 5.71 micrometers Ra or better - ACCEPTABLE.
5.AII tubes liquid penetrant examination of 00 surface; method ASTM E165 Method A Type I----.."...--!--,,:~-----l
II; Acceptance ASME VIII Division 1 Appendix 8 - ACCEPTABLE.
6.AII tubes liquid penetrant examination of weld bevels, 00 tum back and 2 x 10 into bore
as access allows; method ASTM E165 Method A Type II ; Acceptance ASME VIII Division 1
, •
Appendix 8 - ACCEPTABLE.
Page 2 of 2
Tube Ladle Anaillsis Certificate
X00246 0.08 0.80 0.92 0.014 0.010 18.6 32.0 0.81 0.01 <0.005 <0.005 0.004 0.010
X00247 0.08 0.81 0.95 0.014 0.010 18.8 32.0 0.81 0.01 <0.005 <0.005 0.004 0.010
X00251 0.08 0.89 0.92 0.013 0.010 18.2 33.6 0.81 0.Q1 <0.005 <0.005 0.003 0.010
X00252 0.08 0.85 0.90 0.014 0.011 18.2 34.0 0.80 0.01 <0.005 <0.005 0.004 0.001
X00253 0.08 0.88 0.88 0.014 0.010 18.2 33.0 0.79 0.01 <0.005 <0.005 0.003 0.010
X00254 0.08 0.90 0.88 0.013 0.010 18.2 34.0 0.79 0.01 <0.005 <0.005 0.003 0.010
X00255 0.10 0.99 0.84 0.011 0.011 18.4 32.0 0.86 0.02 <0.005 <0.005 0.003 0.009
X00256 0.08 0.86 0.81 0.012 0.009 18.9 31.9 0.80 0.02 <0.005 <0.005 0.004 0.010
X01230 0.10 1.09 1.00 0.012 0.009 18.6 31.4 0.92 0.01 0.02 <0.005 0.003 0.010
X01234 0.11 1.02 1.00 0.012 0.009 18.7 31.2 0.90 0.02 0.03 <0.005 0.003 0.010
X01240 0.10 0.88 0.86 0.013 0.010 18.8 31.6 0.87 0.02 0.04 <0.005 0.003 0.010
X01244 0.10 0.80 0.72 0.013 0.010 18.6 32.0 0.82 0.02 0.03 <0.005 0.003 0.010
X01308 0.09 0.86 0.77 0.013 0.011 18.1 31.4 0.91 0.01 0.03 <0.005 0.002 0.009
X01314 0.09 0.89 0.76 0.012 0.010 18.1 31.4 0.90 0.01 0.03 <0.005 0.002 0.009
. d
Slgne: . jI
. inique Flahaut 'I
Date: J"~J.L~J I
;:ITubeFdrylReporlsIPAR_ T_Assy analysis details by Ladle (tube) - CR2011.rpt Page 2 of 2
Tube Melt Mechanical Testing Certificate
in accordance with EN 10204.3.1 PARALLOY
Test Certificate Number: 04366/02 PON.1-57-P Customer: PT PETRO OXO NUSANTARA
Date: 26/03/2021 Customer Order No: P2011096
Alloy Reference: CR32W Paralloy Ref: 04366
Specification: Paralloy CR32W Item Description: 600mm TUBE PIECE
Item L03
Tube Melt Number Report Date: 2410312021
PARALLOY (In accordance with EN 10204.3.1)
Customer: PT PETRO OXO NUSANTARA
Paralloy Ref: 04366 • Item: 02 (600mm TUBE PIECE)
Alloy Ref: CR32W
TubeNum HeatNum Tube Num Heat Num TubeNum HeatNum
XOO24612 BC2026
X0024613 BC2026
X0024714 BC2026
X0024716 BC2026
X0025111 BC2027
X0025112 BC2027
X0025113 BC2027
X0025114 BC2027
X0025115 BC2027
X0025116 BC2027
X0025117 BC2027
XOO25211 BC2027
X0025212 8C2027
X0025213 8C2027
X0025214 8C2027
X0025215 8C2027
X0025216 8C2027
X0025314 BC2027
X0025315 BC2027
X0025316 BC2027
X0025411 BC2027
X0025414 BC2027
X0025415 BC2027
X0025417 BC2027
X0025513 BC2027
