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    Unit 2 Important Questions

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    sistla divya

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    © All Rights Reserved
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    BAS Bixerme Wee ‘G10. Whats the importance of welding? ‘Ans Importance of Welding Nowa ictal meted rhe inf of tho. lest alte pods a mid tad Gg proces f wen ver commonly enployed innate nd np of eal prot Welding thon ech Soming he woo more exo el Pevi! nts were mae wing ies or als inthe cosrction ode, But these requ ls nthe metal to ese o mak a joint whch rede th cross-section eo (opto 10 pen the meta pee, Gsset teas alo ned forthe jo which reste cot 5 wells the weight Ofte mate at welding ot the con ay ellos trl ued sted Ths welding clined the sovedeanck anda ‘ork ver eat and economia Th intotion of aomotve ele, Ine welers, econ eam wees makes th welding highly ce. Thee ‘ing Pov wtb eet song snd oman jnt Dae ot eon weing il ein lh end ad «sginerng a come more pps Sochimpovenctsinveling aes anextingtine forte uneployed nth weld indus, Welding very advanapeus rinses nd ashing. automobile marfrng, const ad sil indstes. Ia also branche ot in res ie elect coe, medal device manuf, istuenton a noi, Today's ell process involve plat pa ten ob amie maton Yo metal ° 44, Derive tho following terms, () Squeeze time (i) Wold time (a) Ho i Ans: © Squeztime “he tine of epcation fcc rs one met seinen o Be welded fie he Bgiming of erent ow is sane et sp bef the besnning eet ean aio be deine athe time regu sili te welding ti fe roo he appa of rent Incas the cestode farce nt sable te cue spd oer aso eae a aaa a Strict eon cing oma rode ware (i) Waa'Tine The carton fine for whch he cer ova ag he mt cine ing welding riz iknow aswel tine. gece fra fow eee he apy fear Gi) Hota Time . ‘fer the welding procs te lero re il ld gaint eet seine 5 1 chil he weld This raion of ‘ime sale th ol neal eed as ong ie Dag bol ee ed age ea ‘eputing be elestode (orsoe12 (8), 233) | Apts, St, Quay Scanned with CamScanner letre Are Welding Electric are welding Is the process in which the ‘zest he welded ate ought tthe proper welding temperate a a pol of ent by the ea berated atti reins an inthe ae en hi ets ‘ecole fs ino enh ote, oring sna sold homogenous mas afer it ois. Tis pecan tc a pede inne Canes cen etl pis) sme tesa fect eel Somat ln spine sal sa pothole ‘me ee oe i oe ee re sr teen esa no at aby SAT mee Ta se nce oes ‘Thetnperte order of3600°C at which mechanical esse ot eed joining. AC and D.C th fn be wed in are welding. The are volge varies terveen 1-100 ona Cwhereasiis S60 ¥ onDC. lc re weling i widely df joining mel ar te rea fared easing and lings y the ‘postion ose met on wom par. ‘The dee meas ofa woking a, 1. Chon te welding 2. Meal are welding 3. Hydopen ate welding 4 eases ae welding 2A Elctie Welding Eauipment! Oe Nan eee ta re sear, mi Wii sing paso. down reed or welding At Fesuensy mating SHEA astorme ia nomad UTILIZATION OF ELECTR’! 5e5 through 2200 wise ‘i veneer oa ng ar wc ea in ah ra rey argc ene era ein noon ee st eh ic uml shwtdns ag cet ak wheat iy se re comet eae tary let ot eaten ee toed cee “soap sian tame ie by one a Siete ccs tray a ~ aap nd Dds cue i 8 seen ‘yt il ell 2 Reaping com eavy enue ste : 2 Tames anol ra ey D.C Welding Sets D.C welding Stare of wo fps cy, © Genertor sts GG)_ Reser ype set. © Generator Sets ADC generator produce dic ciitneider en revered poly adits powered ance mot oradesel engine Diesel opened psn te suitable for outdoor aplictons whe ones ot vaable. The erent supplied by Dc pau ‘screed by an armature rotting in a mage and curentrequied for welling