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SSJB

Servo Voltage Stabilizer Controller

Introducing Our indigenously designed & developed product for Servo


Stabilizer Manufacturing Industries:

A Fully Automatic Single-Phase SERVO VOLTAGE STABILIZER available in


Single / Double 3-digit Seven Segment Digital Displays.
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Servo Voltage Stabilizer Controller

It is a Micro based intelligent controller with enhanced features to help the


manufacturers of Servo Voltage Stabilizer in reducing both time and cost of
production and gain customers with unique product features.

Our controllers are exclusively and precisely designed to work with servo
mechanism to protect various costly equipment from damage caused due to
Grid Power Supply voltage fluctuations by providing them a constant output
voltage for their optimum performance. Its unique features have made it the
most demanding stabilizer controller in the market.

UNIQUE FEATURES
 Fast Response of less than 20ms & Instant Corrections up to 90V/sec.
 Digital Metering System for Input & Output Parameters with Data
Logger.
 Universal Fit Panel mounted ergonomic design with easy to operate
keys.
 D.G. Compatibility with RMS Sensing Capability.
 Auto/Manual operation facility.
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Servo Voltage Stabilizer Controller
 Fully Field programmable Parameters (on-site/off-site)
 Manual mode during TRIAC failures
 Full integrated drive for AC synchronous servo motor
 Digital Output voltage adjustability provided on panel.
 Unaffected by load Power Factor
 Display Parameters Scrolling Feature
 Startup time delay
 High/Low cut-off time delay
 Password protection Feature to avoid unauthorized access.
 Considerable short time overload capacity.
 LED Indications for Input Voltage ‘High’ / ‘Low’.
 Alarm Led with Buzzer Sounds which light up when the input voltage
goes above or below the maximum or minimum specified Input
Voltage.

Note:
Non-standard requirements can be catered to, such as AC Ammeter,
Frequency Meter, Phase Sequence Indicator, Single Phasing Preventer,
Stabilizer by-pass arrangement, etc.

TECHNICAL SPECIFICATIONS

Regulation : ± 1%

Operating Range : 100-275V

Protections: Under Voltage, Over Voltage, Over Load

Field Programmable Parameters:

Under Voltage, Over Voltage, Over Load, Output voltage, Sensitivity /


Hysteresis, High/Low Delay, Start-up time delay Additional
programmable parameters: CT Ratio, Overload, Overload Delay

Display Parameters:
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Servo Voltage Stabilizer Controller
Output Voltage, Input Voltage, Load Current, Auto trip for Under
voltage, Over voltage and Over load with time delay, Tripping Modes:
Contactor/Relay/Shunt

LED Indications:

Low Limit, High Limit, Mains, Low Cut, High Cut, Auto / Manual, Output Relay
Ambient Environment: 0-45°C, RH upto 90%

Note:
Reduced power loss and resultant lower running cost yield higher cost
savings and help the customer recover the cost difference in few months..

For Enquiry :
Phone : +91-8764327294
email: sales@parnavitraders.com

What is a Servo Voltage Stabilizer & Why should you use it?

Let’s draw an analogy of a human body. Our body needs to maintain a


constant temperature of 98.4 F to work effectively. Even a minor increase or
decrease in body temperature can lead to further deterioration of one or more
body parts & effects our performance.

Similarly, Electrical equipment require a constant voltage supply of 230/400v


to last longer & run efficiently. Electric motors which constitutes 90% of
industrial load draw considerably high current at high or Low voltages. Higher
current makes higher losses in the electrical motor, which grounds premature
failure of winding. These high electric motor losses also increase the losses of
switches, cable, transformer and other associated equipment.

Similarly, Bulbs/Tubes/luminaries could consume up to 40% more power at


high voltage and may last for a mere 10% of their normal life.

Some Common Prevalent Disturbances in Electrical Grid Power Supplies:


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Servo Voltage Stabilizer Controller
Unbalanced Voltage: 
Generally, this type of problem is faced by Industries due to a common
transformer for multiple consumers.

High Voltage or Surges: 


Surges might be generated by disconnection of large loads, increased voltage
at generating plant, atmospheric events like thundering or lightning, units
located close to start a supply line, etc.

Low voltage Or Sags: 


It may be caused due to undersized distribution lines, a connection of large
loads to the network, ground faults, units located towards the end of a long
supply line, etc.

The occurrence of the above phenomenon depends on the cause and is not
easily predictable. Generally, during daytime the connected load is more to
main supply and hence there is dip or Voltage Sag (Low Voltage) and in night
time the voltage supply is more or Voltage Swell (High Voltage) as the
connected load decreases. Moreover, on holiday peak hours, rainy days and
when the commercial/agricultural load is switched off, the voltage rises quite
sharply.

Generally, it has been observed that there is never a constant supply of voltage
(230V in Single Phase or 415V in 3 Phase) in AC Main Supply.
Usually, it varies from 150V-300V and 300V to 500 Volt. Hence, due to this
severe condition can emerge like Over Load Conditions, Heavy Line Losses,
Poor Power Factor, Problem of Machinery Damage, and many more.

Technically it has proved that Transformers, Motors and all other machines
works very efficiently and with minimum breakdown at constant voltage
supply of 415V or 230V.

Thus, as you can understand that variations in the voltage is an invariant


feature of electricity power supply, which leads to higher rejection and
frequent breakdown in end products.
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Servo Voltage Stabilizer Controller
Hence, installing a Voltage Stabilizer at our premises to get a constant output
voltage is useful not for minimum breakdown and maintain the life of
Equipment, but it also leads to Power Saving and helps to reduce Electricity
Bills.

Basically there are two types of stabilizers, one is relay based and the
other is Servo based.

In relay stabilizers, Relays are operated in multiple steps to correct the


variation in input voltage to get accuracy in output voltage at ±10%.

Servo Stabilizer on the other hand utilizes a step-less voltage correction


mechanism using Servo motor to correct the input supply variations by buck-
boost function by rotating it in clockwise or anticlockwise direction
depending on the input supply voltage.

Thus, it is not just a voltage fixing system, but a completely reliable energy
device that is advantageous & technologically superior to the traditional relay-
based stabilizers. This type of stabilizer is beneficial for high output voltage
accuracy. It provides ±1 % voltage output where input voltage alters up to ±
50 % thus is useful for high load up to 500KVA.

Working & Construction of Servo Voltage Stabilizer.

The SERVO CONTROLLED VOLTAGE STABILIZER utilizes an AC synchronous


motor driven variable auto transformer / dimmerstat & a Buck\Boost
transformer, which is connected between the incoming phase supply & the
load , to achieve the required output voltage by rotating it in clockwise or
anticlockwise direction depending on the input supply voltage.