X0025611 8C2027
X0025613 BC2027
X0025615 BC2027
X01230/1 B85380
X0123012 885380
X0123013 8B5380
X0123014 885380
X0123015 BB5380
X0123016 BB5380
X0123413 BB5380
X0123414 BB5380
X0123417 BB5380
X0124013 BB5381
X0124014 BB5381
X0124015 BB5381
X0124016 B85381
X0124017 BB5381
X0124018 BB5381
X0124414 BB5381
X0124415 885381
X0124416 B85381
X0124417 BB5381
X0124418 8B5381
X0130811 BB5382
X0130812 BB5382
X0130813 BB5382
X0130815 BB5382
X0130817 BB5382
X0130818 B85382
X0131414 BB5382
X0131415 BB5382
X0131417 BB5382
Page 1 of 2
Tube Melt Number Report Date: 24/03/2021
PARALLOY (In accordance with EN 10204.3.1)
Customer: PT PETRO OXO NUSANTARA
Paralloy Ref: 04366 - Item: 02 (600mm TUBE PIECE)
Alloy Ref: CR32W
Tube Num HeatNum Tube Num Heat Num Tube Num Heat Num
Testing Notes
1.AII tubes visual inspection; ASTM A608 - ACCEPTABLE. Sign~d on beh!)lf of Parallo
2.AII tubes dimensional inspection; to approved drawing - ACCEPTABLE. U'\I I 11
3. All tubes bore surface finish 2.91 micrometers Ra or better - ACCEPTABLE.
4.AII tubes 00 surface finish 5.71 micrometers Ra or better - ACCEPTABLE.
5.AII tubes liquid penetrant examination of 00 surface; method ASTM E165 Method A Type I----.."...--!--,,:~-----l
II; Acceptance ASME VIII Division 1 Appendix 8 - ACCEPTABLE.
6.AII tubes liquid penetrant examination of weld bevels, 00 tum back and 2 x 10 into bore
as access allows; method ASTM E165 Method A Type II ; Acceptance ASME VIII Division 1
, •
Appendix 8 - ACCEPTABLE.
Page 2 of 2
Tube Ladle Anaillsis Certificate
W14645 0.10 1.06 1.11 0.013 0.005 23.3 34.4 0.90 0.02 0.03 <0.005 0.003
W14646 0.11 1.08 1.13 0.013 0.005 23.4 34.4 0.88 0.02 0.03 <0.005 0.003
W14651 0.09 1.07 1.04 0.011 0.005 23.3 33.3 0.86 0.02 0.04 <0.005 0.004
W14652 0.11 1.08 1.03 0.008 0.003 23.2 33.3 0.85 0.02 0.04 <0.005 0.004
W14656 0.09 1.05 1.10 0.011 0.005 23.2 34.5 0.83 0.02 0.04 <0.005 0.003
W14657 0.09 1.07 1.08 0.011 0.006 23.5 33.8 0.82 0.02 0.04 <0.005 0.003
W14661 0.08 1.03 1.01 0.010 0.005 23.3 33.8 0.85 0.02 0.04 <0.005 0.003
W14666 0.08 1.00 1.00 0.014 0.006 23.4 34.0 0.85 0.02 0.04 <0.005 0.003
W14669 0.09 1.06 1.24 0.014 0.005 23.4 33.7 0.94 0.02 0.04 <0.005 0.004
W14670 0.09 1.06 1.23 0.013 0.005 23.4 33.8 0.93 0.02 0.04 <0.005 0.003
W14673 0.09 1.06 1.13 0.013 0.005 23.0 34.4 0.90 0.02 0.04 <0.005 0.003
W14674 0.09 1.08 1.11 0.013 0.005 23.2 33.8 0.89 0.02 0.04 <0.005 0.003
W14675 0.09 1.18 1.16 0.012 0.005 24.9 35.0 0.97 0.02 0.04 <0.005 0.003
. ralloy ltd
Signed: _
r" o ,,'lIque Fiahaul
Date. ~/.o..:J/.~ d~/_
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S:ITubeFdrylReporlsIPAR_ T_Assy analysis details Mech by melt-3 testslMde· CR2011.rpt Page 1 of 1