tobe ya ‘commutator A generator i designed su ae apes ory hangs nals ee sublet ae, Since mos of welding process ie es ‘with high valu ofcurenttedifeen capo eertor ian ideal selection sing tia per charactrsics. The ool maybe cal lapping seed or suitable shat sre winding franages of D.C Generator Sets Sts and evened poly can be plore ‘Welding can be eared ot in any pst Neary ro and nonfeous metals Ci most universal in plz, ean be? Pretty ll aplieations eves ouput ait does in tastore 8 S50 rotate smal vats me ers “Twannne esi Cat hp ani ne ee Scanned with CamScanner jectric vverumy) 1-2 ce 5 of D.C Generator Sets qvantage Higher Higher mal itial cost ' ‘ intenance cost . Noisy machine operation. 3 ‘ Rectifier Types Sets i) These sets essentially consist ofa transformer containing uf electrical device called rectifier which changes A.C “to D.C The rectifier may consist of metal plates coated with a selenium compound or silicon diodes each unit paving the special property of allowing current flow in one direction only. A rectifier is installed with a,fan to cool the transformer. A rectifier unit may be designed for a single phase or 3 phase supply. D.C voltage is controlled by regulating the transformer output. Advantages 4, They can provide both straight and reversed polarity. 2, Has good performance as it can be precisely cohtrolled. 3, Their current can be adjusted by using a remote control kept near the operator. Disadvantage * The life of selenium plates is limited to about seven years Scanned wil Figure Q20. With a neat diagram, explain the working of metallic arc welding. Nov./Dec.-16, (R13), Q4(b) OR Explain arc welding. What are the various methods of arc welding? Write short notes on any of the two methods. Ans: Model Paper-, 04?) Are Welding For answer ref it- ic: tric Are Welding, fer Unit-II, Q13, Topic: Elect | ae ‘ae act. Anyone found qulty is LIABLE to face LEGAL procodngs SD Scanned with CamScanner ES Vat hee Welding, peer tos OFA welling ye, Catone welling Mela welling fh Hoogen ewig Ltn ga a Weg. arom Are Wel process in which welding brought au! by ng the work piece with an lect 2 ae src Ares carton electrode and the work nies oleae ma et i re cher eta rcicwrancans gt tena anita anager = eee Demeter denne ait pede onan eee ee orctcatee erm at eee ste id te mance site lee eae preconetermmtnre Siete earn actae eee ices cori et Ro efchikaath eee poke Eeeote Cua : ie ss ve f wry | it Avage Hea input the workpiece ean be easily contol by ‘hanging the re length Process is suitable for welding of thinner pices ‘Tol welding cost is es 8 compaedt other welding recesses, Process is imple and good welding sil which canbe ‘qed in shor time. a (gnarl AST) Disndvantages ‘There are chances of carbon beng trafeted FON cletrodeoweld hus eusing harder weld dept ease of eros materi In the absence of pope electrode geometry, ic ow resus which gives poor welds with blow holes and porsiy separate filer metas eeded which when used stows down the welding speed. ‘plato For welding se, slamiium, nickel, copper and good umber of her alloys : Carbon area also be employed for brazing probes, ad post heating of welded joins Metal Are Welding Its an are welding provsts, wherein the welding is trough about y eating the work pice with an electric setup tetmeen aux costed electrode andthe work- ese Inthistypeof welding, amet od of sume metal is bing ‘weed forms one electrode and also serves as Siler edad no fle ods ed separately. Heat requited for ‘welding obtained fromthe ae suck etween coated lected andthe workpiece: The are mel the electrode apd the jb, Material droplets are transfered from Aheeleeradeto the job through the are and are deposited slong the joint o