The primary winding of the Buck\Boost transformer is connected to the


continuously Variable Auto Transformer in such a way that one lead of the
winding is connected to a predetermined tap point of the auto transformer,
depending on the position of the variable brush arm with respect to the fixed
point the voltage applied to the primary winding has addition or subtraction
on the supply voltage available on the secondary side.
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Servo Voltage Stabilizer Controller
In control engineering a servomechanism, sometimes shortened to servo, is an
automatic device that uses error-sensing negative feedback to correct the
action of a mechanism.
The term correctly applies only to systems where the feedback or error-
correction signals help control mechanical position, speed, attitude or any
other measurable variables. 
For example, an automotive power window control is not a servomechanism,
as there is no automatic feedback that controls position—the operator does
this by observation. By contrast a car's cruise control uses closed-loop
feedback, which classifies it as a servomechanism.

There are seven main components in a servo voltage stabilizer: -


1. Dimmerstat (Variable Transformer)
2. Carbon Brush
3. Servomotor – Synchronizing Motors
4. Buck Boost Transformer (Series Transformer)
5. Contactor or Relay
6. MCB, MCCB
7. Electronic Controller Circuit

1. Dimmerstat/ Variable AC Transformer / Variac / Auto Transformer


– It is normally round in the shape. Silicon CRGO toroidal core is used for the
base & copper wire with specific turn ratio according to the capacity is used.
The basic purpose of dimmer is to increase or decrease the voltage which is
fed to the buck boost transformer. 50% of the output voltage is increased or
decreased by dimmer only.
Let us take an example: If the input voltage is 160V, the dimmer will increase
it to 190V & rest of the 30V (since 220V is required to run any single phase
load) will be done by Buck Boost Transformer.

2. Carbon Brush – This is a moving part in servo stabilizer, it is fitted in the


shaft to make the contact with dimmer. If the input voltage variation is very
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Servo Voltage Stabilizer Controller
frequent, this carbon brush will erase early and customer has to replace it
very frequently. That is why servo stabilizer manufacturers should use best
quality carbon brush.

3. Servomotor (Synchronizing Motors) – Servomotor as the name suggests


is the main part of servo stabilizer. The motor rotates the arm connected on
the dimmer in clockwise or anti clockwise direction according to input
voltage.

4. Buck Boost Transformer – Contrary to dimmer it is in rectangular shape.


Bobin is fitted with EI CRGO core. When the transformer structure is built, it is
dipped in varnish tank for extra protection.
This type of Insulating varnish also called transformer varnish is put on all the
windings used in buck boost transformers to encapsulate them before the
servo stabilizer is ready for regress testing. Transformer varnish enhances
coil life and protects windings in the transformer from environmental
exposure that would otherwise get damaged due to vibrations. This varnish
can be used as a great insulator for any coil of wire. Though transformer is
there in Isolation Transformer also, But it different from buck boost
transformer

5. Contactor – The function of contactor is to cut the output of any servo


stabilizer if it exceeds a prescribed limit.

6. MCB, MCCB – The MCB is used to switch on /off the servo stabilizer and
gives short circuit protection whereas MCCB is normally for overload
protection.

7. Electronic Controller Circuit – As the name suggests, it sends the signal to
various parts of a servo stabilizer like motor, dimmer, etc., so it works
according to that signal & does their part to correct the voltage.

Advantages of Using Servo Stabilizers:


Energy saving  
Advance power factor & reduction in MDI
Reduction in electrical equipment breakdown
Automatically corrects voltage on regular intervals.
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Servo Voltage Stabilizer Controller
When supplied with constant voltage, synchronous motors operate highly
efficiently.
Protects expensive electrical equipment from menace of voltage fluctuation
thus lowers the cost on maintenance.
Better efficiency in plant with less production losses.
Increased productivity rate Less production losses and improved plant
efficiency
100% depreciation as per Income Tax Act.
Reduces the electricity bills approximately up to 15% (This also depends on
the input variation loading and the number of working hours).
As the generator is not required to run at High/Low input voltage thus it saves
on diesel cost.
The average pays back period of Servo Controlled Voltage Stabilizer owing to
its high energy saving capability which is approx. 18 months.
Up to 80% reduction in the failure rate of electrical equipment
Energy-saving up to 10% (up to 30% on lighting load)
Reduction in MDI
Improvement in Power factor
Uniform quality of end products
Improves Productivity of the plant
Improve the duration/life period of your equipment.
We have quite a number of benefits of using Servo:
1. High voltage correction accuracy with output of ±1 voltage correction.
2. Switch less system to adjust fluctuating voltage at desired levels.
3. High load Capacity
4. Voltage is based on step less correction.

Applications:

Servo Voltage Stabilizer is highly recommended in the following


industries: -

Breweries / Distilleries & Beverages Plants


Call Centers, IT & Telecommunication Industries
Cement Plants & Mills
Engineering Units & Manufacturing Units
Flour Mills, Rice Shellers & Other Food Processing units
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Servo Voltage Stabilizer Controller
Footwear & Leather Units
Hotels & Restaurants
Hospitals, Clinics, Offices & Residences
Showrooms & Shopping Malls & Other Commercial Complex
Metrological Department
Mines & Collieries
Oil Plants & Oil Industries
Paper Mills
Pharmaceutical Industries
Rolling Mills
Rubber & Plastic Industries
Schools & Colleges & various R & D Institutions
Tea & Coffee Estates
Textile Mills
Vineyards & Poultry Farms
Warehouses, Cold Storages & Farm Houses

Necessary for the following Machines & Equipment:


X-ray & Other Medical Equipment
The Laser Cutting & incising machine
Sophisticated Laboratory Equipment
Plastic Molding Machines
Precision CNC lathes & CNC Routers
Pump Sets,
Offset Printing Machine
Air Compressors & Air Conditioning Plants
Defense Equipment
Escalators & Elevators
Induction Heating Plant
Computers, IT & Telecommunication Equipment
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Servo Voltage Stabilizer Controller
Servo Stabilizer for CNC Machines