SECTION 7.4
Item S04
Dated:03/03/2021
Static Casting Test Certificate PARALLOY
in accordance with EN 10204 3.1
Paralloy House
Customer: PT Petro OXO Nusantara Nuffield Road
Purchase Order No: P2011096 Billingham
Paralloy Reference: 04366 Stockton-on-Tees
Specification: Paralloy H39WM+ TS234DA
Item: S04 - Static Cast Reducer United Kingdom
Test Notes
1. All castings positive micro alloy additions.
2. All castings visual inspection; MSS SP 55 - ACCEPTABLE.
3. All castings dimensional inspection; approved drawing - ACCEPTABLE.
4. All castings liquid penetrant examination of accessible surfaces and weld bevels, method ASTM E165 Method A Type II; Acceptance
ASME VIII Division 1 Appendix 8 - ACCEPTABLE.
The castings detailed on the following certificates have been tested as above; (Cert Numbers)
CA/12989-A, CA/12996-A, CA/13008-A
Static Casting Test Certificate
in accordance with EN 102043.1 PARALLOY
Certificate Number: CAl12989-A Customer: Petro Oxo Paralloy House
Dated: 05 Jan 2021 Purchase Order No: p2011096 Nuffield Road
Billingham
Alloy Reference: H39WM+ Paralloy Ref.: 04366 8tockton-on-Tees
Item: 804 - static cast reducer TS234DA
Specification: Paralloy H39WM
United Kingdom
MECHANICAL TESTS
Property RTT - UTS RTT-O.2%PS RTT - Elong.
.'tJ",<thY Ir.~ IZ I
Page 1 of 1
Static Casting Test Certificate
in accordance with EN 102043.1 PARALLOY
Certificate Number: CAl12996-A Customer: Petro Oxo Paralloy House
Dated: 06 Jan 2021 Purchase Order No: p2011096 Nuftield Road
Billingham
Alloy Reference: H39WM+ Paralloy Ref.: 04366 Stockton-on-Tees
Item: S04 - static cast reducer TS234DA
Specification: Paralloy H39WM
United Kingdom
MECHANICAL TESTS
Property RTT - UTS RTT-O.2%PS RTT - Elong.
7
r,
6
~6S/L(
Page 1 of 1
Static Casting Test Certificate
in accordance with EN 10204 3.1 PARALLOY
Certificate Number: CAl13008-A Customer: Petro Oxo Paralloy House
Dated: 11 Jan 2021 Purchase Order No: p2011096 Nuffield Road
Billingham
Alloy Reference: H39WM+ Paralloy Ref.: 04366 5tockton-on-Tees
Item: 504 - static cast reducer T5234DA
Specification: Paralloy H39WM
United Kingdom
MECHANICAL TESTS
Property RTT-UTS RTT-O.2%PS RTT - Elong.
MECHANICAL TESTS
Property RTT-UTS RTT-0.2%PS RTT - Elong.
Page 1 of 2
Static Casting Test Certificate
in accordance with EN 102043.1 PARALLOY
Certificate Number: CAl13008-A Customer: Petro Oxo Paralloy House
Dated: 11 Jan 2021 Purchase Order No: p2011096 Nuffield Road
Billingham
Alloy Reference: H39WM+ Paralloy Ref.: 04366 Stockton-on-Tees
Item: S04 - static cast reducer TS234DA
Specification: Paralloy H39WM
United Kingdom
MECHANICAL TESTS
Property RTT - UTS RTT-O.2%PS RTT - Elong.
