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Mix Design As Per M.O.R.T. & H. (Sec 1700) / IS 10262-1982 / IS 456-2000 1
Mix Design As Per M.O.R.T. & H. (Sec 1700) / IS 10262-1982 / IS 456-2000 1
a) cement
b) sand
c) coarse agg
1.12 Target mean strength of concrete M.O.R.T. & H. sec 1700, table
1700 - 5
1.14 Water req per cubic meter of concrete ( table 1 ) table 4 - (IS
10262-1982)
: final
7 days
2 Grading
2.1 Grading of course aggregates is given in table I
table I
Percent
IS sieve
passing by
size mm
weight
10.00 100
4.75 97.3
2.36 86.8
1.18 65.7 for grading zone II
0.60 53.3
0.30 11.9
0.15 3.1
F.M. 3.18
From fig 1 of IS 10262 - 1982 for the target mean strength of 47.0 N / mm2, water cement ratio required is 0.325 which
max 0.50 water cement ratio for moderate exposure conditions as per IS 456 - 2000
From table 4 of 10262 - 1982 for 20mm nominal max size aggregate water content per cubic meter of concrete is 18
sand content as percentage of total aggregate by absolute volume is
change in values in water cement ratio, compacting factor and sand belonging to grading zone II
Change in conditions Adjustments required in
Water =
Cement =
525.40 kg cement is higher than max limit of 450 kg /m3, and as such trail is made with cement kg /m3
450 and w/c adopted as per equation
V = [ W + C + 1 . fa ] *
Sc p Sfa
980 = [ 313.61 + fa ]
0.826
666.39 = fa
0.826
550.57 = fa
V = [ W + C + 1 . Ca ] *
Sc 1-p Sca
980 = [ 313.61 + Ca ]
1.8738
666.39 = [ Ca ]
1.8738
1248.68 = Ca
35 N/mm2
350 Kg/cm2
20 mm
crushed
OPC Grade 43
Pile Cap
uncrushed
40 - 75
Good
Moderate
3.15
2.7
2.7
47 N/mm2
0.325
186 Kg / Lit
132 min
275 min
290 Kg/cm2
405 Kg/cm2
Combined
100%
100
98.9
40.5
4.9
Remarks
conforms
grading zone II
of table - 4 of IS
383-1970
47 N/mm2
35 %
-4.4
0.0
0.0
-4.4
30.6 %
170.75 lit / m3
0.325
170.75 lit / m3
525.40 kg / m3
0.379
450.0 kg / m3
1
1000
1
1000
1
1000
1
1000
3
2
1
S.no
Thickness of specimen (mm)
66
66.5
66.5
measured (a)
No of blows
proving ring
Mixing temp
Bitumen temp
Aggregate temp.
Compaction temp
b
Wt of mould (gms) in air (b)
1203
1206
1204
Calibration factor of
685
686
683
( c)
1209
( d)
1208.5
1211.5
150 oC
160 oC
160-175 oC
170 oC
526
523.5
525.5
75 each end
(e = d - c)
2.298
2.295
2.289
( f=b/e)
Avg. Density
g
2.294
( g = avg of f)
2.432
4.5
j
aggregate (%)
4.712
( j= (i/(100-i)*100)
% age of aggregate by wt of
k
10 mm
5.6 mm
95.5
Fine agg
mix
Hydrated lime
Materials
5.68
(l=(h-g)/h)*100)
SHALL TEST RESULTS
16.49
(m=100-((k-g)/Gsb)
% age
(W1/G1+W2/G2+W3/G3+W4/G4)
n
2
28
15
55
bitumen(Vfb)(%)
65.58
(n=((m-l)/m)*100)
o
G4
G3
G2
G1
285
295
290
1.02
2.623
Sp. Gravity
Observed ( p = n x cal.
p
1012
1047
1030
2.610
2.622
2.640
2.620
Factor)
q
Corrected load (r = p x q )
971
988
1005
s
3
2.9
2.8
2.9
Avg flow (mm) (t = avg of s)