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  • 1.1 Port Main 1 Engine

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    022 Samuel edi sunarno sitompul
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    This document outlines the planned maintenance schedule for the port main engine on the vessel Sea Comanche. It lists maintenance tasks to be performed on engine parts at regular intervals measured in engine running hours, with tasks ranging from inspections to disassembly and reassembly or replacement of parts. The most frequent tasks are to be done every 150 hours, with more involved maintenance scheduled every 7,500 hours or more.

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    1.1 Port Main 1 engine

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    This document outlines the planned maintenance schedule for the port main engine on the vessel Sea Comanche. It lists maintenance tasks to be performed on engine parts at regular intervals measured in engine running hours, with tasks ranging from inspections to disassembly and reassembly or replacement of parts. The most frequent tasks are to be done every 150 hours, with more involved maintenance scheduled every 7,500 hours or more.

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    © All Rights Reserved
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    Download as doc, pdf, or txt
    42 views8 pages

    1.1 Port Main 1 Engine

    Uploaded by

    022 Samuel edi sunarno sitompul
    This document outlines the planned maintenance schedule for the port main engine on the vessel Sea Comanche. It lists maintenance tasks to be performed on engine parts at regular intervals measured in engine running hours, with tasks ranging from inspections to disassembly and reassembly or replacement of parts. The most frequent tasks are to be done every 150 hours, with more involved maintenance scheduled every 7,500 hours or more.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
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    of 8

    PLANNED MAINTENANCE MANUAL

    EQUIPMENT MAINTENANCE SCHEDULE


    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  1/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301 )
    Interval PART - Task – Procedure

    150 Hours Valve Rotor


    Inspection / Evaluate

    (ref A5.05.01.03.01.00)

    150 Hours Cylinder Head.


    Inspection / Checking

    (ref A5.05.01.10.00.00)

    150 Hours Pre Lubricating pump


    Pre lubrication

    (ref A5.05.08.10.00.00)

    150 Hours Exhaust gas Turbocharger – HPR-6000


    Maintenance / Replace

    (ref A5.05.06.13.02.01)
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  2/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301 )
    Interval PART - Task – Procedure

    750 Hours Cooling water system


    Inspection / Corrosion inhibitors
    (ref A4.05.0901)

    750 Hours Stop Cylinder


    Inspection / Checking
    (ref A5,05,10,03,01,00)

    750 Hours Compressed Air system


    Inspection / Adjust
    (ref A5,05,05,09,01,01)

    750 Hours Duplex Fuel Purifier


    Maintenance / Cleaning
    (ref A5,05.07.12.02.04)

    750 Hours Turning Device


    Maintenance / Disassembly and reassembly
    (ref A5.05.12.08.01.01)
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  3/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART - Task – Procedure

    1500 Hours Valve Clearance


    Inspection / Adjust

    (ref A5.05.01.01.01.00)

    1500 Hours Running Gear / Engine Timing


    Inspection / Checking

    (ref A5.05.02.01.01.00)

    1500 Hours Crankcase Explosion Safety Valve


    Inspection / Checking

    (ref A5.05.03.01.01.02)

    1500 Hours Tuning Device


    Maintenance / Disassembly and reassembly

    (ref A5.05.12.08.01.01)

    1500 Hours Control Shaft Bearing


    Maintenance Checking

    (ref A5.05.05.01.02.00)

    1500 Hours Governor


    Governor Behaviour / Governor Control Rod
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  4/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART -Task – Procedure

    3750 Hours Turning Device


    Maintenance / Disassembly and reassembly

    (ref A5.05.12.08.01.01)

    3750 Hours Running Gear / Engine Timing


    Inspection / Checking

    (ref A5.05.02.01.01.00)

    3750 Hours Timing Gear Train


    Inspection / Checking

    (ref A5.05.04.08.01.00)

    3750 Hours Pressure Switch


    Inspection / Adjust

    (ref A5.05.11.01.02.01).