Servo voltage stabilizer gives complete stable output supply in case of


unbalanced voltage under any server condition. It is available to suit the input
voltage variations to protect CNC machines.
Before we discuss more about the benefits of the servo stabilizer for the CNC
machine, let’s talk about main problem area of the CNC machine accrued due
to the voltage fluctuation.Most of the CNC machines are either a 3-phase, 4-
wire grounded service from 208Y/120V to 480Y/277V, or a 3-phase
ungrounded service at 480V delta or 240V delta. These services require a
grounding electrode conductor for electrical power system to building the
grounding electrode system, which consists of every earth electrodes.
These grounding electrode (conductor & System) are meant to provide a low-
impedance path to earth for lightning surge or electrical fault currents and
reference the building electrical system to its surroundings area.
Mostly, a CNC machine’s signal reference is a common wire of its computer
logic power supply connected to the machine’s ground plate. The ground plate
is bonded to the machine’s enclosure, equipment grounding conductor
thereafter to the building grounding electrode system.  So the equipment
ground establishes the local signal reference both within the CNC machine and
for any remotely connected devices.
CNC machines contained in a cabinet with good grounding, bonding, and
shielding should be relatively immune to noise or stray currents. Therefore,
these machines with data links may be quite susceptible to stray currents. It’s
just because the other area of the factory would also have a signal reference
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Servo Voltage Stabilizer Controller
ground. The different reference ground points may increase a CNC machine’s
sensitivity to power disturbances. That is the main reason for the
malfunctioning of the CNC machines which may not be noticed by the owner
of any company or any responsible person.
Servo star has come up with the optimal solution of the problem that would
not only save the money of CNC machine owner but it would save their
priceless time too.
Servo stabilizer is used with CNC machines to protect it from unbalanced
voltage. As CNC machines are costly & key components of any manufacturing
company. If there is a voltage fluctuation these machine may malfunction
because CNC machine comprises of the microcomputer that acts as the
controller unit of the machine. These machines are available with different
types such as: CNC Lathe, CNC Grinders, and CNC Routers but every machine
requires Servo stabilizer for the better performance or result.
Features of servo star CNC Machine Stabilizers
 Automatic & manual operation from Panel control system.
 It is based with low and high voltage limits.
 Fully Automatic with Manual system mode facilities
 Fast correction rate with 20 to 90v/as.
 Response timing is 10 milliseconds.
 Fully IC controlled High- technique grade component reliable for shooting
and special sensing.
 Authentic and consistent performance.
 It has the efficiency up to 98%.
 Every unit is sock tested to insure trouble free operation.
 Built-in digital metering for measurement of voltage, current Frequency if
required.
 With a Circuit thatensures constant Output Voltage even with distorted
input from a DG set.
 No noise or transient generated by the system because of its isolated servo
drive.
 It has relay free operation.
Today, Servo star voltage stabilizer is best suited for CNC Machines
automation with AC drives and for other computer controlled systems. These
machines cannot sustain voltage fluctuation for the time that Servo
Stabilizer takes it to correct. Servo star Stabilizers is a perfect solution, if line
voltage correction speed is required for Induction motors, CNC Machines, AC
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Servo Voltage Stabilizer Controller
drives and other computer controlled systems, due to voltage fluctuation.
When we talk about the industrial application Servo star Stabilizers will be
always a better option, to eliminate break downs and to ensure better
functioning of CNC machines, Automated Production machines and other
important appliances of the industries.
Benefits of Servo Star CNC machine Stabilizer:
 Instantlysteady and accurate the voltage.
 Constant output voltage, despite load current variations.
 Balanced output voltage, irrespective of input misbalance.
 It is energy saving with 98% efficiency.
 Reduces heating and increases the life of your machines.
 To surge suppression, voltage cut-off, Low& High Voltage overload and
additional metering.
 Protection, by MCB, Single phase prevention, bypass of servo with main
Line.
Servo Voltage Stabilizer for AC (Air Conditioner)
Why does your AC require Servo Voltage Stabilizer?

1. If in the locality of the office, industry, Engineering plants, Medical center,


Textile plants or in the Institution area has a voltage fluctuation beyond
the operating voltage limit, then a servo voltage stabilizer is required for
your Air conditioners.
2. Servo voltage stabilizer is designed to automatically maintain a constant
voltage level for the load of Air-conditioners to prevent undue power
failures.
3. In AC equipment, low voltage drop reduces the performance that would
also reduce the life of the Air-Conditioners.
4. AC motor produces less torque and hence the speed under low voltage
and they produce more speed than desired during overvoltage. This
degrades motor life and also causes insulation damage of the Air-
conditioners under high voltages.
5. In case of induction cooling, low voltage reduces cooling output which
causes the load to operate the inappropriate temperatures than desired
at your workplace.
6. Servo stabilizer is used to protect AC from voltage or current spikes. A
surge in current can sometimes damage internal component such as
Compressor, Condenser, Condenser Cooling Fan, expansion valve etc.
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Servo Voltage Stabilizer Controller
that could be expensive to replace when compared to cost of owning a
stabilizer.
7. An inverter Air-conditioners are required a clean power source though it
has protection of Compressor, Condenser, Condenser Cooling Fan,
expansion valve and if there is uneven power supply to inverter Ac then
it would ideally trip the unit which may need a technician to reset it. This
could deprive you of cooling until product is fixed; ideally a Servo
stabilizer is required.

1. Some people think that their AC is in warranty period. If something goes


wrong within a year, no need to worry we have warranty for our
product. Take it to the service centre to sort-out the problem and if they
say it’s because that you don’t have a stabilizer. Get the product replaced
or repaired and uses it without a stabilizer. In this case they are not only
taking disadvantage of the service but also losing our valuable time in
getting their AC repaired and some time they have to spend lots of time
without AC even they have been paid for it.
2. Servo voltage stabilizer protects number of AC of an Institution with
power saving mode as per use and requirement of the Air-Conditioners.
Let’s take an example if a bigger house or an Industry which has more
than 5 AC. Now this has two options either to go for individual voltage
stabilizer or install a central stabilizer of may be more than 20 KVA. As
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Servo Voltage Stabilizer Controller
voltage stabilizer comes till 15 KVA, so one has to go with Servo Voltage
Stabilizer not only for Offices, Home, and shops but for the Hotels, Malls,
Oil Industry and food processing units too.

3. Some of modern Air-conditioner comes within build Stabilizer but they are
not only expansive, even you may not find quality mentions as blows that one
should look for the salient feature in an AC Voltage Stabilizer :-
A. Indicators- Indicators display the voltage which has been regulated in order
to supply power to the appliance. Newer models are also enabled with LED
indicators.
B. Time Delay Systems- This feature enables a time lapse so that the inbuilt
compressor (in case of a refrigerator or air conditioner etc.) gets sufficient
time to balance the current flow, when a short duration power cut occurs.
C. Digitized with variety of devices – Interesting part these newer models is
that they are not only digitized, but they also adapt themselves to a variety of
devices. So what you need to do is, shift the stabilizer from one device to
another to get it to work. Most of them can also connect and adapt to
generators if it is installed.
D. Overload Protection- The overload protection feature turns off the
stabilizer output completely in case of short circuit or any kind of burn-out
due to overload occurs.
To overcome above mentioned effects of voltage variations, Servo voltage
stabilizers are needed.
Servo Stabilizer for Treadmill Fitness Machine
Treadmills are the most popular exercise equipment used in every
gym/health club, fitness center or even in offices and home. They are easy to
use, and they are the most effective calorie burners for many peoples. You
must read this article if you own a gym/health club or you have a treadmill
fitness machine in your home or office. In this article, we are going to tell you
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Servo Voltage Stabilizer Controller
that how you can protect your valuable treadmill fitness machine from the
electrical faults.
To make you better understand about it, I will tell you Harsh Kaushik’s Story.
Harsh is a fitness trainer & owner of Hard Rock Gym based in Pehladpur-
Delhi. He has got Many treadmills in his fitness centre but due to electricity
fluctuation no treadmill use to work properly. Not only this, he had to pay
extra electricity bill due to the bad performance of his gym’s machines. By this
issue his business was affecting, one side people were moving to other gyms
and other side he has to pay extra power bills also.