Qty: 17 Unique NO'5 : 050, 054, 055, 041, 043, 052, 056, 042, 044-049 051, 053, 057
Page 2 of 2
SECTION 7.5
Item B05
YDM Metals CmbH
on behalf of YOM Metals International CmbH VDM Metals
IHpoaJon
OINEN 10204/01 .05
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NeoNlckel Blackburn CERTIFICATE OF CONFORMITY
Walker Industrial Park GUIde APPROVED CERTIFICATE
Bladc.bum
ea, 20E NUMBER SHP0043410BB
NeoNid<eI
United Kingdom
Tel: +44 (0) '254 582 999
Fax: +44 (0) '254 582 666
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PARALLOY
SIGNED:
PRINT:
SECTION 8
Location Sheets
Paralloy Limited
Customer PT Petro OxO Nusantara
P.O. Number P2011096
IWO Ref Number 04366
Title Catalyst Tube Assemblies
Assembly Number's 01 to 57
Drawings
A I B I C I D I E I F I G I H I
GENERAL NOTES
SEE DETAIL ONE INTERMEDIATE TUBE WELDS SEE DETAIL THREE 1. THIS DRAWING TO BE READ IN CONJUNCTION
j SEED~L~ WITH PARALLOY DRAWING No. 04366/007
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AND PARALLOY QUALITY PLANS:- 04366T
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THIS END TO BE MACHINED
TRUE AND SQUARE MACHINIST NOTE:- ALLOW 1.5mm CONTRACTION PER JOINT PER TUBE
ASSEMBLY LENGTH PRIOR TO WELDING
13630 ±5.0 (AFTER WELDING)
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REF. DWG. No. 93764/003
CAST TUBE 94150/001
CUSTOMER: ALL DIMENSIONS IN mm I MATERIAL: PARALLOY H39WM+ ITEM No"01 PARALlOY HOUSE
NUFFlELO ROAD
4 BILLlNGtiAN
PT Petro OXO Nusontoro UNLESS OTHERWISE STATED :-
GENERAL NOTES
1. THIS DRAWING TO BE READ IN CONJUNCTION
600~~:g WITH PARALLOY DRAWING No. 04366/007
AND PARALLOY QUALITY PLANS:- 04366T
SEE DETAIL ONE SEE DETAIL TWO
2. ESTIMATED WEIGHT PER ITEM = 23.0 Kgs
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CAST TUBE 04150/002
CUSTOMER: ALL DIMENSIONS IN mm MATERIAL: PARALLOY CR32W ITEM No.02 PARALLOY HOUSE
NumELD ROAD
4 BILUNGHAM
PT Petro OXO Nusantara UNLESS OTHERWISE STATED:-
GENERAL NOTES
1. THIS DRAWING TO BE READ IN CONJUNCTION
610 ±1.0 WITH PARALLOY DRAWING No. 04366/007
AND PARALLOY QUALITY PLANS:- 04366T
1
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CAST TUBE
04150/003
CUSTOMER: ALL DIMENSIONS IN mm J MATERIAL: PARALLOY CR39W
ITEM No.O] PARAll,.OY HOUSE
NUFFlElD ROAD
4 BIWNGHAM
PT Petro OXO Nusantara UNLESS OTHERWISE STATED:- ENGLAND TS23 4DA
~PARALLOY
MACHINED SURFACE FINISH TO BE 3.2IJm Ra
CUST. P.O. No. ALL TOLERANCES TO BE - DIMENSIONAL - - - ± 1.5mm
REVISION 101 I I I
ANGULAR - - - - - ±25 DRAWING No. SIZE
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CAST REDUCER 04150/004
CUSTOMER : ALL DIMENSIONS IN mm MATERIAL: PARALLOY H39WM+
ITEM No.04 PARALLOY HOUSE
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GENERAL NOTES
- 1. FA8RICATION TESTING AND INSPECTION TO 8E IN ACCORDANCE -
WITH PARALLOY QUALITY PLANS, 04366T
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04366F
AUTO TIG 0011 ITIG001-01 I TIG024-0U 4 OFF 10mm LONG TIG008-03 10±1.0
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