be weld. The electrodes sre coated with covering (fax coated electrodes) to prevent the contamination of molten weld metal sine the Bk ‘generates gus shield round the are which rtets the weld against the foreign mater. Faxing not only pects the weld bt also stabilizes the ae and governs the rte and amount of metal in weld Fue For metal are welding both A.C and D.C canbe wed However AC is preferable as compared to-D.C since, D.C. metal are welding may resultin are blows. SPT SPECTRUM ALLIN-ONE JOURHAL FOR ENGINEERING STENTS LA Scanned with Camscanner 2.4.9) Compartaon Between (a24, Compare AC and DC welding In ary three Compare between ‘compare the AC and 0.¢ system of matalie 3 Anat AC Welne wing and 0.c won A. welding a aa ro welding: ———pewelding iC welling any tp Fe eed 1. ] Beside wed in A.C wel mst ik caste “Tears rotcdin A.C wong ist stable sel are pros in D.C weigh s, eat developed i wif. : hipeeeseerye ly is presen, .| 4 tn DC welding when only’ A.C supply is availble «face enicamrerans |® | anemone th re he 4 et is very high, [een | | este =e et ramet, meee eee ancwae * |e | Remmmetnn cme me 1 at { nme ie tons oi aya! heen EERE aaieanoe |x| Patrneaeronnmtcnt come 0 eet Eesinncvamgaie |p| wae an seme maga [| inca [cinemas || esto noe ee SS ear aem mars oa era ACSeare Compson beeen A.Cand DC sore sou of welling DiC Saree Tran aati cunet ous wi eee. thin aerating cet putes hgh orig at cal fhe, ‘Volare oan te tenes on S019 sw ‘Wag regio tin te anges fm Wes, ‘Wis diet ue sure, without any BH ‘olage eid tobi the ae th ae anges fom 30038, Voge eet ain easement 4) tiaisonnactinirnminiyis, | 4, naive ovis acini 5 aes | «| Bramatemiaptmaescncoas | |e aay ofa + omatetratnitiiesys | 2. einem 1p + [ones WARRING owt sb CRM day ABE pe Scanned with Camscanner Mera | BATRACTION AND MeTAL Proceasinay FP BumcrRoMAaMeTic Stine sg mn secre? Extn ity. . ponte o trots rr escent wnat oan ne oan mae ra Fis: Pracess of Eleeralysis Occuring in an Electrolyte Cll. ‘Theclecrolytic colo apparatus show inthe figure. sonst oftwo electrodes which ate connected ta batey snd ineesed in solution of CuSO, or FeSO, Entry of elecwons inthe celltakes place ftom battery tthe cathode where they combine with and reduce th cations (positive fons) in the ‘sion, Electrons are carried by anion (negative ons) in the ‘shan and discharge them at anode resulting inher oxidation, ‘hs gxinof electrons by a species istered as reduction Wile ‘hes of electrons is termed as oxidation. ‘The flow of current in a metallic conductor involves ‘tiga offre electrons through crystal ative while current Aosing hough a solution involves migration ofeations and ‘sions owards thee respective eletrodes. At cathode, cations (stiveions)are reduced ie, they gin electrons from extemal suit and at anode, anions (aegatve ions) undergo oxidation ‘they love electrons to the exteral ere Example letolysis of fersc sulphate. esr spate cet nan cera ‘omg pam ls mgt feo vires ones te +e Baton Ferric ion Electro’ a Ferrous ion wi ee ga, EuscTnourate Process: sohaionand ncaa Tce cared rough avidlonedc oy tsp tone, Usually anions ar oxidized tm taxon of spite fon i ot eay. Therefore Inston ofthat on, conversion of hyaroxy ion of wate fo (Sygen when places anade which then esapes. This 77860 “bins with late ont frm suiure act round the Ctecrde. The entation rection curring af anode can B= represented as, > 'o,+ 40+ ont 40st 3 0 Platnum metal is wed lected because it does not ave the tendency to pase ino solution like oterattackable tals, ; Examples Copper. zine. Comper zine, ______ ‘GAT. What are the uses of electrolysis? Give the principle of electrolysis. Ure of Electrolysis 4 eetroptc proces is used fr extraction of pure metals