When he discussed this problem with me, I suggested him to install a servo
voltage stabilizer with his fitness machines. Because all problems was due to
the electricity fluctuation. After getting a servo voltage stabilizer installed
with his gym’s machine, now everything is fine and he is highly thankful for
my advice.
Mostly, it has seen that there are lots of electricity fluctuations in almost every
part of India and even in every Asian country. There are several reasons
behind that but to be straightforward; in this article we will discuss the
benefits and features of the servo voltage stabilizer for the protection of your
treadmill fitness machine.
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Servo Voltage Stabilizer Controller
If we talk about the functions of a servo voltage Stabilizer, it is to stabilize
electric voltage that powers the appliance equal to the network. This means
that with the use of a Stabilizer is easier to ensure that voltage fluctuations of
electricity is not felt by the equipment.
To discuss more on the benefits and features of servo voltage stabilizer for
your treadmill fitness machine, it is also mandatory to tell you about the uses
and specification of a treadmill fitness machine. It is to make you understand
about the treadmill fitness machine load capacity so that you can choose a
best suitable servo voltage stabilizer according to your machine requirement.
Treadmills:
Generally, in every gym/health club, fitness center or even in offices and home
people use treadmill fitness machine because low-intensity activity such as
walking alone is not likely going to give anybody marked health benefits. So
there is one of the best ways to elevate the intensity by using treadmill fitness
machine for walking. But when it comes to the performance of the machine it
usually not performs according to the requirement and its specification which
is claimed by the manufacturer of your treadmill machine. We will tell you
how? but first of all have a look at its specifications.
Specifications:
 Motor – DC 2.5HP/3 HP
 Speed – 0.8 – 16 km/h
 Incline – 0 – 15%
 Heart Rate Sensor
 Display – Time, Speed, Distance, Calorie
If we talk about a Servo voltage stabilizer, it provides an optimal solution for
any problem related your Treadmill Fitness Machine. Meanwhile, it can not
only save the money but it would also save the priceless time of a Treadmill
owner. These machines are available with different types and every machine
requires Servo Star stabilizer for the better results. Let’s have a look on its
benefits & features.
Features of the Servo Voltage Stabilizer:
 Based on low and high voltage limits
 EDM can be accurate to +/-1%
 Correction rate with 20 to 90v/as
 Automatic & manual operation
 Response timing – 10 milliseconds
 High- technique grade component reliable for special sensing
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Servo Voltage Stabilizer Controller
 Ensures constant Output Voltage
 Highest efficiency up to 98%
Benefits of a Servo Voltage Stabilizer:
 Instantly steady & accurate the voltage fluctuation
 Surge suppression
 Voltage cut-off, Low & High Voltage overload
 Protection by MCB, audio-visual alarms, Oil filling exclusive
 Constant output voltage and despite load current variations
 Balanced output voltage, irrespective of input imbalance
 Reduces heating and increases the life of Treadmill Fitness Machine
Thus, Servo Voltage Stabilizer is best suited for Treadmill Fitness Machine
automation and computer controlled systems. These machines cannot sustain
voltage fluctuation for the time. Therefore Servo Star Stabilizer is a perfect
solution, if there is line voltage correction speed requirement is slow like
Treadmill Fitness Machine AC drives and other computer controlled
machines.
Servo Stabilizer for Lift/Elevator
Servo voltage stabilizer is a reliable power control device that gives perfect
output of electricity to meet both domestic and industrial equipment
applications.  When there is unbalanced voltage coming at input, then with
quick current correction, Servo Stabilizer will balance the input and give the
perfect power supply to the secondary.  It is the best option to protect
industrial gadgets and power gear like lifts and elevators.  Servo Stabilizer is
no doubt the right choice to give your lifts a safe input volt faster than a
normal transformer could give.
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Servo Voltage Stabilizer Controller

Elevators need immense power to drive their movement and the motor has to
be given exact input supply or else sooner or later, you can experience trouble
in motor working, damage to the coils and incorrect voltage can even damage
the elevator systems.  So precisely, motor operations can be hampered and
power quality issue may arise.
Elevators can be of two types namely:
Commercial elevators.
Residential elevators.
Commercial elevators have apparently solid motor strength ranging from an
extensive horsepower of 15 through 50hp and it runs on 3-phase electricity.
They have thermal overload thermostat and the voltage to run the motor
starts from 200.  It can reach between 200-230 and a step-up motor would be
460 or 575 volt.
Residential elevator motors are also strong but their strength is somewhat
lower than commercial lifts.  They might have a lower horse power and can
come in single or 3 phase supply but the volt usage is similar.
Empirically, the most common faults that elevators encounter include
problem with power control.  Due to irregular flux like over/under voltage, lift
motors are an easy prey to damage.  They can overheat or weaken their
magnetic current rotation.  As a result, it might lose a phase and stop working.
These lifts can face common power glitches unless a reliable solution is
established.
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Servo Voltage Stabilizer Controller
What is the solution to these woes?  What is the precise method to adopt to
counter fluctuating electricity problems?
The answer is simple.  For reliable power supply, a reliable voltage controller
needs to be put in place.
Servostar introduces quality stabilizers based on the Servo motor technology
for all your industrial needs and also residential purposes.  Specially
designed servo stabilizers work ergonomically and economically for
commercial and residential lift systems.  The Servo based stabilizer is trusted
over the normal stabilizer because it is a guaranteed to accurate voltage
control and is a longlasting investment.
Features of Servo Star Stabilizers:

 Faster operation than normal stabilizers.


 Voltage variation of just +-1% in contrast to traditional stabilizers with +-
10%.
 Step up and step down Servo transformers available to control higher
degree of fluctuations.
 Reliable as they don’t use relay systems that can go wrong after a short
time.
 Electronically controlled unit so they do not heat fast and have a longer life.
 Consistent in performance.
 Noiseless operation as there are no relays.
 Correct output voltage from different voltage supply.
 Overload protection, voltage cut-off and Low& High Voltage correction.
Servo Star has become an essential part of the lift today because of its
immense trust and voltage accuracy.  It has silent operations that make it the
no #1 choice in industrial systems.  Since Servo Star always saves your
precious lift motors, there is no chance of a short circuit or overload damage. 
Servo is not only the best choice for elevators, but it is preferred for Induction
motors, AC drives, CNC Machines, CT scans, x-ray machines and a host of other
computer controlled systems.  Its energy saving and trustworthy performance
makes Servo a Star of stabilizers.
Servo Stabilizer for Dental Chair
Servo Star Stabilizers is available to conserving energy by optimizing voltage
supply especially to the Medical machines such as Dental chair & CT scanner
or X-ray Machines. It gives complete stable output supply in case of
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Servo Voltage Stabilizer Controller
unbalanced Voltage under any server condition, because it is available to suit
the input voltage variations to protect medical machines.
Dental Chair that has many parts that may malfunction in case if there is
voltage fluctuation. After installing Servo star stabilizer with dental chair
these following part would be working properly:-
• LED Operating light, it has multi surface Glass reflector.
• Chair Side Porcelain spittoon with auto water connection
• High and low vacuum motorized suction.
• Assistant Console for chair control.
• Modular delivery system.
• Air-tor points.
• Supreme Micro motor with digital display of speed.
• Machines Multifunction that controlled by foot.