    3750 Hours Governor


    Oil Change

    3750 Hours Monitor


    Checking of Alarm and Safety system
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  5/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART - Task – Procedure

    7500 Hours Inlet & Exhaust valve cone


    Inspection / Disassembly / reassembly of one cylinder unit

    (ref A5.05.01.07.01.02)

    7500 Hours Anti-corrosion emulsion


    Change

    (ref A4.05.09.02)

    7500 Hours Starting Valve


    Maintenance / Disassembly and reassembly

    (ref A5.05.05.02.01.02)

    7500 Hours Compressed Air Filter


    Maintenance / Checking

    (ref A5.05.09.06.01)

    7500 Hours RPM Switch


    Inspection / Adjust

    (ref A5.05.11.05.01.02)

    7500 Hours Lubricating Oil / Cooling water Thermostat


    Maintenance / Checking

    (ref A5.05.06.01.01)

    7500 Hours Piston rings and grooves


    Inspection / Checking

    (ref A5.05.02.07.02.00)

    7500 Hours Injection Pump / Fuel Injector


    Inspection / Disassembly / reassembly

    (ref A5.05.07.03.01.00) Injection Pump


    (ref A5,05.07.09.01.00) Injector
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  6/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART - Task – Procedure

    12,000 Exhaust gas Turbocharger – HPR 6000


    Hours (Maintenance / Replace)

    24,000 Exhaust gas Turbocharger – HPR 6000


    Hours (Maintenance / Replace)

    48,000 Exhaust gas Turbocharger – HPR 6000


    Hours (Maintenance / Replace)
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  7/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART - Task – Procedure

    15,000 Main Thrust Bearing / Main Bearing (ref A5.05.02.05.01.00)


    Hours Big End Bearings (ref A5,05.02.04.01.00)
    Cam Shaft Bearing (ref A5.05.04.01.02.00)

    Inspection / Disassembly and reassembly of one bearing each

    15,000 Timing Gear Train (ref A5.05.04.08.01.00)


    Hours Governor Drive (ref A5.05.05.09.01.01)

    Inspection / Checking

    15,000 Vibration Damper on Cam Shaft (ref A05.05.04.09.01.02)


    Hours Vibration Damper (ref A05.05.12.04.02.01)

    Inspection / Disassembly and reassembly

    15,000 Fuel Feed pump (ref A5.05.07.13.01.01)


    Hours Fuel Feed Pump Drive (ref A5.05.07.13.02.00)

    Maintenance / Disassembly and reassembly

    15,000 Cooling water pump (ref A5,05.09.07.01.00)


    Hours
    Maintenance / disassembly and reassembly

    15,000 Nozzle Sleeve (ref A5.05.01.06.50.01)


    Hours
    Maintenance / Disassembly and reassembly

    15,000 Inlet and Exhaust valve cone (ref A5.05.01.07.01.02)


    Hours
    Inspection / Disassembly and reassembly

    15,000 Injection Pump (ref A5.05.07.03.01.00)


    Hours
    Inspection / Disassembly and reassembly
    PLANNED MAINTENANCE MANUAL
    EQUIPMENT MAINTENANCE SCHEDULE
    VESSEL : SEA COMANCHE SECTION : ENGINE ROOM MACHINERY

    EQUIPMENT : 1.1 PORT MAIN ENGINE (PME1)  8/8


    (MAK ENGINE 6M 25 SERIAL NO. 44301)
    Interval PART - Task – Procedure

    30,000 Valve rockers (ref A5.05.01.02.02.00)


    Hours Relief Valve (ref A5.05.01.02.02.00)
    Valve Guide / Oil Scraper (ref A5.05.01.05.01.00)

    Maintenance / Disassembly and reassembly

    30,000 Turning Device (ref A5.05.12.08.01.01)


    Hours Control valves (ref A5.05.05.09.05.01)
    Starting Valve (ref A5.05.01.09.02.02)

    Maintenance / Disassembly

    30,000 Main Thrust Bearing / Main Bearing (ref A5.05.02.05.01.00)


    Hours Big End Bearings (ref A5,05.02.04.01.00)
    Cam Shaft Bearing (ref A5.05.04.01.02.00)

    Inspection / Disassembly and reassembly of all bearing

    30,000 Piston rings and grooves (ref A5.05.02.07.02.00)


    Hours
    Inspection / Checking

    30,000 Cylinder Liner (ref A5.05.03.04.01.00)


    Hours
    Maintenance / Disassembly and reassembly

    30,000 Cylinder Lining (ref A5.05.03..03.01.00)


    Hours
    Inspection / Measuring at all Cylinder units

    30,000 Cylinder Head (ref A5.05.01.10.01.00)


    Hours
    Maintenance / Cleaning

    30,000 Small-end Bush (ref A5.05.02.09.01.00)


    Hours
    Maintenance / Measuring

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