fiom their ots like magnesium, copper, zine es. “This proces isaluo used for refining of meta ike gol, silver copper nickel ee By the uses of this process, various chemicals Tike ‘horine, caustic sods, potassium, permagnesium can ‘be manufctred Principle of Electrolysis or answer refer Uniti, Q26, ‘G2. State and explain faraday's laws of electrolysis. Ans: Faradayis Laws ‘The process of decomposing an cletolye chemically is calle as electrolysis. Faroday deserbed laws that express the ‘quantitative relationship Between the electric curent applied {dhe faction of chemical reaction brought about the current, Faraday's Fist Law of Electrolysis Mstates thatthe mas ofa substance whichis decomposed tan electrode is directly proportional tothe amount of eurent thats owcing/transferred through sn electrolyte, Where, ‘m= Mass ofthe substance decomposed in grams {= Strength ofthe current in amperes 1 Time in seconds 2 Electrochemical equivalent (constant), When, then m=z Scanned with CamScanner Q32, Whatare the various factors effecting the quality of electrodeposition? Ans: © x : Factors effecting the quality of electrodeposition, @ Nature of Electrolyte Uniform deposition of metal over another meta] or non- metal depends on the nature of the electrolyte used in the electrodeposition process. This uniform deposition of metal is offered by electrolytes from which complex ions such as cyanides can be extracted. L act. Anyone found guilty is LIABLE to face LEGAL Proceedings. Scanned with CamScanner postion of metal Over anther meta non ‘Tenens o he ae at which oe ar eeaned ain ozs of eletodepoion, ‘pe mate of late of fons are slow a ow eurent ese when deposition of mt woud be ough Sealine vier coe! esis, te depoton would i ‘atl. : tres ifthe crent deny exceeds he init of the ‘gaye then te deposition would be spongy and ~ ‘emperor or beter deposition. of meta, the electrolytic. tobe minainod incase of diferent metals ‘Rattreat Electrolytes at ow temperatures oma small fepileand those at high temperatures forms large coals sfharitionsia temperature leads to redaced strength feposted metal, High temperate of he electrolyte si advantages such (9) lareased eoinductivity-this inturn gives high cent densities and reduces the possiility of fomation of tes Increased solubility intum offers increased ent density and pater metal encentation, ® (@ Decreased hydrogen occlusion i he meal epued andesite deposi. 6) BictottcConceateation tres concentration ofelecolye fcese he cares dey. This gives a unfom and fe pined ea dso ( Conductiy cyte with god conductivity etanes rection inporet onan and als reduces the possibilities of ‘end ugh deposits. (donot Agents esc ofn ect can deren by hon Stas eather stances. Prom snes sch gum rubber alias 2 ‘et, when aed tothe cece infenes he ‘ev oft deposit { Thoving Power ‘Trev poner the ailiy ofan electrolyte ay # lee ietraptenretto (Chea srerou ata ane soot ron exGnezn sruoens Fig: ltr Dakin th Property ef Thewing Power oa itr ‘As shown nur) the dita betes serie tnd nega caode srices ABCD. Sica, Taste estes gate ow fue eects cade srtce CD i ess compared 1 seem ctentoge rice AB Batsthe vologe {Eopterer i oped reguaratode suice eh eae deny wil be higher on he CD ‘ice oftc ede hich x comparatively newer10 {Seto anode anes Hence here exis chaecs feted depron theCD surie tbe neve. “Thasthereisaeodto improve the throwing power of the ‘let so tat the metal deposits are even. Throwing owe canbe nroved bythe following Ways, (@) Distance between anode and cathode isto be made wider (0) Voluge drop atic cathode surface isto be lowered Polarization By increasing the current density, the rate of metal

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