Optimal result of the medical electronic equipment such as X-ray Machine,


dental chair is highly dependent on the stability of the mains voltage. If it is
repeatedly fluctuating the mains supply, transients, spikes & surges that may
produce harmful effects to your machinery.
We have installed many servo stabilizers with dental chairs. 7.5 kva or 5
Kva servo stabilizers is normally used for the Dental chair.
Our Products Specification:
• Output Adjustable: 220 – 240 V AC
• Cooling types- Air / Oil Cooled
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Servo Voltage Stabilizer Controller
• Speed more than 20 V / Sec.
• Regulation: ± 1.0% from No Load to over load
• Designed for indoor continuous operation
Servo star Stabilizer essentially holds a Solid-State circuit, which controls the
Servo Motor. The Motor is mechanically coupled to the arm of a continuously
variable Auto Transformer that feeds to the primary of a series control Buck-
Boost transformer. Its output voltage is compared with the reference voltage
and the resultant error signal controls the Servo Motor providing true
proportional control systems rather than on and off circuits. It has many
features that fit for the medical machines such as dental chair, X-ray machines
etc.
Features of our Product:
 Fully Solid State Control Circuit for High Reliability, Synchronous motor
drive for high reliability
 Better Regulations as high as + – 1 %, Use of Professional Grade IC’s for
good stability
 Zero Wave Form Distortion, Plug in type PCB with Gold Plated fingers
 High Efficiency, Rugged Construction with Low No Load Losses
 Auto – Manual Operation Facility through selector switch, Volts adjust to set
required voltages
 Increase / Decrease switch to control output voltages in Manual Mode,
Voltmeters to read Input / Output voltages through Selector switch
 Indications for the Output On/off, Input High/Low, Suitable Input / Output
connection
 Cyclic & Routine test done on every unit, 110 V Output has also been
supplied by it.
 Under Voltage Cutoff Protection through Contactor, Overload / Short Circuit
protection through MCB/MCCB, Digital Voltmeter / Am-Meter etc.
 By-Pass facility, Built in spike suppressor, Single Phase / Phase Reversal
Protection is also available
‘Servo Star’ voltage stabilizer gives effective solutions to all problems accrued
due to Voltage fluctuation. It is also ideally suitable for Bio – Medical
equipment, Telecommunication equipment. Telex, EPABX and any other
electronic equipment basically that requires a precise mains supply.
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Servo Voltage Stabilizer Controller
Servo Stabilizer for Food Processing Cold Storage Plant
To discuss about the uses & benefits of the servo stabilizer for food processing
machines in cold storage plants, let me tell you little bit about these machines.
Food processing machines are fabricated from superior quality materials and
available in different capacities. These machines are Ideal for freezing whole
fish, fillets, poultry product, meat products, dairy product & packaged foods
and vegetables.
The  Machinery & Equipment for Preparation, Processing for various
products, it can be designed to meet specific requirements of the clients and
frozen storage Automation degree up to-20 degree Celsius for Fruits &
Vegetables, Seafood & Meat Products, Dairy Product and Bio-Medical Products
etc.
Today, use of electrics and food processing machines has been increased in
India due to increment of weather warming and population. If we talk about
the power supply, the Indian power sector faces the crisis of bridging the gap
between the demand and supply of electricity. The unstable power supply so
produced has led to loss in storage plant machines equipment. To combat the
problems of power fluctuations, cold storage industries depend on the
stabilizers to stabilize the power supply for expensive machineries.
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Servo Voltage Stabilizer Controller
Before we discuss about the utility of the servo stabilizer for cold storage
plants, let’s look up to the process of the food storage plant to keep its food &
other material safe and cool. Firstly In-feed Prewashing , Washing ,
Preparation , Peeling , Extraction and Standardization,  Paste ration, Cooling
after then  Block Freezing up to -20 degree Celsius, Pulping ,  Fruit cubes Pre-
cooling, Freezing then come to Tidbits Storage. This process may not
complete, if there is any malfunction accrued to cold storage machine due to
voltage fluctuation or a power cut.
Usually, the electric power in industries is often unstable voltage dips, surges
and power cuts are a common occurrence. Unfortunately, a power
disturbance due to lightning strikes or a temporary glitch in the electricity
supply is all it takes to lose the valuable machinery. The cold storage machines
which require heavy investment are prone to breakdown even due to slight
variation in voltage.
We also have to understand about the fluctuation of the voltage, it is
hazardous to expensive electronic cards of the cold storage hi-tech machines.
Common Electrical hazards for Cold storage electronics machines

The cold storage machines are designed to accept a wide range of input


voltages about its nominal design center. Hence, if the actual supply is higher
than the required, the equipment will consume more power. A 230V linear
device operating at 240 Volts will consume 9% more power, equipment life is
reduced by up to 45% effectively increasing the cost of ownership. There are
two common types of electrical hazards are as follows:-
1. Consequences type of electrical hazards- Voltage is the differenceof
electrical potential between two points of an electronic circuit, expressed in
volts. It depends on the difference of electrical potential; it is called extra low
voltage or extra high voltage. All the electrical equipment such as cold storage
machines are rated at 400 / 415 Volts three phase. In industries particularly
sensitive to smoke and contamination, consequences of a small fire may
damage the huge monetary.
2. Symptoms type of electrical hazards-
         reduction in efficiency
         power  loss
         equipment malfunction
         power  factor penalties
         equipment and switchgear overheating
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Servo Voltage Stabilizer Controller
         frequent shutdowns and early failure
         increased  conductor losses
         frequent use of generators
         production loss  
         Increased maintenance bill.
Analysis the power consumption of cold storage plants:
The cold storage plant owner need to know how much energy their units
consumes, energy loss occurring in the plant, techno economic feasibility,
improvement in safety and methods to curb the losses and save energy. These
storage plants are having high failure rate of electrical equipment such as
bulbs, tubes, chokes, starters, contactor coils and motors should verify that it
may be due to higher voltage. To save the power and machinery from the
damages by the electricity fluctuation, we have to install the Servo Stabilizer
as per the uses and generally we install three Phase stabilizer in the cold
storage plants. Let’s know about the types of the servo stabilizer:-
Types of Servo Stabilizers:
Mainly two types of stabilizers are there, first automatic/ line Servo stabilizers
and second one is Servo Stabilizers/Regulators.The servo stabilizer capacity
ranges from 5KVA to 2500KVA and gives precise voltage 230 Volts+1%, we
install stabilizer as per the requirement of the customer.
3 Phase Stabilizer for the cold storage plants- Expert team of Servo Star
recommends Digital Servo Stabilizers for cold storage plant. Because
servostar stabilizers ensures easy prevention from malfunction in cold
storage machines. These systems are installed with latest digital
microprocessors controllers for constant output voltage. The Output voltage
stability of these stabilizers allows the optimum drawing of the current
without high consumption of power
To safeguard the equipment of cold storage machinery, one has to install three
phase Servo Star Stabilizer that offers protection from over load, short circuit,
under voltage, over voltage etc. It can also protect customer’s money as the
product is on the best range of price in comparison to other product with
quality and services.
Market review:
Servo voltage stabilizers are used along with the electronics equipment to
protect them from damage due to voltage fluctuations. Since then servo
stabilizer has become great utility, its demand is increasing to protect
consumers electronics item. As per the Centre for Industrial and Economic
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Servo Voltage Stabilizer Controller
Research center India, stabilizers are one of the fastest moving items. The
sector is likely to stabilize between 5 and 7 per cent growth rate. As per the
Report, the demand estimation is 7.3 million pieces. The estimation is, this
demand will go up to 9.3 millions. The demand is increasing due to the poor
power distribution & infrastructure. Still there is millions of machine are
running without stabilizer and being damaged continuously.
The Electronic products market is fast growing and Servo Star Stabilizers are
inevitable in this growing market. At present, experts are preferring servo star
stabilizer because of the quality and its better services. Even in the future
years the servo voltage stabilizers will continue to be an essential product
used in industries.
Servo Stabilizer for Injection Moulding Machine
An injection moulding machine is an injection press that moulds plastic into
product by the injection moulding process. The machine has an injection and a
clamping unit. These systems fall into various categories i.e. hydraulic,
mechanical, electrical, or hybrid.
The hydraulic presses were the first ones to perform injection but they are not
as precise. The electric press is good for energy and are quieter and accurate.
However, to restrain the movement of the clamp, tonnage buildup is essential
in mechanical and pneumatic machines. Pneumatic types use the air pressure
for building up the tonnage on the clamp side of the machine. But hybrid
injection machines also called “Servo-Hydraulic” molding machines use the
best features of both hydraulic and electric systems.
How Servo attains energy saving and reduces losses?
Injection moulding machines use molten plastic material to place down into a
mold cavity before it dries up. Since the process is quite technically quick and
versatile, constant supervision is needed but because the liquidation of the
raw material is a controlled process met by desired heating mechanism and
temperature management, voltage flux cannot be afforded. There is no chance
to operate such a fragile procedure under a fluctuating load. Hence, to ensure
that the process is not hampered by irate electricity problems, the best thing
is to let a Servo stabilizer do all the working of the current.
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Servo Voltage Stabilizer Controller

Servo technology incorporates rapid current adjustment managed by a


control unit which triggers the buck boost feature by rotating the motor in the
desired direction and a carbon brush leads the rotation. In comparison with
traditional stabilizers which give a voltage variation of +/- 10%, Servo has far
the least with just +/- 1% so it is a total security to the machines.
The old transfer technology is still depended on the relay mechanism. A relay
changes the output value of voltage to the desired level when the electronic
circuit compares the output value with a reference value through a reference
voltage source. Any variation in voltage from reference value is corrected by
the control circuit that switches the relay to connect a desired taping of the
transformer to the output. But this technique is slower and less reliable.
Constant heating up of the relay is common by high voltage surge. In fact, their
voltage output accuracy comes to ±10 percent only. Secondly relay
transformers work for homes but not high end industrial applications.
Since injection molding machines require voltage supply, Servo is the best for
them as it uses high output voltage accuracy. It uses a servo motor to enable
the voltage correction and the output is quite impressive, typically ±1 percent
with input voltage changes up to ± 50 percent which an old transformer
system fails to give.
Servo technology is backed by automatic buck boost function. Here voltage
flux is quickly managed by the rotating arm resting on a Servo motor. The arm
consisting of a carbon brush circulates over the copper winding when
triggered by automatic control circuit, thus giving accurate voltage promptly
under the buck or boost method.
For overload protection or underload boosting, Servo is a potent mechanism
to counter such indifferences in electricity that gives you utmost performance
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Servo Voltage Stabilizer Controller
under duress and is no match to any other type of voltage fixing systems for
your precise injection molding machines.
Servo Voltage Stabilizer for Water Pump

Water pumps are the devices that are used for dewatering purposes for the
purpose of decreasing the downtime from excess flooding or heavy rainfall. It
basically helps in the movement of water but it also helps the other types of
fluids like slurries and gases in different industries.
However, water pumps serve a wide range of industries along with the
residential areas. In residential areas these are employed to help distribute
water equally to every household. Apart from the residents and industries,
these water pumps are also used in the wells and fire protection systems to
ensure the continuous water flow.
A servo voltage stabilizer designed for a water pump can control the flow of
electricity to the device. The stabilizer makes sure to provide the right voltage
supply to the water pump while facilitating it to function flawlessly without
having any hassles. Moreover, if you install a servo stabilizer then it will
increase the life of water pumps along with preventing it from causing any
major accidents at factories and buildings.
Moreover, the water pumps are used in large-scale factories for helping
facilitate coolant to heavy machines, or for regulating the flow of excess water
during heavy rainfall and for providing continuous water to machine
maintenance booths. Also, during electricity cuts and power outages, it
becomes essential to install our servo voltage stabilizers.
Since the water pumps run on high electricity, and a sudden jolt or surge in
electric supply can cause great damage to the internal components of the
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Servo Voltage Stabilizer Controller
water pump. Similarly, if it receives an overvoltage then, it can also further
heat the water pump causing the short circuits and some major accidents can
take place where it is installed.
Introduction of Servo Stabilizer –
The high power servo voltage stabilizer is an energy saving product
developed by ServoStar with absorbing the advanced technology of Europe.
And it is reliable and suitable for your project. Servo Stabilizer for water
pump uses an automatic circuit to control current and it actually calculates
the desired load requirement instantaneously and that is too before that over
current can destroy your expensive machine.
Also, only the Servo Stabilizers can provide you with the near accurate
variance commendably at just +/-1% compared with traditional stabilizers of
+/-10%. This means that the fragile circuitry of your machines doesn’t get run
over by voltage inconsistency when it is protected by a Servo Stabilizer by
ServoStar.
The microprocessor built in the circuitry at primary winding in a Servo unit
and it does the commendable work and works as the coordinator between the
processor and the Servo motor that means in providing the better
performance overall. Any fluctuation in the voltage triggers the control unit to
run the Servo motor and then it adjusts the current supply at secondary
winding so that ultimately, your electronic equipment gets uniform power
input.

 The Defensive Function of Servo Stabilizer for Water Pump: 


1) Overload Protection
2) Overvoltage/Under voltage Protection
3) AC Phase Lack/Miscount phase Protection
4) SOVP Protection 
5) Short-circuit Protection
6) The Bypass Protects Device 
The Advantages of Servo Voltage Stabilizer for Water Pump:
1) Smart Regulator
2) Wide Range of Voltage Input 
3) Higher Regulation Accuracy
4) Three-phase Sub-tone
5) Faster Response Time
6) Strong Capacity of Overload
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Servo Voltage Stabilizer Controller
7) High Efficiency of output
Servo Stabilizer for LED TV
Most of LED TV Manufacturers are mentioning that there is no need of voltage
stabilizer for their product because they have built up Modern LED TV with
SMPS. It has wider input voltage range of 90V to 280V and TV / Electronic
Devices require only 5V DC to operate, so there is no need to spend your
money on any kind of stabilizer for LED TV. By giving this example they are
trying to show an extra feature of their product while doing advertisement but
ground reality is quite different. We will let you know how a servo
stabilizer can save your money by protecting valuable appliances from the
electricity fluctuation.
It has found that Voltage Fluctuations are quite common in India that can
harm or damage your LED TV. This is true that people hardly consider the
impact of voltage fluctuations on electricity consumption. We will tell you
about its impact on power consumption of various appliances like LED TV,
DVD and DTH etc. but first of all let me clear the picture of electricity input
voltage standard in India.

Generally in India, electricity distribution is at the range of 230V to 415V for


single & three phases. A three phase connection divides into 3 lines each of
230V. Therefore appliances work on the range of 220V to 240V in India.
Voltage lower and higher than this range needs to be corrected by Servo
Voltage Stabilizer because Inbuilt SMPS of LED TV cannot handle that much of
high voltage and may get damaged with LED TV itself.
In fact, this is one of the main reasons, why many LED TVs fail early in their
life. It’s not just because of their display technology, but instead because their
power caps get busted from power surges or dips. So it is better choice if you
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Servo Voltage Stabilizer Controller
install a Servo Voltage Stabilizer for your LED TV. That will not only give
protection against hazards like power surges caused by electricity fluctuation,
but it would also help keep the every kind of LED TVs operating efficiently.
Conclusion: A LED TV definitely needs a Servo voltage stabilizer. Even though
the manufacturer guarantees that the built-in SMPS of the LED TV set would
sufficient, but in so many cases it happened to a lot of people that they got
their LED TV damaged. Therefore buying the Servo Voltage Stabilizer for
your LED TV is really a smart choice. Better to spend few rupees on a Voltage
Stabilizer then to get the sight of a blank-screen newly-bought valuable LED
TV.
Servo Stabilizer is the Boon for Rice Mills in India
West Bengal is the hub of Rice Mills in India. Meanwhile, Haryana, U.P, Bihar,
and Chhattisgarh are the state who has the largest production of monsoon
crop paddy. Therefore in these state, we can find many Rice mills. Generally,
in these state, we find lots of electricity fluctuation and due to this problem,
these plants machinery couldn’t work well.
Recently, I got a call from one of my friend who is running his rice mill in
Paliganj District West Bengal. He was suffering from his business loss. After
describing his story, he was supposed to shut-down his Rice Mill.
In between our discussion, I noticed a clue given by him that there is very
poor quality electricity in West Bengal. Every week they have to call or go to
the electrician (Technician) to get their machine repaired. Motor and other
electrical parts of his rice mill get usually effected due to electricity
fluctuation. Their production was getting affected and he was not able to fulfill
the contracts condition. Meanwhile, his bills were pending and every month
he had to face money problem for staff salary and banks EMI. Finally he
decided to close down his business.
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Servo Voltage Stabilizer Controller

If we focus on the main issue of this story that is the electricity fluctuation and
to get rid off this problem as an expert a suggested him to install servo voltage
stabilizer with his rice Mill. After getting my advice, without giving up he tried
once for last and now his business is in profit.
Today, most of the owner who doesn’t have knowledge or security (servo
stabilizer) for electricity fluctuation, they have to face heavy loss of machinery
& in terms of production too. Sometimes after getting frustrated from the
machinery and expenditure, many owners even shut down their Mills.
If you are an owner of Rice Mills or going to establish a Rice Mill, then you
must read this article. In this article, we are not only going to give you the
knowledge of the electricity fluctuation rates and the voltage which is
generally required for your Rice Mills Machinery.
After going through with this article you will find out, it is very easy to run a
Rice Mill plant and how you can protect the Rice Mill Machinery from the
electricity fluctuation with the help of servo voltage stabilizer.
How Rice Mills Machinery usually don’t work well?
The most critical production are considered for its preparation and electricity
fluctuation rates are the main cause of the bad performance. For the
generation of rice, the vitality devouring types of gear utilized incorporate
blowers, lifts, engines, boilers and steam conveyance etc. The proficiency of
the rice relies upon the voltage which is required by the mill’s machinery. Due
to continuous electricity fluctuation sometimes machinery gets damaged or
doesn’t give the desired performance. Some of Rice machine manufacturer
claims that their machines give better performance than another
manufacturer. After spending million and million rupees we don’t get satisfied
with the machine and their performances. You know what’s the reason behind
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Servo Voltage Stabilizer Controller
it? It’s not a fault of your machinery; it is the fault of electrical voltages which
you are getting at your rice mill.
If we talk about the hefty portion of the rice plants there are few techniques
for rice handling such as drying of rice, processing, brightening, cleaning of
rice, reviewing, mixing, sorting and bundling. There are distinctive sorts of
sorters and separators utilized for the rice to be free from a clean, diseases,
plastic granules, parasitic undesirable grain etc. A Rice Mill machinery
includes some of the parts are as follows:
1. Rice Husker: It expels the husk from the paddy rice amid the handling.
2. Paddy Separator: Paddy separator makes the chestnut rice more
proficient.
3. Plano-Shifters: These shifters make the rice more uniform and give Rice
appropriate size and evaluating with a rapid.
There is diverse sort of parts of the Rice Mill Machinery that usually get
affected by electricity voltage fluctuation. Thus, the Rice Mills Machinery don’t
work well, to get rid of there is one and only solution that called servo voltage
stabilizer. It can protect your rice mills machinery from the electricity
fluctuation and save you from expensive machinery damaged and heavy
business loss.
Therefore it is mandatory to install a Servo Voltage Stabilizer with your Rice
Mills Machinery. To get a good quality Servo Voltage Stabilizer you are
suppose to have some of the knowledge regarding the best quality product of
Voltage Stabilizers. Have a look on the best Servo Voltage Stabilizer for your
rice mill.
Servo Voltage Stabilizer:
For the protection of electrical machinery, one should install Servo Voltage
Stabilizer. It can save your valuable machinery from overload, short circuit,
under voltage, over voltage. Usually, due to these problems, your expensive
machinery may get damage or not perform in a good manner. Therefore it
would be a nice idea to get Servo Voltage Stabilizer installed with your
valuable machinery before you get them damaged. To get a Servo Voltage
Stabilizer let’s have some of the knowledge regarding the types, features and
Benefits of Servo voltage stabilizers-
Types of Voltage Stabilizers:
Two types of Voltage Stabilizers are there, first linear type Servo Stabilizers
and other are dimmer type Servo Stabilizers. The Servo Stabilizer capacity
ranges from 5KVA to 2500KVA and gives precise voltage 230 Volts+1%, you
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Servo Voltage Stabilizer Controller
can get three phase Servo stabilizer installed as per the requirement of Rice
Mills-
The experts and engineers always recommend Digital Servo Star Stabilizers
for Rice Mills. Because Servo Stars Stabilizers ensure easy prevention from the
malfunction in Rice Mill Machines. This system can be installed with latest
digital microprocessors controllers for the constant output voltage. It allows
the optimum drawing of the current without high consumption of the
electricity.
Features of a Servo Voltage Stabilizer
 It can be accurate to +/-1%
 Correction rate with 20 to 90v/s
 Response timing – 10 milliseconds
 Automatic & manual operation
 Based on low and high voltage limits
 High- technique grade component reliable for special sensing
 Consistent performance & Authentic
 Ensures constant Output Voltage with distorted input from DG set
 Highest efficiency up to 98%
 Insures trouble free operation
Benefits of Servo Stabilizer with Rice Mills:
 Surge suppression, voltage cut-off, Low & High Voltage overload
 Instantly steady & accurate the voltage fluctuation
 Balanced output voltage, irrespective of input imbalance
 Energy saving with 98% efficiency
 Protection by MCB, audio-visual alarms, Oil filling exclusive, single phase
prevention, bypass of servo with the main Line
 Constant output voltage and despite load current variations
 Reduces heating and increases the life of Rice mills machinery
Therefore to safeguard the Rice Mills Machinery, you have to install three-
phase Servo Stabilizer. Many Rice mills are surviving by the help Servo voltage
stabilizers. Now it has become a boon for Rice Mills Machinery to protect it
against overload, short circuit, undervoltage, overvoltage and other specific
requirements. Meanwhile, it can also save your money as the product is on the
best range of price in comparison to other product with quality and services.
Servo Voltage Stabilizer for Printing Machine
Indian industries face a lot of electrical burden and are constantly prone to
irate voltage supply. In addition, when the demand for power increases
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Servo Voltage Stabilizer Controller
especially during summer, current flux becomes too common and unexpected.
This problem is not alone as it carries a number of risk factors influencing
different electronic equipment.
The printing market in India is already vast with packaging printing the most
preferred one. Ever since the Indian printing industry underwent a
revolutionary change in the last 15 years, modernization gradually took over
and complex printing systems started to be innovated. After the culture of
traditional printing rolling mechanism tarnished, advanced machines like
offset printers started showing potent visibility and soon carved their niche
strongly in the Indian subcontinent. These machines were largely based on
complex printing system and required extensive training and handling.
Although these printing systems are a bone to every printing company, they
need special care and accurate power supply. While there are many
manufacturers who are making offset printing machines in India, there are a
few imported brands that outcast most offset systems namely Heidelberg,
Dominant and Komori.

The outstanding performance of the world’s best offset machine makers gives
several reasons to be considerate. Heidelberger Druckmaschinen AG is a
German precision mechanical engineering company that offers a wide product
portfolio in sheet-fed offset presses, digital printing presses and label printing.
From single color machines to 6-color, they have amazing quality and the
speed is just remarkable. The German printing manufacturer is way ahead of
quality and performance supported by a bulk production technology that can
give greater printing output within a few minutes. But the machines can be
afforded only for large industrial demands.
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Servo Voltage Stabilizer Controller
Holding an iconic name in international graphic arts market, ADAST Dominant
is also an active player in manufacturing offsets and a leader in multicolor
offset Printing Presses complying with International standards such as Fogra
International standard for excellence in high print quality and exactness of
manufacturing.
It is worthy to note that both ADAST and Heidelberg run on 220 V equally risk
free with Servo stabilizer but when it comes to the third name and that is a
Japanese manufacturer, the brand name Komori stands out a bit different in
its power consumption. This maker is internationally known for its quality
and technology and is selected as one of the “Global Niche Top 100” by the
Japanese Ministry of Economy, Trade and Industry. But it needs just 110 V to
operate unlike the other counterparts.
All these printing systems we have gone through are indeed very, very
expensive. Some makes even run into a few crores and as they have
outstanding quality, other offsets can’t just meet their standards. This is one
big reason why these imported brands are preferred.
How Servo comes across as an important player?
As we know that Servo Stabilizer uses an automatic circuit to control current,
it actually calculates the desired load requirement instantaneously before
over current can destroy your expensive machine. Only Servo Stabilizer gives
near accurate variance commendably at just +/-1% compared with traditional
stabilizers of +/-10%. This means that the fragile circuitry of your machines
doesn’t get run over by irate voltage inconsistency if the machine is protected
by a Servo Stabilizer. The microprocessor built in the circuitry at primary
winding in a Servo unit does the commendable work and the coordination
between the processor and the Servo motor means better performance
overall. Any fluctuation in voltage triggers the control unit to run the Servo
motor and adjust current supply at secondary winding so that ultimately, your
equipment gets uniform power input.
Since ADAST and Heidelberg offset machines warrant need of 220 V, they are
safe with a Servo Stabilizer. But even with the Japanese manufacturer Komori,
Servo is integral. It is because Servo can run as low as 110 V upwards on
single volt, so when Komori is concerned, there is no output problem with
Servo to this printing system either.
Some equipment do require just 110 V which means the output value of 220 V
from Servo will not be within permissible range to run offset brands like
Komori. But Servo Stabilizer with step down cum isolation to run these
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Servo Voltage Stabilizer Controller
machines safely. It not just takes down the normal range of 220 V to 110 V,
but also secures critical ICs and circuitry in the printer through isolation when
it encounters unexpected spikes. The unwanted noise is cancelled and you get
a clean current supply to the machine. However, in a Heidelberg machine, a
Servo Voltage Stabilizer with isolation transformer is the best fit. It will
control noise cancellation and also annihilate unwarranted flux before high
voltage could reach the integrated circuit. This is a total protection system for
the printing industry.
Even Servo Stabilizer of 5-10 kva is required with many small offset printing
machines like Autoprint & many more. There are few paper Cutting machines
which uses step down transformer. Like Polar cutting machine requires 10 –
20 kva step down transformer
Servo Stabilizer for CNC Router

Automation and precision are the two revolutionary advantages, the


computer numerical control machines have brought in, and there is nothing
better than them when it comes to getting repeat jobs with perfect accuracy
and precision besides increasing the productivity with minimum rework and
wastage.
The CNC routers are one such boon the technology has brought in to produce
a consistent and world-class quality to do milling type of jobs with numerical
control.
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Servo Voltage Stabilizer Controller
What is a CNC router?
A CNC router is similar to the hand-held router with a computer numerical
control used for cutting various kinds of different materials like wood,
aluminium, steel, glass composites, plastics, and foams, to name a few.
They are unlike jig routers and can effectively produce repeated identical
production.

What can CNC routers do?


CNC routers are similar to milling machines with a simple difference that
instead of routing by hand, there is a computer numerical control to control
the tool paths.
A good number of carpentry shop jobs can be conveniently done by it, similar
to those as done by the boring machine, spindle moulder and panel saw.
These CNC routers are also used in cutting mortise and tenons.

What are the features one should look into?


One should look for a robust and rugged servo voltage stabilizer of correct
rating and specifications, as mentioned by the CNC router machine
manufacturer. However, it must have the following features-
1. High Overload Capacity
2. Low Undervoltage Capacity
3. Immediate Correction
4. Noise Free
5. Surges and Spike Free
6. Complete Harmonics Free output
7. No Hunting and No Oscillations

What rating of Servo Voltage Stabilizers are generally used for CNC routers?
Generally, 10 kVA – Single phase or Three phase Servo Voltage Stabilizers are
used around the industry for CNC routers. However, one must go as per the
specifications received from the machine manufacturer.
SSJB
Servo Voltage Stabilizer Controller

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